CN100502683C - pasta making - Google Patents
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- CN100502683C CN100502683C CNB2004800418375A CN200480041837A CN100502683C CN 100502683 C CN100502683 C CN 100502683C CN B2004800418375 A CNB2004800418375 A CN B2004800418375A CN 200480041837 A CN200480041837 A CN 200480041837A CN 100502683 C CN100502683 C CN 100502683C
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
- A21C1/142—Feeding mechanisms, e.g. skip lifting mechanisms
- A21C1/1435—Feeding mechanisms, e.g. skip lifting mechanisms for liquids
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/003—Plant; Systems, i.e. flow charts or diagrams
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/06—Mixing or kneading machines for the preparation of dough with horizontally-mounted mixing or kneading tools; Worm or screw mixers
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
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Abstract
Description
技术领域 technical field
本发明涉及用淀粉或诸如玉米(corn)类、小米类或大麦类的谷粉和/或粮谷粗粉等除淀粉以外的不含谷蛋白的原料来制作面食的方法和装置。The present invention relates to a method and a device for preparing pasta from starch or gluten-free raw materials other than starch such as corn, millet or barley flour and/or grain meal.
背景技术 Background technique
玉米类面食、大米类面食或用其它不含谷蛋白的原料所制作的面食是在本领域已知的。但是,和小麦或黑麦不同的是,因为不含谷蛋白的原料在用于制作面食的面团内不含有作为粘性骨架所必须存在的谷蛋白,因此玉米粉或玉米粗粒面粉与大米面类似,不能容易地被加工成玉米面食或大米面食。因此,将例如小麦粉等加入到用于制作面食的玉米粉或大米粉中以提供谷蛋白。作为选择,也可以将粘性作用性改性淀粉(例如α淀粉或蛋黄)加入玉米粉中从而为不含谷蛋白的原料提供所缺少的粘性。面团的机械特性或流变学特性受其谷蛋白和淀粉比重的影响。面团的粘性骨架主要形成粘弹性面团的弹性组分,而面团的(天然或改性)淀粉主要形成面团的粘性组分。Corn-based pasta, rice-based pasta, or pasta made with other gluten-free ingredients are known in the art. However, unlike wheat or rye, corn flour or corn semolina is similar to rice flour because the gluten-free ingredient does not contain the gluten protein necessary for the sticky backbone of the dough used to make pasta , cannot be easily processed into corn pasta or rice pasta. Therefore, wheat flour, for example, is added to corn flour or rice flour used to make pasta to provide gluten. Alternatively, tackifying modified starches (such as alpha starch or egg yolk) may also be added to the corn flour to provide the missing tackiness of gluten-free ingredients. The mechanical or rheological properties of dough are influenced by its gluten and starch specific gravity. The viscous backbone of the dough forms primarily the elastic component of the viscoelastic dough, whereas the (native or modified) starch of the dough forms primarily the viscous component of the dough.
用不含谷蛋白的原料制作面食的原因包括以下事实:越来越多的人患有谷蛋白过敏症乳糜泻(celiac disease);而且在世界上主要盛产玉米、大米、小米或其它的当地原料而非小麦或黑麦的地区,也希望能够基于当地可获得的原料来制作面食。Reasons for making pasta with gluten-free ingredients include the fact that more and more people suffer from celiac disease, a gluten allergy; and the fact that corn, rice, millet, or other local ingredients are predominantly grown in the world Regions other than wheat or rye also wanted to be able to make pasta based on locally available ingredients.
因此,出自健康和/或经济上的考虑,将小麦或黑麦添加到不含谷蛋白的原料中以提供谷蛋白经常是不可行的。Therefore, it is often not feasible to add wheat or rye to gluten-free ingredients to provide gluten due to health and/or economic considerations.
从EP 0 792 109 B1可以知道面食的制作,其中不使用玉米粉和水以外的成分。在EP 0 792 109 B1的方法中,没有另外添加如上所述的什么谷粉、α淀粉或蛋黄,而是在与水搅拌以及成型前使玉米粉处于蒸煮状态或预蒸煮状态。因此,玉米粉至少得到部分改性(预先蒸煮、凝胶化),并在面食制作前进行干燥。随后当它再与水混合、揉捏并成型以制作玉米面食时,玉米粉先前改性的部分提供了面团和面食制作所需的粘性。From EP 0 792 109 B1 it is known to make pasta in which no ingredients other than cornmeal and water are used. In the method of EP 0 792 109 B1, no additional flour, α-starch or egg yolk as mentioned above is added, but the corn flour is cooked or pre-cooked before being stirred with water and shaped. Thus, corn flour is at least partially modified (precooked, gelatinized) and dried before pasta preparation. When it is then mixed with water, kneaded and shaped to make corn pasta, the previously modified portion of the corn flour provides the stickiness needed for dough and pasta making.
这一方法的确可以生产出仅由玉米粉和水制成的纯粹的玉米面食。但是,该方法的缺陷在于,必须在通过蒸煮或预先蒸煮进行过预处理的玉米粉中再次加水以制作玉米面食,而在预处理后必须已经至少部分地去除了水。在玉米粉中先去除水而后重新加水是非常耗能的,并且增加了该方法所需的成本。This method does produce pure corn pasta made only from cornmeal and water. However, this method has the disadvantage that water has to be added again to the cornmeal which has been pretreated by cooking or precooking to make corn pasta, and the water has to have been at least partially removed after the pretreatment. Removing and then re-adding water in cornmeal is very energy intensive and adds to the cost required for the process.
从例如DE 13 01 237和FR 956 449可以知道其它制作不含谷蛋白面食的方法,其中描述了大米或玉米面食的制作,但是所述方法对原料有特殊要求。Other methods of making gluten-free pasta are known from, for example,
DE 13 01 237要求直链淀粉含量高于20%的初始材料(大米粉),而FR 956 449涉及玉米粉和玉米粗粒面粉的特殊使用以及在2巴的蒸汽压进行操作。DE 13 01 237 requires a starting material (rice flour) with an amylose content higher than 20%, while FR 956 449 concerns the special use of corn flour and corn semolina and operation at a vapor pressure of 2 bar.
US 4 423 082描述了制作速煮面食的方法,但是没有提到不含谷蛋白的原料。此外,大部分能量通过机械剪切而导入到面团中,但是这不可避免地损坏了淀粉粒,从而降低了产品的感观性质。US 4 423 082 describes a method for making instant pasta, but does not mention gluten-free ingredients. Furthermore, most of the energy is introduced into the dough by mechanical shearing, but this inevitably damages the starch granules, thereby reducing the organoleptic properties of the product.
在文章“Comparison of Various Processes for Making Maize Pasta”(C.Mestres等,Journal of Cereal Science,Academic Press Ltd.,第17卷,第3期,1993,第277~290页)中描述有一种制作玉米面食的方法,但是面团在压制前要冷却至50℃~60℃,在这样的特定环境下就会造成退减(淀粉结晶)。如此得到的面食的蒸煮损失为16%~77%。In the article "Comparison of Various Processes for Making Maize Pasta" (C. Mestres et al., Journal of Cereal Science, Academic Press Ltd., Vol. 17, No. 3, 1993, pp. 277-290), there is a description of a cornmeal-making process. However, the dough should be cooled to 50°C to 60°C before being pressed, which will cause regression (starch crystallization) in such a specific environment. The cooking loss of the pasta thus obtained is 16%-77%.
JP 60 120 953描述了一种无需揉捏面团而用小麦粉制作面条的方法。JP 60 120 953 describes a method for making noodles from wheat flour without kneading the dough.
GB 1 097 795描述了一种制作大米面条的方法。此处的面团在压制前也要冷却。
发明内容 Contents of the invention
因此,本发明的目的在于提供一种制作基于不含谷蛋白的原料的面食的方法,该方法可有效地利用能量并且无需使用小麦粉或黑麦粉作为谷蛋白的供应源,或者在该方法中,尽管使用了含有谷蛋白的原料,也可以提高面食的品质。It is therefore an object of the present invention to provide a method for producing pasta based on gluten-free raw materials, which is energy efficient and does not require the use of wheat flour or rye flour as a gluten supply source, or in which method, The quality of pasta can be improved despite the use of gluten-containing ingredients.
根据本发明,所述目的可以通过权利要求1记载的方法或权利要求14记载的装置实现。According to the invention, this object is achieved by a method as claimed in
根据本发明的用于例如由淀粉或玉米类、大米类、小米类或大麦类的谷粉和/或粮谷粗粉等不含谷蛋白的原料制作面食的方法包括如下步骤:According to the present invention, the method for making pasta from gluten-free raw materials such as starch or corn, rice, millet or barley flour and/or grain meal, etc., comprises the following steps:
a)制备原料干燥混合物;a) preparing a dry mixture of raw materials;
b)在所述原料干燥混合物处于运动状态下,将温度为30℃~90℃,特别是75℃~85℃的水计量加入到所述原料中,从而制成含水量为20%~60%,特别是38%~45%的面团或含水的原料混合物;b) When the dry mixture of raw materials is in motion, meter water at a temperature of 30°C to 90°C, especially 75°C to 85°C, into the raw material to make a water content of 20% to 60%. , especially 38% to 45% dough or raw material mixture containing water;
c)在所述面团或含水的原料处于运动状态下,将初始蒸汽温度为100℃~150℃,特别是100℃~120℃的蒸汽计量加入到所述面团中;c) metering steam with an initial steam temperature of 100°C to 150°C, especially 100°C to 120°C, into the dough while the dough or the water-containing raw material is in motion;
d)将如此得到的面团成型为规定的面团结构体;和d) forming the dough thus obtained into a defined dough structure; and
e)将所述经成型的面团结构体干燥成面食,其中所计量的水量与所计量的蒸汽量的质量比为5:1~1:1。e) drying the formed dough structure into pasta, wherein the mass ratio of the metered amount of water to the metered amount of steam is 5:1˜1:1.
对蒸汽和水进行计量可以使不含谷蛋白的原料中所含的淀粉实现特定的凝胶化。因为在面团制作过程中不能产生粘性骨架,因此这在使用不含谷蛋白的原料时是必须的。Metering of steam and water enables a specific gelatinization of the starch contained in the gluten-free raw material. This is necessary when using gluten-free ingredients because a sticky backbone cannot be created during dough making.
已证明这样做是非常有利的,即最初在原料处于运动状态下,将水计量加入到该原料干燥混合物中,从而制作面团或含水的原料混合物(步骤b),随后在面团或含水的原料混合物处于运动状态下,将蒸汽计量加入到该面团中(步骤c)。这使得可以对淀粉进行特定的改性或凝胶化。It has proven to be very advantageous to initially meter the water into the dry mixture of raw materials while the raw materials are in motion, so that the dough or the raw material mixture containing water is produced (step b), and then the dough or the raw material mixture containing water While in motion, steam is metered into the dough (step c). This allows specific modification or gelatinization of starch.
最好使用搅拌器,特别是双螺杆搅拌器(two-screw mixer),在步骤b)中使原料干燥混合物运动,其中面团在步骤c)中的运动优选在搅拌器中进行,特别是在双螺杆搅拌器中进行。这样的搅拌器代表了用于在连续步骤中进行淀粉改性的理想反应器。在步骤c)的过程中,在搅拌器中暴露于蒸汽的时间应该为10秒~60秒,优选为20秒~30秒。Preferably a mixer, especially a two-screw mixer, is used to move the raw dry mixture in step b), wherein the movement of the dough in step c) is preferably carried out in a mixer, especially in a two-screw mixer. in a screw mixer. Such agitators represent ideal reactors for starch modification in continuous steps. During step c), the exposure time to steam in the mixer should be from 10 seconds to 60 seconds, preferably from 20 seconds to 30 seconds.
作为选择,步骤c)中含水的原料混合物也可在传送带上移动,特别是在带式蒸发器上移动,其中此时在步骤c)中的蒸汽暴露时间应当为30秒~5分钟。Alternatively, the aqueous raw material mixture in step c) can also be moved on a conveyor belt, in particular on a belt evaporator, wherein the steam exposure time in step c) should then be 30 seconds to 5 minutes.
在本发明方法的特别有利的实施方式中,将至少一种添加剂计量加入到原料混合物中。该添加剂可计量加入到步骤a)的原料干燥混合物中,也可以计量加入到步骤b)中的原料干燥混合物中。In a particularly advantageous embodiment of the method according to the invention, at least one additive is metered into the starting mixture. The additive can be metered into the dry mixture of raw materials in step a) and also in the dry mixture of raw materials in step b).
作为添加剂,优选使用甘油一酸酯、甘油二酸酯、硬化脂或水胶体。从营养学的观点来看,这种类型的添加剂在生理上是安全的,而且如下所述,这种类型的添加剂还显著提高了根据本发明制作的面食的品质特性。As additives, preference is given to using monoglycerides, diglycerides, hardened fats or hydrocolloids. Additives of this type are physiologically safe from a nutritional point of view and, as described below, also significantly improve the quality properties of the pasta produced according to the invention.
当将搅拌器或双螺杆挤出机(two-screw extruder)用于计量步骤b)中的水和步骤c)中的蒸汽时,蒸发在工作压力为2巴(bar)~5巴的搅拌器内进行。When an agitator or a two-screw extruder is used for metering the water in step b) and the steam in step c), evaporate the agitator at an operating pressure of 2 bar to 5 bar within.
在步骤c)的蒸发过程中,不管是否使用双螺杆挤出机或者带式蒸发器,根据本发明,在步骤c)中以1巴~10巴的初始蒸汽压力加入蒸汽,其中在步骤c)中优选以100℃~150℃,特别是100℃~120℃的初始蒸汽温度计量蒸汽。根据本发明,在步骤b)中预先计量的水的温度为30℃~90℃,特别是75℃~85℃。In the evaporation process of step c), regardless of whether a twin-screw extruder or a belt evaporator is used, according to the present invention, in step c) steam is added at an initial steam pressure of 1 bar to 10 bar, wherein in step c) The steam is preferably metered at an initial steam temperature of 100°C to 150°C, especially 100°C to 120°C. According to the invention, the temperature of the pre-metered water in step b) is from 30°C to 90°C, in particular from 75°C to 85°C.
根据本发明,必须确保步骤b)中得到的面团的含水量为20%~60%,特别是38%~45%,或者所计量的水量与所计量的蒸汽量的质量比为5:1至1:1,特别是4:1至2:1,最优选为3:1。According to the present invention, it must be ensured that the water content of the dough obtained in step b) is 20% to 60%, especially 38% to 45%, or the mass ratio of the metered water amount to the metered steam amount is 5:1 to 1:1, especially 4:1 to 2:1, most preferably 3:1.
根据本发明的用不含谷蛋白的原料来制作面食的系统,特别是实施以上进一步描述的方法的系统具有如下特征:The system for producing pasta from gluten-free raw materials according to the invention, in particular the system for implementing the method described further above, is characterized by the following:
●用于形成原料干燥混合物的混合装置;a mixing device for forming a dry mixture of raw materials;
●用于对加入到所述原料干燥混合物中的水进行计量的水计量装置;- a water metering device for metering the water added to said dry mixture of raw materials;
●用于对加入到该含水的原料混合物中的蒸汽进行计量的蒸汽计量装置;- a steam metering device for metering the steam added to the aqueous raw material mixture;
●用于移动原料干燥混合物和含水的原料混合物的原料移动装置;●Material moving devices for moving dry mixtures of raw materials and raw material mixtures containing water;
●用于将由原料混合物得到的面团成型为规定的面团结构体的成型装置;和a forming device for forming dough obtained from a mixture of raw materials into a defined dough structure; and
●用于将经成型的面团结构体干燥为面食的面食干燥装置,其特征在于,可以在1巴~10巴的初始蒸汽压力对蒸汽进行计量。- Pasta drying device for drying formed dough structures into pasta, characterized in that steam can be metered at an initial steam pressure of 1 bar to 10 bar.
如以上已作进一步解释的那样,原料移动装置可以具有搅拌器,尤其是双螺杆搅拌器,或者传送带,特别是带式蒸发器。As explained further above, the feedstock removal device can have a stirrer, in particular a twin-screw stirrer, or a conveyor belt, in particular a belt evaporator.
在一个特别有利的实施方式中,搅拌器是具有外壳、原料供应部分、生面团卸出部分以及至少两条协同工作的轴的搅和机,所述轴在外壳内沿传送方向或者轴向由原料供应部分延伸到生面团卸出部分,并且提供有混合和揉捏元件以及强制传输元件。位于其生面团卸出部分上游的搅和机空腔区域可具有螺状的揉捏区域,该区域至少具有相应的收缩的轴向空腔区域,其中垂直于轴向进行测量的工作轴表面和外壳内壁之间的空腔的自由截面积沿轴向由具有较大的自由截面积的区域向具有较小的自由截面积的区域减小。此外,搅和机可以在其螺状的面团揉捏区域的上游具有用于混合和传送面团的区域,其中具有传送螺杆的轴向区域和具有混合部件的轴向区域依次沿传送方向布置在工作轴上。搅和机优选在其螺状的面团揉捏区域上游具有另外的用于翻转或加工面团的区域,其中翻转和加工螺杆沿传送方向布置在工作轴上,使轴向延伸的通道位于其螺纹(screw web)中,在相邻的螺圈之间建立流体连接。这些通道可在螺纹的梳齿上以凹口状设置,或者在螺纹的芯和梳齿(comb)之间以环路(window)状设置。此外,工作轴的表面和/或外壳的内壁的表面可在螺状的面团揉捏区域提供有防粘层,该防粘层优选由聚四氟乙烯(Teflon)制成。In a particularly advantageous embodiment, the agitator is a kneader with a housing, a raw material supply section, a dough discharge section and at least two cooperating shafts which move the raw material in the direction of conveyance or axially within the housing. The supply section extends to the dough discharge section and is provided with mixing and kneading elements and forced transport elements. The kneader cavity region upstream of its dough discharge section may have a helical kneading region with at least a corresponding constricted axial cavity region, wherein the working shaft surface and the casing measured perpendicular to the axial direction The free cross-sectional area of the cavity between the inner walls decreases axially from a region with a larger free cross-sectional area to a region with a smaller free cross-sectional area. Furthermore, the kneader can have an area for mixing and conveying the dough upstream of its helical dough kneading area, wherein the axial area with the conveying screw and the axial area with the mixing elements are arranged successively on the working axis in the conveying direction superior. The kneader preferably has an additional area for turning or processing the dough upstream of its screw-shaped dough kneading area, wherein the turning and processing screw is arranged on the working shaft in the conveying direction so that the axially extending channel is located in its screw thread (screw web), a fluid connection is established between adjacent coils. These channels can be arranged in the form of notches on the combs of the threads, or in the shape of windows between the core of the threads and the combs. Furthermore, the surface of the working shaft and/or the surface of the inner wall of the housing can be provided with an anti-stick layer, preferably made of Teflon, in the area of the spiral dough kneading.
上述这些与设备有关的措施和与方法有关的特征的结合有助于优化以这种方式得到的面食。具体地,部分可膨胀的淀粉粒优选在用于对面食成型的压制压力区域中利用轻柔的流动剪切通过压缩和松弛而经流变引发的流动特性进行均化。这种轻柔的均化获得面团温度非常均一的面团块,并且在最后的分析中除了淀粉粒得以保存外,还形成均一的质量流(mass flow)。The above-mentioned combination of device-related measures and method-related features contributes to the optimization of the pasta obtained in this way. In particular, the partially expandable starch granules are preferably homogenized via rheologically induced flow properties through compression and relaxation with gentle flow shear in the compression pressure zone used to shape the pasta. This gentle homogenization results in dough pieces with a very uniform dough temperature and, in addition to preservation of starch granules, a uniform mass flow in the final analysis.
原料移动装置还可以具有在双螺杆搅拌器下游的经典的面团压制机,该面团压制机具有上游混合槽。The raw material moving device can also have a classic dough press downstream of the twin-screw mixer with an upstream mixing tank.
原料移动装置优选具有位于紧邻双螺杆搅拌器下游的单螺杆挤出机。The material moving device preferably has a single screw extruder located immediately downstream of the twin screw agitator.
在另一个有利的实施方式中,单螺杆挤出机具有外壳、生面团供应部分、面团卸出部分以及工作轴,该工作轴在外壳内沿传送方向或轴向由原料供应部分延伸到生面团卸出部分,并且提供有强制传输元件。单螺杆挤出机的空腔在其面团卸出部分上游可以具有螺状的面团揉捏区域,其具有至少一个相应的收缩的轴向空腔区域,其中垂直于轴向进行测量的工作轴表面和外壳内壁之间的空腔的自由截面积沿轴向由具有较大的自由截面积的区域向具有较小的自由截面积的区域减小。In another advantageous embodiment, the single-screw extruder has a housing, a dough supply section, a dough discharge section and a working shaft which extends in the housing in the conveying direction or axially from the raw material supply section to the dough unloading section and is provided with a forced transport element. The cavity of a single-screw extruder upstream of its dough discharge section may have a helical dough kneading zone with at least one corresponding constricted axial cavity zone, where the working shaft surface measured perpendicularly to the axial direction The free cross-sectional area of the cavity between the housing and the inner wall of the housing decreases axially from a region with a larger free cross-sectional area to a region with a smaller free cross-sectional area.
为了获得上述加工温度,搅和机优选具有能够被加热至40℃~100℃,优选能够被加热至50℃~75℃的外壳。In order to obtain the above processing temperature, the kneader preferably has a housing capable of being heated to 40°C to 100°C, preferably to 50°C to 75°C.
按照该方法的连续升温,单螺杆挤出机具有能够被加热至20℃~60℃,优选40℃~50℃的外壳是有利的,其中特别有利的是,下游成型装置具有能够被加热至30℃~60℃,优选40℃~50℃的加压成型头。According to the continuous temperature rise of the method, it is advantageous for the single-screw extruder to have a shell that can be heated to 20°C to 60°C, preferably 40°C to 50°C, wherein it is particularly advantageous that the downstream molding device has a shell that can be heated to 30°C. ℃~60℃, preferably 40℃~50℃ pressure forming head.
本发明的方法和本发明的装置使得可以制作一种不含谷蛋白的面食产品,其特征在于,该产品中所含的淀粉膨胀50%~100%,特别是膨胀75%~85%。The method of the invention and the device of the invention make it possible to produce a gluten-free pasta product characterized in that the starch contained in the product is swelled by 50% to 100%, in particular by 75% to 85%.
此时产品中所含的淀粉粒大部分是完整的。具体地,产品中所含的淀粉粒有60%~80%是完整或未破裂的。这是在蒸煮根据本发明的面食时低蒸煮损失和低粘性的前提。因此,尽管没有谷蛋白存在,本发明的面食产品还是显示出小于干质量的5%的蒸煮损失,并且因此实际上可以与硬质小麦类的面食相比。At this point the starch granules contained in the product are mostly intact. Specifically, 60% to 80% of the starch granules contained in the product are intact or unbroken. This is a prerequisite for low cooking losses and low stickiness when cooking pasta according to the invention. Thus, despite the absence of gluten present, the pasta product of the invention shows a cooking loss of less than 5% of dry mass and is therefore practically comparable to durum wheat-based pasta.
此外,本发明的面食产品的脂肪含量低于干质量的1%。虽然该产品可以由不含谷蛋白的原料,例如由淀粉或玉米类、大米类、小米类或大麦类的谷粉和/或粮谷粗粉组成组成,但是其它不含谷蛋白的原料也是可以想到的。该产品可被加工成干燥或新鲜的面食。Furthermore, the pasta product of the invention has a fat content of less than 1% by dry mass. While the product may consist of gluten-free ingredients such as starch or cereal flour and/or grain meal of the type maize, rice, millet or barley, other gluten-free ingredients are also possible Thought-of. The product can be processed into dry or fresh pasta.
在新鲜面食的情形下,不进行干燥步骤e)。相反,可以对该方法制作的新鲜面食预先进行蒸煮、漂白或者巴氏杀菌,然后冷却或冷冻,其所表现出的含水量超过20%。In the case of fresh pasta, the drying step e) is not carried out. Conversely, fresh pasta prepared by this method can be precooked, blanched or pasteurized, then cooled or frozen, which exhibits a moisture content in excess of 20%.
在传统含有谷蛋白的面食的情形中,本发明的面食可被成型为短切的面食,例如壳状物、团状物或管状物等,或成型为长的面食,例如意大利式实心细面条、意大利面片或巢状物(nester)等。In the case of traditional gluten-containing pasta, the pasta of the invention can be formed into short cut pasta, such as shells, doughs or tubes, etc., or formed into long pasta, such as spaghetti , pasta slices or nesters, etc.
本发明的其它优点、特征和可能的应用可从如下基于附图的两个示例性实施方式的描述中得出,其绝对不应该被认为是限制性的。Further advantages, features and possible applications of the invention emerge from the following description of two exemplary embodiments based on the figures, which should in no way be considered restrictive.
附图说明 Description of drawings
图1是本发明第一示例性实施方式的示意图,和Figure 1 is a schematic diagram of a first exemplary embodiment of the present invention, and
图2是本发明第二示例性实施方式的示意图。Fig. 2 is a schematic diagram of a second exemplary embodiment of the present invention.
具体实施方式 Detailed ways
图1是本发明系统的第一示例性实施方式的示意图,所述系统用于实施本发明的用于制作诸如玉米面食等不含谷蛋白面食的方法。气动传送管路1从磨粉机(未示出)延伸至干燥/计量装置2。可以将任何原料干燥混合物通过气动传送管路1供应到干燥/计量装置2。原料干燥混合物可预先在磨粉机内混合。可提供添加剂计量装置(未示出),以在磨粉机内或在计量装置2后对添加剂进行干燥计量。将快速搅拌器4置于干燥计量装置2的下游。用液体计量装置3来计量水,并且如果需要,将液态形式的添加剂加入到快速搅拌器4内的干燥混合物中。将在该快速搅拌器4内制备的最终混合物导入面食系统的混合槽5中。带式蒸发器6置于混合槽5的下游。然后将快速搅拌器中制备的最终混合物传送到该带式蒸发器6,在此蒸发最终混合物。带式蒸发器6通过另外的气动传送管路7、在其中使所传送的空气与产品分离的分离器8、振动供料管9连接至面食压制机10,面食压制机10具有双螺杆挤出机10a形式的搅拌器/揉面团机、单螺杆挤出机10b形式的压制机以及加压成型头10c。摇动预干燥器11、预干燥器12、最终干燥器13和冷却器14位于面食压制机10的下游。Figure 1 is a schematic diagram of a first exemplary embodiment of the system of the present invention for carrying out the method of the present invention for making gluten-free pasta, such as corn pasta. A pneumatic conveying
在制作玉米面食方法的初始阶段需要对所述液体进行计量。经计量的水用于使玉米中所含的玉米淀粉轻微的预膨胀。为此,经计量加入的水的温度为60℃~80℃。为了促进水渗透到玉米中,提高水温也是必要的。Metering of the liquid is required at the beginning of the corn pasta process. A metered amount of water is used to slightly pre-puff the cornstarch contained in the corn. For this purpose, the temperature of the water metered in is 60°C to 80°C. It is also necessary to increase the water temperature in order to facilitate water penetration into the corn.
将经计量的各成分、所混合的玉米和水在快速搅拌器4中充分搅拌,使得经计量的水分布在玉米的整个表面。表面的淀粉改性可已被热水所引发,使玉米颗粒稍微凝聚。The metered ingredients, combined corn and water were mixed thoroughly in the
混合槽5中可能的最大保留时间使水可以渗透至玉米中。。这使得在随后的热处理中可以得到最佳结果。The maximum possible retention time in the
带式蒸发器6中的蒸发程序的目的在于使所含的淀粉部分凝胶化,或使其能够膨胀。The purpose of the evaporation procedure in the
淀粉改性可以在1分钟~5分钟的蒸发时间中调节,这使得还可以部分地影响经蒸煮的玉米面食的咀嚼韧性(chewing consistency)。带式蒸发器以至多为6巴的初始蒸发压力运行,蒸发器中的工作压力为约0.5巴。The starch modification can be adjusted in the evaporation time of 1 minute to 5 minutes, which makes it possible to also partially influence the chewing consistency of the cooked corn pasta. The belt evaporator is operated with an initial evaporation pressure of up to 6 bar, the working pressure in the evaporator is about 0.5 bar.
用气动传送管路7将经蒸煮的产品经分离器8和振动供料管传送到面食压制机10。在分离器8中,将所传送的空气与待传送的产品分离。振动供料管9确保均匀供料到面食压制机10的搅拌器/揉面团机10a中。The cooked product is conveyed to the
面食压制机(Bühler Polymatik)必须以使所制备的生产量的玉米得以连续加工的方式运行。功率赋予计量(power-imparting metering)在该步骤的最初进行。必须对搅拌器/揉面团机10a、压制机10b以及加压成型头10c的温度加以控制,特别是要将所述温度控制在至少50℃~70℃的范围内。运行速度在标准的范围之内,必须根据功率相应地进行计算。面团的湿度在40%水含量左右波动。Pasta presses (Bühler Polymatik) must be operated in such a way that the production quantities of corn prepared can be processed continuously. Power-imparting metering is performed initially in this step. The temperature of the mixer/
从面食压制机(10a、10b、l0c)出来的玉米面食与传统的小麦粉类的短和长的产品相比具有更高的面团湿度。待干燥产品的初始湿度经测量为约40%。摇动预干燥器11相应地设计成用于在约50℃~约90℃,优选在75℃左右的更高温度进行生产。The corn pasta coming out of the pasta press (10a, 10b, 10c) has a higher dough moisture than the short and long products of traditional wheat flour type. The initial humidity of the product to be dried was measured to be about 40%. The shaking
在预干燥器12内的干燥温度和物料通过时间与传统的小麦类产品相对应。The drying temperature and material passage time in the pre-dryer 12 correspond to traditional wheat-based products.
在最终干燥器13中的最终干燥应当而且也可以在高于所述传统产品所用的温度但在该过程中对叶黄素(黄色玉米的色素)没有负面影响地进行。最终干燥器13中的通常温度为约75℃~90℃,这取决于系统及其构造。The final drying in the
在冷却器14中实现的稳定至室温可在适应条件下以与传统面食相同的方式进行。The stabilization to room temperature achieved in the cooler 14 can be done in the same way as conventional pasta under acclimatized conditions.
这些手段保证了本发明的玉米面食的最终湿度水平经测量为11.5%~12.5%。These measures ensured that the final moisture level of the corn pasta of the present invention was measured to be 11.5% to 12.5%.
图2为本发明系统的第二示例性实施方式的示意图,所述系统用于实施本发明的用于制作诸如玉米面食等不含谷蛋白的面食的方法。图2中的所有元件与在图1的第一示例性实施方式中具有相同的附图标记的元件相同或相似。它们的功能也和图1的第一示例性实施方式相同或相似。Figure 2 is a schematic diagram of a second exemplary embodiment of the system of the present invention for carrying out the method of the present invention for making gluten-free pasta, such as corn pasta. All elements in FIG. 2 are identical or similar to elements with the same reference numerals in the first exemplary embodiment in FIG. 1 . Their functions are also the same or similar to those of the first exemplary embodiment of FIG. 1 .
在图1的第一示例性实施方式中,在最终面团混合物(湿化并蒸发过的原料混合物)进入面食压制机10之前,在蒸汽之前将水计量加入到快速搅拌器4或带式蒸发器6中。相反,水和蒸汽经计量直接加入到面食压制机10中,具体的是加入到面食压制机10的搅拌器/揉面团机或双螺杆挤出机10a中。水经液体计量装置3’直接计量加入至面食压制机10的双螺杆挤出机10a中。类似地,蒸汽经蒸汽计量装置6’直接计量加入到面食压制机10的双螺杆挤出机10a中。蒸汽计量沿着被双螺杆挤出机往返运动的路径在水计量之后或在水计量的下游进行。至于其它方面,第一示例性实施方式和第二示例性实施方式相互对应。In the first exemplary embodiment of Fig. 1, before the final dough mixture (wetted and evaporated raw material mixture) enters the
因此,第二示例性实施方式不再需要快速搅拌器4、混合槽5、带式蒸发器6、第二气动管路7、分离器8以及振动供料管9。结果,第二示例性实施方式要比第一示例性实施方式所牵涉的设备支出低得多。Therefore, the second exemplary embodiment no longer requires the
与示例性实施方式1的蒸发步骤相反的是,计量通过气动管路1直接将动力传输至面食压制机(Bühler Polymatik)的面食制作步骤。In contrast to the evaporation step of
采用与示例性实施方式1基本上相同的条件通过液体计量装置3进行液体计量。Liquid metering is performed by the
根据示例性实施方式1,蒸发过程基本上在大气压或略微过压下进行,而第二示例性实施方式中的蒸发是在约2巴~5巴的工作压力下于双螺杆挤出机10a中进行。为在整个所需范围内实现淀粉改良,有必要在搅拌器/揉面团机或双螺杆挤出机10a实施的步骤中通过注入蒸汽来取得适宜的玉米韧性。改性的水平为可以调节玉米面食关于咬、咀嚼韧性和蒸煮损失的品质特性。According to
由于部分蒸煮步骤发生在搅拌器/揉面团机10a内,因此必须能够将后者加热至高达约80℃。用热水和蒸汽或仅用热水就可以将所需能量导入玉米以产生淀粉糊形式的所需谷蛋白的替代品。Since the partial cooking step takes place within the mixer/
搅拌器/揉面团机10a中的热水和蒸汽处理要求将系统加热至50℃~70℃以防止凝结,在这种方式中,最好在没有滑动或具有最小的滑动的情况下在螺旋内输送面团。The hot water and steam treatment in the mixer/
以这样的方式调节头温对玉米面团块的弹性和粘性的影响,使得不会产生可能对质量流产生负面影响的多余的剪切力和压力。在这种情形下,加热至50℃~65℃也是必要的。The effect of head temperature on the elasticity and viscosity of the corn dough pieces is adjusted in such a way that no excess shear and pressure forces are created that could negatively affect mass flow. In this case, heating to 50°C to 65°C is also necessary.
干燥和稳定步骤可以以与第一示例性实施方式的干燥和稳定步骤相同的方式进行,如此可以使玉米面食在最终分析中得到含11.5%~12.5%水的最终湿度水平。The drying and stabilizing steps may be performed in the same manner as the drying and stabilizing steps of the first exemplary embodiment, such that the corn pasta will have a final moisture level of 11.5% to 12.5% water in the final analysis.
优选采用以下用温度、湿度和时间来描述的干燥方案对所有产品进行干燥。All products are preferably dried using the drying protocol described below in terms of temperature, humidity and time.
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Comparison of Various Processes for Making Maize Pasta. C. MESTRES*, P. COLONNA*,M.C.ALEXANDRE,F.MATENCIO.Journal of Cereal Science,Vol.17 . 1993 |
Comparison of Various Processes for Making Maize Pasta. C. MESTRES*, P. COLONNA*,M.C.ALEXANDRE,F.MATENCIO.Journal of Cereal Science,Vol.17. 1993 * |
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DE102004012589A1 (en) | 2005-09-08 |
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