CN100500773C - A kind of digital inkjet printing ink and preparation method thereof - Google Patents
A kind of digital inkjet printing ink and preparation method thereof Download PDFInfo
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- CN100500773C CN100500773C CN 200510040115 CN200510040115A CN100500773C CN 100500773 C CN100500773 C CN 100500773C CN 200510040115 CN200510040115 CN 200510040115 CN 200510040115 A CN200510040115 A CN 200510040115A CN 100500773 C CN100500773 C CN 100500773C
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- pigment red
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- yellow
- ink
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- 238000002360 preparation method Methods 0.000 title claims description 13
- 238000007641 inkjet printing Methods 0.000 title abstract description 26
- 239000000049 pigment Substances 0.000 claims abstract description 147
- 239000002270 dispersing agent Substances 0.000 claims abstract description 18
- 239000002253 acid Substances 0.000 claims abstract description 16
- 229920001577 copolymer Polymers 0.000 claims abstract description 11
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 13
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 13
- -1 poly(oxyethylene glycol) Polymers 0.000 claims description 11
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 claims description 10
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 9
- 239000006184 cosolvent Substances 0.000 claims description 9
- 239000008367 deionised water Substances 0.000 claims description 9
- 229910021641 deionized water Inorganic materials 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 7
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 7
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 7
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 6
- 239000006185 dispersion Substances 0.000 claims description 6
- 239000012982 microporous membrane Substances 0.000 claims description 6
- 239000004576 sand Substances 0.000 claims description 6
- 229920005862 polyol Polymers 0.000 claims description 5
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 5
- 125000006297 carbonyl amino group Chemical group [H]N([*:2])C([*:1])=O 0.000 claims description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims description 3
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 3
- 239000000194 fatty acid Substances 0.000 claims description 3
- 229930195729 fatty acid Natural products 0.000 claims description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 3
- 229940110337 pigment blue 1 Drugs 0.000 claims description 3
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 3
- 229920000053 polysorbate 80 Polymers 0.000 claims description 3
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 claims description 3
- SOFRHZUTPGJWAM-UHFFFAOYSA-N 3-hydroxy-4-[(2-methoxy-5-nitrophenyl)diazenyl]-N-(3-nitrophenyl)naphthalene-2-carboxamide Chemical compound COc1ccc(cc1N=Nc1c(O)c(cc2ccccc12)C(=O)Nc1cccc(c1)[N+]([O-])=O)[N+]([O-])=O SOFRHZUTPGJWAM-UHFFFAOYSA-N 0.000 claims description 2
- 229920001214 Polysorbate 60 Polymers 0.000 claims description 2
- UWHCKJMYHZGTIT-UHFFFAOYSA-N Tetraethylene glycol, Natural products OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 claims description 2
- YJVBLROMQZEFPA-UHFFFAOYSA-L acid red 26 Chemical compound [Na+].[Na+].CC1=CC(C)=CC=C1N=NC1=C(O)C(S([O-])(=O)=O)=CC2=CC(S([O-])(=O)=O)=CC=C12 YJVBLROMQZEFPA-UHFFFAOYSA-L 0.000 claims description 2
- 239000001055 blue pigment Substances 0.000 claims description 2
- PZTQVMXMKVTIRC-UHFFFAOYSA-L chembl2028348 Chemical compound [Ca+2].[O-]S(=O)(=O)C1=CC(C)=CC=C1N=NC1=C(O)C(C([O-])=O)=CC2=CC=CC=C12 PZTQVMXMKVTIRC-UHFFFAOYSA-L 0.000 claims description 2
- OOYIOIOOWUGAHD-UHFFFAOYSA-L disodium;2',4',5',7'-tetrabromo-4,5,6,7-tetrachloro-3-oxospiro[2-benzofuran-1,9'-xanthene]-3',6'-diolate Chemical compound [Na+].[Na+].O1C(=O)C(C(=C(Cl)C(Cl)=C2Cl)Cl)=C2C21C1=CC(Br)=C([O-])C(Br)=C1OC1=C(Br)C([O-])=C(Br)C=C21 OOYIOIOOWUGAHD-UHFFFAOYSA-L 0.000 claims description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 2
- 150000002191 fatty alcohols Chemical class 0.000 claims description 2
- 229960005150 glycerol Drugs 0.000 claims description 2
- SXQCTESRRZBPHJ-UHFFFAOYSA-M lissamine rhodamine Chemical compound [Na+].C=12C=CC(=[N+](CC)CC)C=C2OC2=CC(N(CC)CC)=CC=C2C=1C1=CC=C(S([O-])(=O)=O)C=C1S([O-])(=O)=O SXQCTESRRZBPHJ-UHFFFAOYSA-M 0.000 claims description 2
- 235000010187 litholrubine BK Nutrition 0.000 claims description 2
- 229940059574 pentaerithrityl Drugs 0.000 claims description 2
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 claims description 2
- 229940104573 pigment red 5 Drugs 0.000 claims description 2
- 229940057847 polyethylene glycol 600 Drugs 0.000 claims description 2
- WPPDXAHGCGPUPK-UHFFFAOYSA-N red 2 Chemical compound C1=CC=CC=C1C(C1=CC=CC=C11)=C(C=2C=3C4=CC=C5C6=CC=C7C8=C(C=9C=CC=CC=9)C9=CC=CC=C9C(C=9C=CC=CC=9)=C8C8=CC=C(C6=C87)C(C=35)=CC=2)C4=C1C1=CC=CC=C1 WPPDXAHGCGPUPK-UHFFFAOYSA-N 0.000 claims description 2
- 239000001054 red pigment Substances 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 229960004418 trolamine Drugs 0.000 claims description 2
- ONTQJDKFANPPKK-UHFFFAOYSA-L chembl3185981 Chemical compound [Na+].[Na+].CC1=CC(C)=C(S([O-])(=O)=O)C=C1N=NC1=CC(S([O-])(=O)=O)=C(C=CC=C2)C2=C1O ONTQJDKFANPPKK-UHFFFAOYSA-L 0.000 claims 3
- 229920002521 macromolecule Polymers 0.000 claims 3
- 239000013543 active substance Substances 0.000 claims 2
- 125000000896 monocarboxylic acid group Chemical group 0.000 claims 2
- 229920000136 polysorbate Polymers 0.000 claims 2
- AZXGXVQWEUFULR-UHFFFAOYSA-N 2',4',5',7'-tetrabromofluorescein Chemical compound OC(=O)C1=CC=CC=C1C1=C2C=C(Br)C(=O)C(Br)=C2OC2=C(Br)C(O)=C(Br)C=C21 AZXGXVQWEUFULR-UHFFFAOYSA-N 0.000 claims 1
- 229920002582 Polyethylene Glycol 600 Polymers 0.000 claims 1
- RFAFBXGYHBOUMV-UHFFFAOYSA-N calcium chromate Chemical compound [Ca+2].[O-][Cr]([O-])(=O)=O RFAFBXGYHBOUMV-UHFFFAOYSA-N 0.000 claims 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 239000002563 ionic surfactant Substances 0.000 claims 1
- 150000002632 lipids Chemical class 0.000 claims 1
- 229960003511 macrogol Drugs 0.000 claims 1
- 229920000191 poly(N-vinyl pyrrolidone) Polymers 0.000 claims 1
- 239000000835 fiber Substances 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 150000001875 compounds Chemical class 0.000 abstract 1
- 239000008187 granular material Substances 0.000 abstract 1
- 239000000976 ink Substances 0.000 description 60
- 239000002245 particle Substances 0.000 description 26
- 238000007639 printing Methods 0.000 description 17
- 229920000642 polymer Polymers 0.000 description 13
- 239000004753 textile Substances 0.000 description 13
- 239000000975 dye Substances 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 7
- 239000004744 fabric Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000002736 nonionic surfactant Substances 0.000 description 6
- 239000003995 emulsifying agent Substances 0.000 description 5
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 238000012827 research and development Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 229960004592 isopropanol Drugs 0.000 description 3
- 229920005646 polycarboxylate Polymers 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 239000000834 fixative Substances 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229940099800 pigment red 48 Drugs 0.000 description 2
- 229940113115 polyethylene glycol 200 Drugs 0.000 description 2
- 229940068918 polyethylene glycol 400 Drugs 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 230000005653 Brownian motion process Effects 0.000 description 1
- WNVDZDLVUGYYKK-HBGYKRQNSA-K C.I. Pigment Yellow 100 Chemical compound OC(=O)C1=NN(C(=O)C1\N=N\c1ccc(cc1)S(=O)(=O)O[Al](OS(=O)(=O)c1ccc(cc1)\N=N\C1C(=O)N(N=C1C(O)=O)c1ccc(cc1)S(O)(=O)=O)OS(=O)(=O)c1ccc(cc1)\N=N\C1C(=O)N(N=C1C(O)=O)c1ccc(cc1)S(O)(=O)=O)c1ccc(cc1)S(O)(=O)=O WNVDZDLVUGYYKK-HBGYKRQNSA-K 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 238000005411 Van der Waals force Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005537 brownian motion Methods 0.000 description 1
- CYHOWEBNQPOWEI-UHFFFAOYSA-L calcium 3-carboxy-1-phenyldiazenylnaphthalen-2-olate Chemical compound OC=1C(=CC2=CC=CC=C2C1N=NC1=CC=CC=C1)C(=O)[O-].OC=1C(=CC2=CC=CC=C2C1N=NC1=CC=CC=C1)C(=O)[O-].[Ca+2] CYHOWEBNQPOWEI-UHFFFAOYSA-L 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- MTVMXNTVZNCVTH-UHFFFAOYSA-N ethane-1,2-diol;2-(2-hydroxyethoxy)ethanol Chemical compound OCCO.OCCOCCO MTVMXNTVZNCVTH-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000009878 intermolecular interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 231100000289 photo-effect Toxicity 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
Landscapes
- Inks, Pencil-Leads, Or Crayons (AREA)
Abstract
Description
技术领域 technical field
一种数字喷墨印花墨水及其制备方法,涉及高分子化学和纺织品喷墨印花技术领域。A digital inkjet printing ink and a preparation method thereof relate to the technical fields of polymer chemistry and textile inkjet printing.
技术背景 technical background
数字喷墨印花是计算机喷墨打印技术今后发展的一个新的前沿课题,纺织品数字喷墨印花技术与传统印花技术相比,其主要优势体现在:(1)印花精细度高,分辩率能达到1440dpi,获得照片效果,而传统的筛网印花只能达到200dpi。印花精细度的大幅度提高为设计师提供了丰富的想象空间,使高清晰度印花纺织品的生产成为可能。(2)无须制版,批量灵活,可以实现单件制作,也可以大批量生产,交货速度快。传统印花需要事先制版、调色、打样,图案的颜色越多需要的版数越多,准备的时间越长,生产批量小的时候,生产成本越高,交货速度越慢。因此,传统印花方式无法根据客户要求进行单件或很小批量的制作,不能满足现代消费者个性化的需求。(3)可以通过因特网实现个性化电子商务消费。消费者将自己需要的图案、个人资料和要求可以通过因特网传输给生产商,生产商据此可以立刻安排生产,并将产品寄给消费者。(4)无染料和助剂的废弃和浪费,无污水排放。传统印花需要冲洗花版,印花后的织物需要水洗、皂煮去除浮色,不仅造成染料、助剂、水资源和能源的浪费,而且污染严重。(5)占地面积小,可以在办公室和家庭中进行印花。传统印花需要专门的描稿间、制版间、宽大的印花车间和水洗后处理车间,生产厂房的造价高、投入大。纺织品数字喷墨印花的这些独特优点,从根本上革新了人们关于传统纺织品的生产和经营观念,解决了纺织品生产的环境污染问题,把传统的纺织工业和现代高新技术有机结合起来,使之由劳动力密集型向技术密集型发展,大大促进纺织产业的升级换代和技术水平。纺织品数字喷墨印花技术将是21世纪纺织工业实现革命的关键技术。印花墨水的研究与开发是这项技术推广应用需要解决的关键问题之一。Digital inkjet printing is a new frontier topic for the future development of computer inkjet printing technology. Compared with traditional printing technology, digital inkjet printing technology for textiles has the following main advantages: (1) High printing fineness, resolution can reach 1440dpi, get photo effects, while the traditional screen printing can only reach 200dpi. The substantial increase in printing fineness provides designers with a wealth of imagination space, making it possible to produce high-definition printed textiles. (2) There is no need for plate making, and the batch size is flexible. It can realize single-piece production or mass production, and the delivery speed is fast. Traditional printing requires plate making, color matching, and proofing in advance. The more colors of the pattern, the more editions are required, and the longer the preparation time. When the production batch is small, the production cost is higher and the delivery speed is slower. Therefore, traditional printing methods cannot produce single pieces or small batches according to customer requirements, and cannot meet the individual needs of modern consumers. (3) Personalized e-commerce consumption can be realized through the Internet. Consumers can transmit the patterns, personal data and requirements they need to the manufacturer through the Internet, and the manufacturer can immediately arrange production and send the product to the consumer. (4) No waste and waste of dyes and additives, no sewage discharge. Traditional printing needs to wash the pattern, and the printed fabric needs to be washed and soaped to remove floating colors, which not only causes waste of dyes, auxiliaries, water resources and energy, but also causes serious pollution. (5) It occupies a small area and can be printed in offices and homes. Traditional printing requires a special drawing room, a plate making room, a large printing workshop and a post-washing treatment workshop, and the cost of the production plant is high and the investment is large. These unique advantages of textile digital inkjet printing have fundamentally innovated people's concept of traditional textile production and management, solved the problem of environmental pollution in textile production, and organically combined traditional textile industry with modern high-tech, making it from The development from labor-intensive to technology-intensive has greatly promoted the upgrading and technological level of the textile industry. Textile digital inkjet printing technology will be the key technology for the revolution of the textile industry in the 21st century. The research and development of printing ink is one of the key issues that need to be solved in the popularization and application of this technology.
在纺织品喷墨印花墨水方面,目前仍然以染料墨水为主。由于染料墨水在纺织品数字喷墨印花方面的缺点日益突出,如(1)墨水不具有通用性,不同的纤维需要使用不同的墨水,更换墨水需要清洗喷头和管路。(2)生产工艺复杂,需要对织物进行前处理以在织物上施加染料固色剂和催化剂等,印花后需要对织物进行汽蒸、水洗等后处理以使染料固着在纤维上并去除未固着的染料等,存在一定程度的环境污染。染料墨水的这些缺点严重阻碍着纺织品数字喷墨印花技术的推广应用,因此美国的IBM、施乐(XEROX)、惠普(HEWLETT-PACKARD)、柯达(EASTMAN KODAK)、杜邦(DUPONT),德国的拜耳(BAYER)、巴斯夫(BASF),日本的爱普生(EPSON)、柯尼卡(KONIKA),瑞士的汽巴(CIBA),韩国的三星(SAMSUNG)等跨国公司都投入巨资对数字喷墨印花用颜料墨水进行研究开发。In terms of inkjet printing inks for textiles, dye inks are still the main ones. Due to the increasingly prominent shortcomings of dye inks in digital inkjet printing of textiles, such as (1) inks are not universal, different fibers need to use different inks, and ink replacement requires cleaning nozzles and pipelines. (2) The production process is complicated, and it is necessary to pre-treat the fabric to apply dye fixing agents and catalysts on the fabric. After printing, the fabric needs to be steamed, washed and other post-treatments to fix the dye on the fiber and remove unfixed dyes, etc., there is a certain degree of environmental pollution. These shortcomings of dye inks have seriously hindered the popularization and application of textile digital inkjet printing technology, so IBM, Xerox (XEROX), Hewlett-Packard (HEWLETT-PACKARD), Kodak (EASTMAN KODAK), DuPont (DUPONT) in the United States, Bayer ( BAYER), BASF (BASF), Japan's Epson (EPSON), Konica (KONIKA), Switzerland's Ciba (CIBA), South Korea's Samsung (SAMSUNG) and other multinational companies have invested heavily in digital inkjet printing pigments. Ink research and development.
除了这些跨国公司以外,美国、日本等发达国家的政府也非常重视数字喷墨印花通用墨水的研究开发,如美国著名的乔治亚理工学院(Georgia Institute ofTechnology)在政府的资助下对纺织品数字喷墨印花墨水进行研究,通过对现有活性染料进行改性,制备出了可以聚合的染料墨水,从而克服了普通染料墨水的一些缺点。但是,该技术用于喷墨印花还存在着颜色深度不够、墨水稳定性差等缺点。在国内虽然有关于染料墨水的研究和报道,但是在产品水平上与国外产品还有很大的差距,实际应用还有许多问题需要解决。在通用型颜料墨水的研究开发方面,国内有关于颜料墨水用聚丙烯酸类粘合剂的探索。In addition to these multinational companies, the governments of developed countries such as the United States and Japan also attach great importance to the research and development of digital inkjet printing universal inks. Ink research, through the modification of the existing reactive dyes, the dye ink that can be polymerized has been prepared, thus overcoming some shortcomings of ordinary dye inks. However, the technology used in inkjet printing also has shortcomings such as insufficient color depth and poor ink stability. Although there are researches and reports on dye inks in China, there is still a big gap between the product level and foreign products, and there are still many problems to be solved in practical application. In terms of research and development of general-purpose pigment inks, there are domestic explorations on polyacrylic binders for pigment inks.
以颜料代替染料的墨水已经成为墨水发展的趋势。制造颜料墨水的关键是颜料的超细化加工技术和颜料在纤维上的固色技术,因为喷嘴的直径小,颜料颗粒大容易使喷嘴堵塞。并且粗粒径的颜料分散体系稳定性比较差,在贮存和使用过程中容易分层或沉淀,影响设备的使用寿命。从另一方面来考虑,颜料粒径在500纳米以下时具有最高的着色力、鲜艳度和透明度。与纸张的喷墨打印不同,印制在纤维上的颜料必须具有足够的耐水洗、耐摩擦等色牢度,因此如何将颜料永久地固着在纤维上是必须考虑的一个重要问题。数字喷墨印花颜料的固色技术不能采用一般的涂料印花方法,因为喷墨印花墨水与涂料印花色浆有许多本质上的区别。Ink with pigment instead of dye has become the trend of ink development. The key to the manufacture of pigment inks is the ultra-fine processing technology of pigments and the color fixing technology of pigments on fibers, because the diameter of the nozzle is small, and the large pigment particles are easy to block the nozzle. Moreover, the stability of the pigment dispersion system with coarse particle size is relatively poor, and it is easy to stratify or precipitate during storage and use, which affects the service life of the equipment. On the other hand, when the particle size of the pigment is below 500 nanometers, it has the highest tinting strength, vividness and transparency. Different from inkjet printing on paper, the pigment printed on the fiber must have sufficient color fastness to washing and rubbing, so how to permanently fix the pigment on the fiber is an important issue that must be considered. The color fixing technology of digital inkjet printing pigments cannot adopt the general pigment printing method, because there are many essential differences between inkjet printing ink and pigment printing paste.
发明内容 Contents of the invention
本发明的目的是提供一种数字喷墨印花墨水及其制备方法,用本发明方法制备的喷墨印花墨水具有很好的分散稳定性和储存稳定性,用于织物印花可以获得逼真的图像效果和优异的色牢度。The object of the present invention is to provide a kind of digital ink-jet printing ink and preparation method thereof, the ink-jet printing ink prepared by the method of the present invention has good dispersion stability and storage stability, and can obtain realistic image effect when used in fabric printing and excellent color fastness.
本发明的技术方案:本发明提供的数字喷墨印花墨水,由颜料、聚羧酸型高分子分散剂、水溶性共溶剂、非离子表面活性剂和去离子水搅拌混和,经乳化、高速粉碎制得水性颜料喷墨印花墨水,所配制的墨水粘度2~8cP,表面张力25~35mN/m,颜料颗粒Z均粒径35~300nm,Zeta电位-20~-40mV,pH值6~9。Technical solution of the present invention: the digital inkjet printing ink provided by the present invention is stirred and mixed by pigment, polycarboxylic acid polymer dispersant, water-soluble co-solvent, nonionic surfactant and deionized water, emulsified and crushed at high speed The water-based pigment ink-jet printing ink is prepared, the prepared ink has a viscosity of 2-8cP, a surface tension of 25-35mN/m, a Z-average particle diameter of pigment particles of 35-300nm, a Zeta potential of -20--40mV, and a pH value of 6-9.
该数字喷墨印花墨水的制备方法为:1—15%颜料,1—10%聚羧酸型共聚物,10—50%的水溶性共溶剂,0.1—3%非离子表面活性剂,25—75%去离子水,按配方将聚羧酸型共聚物加碱,碱用量为共聚物质量的10-20%,加去离子水,加热使聚合物完全溶解,水解成水溶性的聚羧酸型高分子分散剂,然后加入颜料、水溶性共溶剂和非离子表面活性剂,混和后用搅拌机500—1000转/分搅拌20—50分钟,然后用乳化机8000—30000转/分搅拌30—80分钟,再用砂磨机粉碎20-300分钟,最后调节pH值在6—9后,用0.5~1μm的微孔滤膜过滤,即得到水性颜料墨水。The preparation method of the digital inkjet printing ink is as follows: 1-15% pigment, 1-10% polycarboxylic acid copolymer, 10-50% water-soluble co-solvent, 0.1-3% non-ionic surfactant, 25- 75% deionized water, add alkali to the polycarboxylic acid copolymer according to the formula, the amount of alkali is 10-20% of the mass of the copolymer, add deionized water, heat to completely dissolve the polymer, and hydrolyze it into water-soluble polycarboxylic acid Type polymer dispersant, then add pigment, water-soluble co-solvent and non-ionic surfactant, after mixing, stir with a mixer at 500-1000 rpm for 20-50 minutes, then use an emulsifier at 8000-30000 rpm for 30- After 80 minutes, crush it with a sand mill for 20-300 minutes, finally adjust the pH value to 6-9, and filter it with a 0.5-1 μm microporous membrane to obtain the water-based pigment ink.
墨水中使用的颜料种类:Types of pigments used in the ink:
黑色颜料品种有C.I.颜料黑7、C.I.颜料黑11;黄色颜料品种有C.I.颜料黄3、C.I.颜料黄12、C.I.颜料黄17、C.I.颜料黄23、C.I.颜料黄34、C.I.颜料黄42、C.I.颜料黄55、C.I.颜料黄95、C.I.颜料黄100、C.I.颜料黄104、C.I.颜料黄108、C.I.颜料黄120、C.I.颜料黄153;红色颜料品种有C.I.颜料红1、C.I.颜料红2、C.I.颜料红5、C.I.颜料红7、C.I.颜料红23、C.I.颜料红38、C.I.颜料红48:2、C.I.颜料红48:4、C.I.颜料红49:1、C.I.颜料红52:2、C.I.颜料红57:1、C.I.颜料红63:1、C.I.颜料红64:1、C.I.颜料红81、C.I.颜料红88、C.I.颜料红92、C.I.颜料红101、C.I.颜料红104、C.I.颜料红105、C.I.颜料红106、C.I.颜料红108、C.I.颜料红112、C.I.颜料红122、C.I.颜料红123、C.I.颜料红146、C.I.颜料红149、C.I.颜料红166、C.I.颜料红168、C.I.颜料红170、C.I.颜料红172、C.I.颜料红185、C.I.颜料红190、C.I.颜料红209、C.I.颜料红219;蓝色颜料品种有C.I.颜料蓝1、C.I.颜料蓝15、C.I.颜料蓝15:1、C.I.颜料蓝15:3、C.I.颜料蓝15:4、C.I.颜料蓝15:6、C.I.颜料蓝16、C.I.颜料蓝17:1、C.I.颜料蓝56、C.I.颜料蓝63。Black pigments include C.I. Pigment Black 7, C.I. Pigment Black 11; yellow pigments include C.I. Pigment Yellow 3, C.I. Pigment Yellow 12, C.I. Pigment Yellow 17, C.I. Pigment Yellow 23, C.I. Pigment Yellow 34, C.I. Pigment Yellow 42, C.I. Yellow 55, C.I. Pigment Yellow 95, C.I. Pigment Yellow 100, C.I. Pigment Yellow 104, C.I. Pigment Yellow 108, C.I. Pigment Yellow 120, C.I. Pigment Yellow 153; red pigments include C.I. Pigment Red 1, C.I. Pigment Red 2, C.I. Pigment Red 5. C.I. Pigment Red 7, C.I. Pigment Red 23, C.I. Pigment Red 38, C.I. Pigment Red 48:2, C.I. Pigment Red 48:4, C.I. Pigment Red 49:1, C.I. Pigment Red 52:2, C.I. Pigment Red 57: 1. C.I. Pigment Red 63:1, C.I. Pigment Red 64:1, C.I. Pigment Red 81, C.I. Pigment Red 88, C.I. Pigment Red 92, C.I. Pigment Red 101, C.I. Pigment Red 104, C.I. Pigment Red 105, C.I. Pigment Red 106 , C.I. Pigment Red 108, C.I. Pigment Red 112, C.I. Pigment Red 122, C.I. Pigment Red 123, C.I. Pigment Red 146, C.I. Pigment Red 149, C.I. Pigment Red 166, C.I. Pigment Red 168, C.I. , C.I. Pigment Red 185, C.I. Pigment Red 190, C.I. Pigment Red 209, C.I. Pigment Red 219; blue pigment varieties include C.I. Pigment Blue 1, C.I. Pigment Blue 15, C.I. Pigment Blue 15:1, C.I. Pigment Blue 15:3, C.I. Pigment Blue 15:4, C.I. Pigment Blue 15:6, C.I. Pigment Blue 16, C.I. Pigment Blue 17:1, C.I. Pigment Blue 56, C.I. Pigment Blue 63.
1.颜料改性用的聚羧酸型高分子分散剂:1. Polycarboxylate polymer dispersant for pigment modification:
本发明制备的高分子分散剂为乙烯类单体的共聚物,组成分散剂的共聚物具有如下所示化学结构式:The polymer dispersant prepared by the present invention is a copolymer of ethylene monomers, and the copolymer forming the dispersant has the following chemical structural formula:
上式中M1=H+、Na+、NH4 +、K+,M2=H+、Na+、NH4 +、K+、CH3、CH2CH3,R1=H、CH3,R=COOH、CN、CONH2、COOCH3、COOCH2CH3、COOC4H9、C6H5,R2=COOH、CN、CONH2、COOCH3、COOCH2CH3、COOC4H9、C6H5。In the above formula, M 1 =H + , Na + , NH 4 + , K + , M 2 =H + , Na + , NH 4 + , K + , CH 3 , CH 2 CH 3 , R 1 =H, CH 3 , R=COOH, CN, CONH 2 , COOCH 3 , COOCH 2 CH 3 , COOC 4 H 9 , C 6 H 5 , R 2 =COOH, CN, CONH 2 , COOCH 3 , COOCH 2 CH 3 , COOC 4 H 9 , C 6 H 5 .
此分散剂的数均分子量为1000-50000,此分散剂在墨水中的用量为1—10%,适用的pH范围为6-9。The number-average molecular weight of the dispersant is 1000-50000, the dosage of the dispersant in the ink is 1-10%, and the applicable pH range is 6-9.
2.墨水中非离子表面活性剂:2. Non-ionic surfactants in ink:
上述高分子分散剂与非离子表面活性剂配合使用,墨水中使用的非离子表面活性剂是聚氧乙烯烷基酚缩合物:OP—7、OP—10或OP—15;聚氧乙烯脂肪醇缩合物:平平加O—10、平平加O—20、平平加O—25或平平加A—20;聚氧乙烯多元醇醚脂肪酸酯:如Tween40、Tween60、Tween65或Tween80;脂肪酸的聚氧乙烯酯类:如SG—10、SE—10、OE—15;这些表面活性剂可以单独使用,也可以混合使用。The above-mentioned polymer dispersant is used in conjunction with a nonionic surfactant, and the nonionic surfactant used in the ink is polyoxyethylene alkylphenol condensate: OP-7, OP-10 or OP-15; polyoxyethylene fatty alcohol Condensate: Pingpinga O-10, Pingpinga O-20, Pingpinga O-25 or Pingpinga A-20; polyoxyethylene polyol ether fatty acid ester: such as Tween40, Tween60, Tween65 or Tween80; polyoxygen of fatty acid Vinyl esters: such as SG-10, SE-10, OE-15; these surfactants can be used alone or in combination.
3.墨水中水溶性共溶剂:3. Water-soluble co-solvent in ink:
乙醇、正丙醇、异丙醇、正丁醇、乙二醇、1,3—丙二醇、1,4—丁二醇、1,6—己二醇、一缩二乙二醇、二缩三乙二醇、三缩四乙二醇、聚乙二醇200、聚乙二醇400、聚乙二醇600、丙三醇、三乙醇胺、季戊四醇、2—吡咯烷酮、N—甲基—2-吡咯烷酮中的三至八种。Ethanol, n-propanol, isopropanol, n-butanol, ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, diethylene glycol, diethylene glycol Ethylene glycol, tetraethylene glycol, polyethylene glycol 200, polyethylene glycol 400, polyethylene glycol 600, glycerol, triethanolamine, pentaerythritol, 2-pyrrolidone, N-methyl-2-pyrrolidone Three to eight of them.
本发明的有益效果:本发明以聚羧酸型高分子共聚物为分散剂和固着剂制备超细颜料墨水,将颜料分散剂及固色剂制成同一组分,喷墨印花后经过高温使颜料固着在纤维上获得需要的牢度,缩短了喷墨印花工艺流程。此法制备的颜料颗粒平均粒径小于300nm,由于超细颜料粒径仅是喷嘴孔径的百分之一,颜料粒径小容易通过喷嘴。聚羧酸型高分子分散剂借助于空间位阻和双电层的共同作用,使超细颜料墨水具有很好的分散稳定性以及储存稳定性。聚羧酸是一种很难干燥的液体,由于分子量的多分散性,很难形成结晶。因此,用于喷墨印花墨水时,即使喷嘴处的水分挥发也很难析出或结膜,并且与墨水体系中的其它成分有很好的相容性。聚羧酸极易溶于水,在水中羧基发生电离,呈溶解状态,聚羧酸分子中的羧基能够与颜料分子中的羟基、羰基、氨基等极性基团形成氢键和范德华力等分子间作用力,比较牢固地吸附在颜料粒子表面,由于羧基的部分电离,这些颜料粒子带部分负电荷,使颜料粒子间产生静电排斥力,从而避免了颜料粒子之间因布朗运动相互碰撞,发生聚集,使粒子直径变大,或引起沉淀。所以,聚羧酸能够增加颜料在墨水中的分散稳定性。Beneficial effects of the present invention: the present invention uses polycarboxylic acid polymer copolymers as dispersants and fixatives to prepare ultra-fine pigment inks, makes pigment dispersants and color fixatives into the same component, and after inkjet printing, undergoes high-temperature use. The pigment is fixed on the fiber to obtain the required fastness, which shortens the inkjet printing process. The average particle size of the pigment particles prepared by this method is less than 300nm. Since the ultrafine pigment particle size is only one percent of the nozzle aperture, the pigment particle size is small and easy to pass through the nozzle. The polycarboxylate polymer dispersant makes the ultrafine pigment ink have good dispersion stability and storage stability by virtue of the combined effect of steric hindrance and electric double layer. Polycarboxylate is a liquid that is difficult to dry and crystallization is difficult to form due to the polydispersity of molecular weight. Therefore, when used in inkjet printing ink, even if the water at the nozzle volatilizes, it is difficult to precipitate or form a film, and it has good compatibility with other components in the ink system. Polycarboxylic acid is very soluble in water. The carboxyl group in the water is ionized and is in a dissolved state. The carboxyl group in the polycarboxylic acid molecule can form hydrogen bonds and van der Waals forces with polar groups such as hydroxyl, carbonyl, and amino groups in pigment molecules. Due to the partial ionization of the carboxyl group, these pigment particles are partially negatively charged, which causes electrostatic repulsion between the pigment particles, thus avoiding the collision between the pigment particles due to Brownian motion, which occurs Aggregation, making the particle diameter larger, or causing precipitation. Therefore, polycarboxylic acid can increase the dispersion stability of the pigment in the ink.
墨水中多元醇,有调节墨水粘度、降低墨水表面张力、增加颜料颗粒的分散稳定性等多种作用,此外,聚羧酸与多元醇组成的墨水体系对纤维素纤维具有比较强的分子间作用力。另一方面,聚羧酸中的羧基还能够在高温条件下与多元醇羟基发生酯化交联,将喷射在基材上的颜料粒子固着在基材上,使之具有需要的颜色牢度。Polyhydric alcohols in ink can adjust ink viscosity, reduce ink surface tension, increase the dispersion stability of pigment particles, etc. In addition, the ink system composed of polycarboxylic acid and polyhydric alcohol has a relatively strong intermolecular interaction with cellulose fibers force. On the other hand, the carboxyl group in the polycarboxylic acid can also undergo esterification and crosslinking with the polyol hydroxyl group under high temperature conditions, and fix the pigment particles sprayed on the substrate on the substrate, so that it has the required color fastness.
本发明的优点概括如下:Advantages of the present invention are summarized as follows:
(1)墨水中用高分子分散剂改性的颜料颗粒粒径小于300nm,存放过程中不易产生大颗粒不溶物,保证墨水体系长期稳定。(1) The particle size of the pigment particles modified by the polymer dispersant in the ink is less than 300nm, and it is not easy to produce large particles of insoluble matter during storage, ensuring the long-term stability of the ink system.
(2)由于共溶剂的加入,调整了墨水的表面张力、粘度、保湿性能、起泡性能,根据不同的打印设备,配制出不同表面张力和粘度的墨水混和物,具有优良的打印性能,不堵喷头,打印性好,并且能有效控制打印图案的线宽,减少羽化现象,提高打印品质。适用于Mimaki喷绘机、Mutoh喷墨印花机等多种适合于水性墨水的打印设备。(2) Due to the addition of co-solvent, the surface tension, viscosity, moisturizing performance and foaming performance of the ink are adjusted. According to different printing equipment, ink mixtures with different surface tension and viscosity are prepared, which have excellent printing performance and are not Blocking the nozzle, good printability, and can effectively control the line width of the printed pattern, reduce the feathering phenomenon, and improve the printing quality. Suitable for Mimaki inkjet printers, Mutoh inkjet printers and other printing equipment suitable for water-based inks.
(3)由于共溶剂中多元醇的加入,使得聚羧酸型高分子分散剂中的羧基能够在高温条件下与多元醇羟基发生酯化交联,将喷射在织物上的颜料粒子固着在织物上,使之具有需要的颜色牢度。(3) Due to the addition of polyols in the co-solvent, the carboxyl groups in the polycarboxylic acid polymer dispersant can undergo esterification and crosslinking with the hydroxyl groups of polyols under high temperature conditions, and the pigment particles sprayed on the fabric are fixed on the fabric On, so that it has the required color fastness.
具体实施方式 Detailed ways
实施例1 红墨水的制备The preparation of embodiment 1 red ink
取4g马来酸酐-丙烯酸甲酯-甲基丙烯酸丁酯共聚物(
实施例2 黄墨水的制备The preparation of embodiment 2 yellow ink
取3g甲基丙烯酸甲酯-马来酸酐-丙烯腈-丙烯酸丁酯共聚物(
实施例3 蓝墨水的制备The preparation of embodiment 3 blue ink
取5g苯乙烯-马来酸酐-丙烯酰胺-甲基丙烯酸丁酯共聚物(
实施例4 黑墨水的制备The preparation of embodiment 4 black ink
取7g苯乙烯—马来酸酐—甲基丙烯酸乙酯—丙烯酸丁酯共聚物(
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JP5101394B2 (en) * | 2008-05-27 | 2012-12-19 | 株式会社リコー | Color material dispersion for recording ink and recording ink using the same |
DE102009012685A1 (en) * | 2009-03-11 | 2010-09-16 | Clariant International Limited | C.I. Pigment Red 112 with improved dispersibility |
CN102146235A (en) * | 2011-02-28 | 2011-08-10 | 杨小玲 | Waterborne environmental-friendly color paste without VOC (volatile organic compounds) and APEO (alkylphenol ethoxylates) and preparation method thereof |
CN102476503A (en) * | 2011-07-29 | 2012-05-30 | 深圳光启高等理工研究院 | Preparation method of microstructure based on high polymer material |
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CN103408997B (en) * | 2013-07-26 | 2015-10-28 | 上海纳诺微新材料科技有限公司 | A kind of superfine type aqueous pigment ink and manufacture method thereof |
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