CN100530930C - Rotary sonic surface wave motor - Google Patents
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Abstract
本发明的旋转型声表面波电机,属声表面波电机领域。它由定子组件、叉指换能器、转子及支架组件构成。该电机利用声表面波可以在曲面传播的特性,设计出一种半环形定子,在其内表面激发出声表面波,把转子夹在两个定子半环中间,通过摩擦力的作用,以旋转运动的形式把动力传递出去。该种电机响应快、输出力高,易于小型化,可实现高精度的定位控制。
The rotary surface acoustic wave motor of the invention belongs to the field of surface acoustic wave motors. It consists of a stator assembly, an interdigital transducer, a rotor and a bracket assembly. The motor uses the characteristic that the surface acoustic wave can propagate on the curved surface, and designs a semi-annular stator, which excites the surface acoustic wave on its inner surface, sandwiches the rotor between the two stator half-rings, and through the action of friction to rotate The form of movement transmits power. This kind of motor has fast response, high output force, easy miniaturization, and can realize high-precision positioning control.
Description
技术领域:Technical field:
本发明的旋转型声表面波电机,属声表面波电机领域。The rotary surface acoustic wave motor of the invention belongs to the field of surface acoustic wave motors.
背景技术:Background technique:
声表面波电机是在超声电机的发展过程中自然产生的一种新型电机,它是声表面波技术在超声电机中的应用,其原理是以电声换能器在压电材料定子表面产生声表面波,来获得定子表面质点的椭圆运动,通过定子和滑快之间的液体耦合或者直接摩擦耦合将运动传递出去一种新型作动器。目前,基于声表面波技术的直线型电机在日本发展的非常迅速,国内也有相关报道。《微电机》杂志2004年第37卷第3期“声表面波直线电机研究发展”一文,对这种声表面波技术的直线型电机做过一定的介绍。但关于旋转型声表面波电机方面研究,国内外尚未有研制成功的报道。The surface acoustic wave motor is a new type of motor naturally produced during the development of ultrasonic motors. It is the application of surface acoustic wave technology in ultrasonic motors. Surface waves are used to obtain the elliptical motion of the stator surface particles, and the motion is transmitted to a new type of actuator through the liquid coupling or direct friction coupling between the stator and the slider. At present, linear motors based on surface acoustic wave technology are developing very rapidly in Japan, and there are related reports in China. The article "Research and Development of Surface Acoustic Wave Linear Motor" in Volume 37,
发明内容:Invention content:
本发明的目的在于研制一种结构简单、大扭矩、效率高、响应速度快、步距小、应用范围更广的旋转型声表面波电机。The purpose of the present invention is to develop a rotary surface acoustic wave motor with simple structure, high torque, high efficiency, fast response speed, small step distance and wider application range.
本发明利用声表面波可以在曲面传播的特性,设计出一种半环形定子,在其内表面激发出声表面波,把转子夹在两个定子半环中间,通过摩擦力的作用,以旋转运动的形式把运动传递出去。The present invention utilizes the characteristic that surface acoustic waves can propagate on curved surfaces, designs a semi-annular stator, excites surface acoustic waves on its inner surface, sandwiches the rotor between two half-rings of the stator, and through the action of friction, rotates The form of the movement conveys the movement.
所述的定子组件包括上定子半环和与之相对设置的下定子半环,其中上定子半环和下定子半环相对的端面分别成由外环面向内环面缩进的斜面形状;所述的转子被上定子半环和下定子半环夹持于中间,且转子表面布有微米级凸台;The stator assembly includes an upper stator half-ring and a lower stator half-ring opposite to it, wherein the opposite end faces of the upper stator half-ring and the lower stator half-ring respectively form a slope shape indented from the outer ring to the inner ring; The above-mentioned rotor is clamped in the middle by the upper stator half-ring and the lower stator half-ring, and the surface of the rotor is covered with micron-scale bosses;
所述支架组件包括上安装座、下安装座,上定子半环和下定子半环分别粘固在上安装座和下安装座的内环面上,上安装座与下安装座通过弹簧垫片和压紧螺栓为电机提供工作时所需的预压力;The bracket assembly includes an upper mounting seat and a lower mounting seat. The upper stator half-ring and the lower stator half-ring are glued to the inner ring surfaces of the upper mounting seat and the lower mounting seat respectively, and the upper mounting seat and the lower mounting seat are connected by spring gaskets. and the compression bolts provide the motor with the required pre-pressure during operation;
所述的叉指换能器包括上、下两组叉指换能器对,其中上叉指换能器对加工在上定子半环上与下定子半环相对的左右两个斜面上,下叉指换能器对加工在下定子半环上与上定子半环状相对的左右两个斜面上;The interdigital transducers include upper and lower sets of interdigital transducer pairs, wherein the upper interdigital transducer pairs are processed on the left and right inclined surfaces of the upper stator half ring and the lower stator half ring, and the lower The interdigital transducer pairs are processed on the left and right inclined surfaces of the lower stator half-ring opposite to the upper stator half-ring;
上述两组叉指换能器对均为功率合成器型能量循环结构,具体组成如下:The above-mentioned two sets of interdigital transducer pairs are all power combiner-type energy circulation structures, and the specific composition is as follows:
下叉指换能器对由安装于下定子半环左斜面上的左转换电极和左反射电极,安装于下定子半环右斜面上的右反射电极和右转换电极,以及功率合成器组成,上述四个电极的周期节长和声孔径宽均相同;其中左转换电极连接功率合成器的端口II,右转换电极连接功率合成器的端口I,驱动电源连接功率合成器的驱动信号输入端;The lower interdigital transducer pair is composed of the left conversion electrode and the left reflection electrode installed on the left slope of the lower stator half ring, the right reflection electrode and the right conversion electrode installed on the right slope of the lower stator half ring, and a power combiner. The periodic node length and the acoustic aperture width of the above four electrodes are the same; wherein the left conversion electrode is connected to the port II of the power combiner, the right conversion electrode is connected to the port I of the power combiner, and the driving power is connected to the drive signal input end of the power combiner;
当以端口I作为输入端、端口II作为输出端时,即在左转换电极上加上声同步频率的电信号后,在下定子半环表面激发的声表面波会在左转换电极的左右两个方向传播,左反射电极把向左传播的声表面波全部反射到右侧,左反射电极和左转换电极之间的距离满足反射后的波和原来向右传播的波相位差为2nπ,n为整数,使得向右传播的波的强度得以加强;当波传播到右转换电极时,由压电效应,右转换电极把机械能转换成电能汇合驱动电源输入的声同步频率的电信号一起输入到功率合成器中,再次施加在左转换电极上,通过逆压电效应,在下定子半环的内环面上激发出声表面波;When the port I is used as the input terminal and the port II is used as the output terminal, that is, after the electrical signal of the acoustic synchronization frequency is added to the left conversion electrode, the surface acoustic wave excited on the surface of the lower stator half ring will be on the left and right sides of the left conversion electrode. propagating in two directions, the left reflecting electrode reflects all the surface acoustic waves propagating to the left to the right, and the distance between the left reflecting electrode and the left converting electrode satisfies the phase difference between the wave after reflection and the wave originally propagating to the right as 2nπ, n It is an integer, so that the intensity of the wave propagating to the right can be strengthened; when the wave propagates to the right conversion electrode, the piezoelectric effect, the right conversion electrode converts mechanical energy into electrical energy, and the electric signal of the acoustic synchronous frequency input by the drive power supply is input to the In the power combiner, it is applied to the left conversion electrode again, and through the inverse piezoelectric effect, the surface acoustic wave is excited on the inner ring surface of the lower stator half ring;
上叉指换能器对组成形式与下叉指换能器对相似,在上定子半环上激发出和下定子半环方向相反的声表面波;两者协同作用下,转子与定子之间在定子表面质点椭圆运动的作用下产生摩擦力,摩擦力推动转子沿着与波传播方向相反的方向旋转;The composition form of the upper interdigital transducer pair is similar to that of the lower interdigital transducer pair, and the surface acoustic waves in the opposite direction of the lower stator half ring are excited on the upper stator half ring; Under the action of the elliptical motion of the surface particles of the stator, a friction force is generated, and the friction force pushes the rotor to rotate in the direction opposite to the wave propagation direction;
当以端口II作为输入端、端口I作为输出端时,即实现电机的反向转动。When the port II is used as the input end and the port I is used as the output end, the reverse rotation of the motor is realized.
旋转型声表面波电机除具有超声电机的一般特点外,其最大的特点是由于其驱动频率很高(MHz),而一般超声电机的驱动频率在kHz级,所以说相对于一般的超声电机来说,声表面波电机所利用的声表面波的波长很短,非常利于小型化;采用高频正弦信号激励,可实现正、反转运动,驱动电路简单;采用了大行程定子结构设计方法,克服了直线型声表面波电机行程短的缺陷,实现了连续的旋转运动;转子表面布满微米级的凸台,凸台直径与凸台间隙之间比例关系的设定很好的解决了既需要通过增大定转子之间接触面积增大转子输出力,又要防止凸台过密造成表面波传播过程中相移问题的矛盾;两个环形定子夹持转子结构,有效的解决了预压力施加问题,提高力矩的潜力较大;叉指换能器的结构采用能量循环方法设计,使的电机的效率得到了很大的提高。In addition to the general characteristics of the ultrasonic motor, the rotary surface acoustic wave motor has the biggest characteristic because of its high driving frequency (MHz), while the driving frequency of the general ultrasonic motor is at the kHz level, so compared with the general ultrasonic motor Said that the wavelength of the surface acoustic wave used by the surface acoustic wave motor is very short, which is very conducive to miniaturization; the use of high-frequency sinusoidal signal excitation can realize forward and reverse motion, and the driving circuit is simple; the large-stroke stator structure design method is adopted. It overcomes the defect of the short stroke of the linear surface acoustic wave motor and realizes the continuous rotary motion; It is necessary to increase the output force of the rotor by increasing the contact area between the stator and the rotor, and to prevent the contradiction between the phase shift in the surface wave propagation process caused by the over-density of the bosses; the rotor structure clamped by the two annular stators effectively solves the problem of pre-pressure The potential for increasing the torque is great; the structure of the interdigital transducer is designed with the energy circulation method, so that the efficiency of the motor has been greatly improved.
附图说明: Description of drawings:
图1是旋转型声表面波电机定、转子结构示意图。Figure 1 is a schematic diagram of the structure of the stator and rotor of a rotary surface acoustic wave motor.
图2是旋转型声表面波电机定、转子及支架机构结构示意图。Fig. 2 is a structural schematic diagram of the stator, rotor and support mechanism of the rotary surface acoustic wave motor.
图3是定子基片及加工在倾斜面上的叉指换能器示意图。Fig. 3 is a schematic diagram of the stator substrate and the IDT processed on the inclined surface.
图4是声表面波驱动下转子顺时针转动示意图。Fig. 4 is a schematic diagram of clockwise rotation of the rotor driven by surface acoustic waves.
图5是声表面波驱动下转子逆时针转动示意图。Fig. 5 is a schematic diagram of counterclockwise rotation of the rotor driven by surface acoustic waves.
图1中标号名称:1-转子,2-上叉指换能器对,3-上定子半环,4-下定子半环,5-下叉指换能器对。Designation of labels in Fig. 1: 1-rotor, 2-upper interdigital transducer pair, 3-upper stator half-ring, 4-lower stator half-ring, 5-lower interdigital transducer pair.
图2中标号名称:6-上安装座,7-下安装座,8-压紧螺栓,9-弹性垫片。Designation of labels in Fig. 2: 6-upper mounting base, 7-lower mounting base, 8-pressing bolt, 9-elastic gasket.
图3中标号名称:10-左转换电极,11-左反射电极,12-右反射电极,13-右转换电极,14-驱动电源,15-端口I,16-为驱动信号输入端,17-端口II,18-功率合成器。Label name in Fig. 3: 10-left conversion electrode, 11-left reflection electrode, 12-right reflection electrode, 13-right conversion electrode, 14-drive power supply, 15-port I, 16-for drive signal input terminal, 17- Port II, 18 - Power combiner.
图4中标号及符号名称:19-定子半环表面质点椭圆运动方向,20-声表面波的传播方向,21-转子所受摩擦力方向,22-转子旋转方向,23-两定子半环联合作用加在转子上面的预压力;P、Q、R、S、T为定子半环与转子之间的接触点。Labels and symbol names in Figure 4: 19-the direction of the elliptical movement of the surface particles of the stator half-ring, 20-the propagation direction of the surface acoustic wave, 21-the direction of the friction force on the rotor, 22-the rotation direction of the rotor, 23-the combination of the two stator half-rings The pre-pressure applied to the rotor; P, Q, R, S, T are the contact points between the stator half-ring and the rotor.
具体实施方式:Detailed ways:
下面具体说明旋转型声表面波电机工作原理及具体实施方式。The working principle and specific implementation of the rotary surface acoustic wave motor will be described in detail below.
结合图1和图2所示,由定子组件、叉指换能器、转子及支架组件构成,其特征在于:所述的定子组件包括上定子半环3和与之相对设置的下定子半环4,其中上定子半环3和下定子半环4相对的端面分别成由外环面向内环面缩进的斜面形状;所述的转子1被上定子半环3和下定子半环4夹持于中间,且转子1表面布有微米级凸台;所述的叉指换能器包括上、下两组叉指换能器对,它们为能量循环方法结构,其中上叉指换能器对2加工在上定子半环3上与下定子半环4相对的两个斜面上,下叉指换能器对5加工在下定子半环4上与上定子半环状3相对的两个斜面上;所述支架组件包括上安装座6、下安装座7,上定子半环3和下定子半环4下分别粘固在上安装座6和下安装座7内环面上,上安装座6与下安装座7通过弹簧垫片9和压紧螺栓8为电机提供工作时所需的预压力。As shown in Figure 1 and Figure 2, it consists of a stator assembly, an interdigital transducer, a rotor and a bracket assembly, and is characterized in that: the stator assembly includes an upper stator half-
如图3所示,上下定子半环的两个端面加工成如图所示的倾斜面,同时倾斜面和上下定子半环形内环面之间采取圆弧面过渡。主要有两个作用,一是使得为了使加工在其上的叉指换能器避开转子的工作面;二是为了保证由叉指换能器所激发的声表面波能够有效的通过过渡面在内环面传播,避免声表面波传播过程中大的反射损耗。As shown in Figure 3, the two end surfaces of the upper and lower stator half rings are processed into inclined surfaces as shown in the figure, and at the same time, a circular arc transition is adopted between the inclined surface and the inner ring surface of the upper and lower stator half rings. There are two main functions, one is to make the interdigital transducer processed on it avoid the working surface of the rotor; the other is to ensure that the surface acoustic wave excited by the interdigital transducer can effectively pass through the transition surface Propagate on the inner ring surface to avoid large reflection loss during surface acoustic wave propagation.
转子表面采用干蚀法加工出微米级大小的圆柱形凸台,其凸台直径与凸台间隙的尺寸之比控制在1∶4~1∶8之间。加工凸台的目的是:增大定转子之间的接触压强,从而减小空气挤压膜,污染物的影响;控制凸台直径与凸台间隙之间尺寸比值的目的是:减小声表面波传播过程中的相位改变,同时也利于空气流的通过,从而减小空气阻力。Cylindrical bosses of micron size are processed on the surface of the rotor by dry etching, and the ratio of the diameter of the bosses to the gap between the bosses is controlled between 1:4 and 1:8. The purpose of processing the boss is to: increase the contact pressure between the stator and rotor, thereby reducing the influence of air extrusion film and pollutants; the purpose of controlling the size ratio between the diameter of the boss and the gap between the boss is to reduce the acoustic surface The phase change during wave propagation is also conducive to the passage of air flow, thereby reducing air resistance.
图3为定子基片及加工在定子倾斜面上的叉指换能器示意图,上下定子半环及上下叉指换能器的结构一样。如图3所示,功率合成器型能量循环方法设计的叉指换能器包括两组单向叉指换能器和一个功率合成器18。如图3所示,左边一组单向叉指换能器作为发射器,右边一组单向叉指换能器吸收声表面波并将机械能转换成电能输入到功率合成器18中,然后同驱动电源14输入的能量合成一块再传给左边这组单向叉指换能器。每组单向叉指换能器都由一个反射电极和一个转换电极组成,两个电极的周期节长和声孔径宽均相同。当在左转换电极10上加上高频电信号后,在定子半环表面激发的声表面波会在左转换电极10的左右两个方向传播,左反射电极11的作用就是把向左传播的声表面波全部反射到右侧,通过合理安排左反射电极11和左转换电极10之间的距离,使得反射后的波和原来向右传播的波相位差为2nπ(n为整数),那么向右传播的波的强度就得以加强,当波传播到右转换电极13时,由压电效应,右转换电极13把机械能转换成电能通过标号为15的输入端输入到功率合成器18中,汇合由标号为16的输入端输入的高频电信号一起,在标号为17的输出端输出高频电信号又加在左转换电极10上,如此往复。Fig. 3 is a schematic diagram of the stator substrate and the interdigital transducers processed on the inclined surface of the stator. The structures of the upper and lower stator half rings and the upper and lower interdigital transducers are the same. As shown in FIG. 3 , the IDT designed by the power combiner type energy circulation method includes two sets of unidirectional IDTs and a power combiner 18 . As shown in Figure 3, a group of unidirectional interdigital transducers on the left are used as transmitters, and a group of unidirectional interdigital transducers on the right absorb surface acoustic waves and convert mechanical energy into electrical energy and input it to the power combiner 18, and then simultaneously The energy input by the
如图3所示,当在标号为16的输入端加上声同步频率的电信号后,从标号为17的输出端输出的高频电信号加在下叉指换能器5上,通过逆压电效应,在下定子半环4上的内表面激发出声表面波。同样,上叉指换能器2在上定子半环3上激发出和下定子半环4方向相反的声表面波。在两者的协同作用下,夹在定子中间的转子1在一定的预载荷作用下与定子半环3和定子半环4的环形表面接触,转子与定子之间在定子表面质点椭圆运动的作用下产生摩擦力,摩擦力推动转子沿着与波传播方向相反的方向旋转。通过切换驱动信号,可以实现电机的反向转动。As shown in Figure 3, when the electrical signal of the sound synchronization frequency is added to the input terminal labeled 16, the high-frequency electrical signal output from the output terminal labeled 17 is added to the lower
如图4所示,当整个定子半环3和定子半环4内环形表面上所激发出的声表面波为逆时针方向传播时,定子表面质点为逆时针的椭圆运动,定子和转子相互接触产生整体顺时针方向的摩擦力,从而推动转子沿顺时针方向转动。As shown in Figure 4, when the surface acoustic waves excited on the inner annular surfaces of the entire stator half-
如图5所示,当切换输入信号后,整个定子半环3和定子半环4所激发的声表面波为顺时针方向传播时,定子表面质点为顺时针的椭圆运动,定子和转子相互接触产生整体表现为逆时针的摩擦力,从而推动转子沿逆时针方向转动。采用压电单晶铌酸锂晶体作为定子基片材料,定子的切割及接触表面的处理非常重要,切割是应保证所切割割晶体的纯模式方向和波的传播方向一致,定子半环的内表面要进行镜面加工。另外也可以采用钽酸锂、锗酸铋等压电材料。随着压电陶瓷质量和性能的不断提高,其表面的气孔大大的减少,也可以作为定子基片材料。As shown in Figure 5, when the input signal is switched, when the surface acoustic waves excited by the entire stator half-
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声表面波驱动的转动马达研究. 程利平,张广明,张淑仪,郁炯,水修基.声学学报,第28卷第2期. 2003 |
声表面波驱动的转动马达研究. 程利平,张广明,张淑仪,郁炯,水修基.声学学报,第28卷第2期. 2003 * |
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