CN100522575C - Automobile ceiling and its production process - Google Patents
Automobile ceiling and its production process Download PDFInfo
- Publication number
- CN100522575C CN100522575C CNB200710016820XA CN200710016820A CN100522575C CN 100522575 C CN100522575 C CN 100522575C CN B200710016820X A CNB200710016820X A CN B200710016820XA CN 200710016820 A CN200710016820 A CN 200710016820A CN 100522575 C CN100522575 C CN 100522575C
- Authority
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- China
- Prior art keywords
- ceiling
- inner decorative
- finished product
- plate
- base material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 14
- 239000003365 glass fiber Substances 0.000 claims abstract description 10
- 239000004814 polyurethane Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000002131 composite material Substances 0.000 claims abstract description 8
- 239000007787 solid Substances 0.000 claims abstract description 8
- 238000000465 moulding Methods 0.000 claims abstract description 5
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims abstract description 4
- 229920002635 polyurethane Polymers 0.000 claims abstract description 4
- 239000012779 reinforcing material Substances 0.000 claims abstract description 4
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims abstract description 4
- 238000005516 engineering process Methods 0.000 claims description 13
- 239000000047 product Substances 0.000 claims description 10
- 238000005034 decoration Methods 0.000 claims description 7
- 239000004831 Hot glue Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000011265 semifinished product Substances 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 239000003292 glue Substances 0.000 abstract 2
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 238000013329 compounding Methods 0.000 abstract 1
- 239000007788 liquid Substances 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Landscapes
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
The present invention discloses automobile ceiling and its production process. The automobile ceiling is composite plate produced with thermoplastic polyurethane as the skeleton material, glass fiber as the reinforcing material, and solid hot molten glue or liquid polyurethane glue as the adhesive. The production process is one hot mold or cold mold process including the steps of compounding base material, molding to form and making product. The automobile ceiling has the functions of absorbing sound, isolating heat and self supporting, possesses the advantages of environment friendship, high rigidity and high size stability, and is especially suitable for car.
Description
One, technical field
The invention discloses the production technology of a kind of production technology of vehicle interior ceiling, particularly a kind of automobile ceiling, belong to ornaments processing technical field in the vehicle ceiling.
Two, background technology
Orthodox car inner decorative ceiling, its framework material mainly use cardboard and PS plate, are difficult for processing and manufacturing, the inner decorative ceiling of producing is yielding, the moisture absorption, its sound-absorbing, heat insulation, rigidity, dimensional stability and environmental-protecting performance are all relatively poor, belong to low-grade, be not the selected obsolete product of modern passenger car.
Three, summary of the invention
Purpose of the present invention is intended to overcome the deficiency of above-mentioned prior art, discloses the production technology of automobile ceiling of the top grade of a kind of process stabilizing, function admirable.
For achieving the above object, the technical solution used in the present invention is: a kind of production technology of automobile ceiling, inner decorative ceiling is to be framework material by the thermoplastic polyurethane plate that hard bubbles, with the glass fibre is reinforcing material, with nonwoven and inner decoration facing is that composite processes, its special character is that production technology adopts cold modulus method production technology, in turn includes the following steps:
1, base material is compound: nonwoven is unreeled lay to workbench, on nonwoven, sow solids hot melt adhesive and glass fibre, place thermoplastic hard polyurethane cystosepiment (being called for short the PU plate) then in the above, on the PU plate, sow solids hot melt adhesive and glass fibre again, be heated to 150-260 ℃ through heating plate then, it is compound to carry out roll-in under the pressure of 0.4-0.6mpa, and cooled composite board is the inner decorative ceiling base material;
2, cold mold forming: inner decoration facing is mated formation on the punch of ceiling mould, again above-mentioned base material is being put into die behind the heating 30-100S under 200-400 ℃ the high temperature, matched moulds, under 5-15MPa pressure, carry out the cold forming moulding, behind the pressurize 30-100S, Qi Mo, pickup, the pressing of taking-up is the inner decorative ceiling semi-finished product;
3, finished product is made: will above-mentioned inner decorative ceiling semi-finished product carry out cut edge, cut the hole, finishing, the ceiling assembly behind the installation ceiling annex is inner decorative ceiling finished product of the present invention.
The good effect that compared with the prior art the present invention has is: the selection uniqueness, technology is simple and easy to operate, the inner decorative ceiling of producing has excellent sound-absorbing, heat insulation, damping, light weight, protection against the tide, preventing microorganism, anti-fouling performance, and excellent gas permeability, weatherability and dimensional stability, stronger self-supporting performance is arranged, not yielding, the product specification height is novel inner decorative ceiling and the production technology that is suitable for high-grade car.
Four, the specific embodiment
For understanding the present invention better, it is done to set forth in further detail below in conjunction with the specific embodiment.
Automobile ceiling of the present invention is to be framework material by the thermoplastic polyurethane plate that hard bubbles, with the glass fibre is reinforcing material, with nonwoven and inner decoration facing is composite, with the solid thermal melten gel is the composite board that binding agent is made, form with cold modulus method method of forming processing and fabricating, specific as follows:
At first nonwoven is unreeled lay to workbench, on nonwoven, sow solids hot melt adhesive and glass fibre, place thermoplastic hard polyurethane cystosepiment (being called for short the PU plate) then in the above, on the PU plate, sow solids hot melt adhesive and glass fibre again, be heated to 150-260 ℃ through heating plate then, it is compound to carry out roll-in under the pressure of 0.4-0.6mpa, and cooled composite board is the inner decorative ceiling base material, stand-by with depositing after its cutting; Enter cold and detached moulding process then, earlier inner decoration facing is mated formation on the punch of ceiling mould, again the base material of above-mentioned cutting is being put into die behind the heating 30-100S under 200-400 ℃ the high temperature, matched moulds carries out the cold forming moulding under 5-15MPa pressure, behind the pressurize 30-100S, Qi Mo, pickup, the molded product of taking-up is the inner decorative ceiling semi-finished product; Be processed finished products at last, the inner decorative ceiling semi-finished product of processing carried out cut edge, cut hole and finishing that the ceiling assembly behind the installation ceiling annex is inner decorative ceiling finished product of the present invention.
The inner decorative ceiling finished product good looking appearance that the foregoing description makes, excellent performance, safe and reliable, be used in the car can improving the passenger car class greatly behind the ceiling decoration, increase the comfortable and satisfied of driver.
Claims (1)
1, a kind of production technology of automobile ceiling, inner decorative ceiling mainly is to be framework material by the thermoplastic polyurethane plate that hard bubbles, with the glass fibre is reinforcing material, with nonwoven and inner decoration facing is that composite processes, it is characterized in that: production technology adopts cold modulus method technology, in turn includes the following steps:
(1) base material is compound: nonwoven is unreeled lay to workbench, on nonwoven, sow solids hot melt adhesive and glass fibre, place thermoplastic hard polyurethane cystosepiment (being called for short the PU plate) then in the above, on the PU plate, sow solids hot melt adhesive and glass fibre again, be heated to 150-260 ℃ through heating plate then, it is compound to carry out roll-in under the pressure of 0.4-0.6mpa, and cooled composite board is the inner decorative ceiling base material;
(2) cold mold forming: inner decoration facing is mated formation on the punch of ceiling mould, again above-mentioned base material is being put into die behind the heating 30-100S under the 200-400 ℃ of high temperature, matched moulds, under 5-15MPa pressure, carry out the cold forming moulding, behind the pressurize 30-100S, Qi Mo, pickup, the pressing of taking-up is the inner decorative ceiling semi-finished product;
(3) finished product is made: with above-mentioned inner decorative ceiling semi-finished product carry out cut edge, cut the hole, finishing, the ceiling assembly of installing behind the ceiling annex is inner decorative ceiling finished product of the present invention.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200710016820XA CN100522575C (en) | 2007-07-06 | 2007-07-06 | Automobile ceiling and its production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200710016820XA CN100522575C (en) | 2007-07-06 | 2007-07-06 | Automobile ceiling and its production process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101088742A CN101088742A (en) | 2007-12-19 |
| CN100522575C true CN100522575C (en) | 2009-08-05 |
Family
ID=38942312
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200710016820XA Expired - Fee Related CN100522575C (en) | 2007-07-06 | 2007-07-06 | Automobile ceiling and its production process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100522575C (en) |
Families Citing this family (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101337434B (en) * | 2008-06-23 | 2010-08-11 | 无锡吉兴汽车部件有限公司 | Production method of automobile skylight sun-shield |
| CN101670811B (en) * | 2009-08-07 | 2011-04-20 | 烟台正海汽车内饰件有限公司 | Production method of inner decorative ceiling of car |
| CN102381256B (en) * | 2011-09-10 | 2013-09-18 | 无锡吉兴汽车声学部件科技有限公司 | Wet-method roof producing process of spreaded glass fibers with adhesive |
| CN102514307B (en) * | 2011-12-05 | 2014-12-10 | 芜湖正海汽车内饰件有限公司 | Sandwich base material for vehicle ceiling and production method for sandwich base material |
| CN102785449A (en) * | 2012-08-23 | 2012-11-21 | 无锡吉兴汽车部件有限公司 | Processing technology of car roof board |
| CN102825895A (en) * | 2012-10-09 | 2012-12-19 | 芜湖正海汽车内饰件有限公司 | Once dry-press molding manufacturing process of automatic roof |
| CN103448631A (en) * | 2013-08-22 | 2013-12-18 | 烟台正海汽车内饰件有限公司 | Molding process for ceiling of complex shape |
| CN104149704A (en) * | 2014-07-24 | 2014-11-19 | 镇江洋溢汽车部件有限公司 | Composite automotive trim product |
| CN104260363A (en) * | 2014-07-28 | 2015-01-07 | 厦门纵横通电动车有限公司 | Production method of all-bearing electric sightseeing bus roof |
| CN104163031B (en) * | 2014-07-31 | 2016-02-03 | 长城汽车股份有限公司 | The manufacture method of automotive interior roof |
| CN104626406B (en) * | 2015-01-20 | 2017-01-11 | 延锋伟世通(北京)汽车饰件系统有限公司 | Deformation method of ceiling mold of dry-method PU glass fiber plate |
| CN105947726B (en) * | 2016-06-23 | 2018-02-13 | 四川巨浪智能设备有限公司 | The process units of light-duty enhancing thermoplastic composite article |
| CN106494023A (en) * | 2016-10-17 | 2017-03-15 | 重庆泰奥豪骋科技有限公司 | With containing chitin fiber as soft interior material roof of the vehicle |
| CN109233661A (en) * | 2017-05-05 | 2019-01-18 | 上海海优威新材料股份有限公司 | Novel multi-layer caking property film based on cross-linking radiation substrate and preparation method thereof |
| CN108044855A (en) * | 2017-12-19 | 2018-05-18 | 芜湖尚唯汽车饰件有限公司 | Automotive trim production technology based on post forming |
| CN112454933A (en) * | 2020-11-27 | 2021-03-09 | 烟台正海合泰科技股份有限公司 | Processing method of decorative plate of passenger car |
-
2007
- 2007-07-06 CN CNB200710016820XA patent/CN100522575C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN101088742A (en) | 2007-12-19 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Wuhu Haixing source automotive interior Co. Ltd. Assignor: Yantai Zhenghai Xingyuan Automobile Inner Decorated Components Co.,Ltd Contract fulfillment period: 2009.8.10 to 2027.7.5 contract change Contract record no.: 2009340000335 Denomination of invention: Automobile ceiling and its production process Granted publication date: 20090805 License type: General permission Record date: 20091026 |
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| LIC | Patent licence contract for exploitation submitted for record |
Free format text: COMMON LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.8.10 TO 2027.7.5; CHANGE OF CONTRACT Name of requester: WUHU ZHENGHAI XINGYUAN CAR INTERIOR TRIM CO., LTD. Effective date: 20091026 |
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| DD01 | Delivery of document by public notice |
Addressee: Sun Aiping Document name: Notification of Passing Examination on Formalities |
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| C56 | Change in the name or address of the patentee |
Owner name: YANTAI ZHENGHAI HETAI TECHNOLOGY CO., LTD. Free format text: FORMER NAME: YANTAI ZHENGHAI XINGYUAN AUTOMOBILE DECORATION CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 265500 Shandong province Yantai Fushan High-tech Zone Xiangfu Street No. 57 Patentee after: Yantai Zheng Hai He Tai Science and Technology Co., Ltd. Address before: 265500 Shandong province Yantai Fushan High-tech Zone Xiangfu Street No. 57 Patentee before: Yantai Zhenghai Xingyuan Automobile Inner Decorated Components Co.,Ltd |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090805 Termination date: 20150706 |
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| EXPY | Termination of patent right or utility model |