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CN100526598C - Inverted pendulum variable-pitch beam pump - Google Patents

Inverted pendulum variable-pitch beam pump Download PDF

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Publication number
CN100526598C
CN100526598C CNB2006101242056A CN200610124205A CN100526598C CN 100526598 C CN100526598 C CN 100526598C CN B2006101242056 A CNB2006101242056 A CN B2006101242056A CN 200610124205 A CN200610124205 A CN 200610124205A CN 100526598 C CN100526598 C CN 100526598C
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China
Prior art keywords
motor
pendulum
fixed
controller
balance weight
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Expired - Fee Related
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CNB2006101242056A
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CN1975101A (en
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康龙云
郭振宇
赵海博
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South China University of Technology SCUT
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South China University of Technology SCUT
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Abstract

The present invention relates to a reverse pendulum variable pitch walking-beam pumping unit. It is characterized by that in the upper portion of tail beam a curved rack guideway is fixed, the reverse pendulum balacing weight is movably fixed on the tail beam, its fixed point is positioned in the centre of fixed point of said curved rack guideway, in the middle portion of pendulum bar of reverse pendulum balancing weight a motor is fixedly connected. Said motor can be reciprocally moved on the curved rack guideway, and can be used for driving balancing weight and making it be reciprocally moved. Said invention also includes a controller, said controller can be used for detecting, analyzing and judging motor load change and giving out control signal to said motor so as to greatly raise motor efficiency.

Description

倒摆变矩游梁式抽油机 Inverted pendulum torque converter beam pumping unit

技术领域 technical field

本发明涉及石油开采中使用的抽油设备,具体涉及一种倒摆变矩游梁式抽油机。The invention relates to oil pumping equipment used in oil exploitation, in particular to an inverted swing variable moment beam pumping unit.

背景技术 Background technique

我国目前大部分油井已进入机采阶段。采用常规游梁式抽油机由于其结构简单,可靠性好,便于维护等优点,广泛应用于各大油田。随着其数量的增加,它耗能高的缺点日益突出,因此对游梁式抽油机的节能改造成为当前的一个主要研究方向。游梁式抽油机由于固有的四连杆机构,使得工作载荷近似于正弦曲线变化,通过曲柄平衡的方法,其载荷曲线基本符合正弦曲线变化趋势;通过游梁上增加平衡块,使得载荷变化曲线比较平滑,但由于目前采用的游梁平衡块都是固定的或作简单的变化,因而不能使抽油机处于最佳节能状态。At present, most oil wells in my country have entered the stage of mechanical production. The conventional beam pumping unit is widely used in various oil fields due to its simple structure, good reliability and easy maintenance. With the increase of its quantity, its shortcoming of high energy consumption becomes more and more prominent, so the energy-saving transformation of the beam pumping unit has become a main research direction at present. Due to the inherent four-bar linkage mechanism of the beam pumping unit, the working load changes approximately in a sinusoidal curve. Through the crank balance method, the load curve basically conforms to the sinusoidal curve change trend; by adding a balance block on the beam, the load changes The curve is relatively smooth, but because the beam balance weights currently used are all fixed or simply changed, the pumping unit cannot be kept in the best energy-saving state.

发明内容 Contents of the invention

本发明的目的在于提供一种倒摆变矩游梁式抽油机,使得滑块的力矩随着悬点载荷的变化而变化,使滑块力矩对原有的悬点载荷起到“削峰平谷”的作用,使电动机工作在恒力矩状态,从而达到节能的目的。The object of the present invention is to provide an inverted pendulum variable moment beam pumping unit, so that the moment of the slider changes with the change of the suspension point load, so that the moment of the slider can "shave the peak" for the original suspension point load. The function of "Pinggu" makes the motor work in a constant torque state, so as to achieve the purpose of energy saving.

本发明的一种倒摆变矩游梁式抽油机,包括尾梁9,电动机13,平衡块5,尾梁9上部固定有一个弧形齿条导轨8,倒摆式平衡块5活动固定于尾梁9上,固定点位于弧形齿条导轨8的固定点的中间,倒摆式平衡块5的摆杆6中部固定连接一个电机7,电机7可在弧形齿条导轨8上往复移动,并带动平衡块5做往复摆动。An inverted pendulum variable moment beam pumping unit of the present invention comprises a tail beam 9, a motor 13, and a balance weight 5. An arc-shaped rack guide rail 8 is fixed on the upper part of the tail beam 9, and the inverted pendulum balance weight 5 is movable and fixed. On the tail beam 9, the fixed point is located in the middle of the fixed point of the arc-shaped rack guide rail 8, and the middle part of the pendulum 6 of the inverted balance weight 5 is fixedly connected with a motor 7, and the motor 7 can reciprocate on the arc-shaped rack guide rail 8 Move, and drive balance weight 5 to do reciprocating swing.

作为本发明的进一步优选方式,还包括一个控制器14,控制器14含有控制芯片,可以对电动机13负载变化进行检测、分析、判断,并向电机7发出控制信号,进而控制下单摆摆动位置。As a further preferred mode of the present invention, it also includes a controller 14, the controller 14 contains a control chip, which can detect, analyze, and judge the load change of the motor 13, and send a control signal to the motor 7, and then control the swing position of the lower single pendulum .

其中通过控制器14检测电动机13的相关参数变化情况,判断电动机所受的载荷变化情况,经过软件分析,向电机7发送指令,电机带动倒摆平衡块5沿齿条导轨8做运动,由于力臂发生变化,倒摆平衡块5产生的平衡载荷随之变化,最终实现对电动机载荷的“削峰平谷”,使电动机13工作于恒载荷方式下,提高了电动机的工作效率,实现了节能目的。Among them, the controller 14 detects the change of the relevant parameters of the motor 13, judges the load change of the motor, and through software analysis, sends instructions to the motor 7, and the motor drives the inverted balance weight 5 to move along the rack guide rail 8. Due to the force When the arm changes, the balance load generated by the inverted balance weight 5 changes accordingly, and finally realizes the "peak shaving and flat valley" of the motor load, making the motor 13 work in a constant load mode, improving the working efficiency of the motor, and realizing the purpose of energy saving .

与现有技术相比,本发明使电动机13工作于恒载荷方式下,提高了电动机的工作效率,实现了节能目的。Compared with the prior art, the present invention makes the motor 13 work in a constant load mode, improves the working efficiency of the motor, and realizes the purpose of energy saving.

附图说明 Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

具体实施方式 Detailed ways

如图1所示,本发明抽油机包括悬绳器1、驴头2、游梁3、支架4、平衡块5、摆杆6电机7、弧形齿条导轨8、尾梁9、连杆10、减速器11、曲柄12、电动机13、控制器14、制动装置15、底座16。As shown in Figure 1, the pumping unit of the present invention includes a rope suspension 1, a donkey head 2, a beam 3, a support 4, a balance weight 5, a swing rod 6, a motor 7, an arc rack guide rail 8, a tail beam 9, and a connecting rod. Rod 10, reducer 11, crank 12, motor 13, controller 14, brake device 15, base 16.

本发明是对常规后置式游梁抽油机改造而得到的,在游梁和尾梁的上端加一个倒摆装置,倒摆尾端即是平衡块5,倒摆中部与电机7相固定连接,电机7沿弧形齿条导轨8可做往复运动,带动平衡块5来回摆动。The present invention is obtained by transforming the conventional post-mounted beam pumping unit. An inverted pendulum device is added to the upper ends of the beam and the tail beam. , The motor 7 can reciprocate along the arc rack guide rail 8, driving the balance weight 5 to swing back and forth.

在下冲程时,平衡块5逐渐摆向右端(面对图纸),这样可已给电动机13施加一个额外的负载,从而避免了驴头2对电动机13做功。当驴头2悬点处于下死点时,平衡块5摆向最右端,使得平衡块5产生的力矩为最大值,起到充分的“平谷”作用。During the downstroke, the balance weight 5 swings to the right end (facing the drawing) gradually, so that an extra load can be applied to the motor 13, thereby preventing the donkey head 2 from doing work on the motor 13. When the suspension point of the donkey head 2 is at the bottom dead center, the balance weight 5 swings to the far right, so that the moment produced by the balance weight 5 is the maximum value, which fully plays the role of "flat valley".

在上冲程时,由于电动机13载荷会出现一个峰,平衡块5由最右端向左端摆动,通过电机7在弧形齿条导轨4上移动提供动力拖动,平衡块5产生的力矩逐渐减小,使得电动机13的负载不至于变化过大。当驴头2悬点处于上死点时,平衡块5处于最左端,使得平衡块5产生的力矩为最小值,起到了“削峰”的作用。During the upstroke, due to a peak in the load of the motor 13, the balance weight 5 swings from the rightmost end to the left end, and the motor 7 moves on the arc-shaped rack guide rail 4 to provide power dragging, and the moment generated by the balance weight 5 gradually decreases , so that the load of the motor 13 will not change too much. When the suspension point of the donkey head 2 is at the top dead center, the balance weight 5 is at the extreme left, so that the moment generated by the balance weight 5 is the minimum value, which plays the role of "peak cutting".

在平衡块5摆动过程中,通过控制器14检测电动机13的相关参数,判断即时的负载变化曲线所在的值,通过程序分析,计算需要平衡块5所产生的力矩,进而控制电机7拖动倒摆,使其处于恰当的位置,最大限度的平衡常规抽油机固有的电动机13负载波动,使得电动机13负载始终处于恒负载状态。During the swinging process of the balance weight 5, the relevant parameters of the motor 13 are detected by the controller 14, the value of the instant load change curve is judged, and the torque generated by the balance weight 5 is calculated through program analysis, and then the motor 7 is controlled to drag the load backward. Pendulum, so that it is in a proper position, and balance the load fluctuation of the electric motor 13 inherent in the conventional pumping unit to the greatest extent, so that the load of the electric motor 13 is always in a constant load state.

Claims (2)

1, a kind of inverted pendulum variable-pitch beam pump, it is characterized in that: comprise tail boom (9), motor (13), balance weight (5), tail boom (9) top is fixed with an arc-shaped rack guide rail (8), the piece of falling the pendulum type balance (5) activity is fixed on the tail boom (9), fixed point is positioned at the centre of the fixed point of arc-shaped rack guide rail (8), the fork of fixedlying connected (a 6) middle part fixedly connected motor (7) with the piece of falling the pendulum type balance (5), motor (7) can move back and forth on arc-shaped rack guide rail (8), and drive balance weight (5) is done reciprocally swinging.
2, inverted pendulum variable-pitch beam pump according to claim 1, it is characterized in that: also comprise a controller (14), controller (14) contains control chip, can detect, analyze, judge motor (13) load variations, and send control signal, and then control single pendulum swing position down to motor (7).
CNB2006101242056A 2006-12-13 2006-12-13 Inverted pendulum variable-pitch beam pump Expired - Fee Related CN100526598C (en)

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Application Number Priority Date Filing Date Title
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CN100526598C true CN100526598C (en) 2009-08-12

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101619651B (en) * 2009-03-03 2012-06-27 西安石油大学 Swinging block six-bar mechanism oil extractor
CN101509364B (en) * 2009-03-11 2012-01-04 西安石油大学 Pendulum guide rod type pumping unit
CN102116141A (en) * 2011-04-08 2011-07-06 梁宏宝 Torque energy-saving pumping unit

Citations (9)

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Publication number Priority date Publication date Assignee Title
US3936231A (en) * 1974-05-13 1976-02-03 Dresser Industries, Inc. Oil well pumpoff control system
CN2039345U (en) * 1988-03-16 1989-06-14 石油工业部第四石油机械厂 Balance block regulator
CN2225559Y (en) * 1995-06-01 1996-04-24 吕传毅 Secondary balance slide beam oil pump
CN2349379Y (en) * 1998-08-17 1999-11-17 新疆维吾尔自治区第三机床厂 Low ecentric barbell type walking beam composite balance oil pump
CN2363054Y (en) * 1998-12-24 2000-02-09 王同建 Automatic balance device walking beam oil pumping machine
CN2384002Y (en) * 1999-09-29 2000-06-21 赵九尚 Heavy beam-pumping unit
CN1384270A (en) * 2001-05-09 2002-12-11 俞国民 Beam-balancing pumping unit without inertia force
US7032659B2 (en) * 2003-01-23 2006-04-25 Weatherford/Lamb, Inc. Integrated control system for beam pump systems
CN200985877Y (en) * 2006-12-13 2007-12-05 华南理工大学 Upside-down moment changing type oil pumping machine

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3936231A (en) * 1974-05-13 1976-02-03 Dresser Industries, Inc. Oil well pumpoff control system
CN2039345U (en) * 1988-03-16 1989-06-14 石油工业部第四石油机械厂 Balance block regulator
CN2225559Y (en) * 1995-06-01 1996-04-24 吕传毅 Secondary balance slide beam oil pump
CN2349379Y (en) * 1998-08-17 1999-11-17 新疆维吾尔自治区第三机床厂 Low ecentric barbell type walking beam composite balance oil pump
CN2363054Y (en) * 1998-12-24 2000-02-09 王同建 Automatic balance device walking beam oil pumping machine
CN2384002Y (en) * 1999-09-29 2000-06-21 赵九尚 Heavy beam-pumping unit
CN1384270A (en) * 2001-05-09 2002-12-11 俞国民 Beam-balancing pumping unit without inertia force
US7032659B2 (en) * 2003-01-23 2006-04-25 Weatherford/Lamb, Inc. Integrated control system for beam pump systems
CN200985877Y (en) * 2006-12-13 2007-12-05 华南理工大学 Upside-down moment changing type oil pumping machine

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
悬挂偏置式游梁抽油机的研究. 张学鲁,罗仁全,玉山音,于胜存,季祥云.石油矿场机械,第32卷第4期. 2003
悬挂偏置式游梁抽油机的研究. 张学鲁,罗仁全,玉山音,于胜存,季祥云.石油矿场机械,第32卷第4期. 2003 *

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