CN100514663C - Semiconductor memory element, phase change memory element and method of manufacturing the same - Google Patents
Semiconductor memory element, phase change memory element and method of manufacturing the same Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种半导体存储元件及其制造方法,且特别涉及一种可通过简便的工艺而得到小加热面积的半导体存储元件、相变存储元件(phasechange memory,PCM)及其制造方法。The present invention relates to a semiconductor storage element and a manufacturing method thereof, and in particular to a semiconductor storage element capable of obtaining a small heating area through a simple process, a phase change memory (phase change memory, PCM) and a manufacturing method thereof.
背景技术 Background technique
随着便携式产品的蓬勃发展及功能需求的提高,使得当前全球存储器市场需求急速扩张,其中又以非挥发性存储器(non-volatile memory)的快速成长最引人侧目。为适应此产业变化,全球各大厂商与研究机构对于下世代存储器技术开发均早已如火如茶般地展开。在各种可能的技术中以相变存储元件与磁阻式随机存取存储器(Magnetoresistive RAM,MRAM)较受注目。With the vigorous development of portable products and the improvement of functional requirements, the current global memory market demand is rapidly expanding, and the rapid growth of non-volatile memory (non-volatile memory) is the most eye-catching. In order to adapt to this industry change, major manufacturers and research institutions around the world have already begun to develop next-generation memory technology like a fire. Among various possible technologies, phase-change memory elements and magnetoresistive random access memory (Magnetoresistive RAM, MRAM) are attracting more attention.
相变存储器是一种利用热效应改变相变材料的结晶相,来转换元件电阻值的非挥发性存储器元件。当电流流过的加热面积愈小,则所需要用以造成相变的加热电流愈小,RESET/SET驱动电流亦愈小。相对地,这也对应较小的驱动晶体管面积,亦即一个较小面积的存储单元胞(MemoryUnit Cell)。因此,近来有各式各样的研究多针对加热面积大小加以设计。例如公元2003年公告的欧洲专利EP 1339111。Phase-change memory is a non-volatile memory element that uses thermal effects to change the crystalline phase of phase-change materials to convert the resistance of the element. When the heating area through which the current flows is smaller, the heating current required to cause the phase change is smaller, and the RESET/SET driving current is also smaller. Correspondingly, this also corresponds to a smaller area of the driving transistor, that is, a smaller area of the memory unit cell (MemoryUnit Cell). Therefore, various researches have recently been designed on the size of the heating area. For example the European patent EP 1339111 of announcement in 2003 AD.
然而,目前已知的技术大多牵涉到复杂的介电层或牺牲层(SacrificialLayer)蚀刻接触孔(Contact Hole),以达到缩小加热面积的目的。而且,当接触孔仅为纳米尺寸时,相变薄膜的填洞可靠性及合格率将大幅降低,接触孔之镀膜前干式预清洁(Dry Pre-Cleaning)变得复杂难控制。However, most of the currently known technologies involve etching contact holes in complex dielectric layers or sacrificial layers to reduce the heating area. Moreover, when the contact hole is only nanometer in size, the hole filling reliability and pass rate of the phase change film will be greatly reduced, and the dry pre-cleaning (Dry Pre-Cleaning) of the contact hole before coating becomes complicated and difficult to control.
发明内容 Contents of the invention
本发明的目的就是提供一种相变存储元件,以轻易达到缩小加热面积的目的。The purpose of the present invention is to provide a phase-change memory element to easily achieve the purpose of reducing the heating area.
本发明的再一目的是提供一种相变存储元件的制造方法,可随着元件尺寸的缩减,仍保有其合格率。Another object of the present invention is to provide a method for manufacturing a phase change memory element, which can maintain its yield as the size of the element is reduced.
本发明的又一目的是提供一种相变存储元件的制造方法,可简化工艺。Another object of the present invention is to provide a method for manufacturing a phase-change memory element, which can simplify the process.
本发明的另一目的是提供一种半导体存储元件,适于应用在微小到纳米尺寸的非挥发性存储单元晶胞。Another object of the present invention is to provide a semiconductor memory element suitable for use in non-volatile memory unit cells of micro to nanometer size.
本发明提出一种相变存储元件,包括基底、多个下电极、第一介电层、多个杯状加热电极、多层第二与第三介电层、多个上电极以及多个相变材料间隙壁。其中,下电极形成于基底内,而第一介电层位于基底上,且其中有杯状加热电极,而各个杯状加热电极的底部与各个下电极相接触。第二介电层则是以第一方向排列于基底上,其中各第二介电层覆盖杯状加热电极所围的部分面积。第三介电层以第二方向排列于基底上,其中各第三介电层覆盖杯状加热电极所围的部分面积并叠于第二介电层上。而上电极是位于第三介电层上,其中由每一第三介电层与其上的上电极组成一个堆栈结构。相变材料间隙壁则是位于上述堆栈结构的侧壁,并与杯状加热电极及上电极形成物理及电接触。The present invention proposes a phase-change memory element, which includes a substrate, multiple lower electrodes, a first dielectric layer, multiple cup-shaped heating electrodes, multiple layers of second and third dielectric layers, multiple upper electrodes, and multiple phase Variable material spacers. Wherein, the lower electrode is formed in the base, and the first dielectric layer is located on the base, and there are cup-shaped heating electrodes therein, and the bottom of each cup-shaped heating electrode is in contact with each lower electrode. The second dielectric layers are arranged on the base in the first direction, wherein each second dielectric layer covers a part of the area surrounded by the cup-shaped heating electrodes. The third dielectric layers are arranged on the base in the second direction, wherein each third dielectric layer covers a part of the area surrounded by the cup-shaped heating electrodes and is stacked on the second dielectric layer. The upper electrode is located on the third dielectric layer, wherein each third dielectric layer and the upper electrode on it form a stack structure. The phase change material spacer is located on the sidewall of the stack structure, and forms physical and electrical contact with the cup-shaped heating electrode and the upper electrode.
依照本发明的较佳实施例所述相变存储元件,上述杯状加热电极的材料包括TiN、上电极的材料则包括TiW。According to the phase change memory element described in a preferred embodiment of the present invention, the material of the cup-shaped heating electrode includes TiN, and the material of the upper electrode includes TiW.
依照本发明的较佳实施例所述相变存储元件,上述每个杯状加热电极所围的面积之宽度为0.2μm时,相变材料间隙壁的厚度可在20-50nm之间(这数值取决于各种不同的光刻步进机(Stepper)的最大容许叠对误差(Overlay Error)而定,基本上遵循“相变材料间隙壁的一半厚度加上最大容许叠对误差等于每个杯状加热电极所围的面积之宽度的一半”之原则)。另外,如果相变材料间隙壁的厚度大到100nm时,每个杯状加热电极所围的面积之宽度也要随之增加。According to the phase-change memory element described in a preferred embodiment of the present invention, when the width of the area surrounded by each cup-shaped heating electrode is 0.2 μm, the thickness of the phase-change material spacer can be between 20-50 nm (this value Depending on the maximum allowable overlay error (Overlay Error) of various photolithography steppers (Stepper), it basically follows that "half the thickness of the phase change material spacer plus the maximum allowable overlay error is equal to each cup half of the width of the area surrounded by the shaped heating electrode"). In addition, if the thickness of the phase-change material spacer is as large as 100 nm, the width of the area surrounded by each cup-shaped heating electrode will increase accordingly.
依照本发明的较佳实施例所述相变存储元件,上述第一介电层与第三介电层的材料包括氧化物,且第二介电层的材料包括氮化物。According to the phase change memory element described in a preferred embodiment of the present invention, the materials of the first dielectric layer and the third dielectric layer include oxide, and the material of the second dielectric layer includes nitride.
本发明再提出一种相变存储元件的制造方法,包括先提供基底,其中已形成有多个下电极。然后,于基底上提供第一介电层,这个第一介电层内具有多个杯状加热电极,各个杯状加热电极的底部与每个下电极相接触。之后,于基底上形成多层第二介电层,且每一层第二介电层在第一方向上覆盖各杯状加热电极所围的部分面积。然后,于基底上形成多个堆栈结构,且每一个堆栈结构在第二方向上覆盖各杯状加热电极所围的部分面积,其中堆栈结构是由一层第三介电层与一层上电极所构成。接着,于基底上形成一层相变材料(PC)薄膜,覆盖上述堆栈结构与第二介电层,再各向异性蚀刻这层相变材料薄膜,以于堆栈结构侧壁形成相变材料间隙壁,且各相变材料间隙壁会与各个杯状加热电极及上电极做物理及电接触。之后还要过度蚀刻(Over-Etching)上述相变材料间隙壁,以去除第二介电层侧壁的相变材料薄膜。The present invention further proposes a method for manufacturing a phase-change memory element, which includes firstly providing a substrate on which a plurality of lower electrodes have been formed. Then, a first dielectric layer is provided on the substrate, and a plurality of cup-shaped heating electrodes are provided in the first dielectric layer, and the bottom of each cup-shaped heating electrode is in contact with each lower electrode. Afterwards, multiple layers of second dielectric layers are formed on the substrate, and each layer of second dielectric layers covers a partial area surrounded by each cup-shaped heating electrode along the first direction. Then, a plurality of stacked structures are formed on the substrate, and each stacked structure covers a part of the area surrounded by each cup-shaped heating electrode in the second direction, wherein the stacked structure is composed of a third dielectric layer and an upper electrode constituted. Next, a phase-change material (PC) film is formed on the substrate to cover the above-mentioned stack structure and the second dielectric layer, and then anisotropically etched this layer of phase-change material film to form a phase-change material gap on the sidewall of the stack structure wall, and each phase change material spacer wall will make physical and electrical contact with each cup-shaped heating electrode and upper electrode. Afterwards, over-etching the phase-change material spacer to remove the phase-change material film on the sidewall of the second dielectric layer.
依照本发明的一实施例所述的相变存储元件的制造方法,上述过度蚀刻相变材料间隙壁之时间是蚀刻相变材料间隙壁的厚度之对应的时间。According to the method for manufacturing a phase-change memory device according to an embodiment of the present invention, the time for over-etching the phase-change material spacer is a time corresponding to the thickness of the phase-change material spacer.
本发明又提出一种相变存储元件的制造方法,包括先提供基底,其中已形成有多个下电极。然后,于基底上提供第一介电层,这个第一介电层内具有多个杯状加热电极,各个杯状加热电极的底部与每个下电极相接触。之后,于基底上形成多层第二介电层,且每一层第二介电层在第一方向上覆盖各杯状加热电极所围的部分面积。然后,圆滑化各个第二介电层的边角(edge),再于基底上形成多个堆栈结构,且每一个堆栈结构在第二方向上覆盖各杯状加热电极所围的部分面积,其中堆栈结构是由一层第三介电层与一层上电极所构成。接着,于基底上形成一层相变材料(PC)薄膜,覆盖上述堆栈结构与第二介电层,再各向异性蚀刻这层相变材料薄膜,以于堆栈结构侧壁形成相变材料间隙壁,且各相变材料间隙壁会与各个杯状加热电极及上电极做物理及电接触。The present invention also proposes a method for manufacturing a phase-change memory element, which includes firstly providing a substrate on which a plurality of lower electrodes have been formed. Then, a first dielectric layer is provided on the substrate, and a plurality of cup-shaped heating electrodes are provided in the first dielectric layer, and the bottom of each cup-shaped heating electrode is in contact with each lower electrode. Afterwards, multiple layers of second dielectric layers are formed on the substrate, and each layer of second dielectric layers covers a partial area surrounded by each cup-shaped heating electrode along the first direction. Then, the edges of each second dielectric layer are rounded, and then a plurality of stacked structures are formed on the substrate, and each stacked structure covers a part of the area surrounded by each cup-shaped heating electrode in the second direction, wherein The stack structure is composed of a third dielectric layer and an upper electrode. Next, a phase-change material (PC) film is formed on the substrate to cover the above-mentioned stack structure and the second dielectric layer, and then anisotropically etched this layer of phase-change material film to form a phase-change material gap on the sidewall of the stack structure wall, and each phase change material spacer wall will make physical and electrical contact with each cup-shaped heating electrode and upper electrode.
依照本发明的另一实施例所述的相变存储元件的制造方法,上述圆滑化第二介电层的边角的方法包括利用感应耦合等离子体-氩气(InductivelyCoupled Plasma-Ar,ICP-Ar)清洁步骤或是各向同性(部分或完全)的干式蚀刻工艺或甚至是湿式蚀刻工艺等均可达成。According to the method for manufacturing a phase-change memory element described in another embodiment of the present invention, the method for rounding the corners of the second dielectric layer includes using Inductively Coupled Plasma-Argon (Inductively Coupled Plasma-Ar, ICP-Ar) ) cleaning step or an isotropic (partial or complete) dry etch process or even a wet etch process can be achieved.
于本发明的上述所有方法中,形成第二介电层的步骤例如先于基底上形成氮化物膜,再进行光刻及蚀刻工艺,以于第一方向形成上述第二介电层。In all the above-mentioned methods of the present invention, the step of forming the second dielectric layer is, for example, firstly forming a nitride film on the substrate, and then performing photolithography and etching processes to form the above-mentioned second dielectric layer in the first direction.
于本发明的上述所有方法中,形成堆栈结构的步骤例如先于基底上依次形成第三介电层与上电极,再进行光刻及蚀刻工艺,以于第二方向形成堆栈结构。In all the above-mentioned methods of the present invention, the step of forming the stack structure is, for example, firstly forming the third dielectric layer and the upper electrode sequentially on the substrate, and then performing photolithography and etching processes to form the stack structure in the second direction.
于本发明的上述所有方法中,于基底上提供第一介电层的步骤例如先在基底上提供具有多个开口的第一氧化层,且各开口暴露出各个下电极,再于基底上形成加热电极材料覆盖第一氧化层、开口内面与下电极。接着,于开口中填满第二氧化层,再平坦化前述第二氧化层,以去除开口外的第二氧化层及加热电极材料。In all the above-mentioned methods of the present invention, the step of providing the first dielectric layer on the substrate, for example, firstly provides the first oxide layer with a plurality of openings on the substrate, and each opening exposes each lower electrode, and then forms a dielectric layer on the substrate. The heating electrode material covers the first oxide layer, the inner surface of the opening and the lower electrode. Next, fill the opening with the second oxide layer, and planarize the second oxide layer to remove the second oxide layer and heating electrode material outside the opening.
本发明另提出一种半导体存储元件,包括基底、多个下电极、第一和第二和第三介电层、多个杯状电极、多个上电极、导体材料间隙壁以及非挥发性存储单元晶胞。其中,下电极形成于基底内、第一介电层位于基底上,而杯状电极则位于第一介电层内,且各电极的底部与各个下电极相接触。第二介电层是以第一方向排列于基底上,其中各层第二介电层覆盖各个杯状电极所围的部分面积。而第三介电层则以第二方向排列于基底上,其中各层第三介电层覆盖各个杯状电极所围的部分面积并叠于第二介电层上。上电极则是位于第三介电层上,其中各层第三介电层与其上的各个上电极组成堆栈结构,而导体材料间隙壁是位于堆栈结构的侧壁,并与杯状电极及上电极形成物理及电接触。再者,非挥发性存储单元晶胞是嵌入各个导体材料间隙壁与各个杯状电极之间。The present invention further proposes a semiconductor storage element, comprising a substrate, a plurality of lower electrodes, a first, a second and a third dielectric layer, a plurality of cup electrodes, a plurality of upper electrodes, a conductor material spacer and a non-volatile memory unit cell. Wherein, the lower electrodes are formed in the base, the first dielectric layer is located on the base, and the cup-shaped electrodes are located in the first dielectric layer, and the bottom of each electrode is in contact with each lower electrode. The second dielectric layer is arranged on the base in the first direction, wherein each layer of the second dielectric layer covers a part of the area surrounded by each cup-shaped electrode. The third dielectric layer is arranged on the base in the second direction, wherein each layer of the third dielectric layer covers a part of the area surrounded by each cup-shaped electrode and is stacked on the second dielectric layer. The upper electrode is located on the third dielectric layer, wherein each layer of the third dielectric layer and each upper electrode on it form a stack structure, and the conductive material spacer is located on the side wall of the stack structure, and is connected with the cup-shaped electrode and the upper electrode. The electrodes make physical and electrical contact. Furthermore, the non-volatile memory unit cells are embedded between each conductive material spacer and each cup-shaped electrode.
依照本发明的另一实施例所述的半导体存储元件,上述杯状电极的材料包括TiW、TiN、AI、Cu/TaN或各种金属硅化物(Metal Silicide)、导体材料间隙壁的材料包括TiW、TiN、Al、Cu/TaN或各种金属硅化物(MetalSilicide)。According to the semiconductor storage element described in another embodiment of the present invention, the material of the above-mentioned cup electrode comprises TiW, TiN, Al, Cu/TaN or various metal silicides (Metal Silicide), and the material of the conductor material spacer comprises TiW , TiN, Al, Cu/TaN or various metal silicides (MetalSilicide).
依照本发明的另一实施例所述的半导体存储元件,上述第一与第三介电层的材料包括氧化物,且第二介电层的材料包括氮化物。According to another embodiment of the present invention, in the semiconductor memory device, materials of the first and third dielectric layers include oxide, and materials of the second dielectric layer include nitride.
依照本发明的另一实施例所述的半导体存储元件,上述非挥发性存储单元晶胞可以是磁阻式随机存取存储器(MRAM)的单磁隧道结(magnetictunnel junction,MTJ)单元晶胞、掩膜式只读存储单元(Mask ROM)、可编程只读存储器(programmable ROM,PROM)之反熔丝型(Anti-Fuse)晶胞、非挥发性阻抗存储器(Resistance RAM,RRAM)之单元晶胞或其它3D非挥发性存储器(3D-NVM)的单元晶胞。According to the semiconductor storage element described in another embodiment of the present invention, the above-mentioned non-volatile memory unit cell may be a single magnetic tunnel junction (magnetic tunnel junction, MTJ) unit cell of a magnetoresistive random access memory (MRAM), Mask-type read-only memory unit (Mask ROM), programmable read-only memory (programmable ROM, PROM) anti-fuse type (Anti-Fuse) unit cell, non-volatile resistance memory (Resistance RAM, RRAM) unit crystal cell or other 3D non-volatile memory (3D-NVM) unit cell.
本发明因为利用相变材料间隙壁(spacer)作为加热电极之接触孔结构,所以可使相变存储元件中的相变材料与加热电极间的接触面积比光刻产生的面积小,故具有比“面接触结构”更小的接触面积。此外,本发明的工艺比公知技术明显简化许多。同时,本发明的结构不需考虑一般相变材料与上电极接触孔对准歪掉所产生的电流流向问题。而且,本发明在定义相变材料间隙壁与加热电极之接触面积的工艺中,完全不会有公知的因孔洞太小而填不满最底部或出现两边侧壁薄膜顶端接合(金属或相变材料薄膜填洞时薄膜塞满洞口)时出现填不满的缝隙(Seam)之问题。另外,当相变材料薄膜的平坦化工艺顺利开发出来,则本发明之十字交叉间隙壁结构可以不局限于相变存储器的应用,而可用于3D非挥发性存储器(3D-NVM)的结构。Because the present invention utilizes the phase-change material spacer as the contact hole structure of the heating electrode, the contact area between the phase-change material and the heating electrode in the phase-change memory element can be made smaller than the area produced by photolithography, so it has a relatively "Surface contact structure" smaller contact area. Furthermore, the process of the present invention is significantly simplified compared to known techniques. At the same time, the structure of the present invention does not need to consider the current flow problem caused by the misalignment of the general phase change material and the contact hole of the upper electrode. Moreover, in the process of defining the contact area between the phase-change material spacer and the heating electrode, the present invention will not have the well-known hole that is too small to fill the bottom or the junction of the top of the sidewall film on both sides (metal or phase-change material) When the film fills the hole (the film fills the hole), the gap (Seam) that cannot be filled appears. In addition, when the planarization process of the phase change material film is successfully developed, the cross spacer structure of the present invention is not limited to the application of phase change memory, but can be used in the structure of 3D non-volatile memory (3D-NVM).
为让本发明之上述和其它目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合附图,作详细说明如下。In order to make the above and other objects, features and advantages of the present invention more comprehensible, preferred embodiments are specifically cited below and described in detail with accompanying drawings.
附图说明 Description of drawings
图1A至图1G是依照本发明之一较佳实施例的相变存储元件之制造流程示意图。1A to 1G are schematic diagrams of the manufacturing process of a phase-change memory device according to a preferred embodiment of the present invention.
图2A至图2E是依照本发明之一较佳实施例的相变存储元件之制造流程示意图。2A to 2E are schematic diagrams of the manufacturing process of a phase-change memory device according to a preferred embodiment of the present invention.
主要元件标记说明Description of main component marking
100:基底100: base
102:下电极102: Lower electrode
104:开口104: opening
106、110:氧化层106, 110: oxide layer
108:杯状加热电极108: Cup heating electrode
112:第一介电层112: first dielectric layer
114:第二介电层114: second dielectric layer
114a:圆滑化的第二介电层114a: Rounded second dielectric layer
116:堆栈结构116: Stack structure
118:第三介电层118: The third dielectric layer
120:上电极120: Upper electrode
122:相变材料(PC)薄膜122: Phase change material (PC) film
122a:相变材料间隙壁122a: phase change material spacer
124:接触孔124: contact hole
200:边角200: Corner
d:距离d: distance
r:孔径r: aperture
具体实施方式 Detailed ways
图1A至图1G是依照本发明之一较佳实施例的相变存储元件之制造流程示意图。1A to 1G are schematic diagrams of the manufacturing process of a phase-change memory device according to a preferred embodiment of the present invention.
请参照图1A,其中的第(1)部分为元件俯视图,而第(2)部分为第(1)部分之II-II线段的剖面图。本实施例的方法是先提供基底100,其中已形成有多个下电极102。然后,可于基底上提供第一介电层112,其步骤例如是先在基底100上提供具有多个开口104的第一氧化层106,且各开口104暴露出各个下电极102。上述每个开口104之孔径r与后续形成的相变材料间隙壁的厚度有关联,这将于后面详述。Please refer to FIG. 1A , where part (1) is a top view of the component, and part (2) is a cross-sectional view of line II-II of part (1). In the method of this embodiment, a
然后,请参照图1B,其中的第(1)部分为元件俯视图,而第(2)部分为第(1)部分之II-II线段的剖面图。于基底100上形成加热电极材料覆盖第一氧化层106、开口104内面与下电极102,再于开口104中填满第二氧化层110。之后,平坦化前述第二氧化层110,以去除开口104外的第二氧化层110及加热电极材料。而剩下的加热电极材料就是杯状加热电极(cup-shaped heat electrode)108,其材料例如是TiN、厚度则可小于20nm,且各个杯状加热电极108的底部与每个下电极102相接触。其中,第一氧化层106与第二氧化层110就是上述的第一介电层112,且第一介电层112不限于氧化层,也可以采用其它适合的介电材料。Then, please refer to FIG. 1B , where part (1) is a top view of the component, and part (2) is a cross-sectional view of line II-II of part (1). A heating electrode material is formed on the
之后,请参照图1C,其中的第(1)部分为元件俯视图,而第(2)部分为第(1)部分之II-II线段的剖面图、第(3)部分为第(1)部分之III-III线段的剖面图。于基底100上形成多层第二介电层114,且每一层第二介电层114在第一方向上覆盖各杯状加热电极108所围的部分面积,其中第二介电层114的厚度例如是60nm。而形成第二介电层114的步骤例如先于基底100上形成氮化物膜,再进行一道光刻及蚀刻工艺,以于第一方向形成上述第二介电层114。Afterwards, please refer to Figure 1C, where part (1) is a top view of the component, and part (2) is a cross-sectional view of the II-II line segment of part (1), and part (3) is part (1) Sectional view of line III-III. A plurality of second
然后,请参照图1D,其中的第(1)部分为元件俯视图,而第(2)部分为第(1)部分之II-II线段的剖面图。于基底100上形成多个堆栈结构116,且每一个堆栈结构116在第二方向上覆盖各杯状加热电极108所围的部分面积;特别是可在堆栈结构116与杯状加热电极108内侧间预留一段距离d,以避免后续形成的相变材料间隙壁与杯状加热电极108的接触面积增加。此外,上述第一方向与第二方向是不同的方向,如本图是互相垂直的。而形成堆栈结构116的步骤例如先于基底100上依次形成一层第三介电层118与一个上电极120,再进行另一道光刻及蚀刻工艺,其中上电极120的材料例如是TiW或其它适合的导电材料,而第三介电层118的厚度例如是100nm以及上电极120的厚度例如是100nm。于一实例中,形成堆栈结构116与形成第二介电层114的光刻掩膜如经光刻掩膜设计及步进机(Stepper)的设定上允许,则可以是同一个。Then, please refer to FIG. 1D , where part (1) is a top view of the component, and part (2) is a cross-sectional view of line II-II of part (1). A plurality of
接着,请参照图1E,其中的第(1)部分为元件俯视图,而第(2)部分为第(1)部分之II-II线段的剖面图。于基底100上形成一层相变材料(PC)薄膜122,覆盖上述堆栈结构116与第二介电层114。Next, please refer to FIG. 1E , where part (1) is a top view of the device, and part (2) is a cross-sectional view of line II-II of part (1). A phase change material (PC)
随后,请参照图1F,其中的第(1)部分为元件俯视图,而第(2)部分为第(1)部分之II-II线段的剖面图、第(3)部分为第(1)部分之III-III线段的剖面图。各向异性蚀刻相变材料薄膜122(请见图1E),以于堆栈结构116侧壁形成相变材料间隙壁122a,且各相变材料间隙壁122a会与各个杯状加热电极108接触(如第(1)部分所示)。不过,因为第二介电层114具有垂直的侧壁,所以此时在第二介电层114侧壁也有相变材料间隙壁122a(如第(3)部分所示)。Then, please refer to Figure 1F, where part (1) is a top view of the component, and part (2) is a cross-sectional view of the II-II line segment of part (1), and part (3) is part (1) Sectional view of line III-III. Anisotropic etching of the phase-change material thin film 122 (see FIG. 1E ) to form phase-
因此,请参照图1G,其中的第(1)部分为元件俯视图,而第(2)部分、第(3)部分与第(4)部分分别是第(1)部分之II-II线段、III-III线段和IV-IV线段的剖面图。之后对上述相变材料间隙壁122a进行过度蚀刻,以去除第二介电层114侧壁的相变材料薄膜。而上述过度蚀刻相变材料间隙壁122a之时间例如是蚀刻相变材料间隙壁122a的厚度之对应的时间或更长的时间。上述每个开口104(请见图1A)之孔径r为0.2μm时,相变材料间隙壁122a的厚度可在20-50nm之间(该数值取决于各种不同的光刻步进机(Stepper)的最大容许叠对误差(Overlay Error)而定,基本上遵循“相变材料间隙壁的一半厚度加上最大容许叠对误差等于每个杯状加热电极所围的面积之宽度的一半”之原则)。另外,如果相变材料间隙壁122a的厚度大到100nm时,孔径r可随之增加。Therefore, please refer to Figure 1G, where part (1) is a top view of the component, and part (2), part (3) and part (4) are the line segment II-II and III of part (1) respectively. Sectional view of line III and line IV-IV. Afterwards, the phase
从图1G可观察出本发明的相变存储元件,是通过相变材料间隙壁122a作为整个元件的接触孔124。因此,在本发明的元件中,相变材料(亦即122a)与加热电极(亦即108)之间的接触面积比光刻(photolithography)产生的面积小,具有比“面接触结构”更小的接触面积,故具备达成最小接触面积的能力。It can be observed from FIG. 1G that the phase-change memory element of the present invention uses a phase-
图2A至图2E是依照本发明之另一较佳实施例的相变存储元件之制造流程示意图,其中与上一实施例相同或类似的构件也沿用图1A至图1G的元件标记。2A to 2E are schematic diagrams of the manufacturing process of a phase-change memory device according to another preferred embodiment of the present invention, wherein components identical or similar to those in the previous embodiment are also labeled with the elements in FIGS. 1A to 1G .
请参照图2A,其中的第(1)部分为元件俯视图,而第(2)部分为第(1)部分之II-II线段的剖面图。本图与图1A至图1B的步骤相同,先提供基底100,其中已形成下电极102。然后,于基底100上提供具有杯状加热电极108的第一介电层112,而各个杯状加热电极108的底部与每个下电极102相接触。Please refer to FIG. 2A , where part (1) is a top view of the component, and part (2) is a cross-sectional view of line II-II of part (1). In this figure, the steps in FIG. 1A to FIG. 1B are the same, and the
之后,请参照图2B,其中的第(1)部分为元件俯视图,而第(2)部分为第(1)部分之II-II线段的剖面图。于基底100上形成多层第二介电层114,且每一层第二介电层114在第一方向上覆盖各杯状加热电极108所围的部分面积。Then, please refer to FIG. 2B , where part (1) is a top view of the component, and part (2) is a cross-sectional view of line II-II of part (1). Multiple layers of second
然后,请参照图2C,其为图2B的第(1)部分之III-III线段的后续工艺剖面图。圆滑化各个第二介电层114(请见图2B)的边角(edge)200,以形成圆滑化的第二介电层114a。而上述圆滑化的方法(rounding method)例如利用感应耦合等离子体-氩气(Inductively Coupled Plasma-Ar,ICP-Ar)清洁步骤或是各向同性(部分或完全)的干式蚀刻工艺或甚至是湿式蚀刻工艺等均可达成。Then, please refer to FIG. 2C , which is a cross-sectional view of the subsequent process of the line segment III-III in part (1) of FIG. 2B .
接着,请参照图2D,其中的第(1)部分为元件俯视图,而第(2)部分、第(3)部分与第(4)部分分别是第(1)部分之II-II线段、III-III线段和IV-IV线段的剖面图。于基底100上形成多个堆栈结构116,且每一个堆栈结构116在第二方向上覆盖各杯状加热电极108所围的部分面积,其中堆栈结构116是由第三介电层118与上电极120所构成。如此第三介电层及上电极的堆栈结构仅需一次光刻工艺,同时两者相互具有自我对准(Self-Aligned)的线宽(Linewidth)及侧壁(Edge)。接着,于基底100上形成一层相变材料(PC)薄膜122,覆盖上述堆栈结构116与圆滑化的第二介电层114a。Next, please refer to Figure 2D, where part (1) is a top view of the component, and part (2), part (3) and part (4) are the II-II line segment and III of part (1) respectively. Sectional view of line III and line IV-IV. A plurality of
再来,请参照图2E,其中的第(1)部分为元件俯视图,而第(2)部分、第(3)部分与第(4)部分分别是第(1)部分之II-II线段、III-III线段和IV-IV线段的剖面图。对相变材料薄膜122(请见图2D)进行各向异性蚀刻,以于堆栈结构116侧壁形成相变材料间隙壁122a,且各相变材料间隙壁122a会与各个杯状加热电极108接触。而且,因为圆滑化的第二介电层114a的边角200本身形状的关系,所以不会有相变材料间隙壁122a形成在第二介电层114a侧壁。Again, please refer to Figure 2E, where part (1) is a top view of the component, and part (2), part (3) and part (4) are the line segment II-II and III of part (1) respectively. Sectional view of line III and line IV-IV. Perform anisotropic etching on the phase-change material film 122 (see FIG. 2D ) to form phase-
除此之外,本发明亦可应用于其它半导体存储元件,并以上述实施例的图2E为例,当间隙壁122a的材料改为导体材料时,可在导体材料间隙壁与各个杯状电极之间嵌入一个非挥发性存储单元晶胞。举例来说,上述杯状电极的材料例如是TiW、TiN、Al、Cu/TaN或各种金属硅化物,导体材料间隙壁的材料同样地也可以是TiW、TiN、Al、Cu/TaN或各种金属硅化物(Metal Silicide)。而所谓的非挥发性存储单元晶胞可以是磁阻式随机存取存储器(MRAM)的单磁隧道结(magnetic tunnel junction,MTJ)单元晶胞、掩膜式只读存储单元(Mask ROM)、可编程只读存储器(programmableROM,PROM)之反熔丝型(Anti-Fuse)晶胞、非挥发性阻抗存储器(ResistanceRAM,RRAM)之单元晶胞或其它3D非挥发性存储器(3D-NVM)的单元晶胞。此外,上述第一与第三介电层的材料可以是氧化物,且第二介电层的材料可以是氮化物。In addition, the present invention can also be applied to other semiconductor storage elements, and taking FIG. 2E of the above-mentioned embodiment as an example, when the material of the
综上所述,本发明之特点在于:In summary, the features of the present invention are:
1.在本发明的结构中,相变材料间隙壁与杯状加热电极间的接触面积比光刻所产生的面积小,而由两者之厚度十字交叉的面积控制,具有比“面接触结构”更小的接触面积。1. In the structure of the present invention, the contact area between the phase-change material spacer and the cup-shaped heating electrode is smaller than the area produced by photolithography, and is controlled by the crossing area of the thickness of the two, which has a ratio of "surface contact structure" "Smaller contact area.
2.本发明的工艺较公知技术简化许多。2. The process of the present invention is much simpler than known techniques.
3.本发明因为利用相变材料间隙壁蚀刻定义与杯状加热电极之接触面积,所以蚀刻完成时不但与上电极接触已完成,且定义出本发明的接触孔结构。因此,本发明不需考虑一般相变材料与上电极接触孔对准歪掉所产生的电流流向问题。3. The present invention utilizes phase-change material spacer etching to define the contact area with the cup-shaped heating electrode, so when the etching is completed, not only the contact with the upper electrode is completed, but also the contact hole structure of the present invention is defined. Therefore, the present invention does not need to consider the current flow problem caused by the misalignment of the general phase change material and the contact hole of the upper electrode.
4.本发明的结构为单一接触孔。4. The structure of the present invention is a single contact hole.
5.本发明的工艺完全不会出现要求相变材料镀膜填入纳米尺寸接触孔内,因此不会有孔洞太小时填不满最底部或出现两边侧壁薄膜顶端接合(缩口)时出现填不满的缝隙(Seam)之问题。5. The process of the present invention does not require the phase-change material coating to be filled into the nanometer-sized contact hole at all, so there will be no hole that is too small to fill the bottom or the top of the sidewall film on both sides to be jointed (shrinking) will not be filled. The problem of the gap (Seam).
6.未来相变材料薄膜的平坦化工艺若能成功,本发明的结构将可用于3D-NVM。6. If the planarization process of the phase change material film is successful in the future, the structure of the present invention will be used in 3D-NVM.
7.本发明之十字交叉间隙壁结构可以不局限于相变存储器的应用。例如将相变材料间隙壁部分改成如同下方下电极TiN材料而后这两个十字交叉的TiN交叉点位置嵌入(Insert)其它可能的非挥发性存储单元晶胞(Unit Cell),则微小到纳米尺寸的非挥发性存储单元晶胞的与上下电极的物理及电接触将会比一般接触孔式的存储单元与上下电极物理及电接触容易达成。这是很容易从光刻叠对误差(Overlay Error)的问题上去了解的。这里所述之非挥发性存储单元晶胞如MRAM之MTJ、Mask ROM或PROM之Anti-Fuse及RRAM之单元晶胞等等,其它未提到的非挥发性存储单元晶胞亦可应用。7. The cross spacer structure of the present invention is not limited to the application of the phase change memory. For example, the spacer part of the phase change material is changed to TiN material like the bottom electrode, and then the two crossed TiN intersections are inserted into other possible non-volatile memory unit cells (Unit Cell), which is as small as nanometers. The physical and electrical contact between the non-volatile memory cell unit cell and the upper and lower electrodes will be easier to achieve than the general contact hole type memory cell and the upper and lower electrodes. This is easy to understand from the problem of lithography overlay error (Overlay Error). The non-volatile memory unit cells described here are MTJ of MRAM, Anti-Fuse of Mask ROM or PROM, and unit cells of RRAM, etc. Other non-volatile memory unit cells not mentioned can also be used.
虽然本发明已以较佳实施例披露如上,然其并非用以限定本发明,任何所属技术领域的技术人员,在不脱离本发明之精神和范围内,当可作些许之更动与改进,因此本发明之保护范围当视权利要求所界定者为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art may make some modifications and improvements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be defined by the claims.
Claims (19)
Priority Applications (1)
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TWI345827B (en) | 2007-01-10 | 2011-07-21 | Nanya Technology Corp | Phase change memory device and method of fabricating the same |
CN101355137B (en) * | 2007-07-23 | 2012-07-04 | 茂德科技股份有限公司 | Phase change memory device and manufacturing method thereof |
US7678606B2 (en) * | 2007-09-04 | 2010-03-16 | Industrial Technology Research Institute | Phase change memory device and fabrication method thereof |
CN101414480B (en) * | 2007-10-19 | 2011-06-01 | 财团法人工业技术研究院 | Phase change memory unit control device and method for increasing reliability of phase change memory unit |
TWI354387B (en) | 2007-11-16 | 2011-12-11 | Ind Tech Res Inst | Phase-change memory element and method for fabrica |
TWI426604B (en) | 2008-06-03 | 2014-02-11 | Higgs Opl Capital Llc | Phase-change memory devices and methods for fabricating the same |
US8415651B2 (en) * | 2008-06-12 | 2013-04-09 | Macronix International Co., Ltd. | Phase change memory cell having top and bottom sidewall contacts |
CN103855300B (en) * | 2012-12-04 | 2017-03-29 | 中芯国际集成电路制造(上海)有限公司 | Phase transition storage and forming method thereof |
CN104078563A (en) * | 2013-03-28 | 2014-10-01 | 中芯国际集成电路制造(上海)有限公司 | Phase change memory, forming method of phase change memory and phase change memory array |
CN103531710B (en) * | 2013-10-22 | 2016-03-16 | 中国科学院上海微系统与信息技术研究所 | A kind of high-speed low-power-consumption phase change memory unit and preparation method thereof |
US10141503B1 (en) * | 2017-11-03 | 2018-11-27 | International Business Machines Corporation | Selective phase change material growth in high aspect ratio dielectric pores for semiconductor device fabrication |
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