CN100497594C - A compound protective agent for high activity bifidobacterium dry powder preparation - Google Patents
A compound protective agent for high activity bifidobacterium dry powder preparation Download PDFInfo
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- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 claims abstract description 27
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- HDTRYLNUVZCQOY-UHFFFAOYSA-N α-D-glucopyranosyl-α-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OC1C(O)C(O)C(O)C(CO)O1 HDTRYLNUVZCQOY-UHFFFAOYSA-N 0.000 claims abstract description 15
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 claims abstract description 15
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Abstract
Description
技术领域 technical field
本发明涉及一种高活性双歧杆菌干粉制剂的复合保护剂,属于双歧杆菌制品制备技术领域。The invention relates to a compound protective agent for a high-activity bifidobacterium dry powder preparation, and belongs to the technical field of bifidobacterium product preparation.
背景技术 Background technique
双歧杆菌(Bifidobacteria)是人体肠道中典型的有益菌,人体肠道中双歧杆菌的数量作为衡量机体健康的重要指标已日益受到人们的重视。但由于机体衰老、环境污染、饮食改变、滥用抗生素、放化疗等原因,往往使人体肠道的双歧杆菌数量下降,导致肠道微生态失调,引起菌群易位,诱发内源感染,造成机体病变。因此,研制开发双歧杆菌制品,通过外源方式补充双歧杆菌在人体肠道定植的数量,对于调整人体肠道微生态平衡,提高免疫力,促进健康,具有重要意义。近年来,国内外双歧杆菌制品行业发展迅猛,成为全球发展最快的行业之一,在食品和医药工业中占有越来越重要的地位,产品已达70多种。然而,由于双歧杆菌具有对营养要求苛刻、专性厌氧、对低pH环境敏感等特殊的生物学性状,目前上市的许多双歧杆菌制品普遍存在活菌含量低、活菌保藏期短等质量问题。尤其是液态制品,在冷藏条件下,活菌保藏期(活菌含量≥1×106cfu/mL)一般只有5~7d。因此,提高双歧杆菌制品的活菌含量、延长活菌保藏期是目前双歧杆菌活菌制品研发过程中亟待解决的技术关键问题。为了提高双歧杆菌液态制品的活菌含量并延长活菌保藏期,国内外研究者曾先后采用提高基质pH值、获得人工驯化的耐氧菌株和耐酸菌株的技术并配合冷藏和冷冻保藏的方法。在冷藏的条件下,采用提高基质pH值、获得人工驯化的耐氧菌株和耐酸菌株的技术,其液态活菌保藏期(活菌含量≥1×106cfu/mL)最多可延至15d~21d;而采用冷冻保藏的方法,虽然可以显著延长液态活菌保藏期,但维持冷冻费用较高,运输不方便,对冷冻保藏中心的依赖性过强。双歧杆菌干粉制品系采用双歧杆菌优良菌种经液体深层高密度培养,浓缩分离,与保护剂介质混溶,再经干燥过程,无菌包装而制成。干燥工艺有:真空低温干燥法、喷雾干燥法和真空冷冻干燥法(简称:冻干法)。真空低温干燥法和喷雾干燥法制备的双歧杆菌干粉制品,一般活菌含量相对偏低;而利用冻干技术制备的双歧杆菌干粉制品,不仅活菌含量高、保藏期长,而且保藏和运输方便,机械化程度高,便于工业化批量生产;它既可直接口服,又可作为添加剂、发酵剂用于研制开发其它双歧杆菌功能性食品和医药制剂,具有极其广阔的推广前景。影响双歧杆菌冻干制品活菌含量(细胞冻干存活率)和活菌保藏期(细胞贮藏稳定性)的主要因素有:菌株特性、培养基、培养条件、收获期、起始细胞浓度、冻干保护剂及其pH值、冷冻速度、干燥过程、残留水分、包装形式、保藏温度等。其中,冻干保护剂是最为复杂、最难选择的关键因素,它不仅影响双歧杆菌在冻干过程中的细胞存活率,也影响保藏期间的细胞稳定性。所以,冻干保护剂的配方及其制备方法属于商业机密。Bifidobacteria (Bifidobacteria) are typical beneficial bacteria in the human intestinal tract, and the number of Bifidobacteria in the human intestinal tract has been increasingly valued as an important indicator to measure the health of the body. However, due to the aging of the body, environmental pollution, dietary changes, abuse of antibiotics, radiotherapy and chemotherapy, etc., the number of bifidobacteria in the human intestinal tract often decreases, leading to intestinal microecological imbalance, causing bacterial translocation, inducing endogenous infection, and causing Body disease. Therefore, the research and development of bifidobacterium products, supplementing the number of bifidobacteria colonized in the human intestinal tract through exogenous means, is of great significance for adjusting the microecological balance of the human intestinal tract, improving immunity, and promoting health. In recent years, the industry of bifidobacterium products at home and abroad has developed rapidly, becoming one of the fastest growing industries in the world, occupying an increasingly important position in the food and pharmaceutical industries, with more than 70 products. However, because bifidobacteria have special biological characteristics such as strict nutritional requirements, obligate anaerobic, and sensitivity to low pH environments, many bifidobacteria products currently on the market generally have low viable bacteria content and short shelf life. Quality issues. Especially for liquid products, under refrigerated conditions, the preservation period of live bacteria (viable bacteria content ≥ 1×10 6 cfu/mL) is generally only 5-7 days. Therefore, improving the viable content of bifidobacterium products and prolonging the storage period of viable bacteria are key technical issues to be solved urgently in the research and development of bifidobacterium viable products. In order to increase the live bacteria content of Bifidobacterium liquid products and prolong the preservation period of live bacteria, researchers at home and abroad have successively adopted the technology of increasing the pH value of the substrate, obtaining artificially domesticated oxygen-resistant strains and acid-resistant strains, and combined with refrigeration and freezing preservation methods. . Under refrigerated conditions, the preservation period of liquid live bacteria (live bacteria content ≥ 1×10 6 cfu/mL) can be extended up to 15d-21d by adopting the technology of increasing the pH value of the substrate and obtaining artificially domesticated oxygen-resistant and acid-resistant strains ; And adopt the method for cryopreservation, although can prolong the preservation period of liquid live bacteria significantly, maintain freezing expense higher, transportation is inconvenient, and the dependence on cryopreservation center is too strong. Bifidobacterium dry powder products are produced by adopting excellent strains of Bifidobacteria through liquid deep-layer high-density culture, concentration and separation, miscibility with protective agent medium, drying process, and aseptic packaging. The drying process includes: vacuum low-temperature drying method, spray drying method and vacuum freeze-drying method (abbreviation: freeze-drying method). Bifidobacteria dry powder products prepared by vacuum low-temperature drying method and spray drying method generally have relatively low viable bacteria content; while bifidobacterium dry powder products prepared by freeze-drying technology not only have high viable bacteria content and long storage period, but also can be stored and The transportation is convenient, the degree of mechanization is high, and it is convenient for industrialized mass production; it can be directly taken orally, and can also be used as an additive and a starter for the research and development of other bifidobacteria functional foods and pharmaceutical preparations, and has extremely broad prospects for promotion. The main factors that affect the content of viable bacteria in freeze-dried products of Bifidobacterium (cell freeze-dried survival rate) and the preservation period of viable bacteria (cell storage stability) are: strain characteristics, medium, culture conditions, harvest period, initial cell concentration, Lyoprotectant and its pH value, freezing speed, drying process, residual moisture, packaging form, storage temperature, etc. Among them, the lyoprotectant is the most complicated and difficult key factor to choose. It not only affects the cell survival rate of Bifidobacteria during the freeze-drying process, but also affects the cell stability during preservation. Therefore, the formulation of the lyoprotectant and its preparation method are commercial secrets.
发明内容 Contents of the invention
本发明的目的在于提供一种高活性双歧杆菌干粉制剂的复合保护剂,解决了双歧杆菌干粉制品及其功能性食品、医药制剂生产过程中存在的活菌含量低、保藏期短问题。.The object of the present invention is to provide a compound protective agent for high-activity bifidobacterium dry powder preparations, which solves the problems of low viable bacteria content and short storage period in the production process of bifidobacteria dry powder products and their functional foods and pharmaceutical preparations. .
本发明的构思是这样的。发明者以自行分离选育的活力高、耐氧性和抗逆性强的双歧杆菌(两歧双歧杆菌Bbm和长双歧杆菌B1m)为试验菌株,研究了十九种食品级单一保护剂对双歧杆菌细胞冻干存活率的影响,初步筛选出抗冷冻或抗干燥的单一保护剂。在此基础上,研究了不同的复合保护剂对双歧杆菌细胞冻干存活率的影响,筛选优化出五种优良的抗冷冻干燥的复合保护剂。对五种复合保护剂制成的双歧杆菌冻干粉剂进行细胞加速试验,进一步筛选出一种既抗冷冻干燥又耐贮藏的优良复合保护剂。具体地,本发明所说的高活性双歧杆菌干粉制剂的复合保护剂配方组成为:β-环状糊精10g、乳糖2-5g、海藻糖0.5-2g、酵母膏0.5-2g、维生素E 0.05-0.1g、蒸馏水100mL。The idea of the present invention is like this. The inventor used self-separated and bred bifidobacteria (Bifidobacterium bifidum Bbm and Bifidobacterium longum B1m) with high vitality, strong oxygen resistance and stress resistance as test strains, and studied nineteen kinds of food-grade single protective bacteria. The effects of different agents on the freeze-drying survival rate of Bifidobacterium cells were preliminarily screened for a single protective agent against freezing or drying. On this basis, the effects of different compound protective agents on the freeze-drying survival rate of Bifidobacterium cells were studied, and five excellent anti-freeze-drying compound protectants were screened and optimized. The cell acceleration test was carried out on the freeze-dried powder of bifidobacteria made from five kinds of composite protective agents, and an excellent composite protective agent that was resistant to freeze-drying and storage was further screened out. Specifically, the formula of the compound protective agent of the highly active bifidobacterium dry powder preparation in the present invention consists of: β-cyclodextrin 10g, lactose 2-5g, trehalose 0.5-2g, yeast extract 0.5-2g, vitamin E 0.05-0.1g, distilled water 100mL.
本发明的复合保护剂制备工艺为:Composite protecting agent preparation technology of the present invention is:
①按量称取β-环状糊精,105℃干热灭菌60min,冷却;① Weigh β-cyclodextrin according to the amount, dry heat sterilization at 105°C for 60 minutes, and cool;
②按量称取维生素E,过滤除菌;②Weigh the vitamin E according to the amount, filter and sterilize;
③预先用碱液调节配制复合保护剂所用蒸馏水的pH值至7.0左右;③Adjust the pH value of the distilled water used to prepare the compound protective agent with lye in advance to about 7.0;
④在预先调节pH值的蒸馏水中按量添加乳糖、海藻糖和酵母膏,加热溶解混均;④ Add lactose, trehalose and yeast extract in the distilled water with pH adjusted in advance, heat to dissolve and mix well;
⑤115℃灭菌10min,冷却至室温;⑤ Sterilize at 115°C for 10 minutes and cool to room temperature;
⑥添加β-环状糊精和维生素E,混均即可。⑥ Add β-cyclodextrin and vitamin E, and mix well.
利用本发明的复合保护剂制成的双歧杆菌冻干粉剂,以不同封存方式(常压封存、真空封存)进行包装,在不同温度(-18℃、4℃)下贮藏,定期检测冻干粉剂的活菌数,确定了采用该复合保护剂制成的双歧杆菌冻干粉剂的保藏条件和保藏期,从而直接考察了采用该复合保护剂的实际应用效果。研究结果表明:采用此复合保护剂制成的两歧双歧杆菌Bbm或长双歧杆菌Blm单一菌株冻干粉剂,其活菌含量均达1.0×1011cfu/g以上;采用该复合保护剂配方制成的长双歧杆菌Blm和两歧双歧杆菌Bbm的单一菌株冻干粉剂,在同一封存方式不同保藏温度下或同一保藏温度不同封存方式下,保藏1年,活菌含量下降不足1个log数量级,均在1010cfu/g以上。The bifidobacteria freeze-dried powder prepared by using the composite protective agent of the present invention is packaged in different storage methods (atmospheric pressure storage, vacuum storage), stored at different temperatures (-18°C, 4°C), and regularly tested for freeze-drying The number of viable bacteria in the powder was determined, and the storage conditions and storage period of the freeze-dried bifidobacterium powder prepared by the composite protective agent were determined, so as to directly investigate the actual application effect of the composite protective agent. The research results show that: the freeze-dried powder of single strain of Bifidobacterium bifidum Bbm or Bifidobacterium longum Blm made by using this composite protective agent has a live bacteria content of more than 1.0×10 11 cfu/g; The freeze-dried powder of single strains of Bifidobacterium longum Blm and Bifidobacterium bifidum Bbm prepared by the formula is preserved for 1 year under the same storage method at different storage temperatures or at the same storage temperature and different storage methods, and the content of viable bacteria decreases by less than 1 log order of magnitude, all above 10 10 cfu/g.
本发明取得的技术效果是:The technical effect that the present invention obtains is:
(1)本发明提供的用于制备长双歧杆菌和两歧双歧杆菌的单一菌株冻干粉剂的高效复合保护剂原料易得、成本低廉;(1) The high-efficiency composite protective agent raw materials for preparing the single strain freeze-dried powder of Bifidobacterium longum and Bifidobacterium bifidum provided by the present invention are easy to get and low in cost;
(2)本发明的复合保护剂工艺简单、制作方便;(2) The composite protecting agent of the present invention has simple process and convenient manufacture;
(3)采用本发明的高效复合保护剂制成的双歧杆菌冻干粉剂,解决了在研制开发高活力双歧杆菌干粉制剂过程中的技术关键问题。(3) The bifidobacteria freeze-dried powder prepared by the high-efficiency composite protective agent of the present invention solves the key technical problems in the process of researching and developing the high-activity bifidobacteria dry powder preparation.
(4)采用本发明的高效复合保护剂制成的两歧双歧杆菌或长双歧杆菌冻干粉剂,不仅活菌含量高、保藏期长、保藏和运输方便、便于工业化批量生产,而且可以根据需要,制成胶囊、片剂、粉剂等不同产品形式,既可直接口服,又可作为添加剂、发酵剂用于研制开发其它双歧杆菌功能性食品和医药制剂。(4) The Bifidobacterium bifidum or Bifidobacterium longum freeze-dried powder prepared by the high-efficiency composite protective agent of the present invention not only has high live bacteria content, long storage period, convenient storage and transportation, and is convenient for industrialized batch production, but also can According to needs, it can be made into different product forms such as capsules, tablets, powders, etc., which can be directly taken orally, and can also be used as additives and starters for the development of other bifidobacteria functional foods and pharmaceutical preparations.
具体实施方式 Detailed ways
以下实施例用于说明本发明。The following examples serve to illustrate the invention.
实施例1Example 1
一、本发明的复合保护剂配方:β环状糊精10g、乳糖5g,海藻糖1g、酵母膏1g、维生素E 0.1g、水100mL(预先用碱液调节蒸馏水的pH值至7.0左右)。1. The compound protective agent formula of the present invention: β cyclodextrin 10g, lactose 5g, trehalose 1g, yeast extract 1g, vitamin E 0.1g, water 100mL (adjust the pH value of distilled water to about 7.0 with lye in advance).
二、制备:2. Preparation:
将组成该复合保护剂的各组分(β-环状糊精、维生素E除外)准确称量,混合;加热溶解,冷却至室温;115℃灭菌10min,冷却至室温;采用无菌操作添加过滤除菌的维生素E和105℃干热灭菌60min的β-环状糊精,混匀即得成品。双歧杆菌Bbm的冻干菌粉活菌数达1.28×1011cfu/g。Accurately weigh and mix the components (except β-cyclodextrin and vitamin E) that make up the composite protective agent; heat to dissolve and cool to room temperature; sterilize at 115°C for 10 minutes and cool to room temperature; add aseptically Filter-sterilized vitamin E and β-cyclodextrin sterilized by dry heat at 105°C for 60 minutes, and mix well to obtain the finished product. The viable count of freeze-dried bacteria powder of Bifidobacterium Bbm reached 1.28×10 11 cfu/g.
实施例2Example 2
一、本发明的复合保护剂配方:β环状糊精10g、乳糖3g,海藻糖2g、酵母膏1g、维生素E 0.06g、水100mL(预先用碱液调节蒸馏水的pH值至7.0左右)。1. The compound protective agent formula of the present invention: β cyclodextrin 10g, lactose 3g, trehalose 2g, yeast extract 1g, vitamin E 0.06g, water 100mL (adjust the pH value of distilled water to about 7.0 with lye in advance).
二、制备:2. Preparation:
将组成该复合保护剂的各组分(β-环状糊精、维生素E除外)准确称量,混合;加热溶解,冷却至室温;115℃灭菌10min,冷却至室温;采用无菌操作添加过滤除菌的维生素E和105℃干热灭菌60min的β-环状糊精,混匀即得成品。双歧杆菌B1m的冻干菌粉活菌数达1.14×1011cfu/g。Accurately weigh and mix the components (except β-cyclodextrin and vitamin E) that make up the composite protective agent; heat to dissolve and cool to room temperature; sterilize at 115°C for 10 minutes and cool to room temperature; add aseptically Filter-sterilized vitamin E and β-cyclodextrin sterilized by dry heat at 105°C for 60 minutes, and mix well to obtain the finished product. The viable count of freeze-dried bacteria powder of Bifidobacterium B1m reached 1.14×10 11 cfu/g.
实施例3Example 3
一、本发明的复合保护剂配方:β环状糊精10g、乳糖4g,海藻糖0.8g、酵母膏2g、维生素E 0.1g、水100mL(预先用碱液调节蒸馏水的pH值至7.0左右)。1. The compound protective agent formula of the present invention: β-cyclodextrin 10g, lactose 4g, trehalose 0.8g, yeast extract 2g, vitamin E 0.1g, water 100mL (adjust the pH value of distilled water to about 7.0 with lye in advance) .
二、制备:2. Preparation:
将组成该复合保护剂的各组分(β-环状糊精、维生素E除外)准确称量,混合;加热溶解,冷却至室温;115℃灭菌10min,冷却至室温;采用无菌操作添加过滤除菌的维生素E和105℃干热灭菌60min的β-环状糊精,混匀即得成品。双歧杆菌Bbm的冻干菌粉活菌数达1.20×1011cfu/g。Accurately weigh and mix the components (except β-cyclodextrin and vitamin E) that make up the composite protective agent; heat to dissolve and cool to room temperature; sterilize at 115°C for 10 minutes and cool to room temperature; add aseptically Filter-sterilized vitamin E and β-cyclodextrin sterilized by dry heat at 105°C for 60 minutes, and mix well to obtain the finished product. The viable count of freeze-dried bacteria powder of Bifidobacterium Bbm reached 1.20×10 11 cfu/g.
实施例4Example 4
一、复合保护剂配方:β环状糊精10g、乳糖2g,海藻糖3g、酵母膏2g、维生素E 0.1g、水100mL(预先用碱液调节蒸馏水的pH值至7.0左右)。1. Compound protective agent formula: β-cyclodextrin 10g, lactose 2g, trehalose 3g, yeast extract 2g, vitamin E 0.1g, water 100mL (adjust the pH value of distilled water to about 7.0 with lye in advance).
二、制备:2. Preparation:
将组成该复合保护剂的各组分(β-环状糊精、维生素E除外)准确称量,混合;加热溶解,冷却至室温;115℃灭菌10min,冷却至室温;采用无菌操作添加过滤除菌的维生素E和105℃干热灭菌60min的β-环状糊精,混匀即得成品。双歧杆菌Blm的冻干菌粉活菌数达1.08×1011cfu/g。Accurately weigh and mix the components (except β-cyclodextrin and vitamin E) that make up the composite protective agent; heat to dissolve and cool to room temperature; sterilize at 115°C for 10 minutes and cool to room temperature; add aseptically Filter-sterilized vitamin E and β-cyclodextrin sterilized by dry heat at 105°C for 60 minutes, and mix well to obtain the finished product. The viable count of freeze-dried bacteria powder of Bifidobacterium Blm reached 1.08×10 11 cfu/g.
实施例5Example 5
一、本发明的复合保护剂配方:β环状糊精10g、乳糖5g,海藻糖2g、酵母膏0.5g、维生素E 0.1g、水100mL(预先用碱液调节蒸馏水的pH值至7.0左右)。1. The compound protective agent formula of the present invention: β-cyclodextrin 10g, lactose 5g, trehalose 2g, yeast extract 0.5g, vitamin E 0.1g, water 100mL (adjust the pH value of distilled water to about 7.0 with lye in advance) .
二、制备:2. Preparation:
将组成该复合保护剂的各组分(β-环状糊精、维生素E除外)准确称量,混合即得成品;加热溶解,冷却至室温;115℃灭菌10min,冷却至室温;采用无菌操作添加过滤除菌的维生素E和105℃干热灭菌60min的β-环状糊精,混匀即得成品。双歧杆菌Bbm的冻干菌粉活菌数达1.11×1011cfu/g。Accurately weigh the components (except β-cyclodextrin and vitamin E) that make up the composite protective agent, and mix to obtain the finished product; heat to dissolve, and cool to room temperature; sterilize at 115°C for 10 minutes, and cool to room temperature; Sterilization operation Add filter-sterilized vitamin E and β-cyclodextrin sterilized by dry heat at 105°C for 60 minutes, and mix well to obtain the finished product. The viable count of freeze-dried bacteria powder of Bifidobacterium Bbm reached 1.11×10 11 cfu/g.
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CN103141723B (en) * | 2013-03-13 | 2014-01-22 | 河北农业大学 | Preparation method of lactobacillus casei soybean yogurt direct vat set starter |
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