CN100497541C - Heavy distillate oil hydrogenation catalyst and its preparation method - Google Patents
Heavy distillate oil hydrogenation catalyst and its preparation method Download PDFInfo
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Abstract
本发明公开一种重馏分油加氢处理催化剂及其制备方法。以第VIB族金属和第VIII族金属为加氢组分,以耐熔氧化物为载体,催化剂中同时含有一种具有多级孔道结构的改性β沸石,含量1%~20%,β沸石的SiO2/Al2O3在摩尔比80~120,平均颗粒大小为0.1~0.5μm,具有0.1~1.7nm、1.7~6.0nm和10.0~90.0nm的孔道结构。本发明催化剂通过选择适宜性质的β沸石,具有脱硫、脱氮活性高等特点,特别适用于以生产FCC原料为目的劣质重馏分油(如劣质蜡油等)的加氢处理过程。The invention discloses a heavy distillate oil hydrotreating catalyst and a preparation method thereof. With Group VIB metals and Group VIII metals as hydrogenation components and refractory oxides as carriers, the catalyst also contains a modified zeolite beta with a multi-level pore structure, with a content of 1% to 20%, zeolite beta The molar ratio of SiO 2 /Al 2 O 3 is 80-120, the average particle size is 0.1-0.5 μm, and the pore structures are 0.1-1.7 nm, 1.7-6.0 nm and 10.0-90.0 nm. The catalyst of the present invention has the characteristics of high desulfurization and denitrification activity through selection of beta zeolite with suitable properties, and is especially suitable for the hydrogenation process of low-quality heavy distillate oil (such as low-quality wax oil, etc.) for the purpose of producing FCC raw materials.
Description
技术领域 technical field
本发明涉及一种炼油工业加氢处理催化剂,特别是用于以生产FCC原料为目的劣质重馏分油加氢处理催化剂及其制备方法。The invention relates to a hydrogenation treatment catalyst for oil refining industry, in particular to a hydrogenation treatment catalyst for low-quality heavy distillate oil for the purpose of producing FCC raw materials and a preparation method thereof.
背景技术 Background technique
原油以及从原油中得到的各种馏分油中含有硫、氮、氧和金属等杂质。这些杂质的存在不仅影响油品的安定性,而且在使用过程中还会排放SOx、NOx等有害气体污染环境。在油品的二次加工过程中,硫、氮、氧和金属等杂质的存在会使催化剂中毒。Crude oil and various distillates obtained from crude oil contain impurities such as sulfur, nitrogen, oxygen and metals. The existence of these impurities not only affects the stability of oil products, but also emits SO x , NO x and other harmful gases to pollute the environment during use. During the secondary processing of oil products, the presence of impurities such as sulfur, nitrogen, oxygen and metals can poison catalysts.
加氢处理是指在一定温度和压力下,原料油和氢气与催化剂接触,脱除杂质,以及芳烃饱和的过程。由于加氢技术具有对原料油适应性强,操作方案灵活等特点,它不仅可以为其它二次加工装置(例如催化裂化等)提供优质的进料,而且可以直接生产优质的产品。Hydrotreating refers to the process of contacting raw oil and hydrogen with a catalyst at a certain temperature and pressure to remove impurities and saturate aromatics. Due to the characteristics of strong adaptability to raw oil and flexible operation scheme, hydrogenation technology can not only provide high-quality feed for other secondary processing units (such as catalytic cracking, etc.), but also directly produce high-quality products.
性能优良的加氢处理催化剂必须有优良的加氢活性和一定的裂化活性。典型的加氢处理催化剂一般选用VIII族及VIB金属的氧化物或硫化物为加氢组分,载体一般为氧化铝/或含硅氧化铝。一般来说,这些催化剂是通过载体一次或多次浸渍金属化合物的水溶液,然后利用一个或多个干燥和焙烧过程而制成,这种催化剂制备方法描述于例如EP0469675。在催化剂载体中加入少量的分子筛,分子筛的强酸中心可以改变加氢组分的电性质,显著提高催化剂的脱氮、脱硫活性,中国专利CN00110710叙述一种石油烃类加氢处理催化剂的制备方法,其特征在于以拟薄水氧化铝、Y沸石及含有氟元素的化合物为原料,与加氢活性金属溶液一起,经混合、捏合、挤条成型,然后经干燥、焙烧,制成加氢处理催化。Hydrotreating catalysts with excellent performance must have excellent hydrogenation activity and certain cracking activity. Typical hydrogenation catalysts generally use VIII and VIB metal oxides or sulfides as hydrogenation components, and the carrier is generally alumina/or silicon-containing alumina. Generally, these catalysts are prepared by impregnating the support one or more times with an aqueous solution of metal compounds, followed by one or more drying and calcining processes, such catalyst preparation methods are described in eg EP0469675. A small amount of molecular sieve is added to the catalyst carrier, the strong acid center of the molecular sieve can change the electrical properties of the hydrogenation component, and significantly improve the denitrification and desulfurization activity of the catalyst. Chinese patent CN00110710 describes a preparation method of a catalyst for hydrogenation of petroleum hydrocarbons. It is characterized in that it uses pseudo-alumina alumina, Y zeolite and compounds containing fluorine as raw materials, together with hydrogenation active metal solution, through mixing, kneading, extruding, and then drying and roasting to make hydrogenation catalyst .
加氢裂化催化剂一般选用VIII族及VIB金属的氧化物或硫化物为加氢组分,以含分子筛的无定型硅铝为载体。对于单纯提供FCC原料的加氢处理,并不是以裂化为目的,因此,加氢裂化催化剂用于加氢处理有其局限性。Y沸石特有的“超笼”可以容纳芳烃,特别是稠环芳烃进出,对于加工未经处理的劣质重馏分油(如蜡油等),Y沸石失活快。Hydrocracking catalysts generally use oxides or sulfides of Group VIII and VIB metals as hydrogenation components, and amorphous silica-alumina containing molecular sieves as carriers. For the hydrotreating that simply provides FCC feedstock, it is not for the purpose of cracking. Therefore, the use of hydrocracking catalysts in hydrotreating has its limitations. The unique "supercage" of Y zeolite can accommodate aromatic hydrocarbons, especially polycyclic aromatic hydrocarbons. For processing untreated inferior heavy distillate oil (such as wax oil, etc.), Y zeolite deactivates quickly.
β沸石也可以作为加氢处理催化剂的组分。如US4,419,220使用含贵金属和β沸石的催化剂对含蜡烃类物料进行异构脱蜡处理。US5,011,593介绍一种用于硫和芳烃量较高原料的脱硫过程,使用含β沸石的催化剂。对于颗粒较大的β沸石,颗粒内的扩散助力较大,沸石利用率低,并且在沸石颗粒内易发生二次反应,对反应的选择性有较明显的影响。对于颗粒较小的β沸石,如纳米β沸石,其主要特点是颗粒度较小、外表面积大、反应活性和选择性高。但在加氢处理催化剂中,由于β沸石含量一般较少,少量沸石被“包覆”在大量其它载体材料中,其结果必然是使沸石的大量外表面与载体材料粘合,使小颗粒沸石的优点难以充分发挥出来。Beta zeolites can also be used as components of hydrotreating catalysts. For example, US4,419,220 uses a catalyst containing noble metal and zeolite beta to perform isomerization dewaxing treatment on waxy hydrocarbon materials. US 5,011,593 describes a desulfurization process for feedstocks high in sulfur and aromatics, using a beta zeolite-containing catalyst. For the β zeolite with larger particles, the diffusion force in the particles is greater, the utilization rate of zeolite is low, and secondary reactions are prone to occur in the zeolite particles, which has a significant impact on the selectivity of the reaction. For zeolite beta with smaller particles, such as nano-beta zeolite, its main characteristics are small particle size, large external area, high reactivity and selectivity. However, in hydrotreating catalysts, since the content of beta zeolite is generally small, a small amount of zeolite is "coated" in a large amount of other carrier materials, and the result must be that a large amount of the outer surface of the zeolite is bonded to the carrier material, making the small particle zeolite It is difficult to give full play to the advantages.
发明内容 Contents of the invention
针对现有技术的不足,本发明提供一种重馏分油加氢处理催化剂及其制备方法,该方法制备的加氢处理催化剂具有脱硫、脱氮活性高等特点,特别适用于以生产FCC原料为目的劣质重馏分油(如劣质蜡油等)的加氢处理过程。Aiming at the deficiencies of the prior art, the present invention provides a heavy distillate oil hydrotreating catalyst and its preparation method. The hydrotreating catalyst prepared by the method has the characteristics of high desulfurization and denitrogenation activities, and is especially suitable for the purpose of producing FCC raw materials. Hydrotreating process of inferior heavy distillate oil (such as inferior wax oil, etc.).
本发明催化剂包括:以催化剂的重量百分比为基准,具有多级孔道结构的改性β沸石1%~20%,无机耐熔氧化物30%~70%,第VIB族金属氧化物10%~40%,第VIII族金属氧化物1%~10%,催化剂的孔容0.2mL/g~0.5mL/g、比表面积100m2/g~300m2/g。所述改性β沸石具有如下特点:SiO2/Al2O3在80~120(摩尔比),平均颗粒大小为0.1~0.5μm,孔容为0.35-0.50ml/g,孔径为0.1~1.7nm的孔占总孔容的20%~50%,孔径为>1.7~6.0nm的孔占总孔容的5%~20%,孔径为10.0~90.0nm的孔占总孔容的30%~60%。The catalyst of the present invention includes: based on the weight percentage of the catalyst, 1% to 20% of modified zeolite beta with a multi-level pore structure, 30% to 70% of inorganic refractory oxides, and 10% to 40% of VIB group metal oxides %, Group VIII metal oxide 1%-10%, the pore volume of the catalyst is 0.2mL/g-0.5mL/g, and the specific surface area is 100m 2 /g-300m 2 /g. The modified β zeolite has the following characteristics: SiO 2 /Al 2 O 3 is 80-120 (molar ratio), the average particle size is 0.1-0.5 μm, the pore volume is 0.35-0.50ml/g, and the pore diameter is 0.1-1.7 The pores with a diameter of 10.0 to 90.0nm account for 30% to 30% of the total pore volume 60%.
本发明催化剂制备过程采用常规的浸渍法、混捏法或浸渍法与混捏法结合。The preparation process of the catalyst of the present invention adopts a conventional impregnation method, a kneading method or a combination of an impregnation method and a kneading method.
催化剂制备过程中的具体条件可以按本领域普通知识确定。The specific conditions in the catalyst preparation process can be determined according to common knowledge in the art.
本发明所用β沸石具有颗粒大小适宜,具有多级孔道结构。其中微孔是β沸石本身的孔道,是物质的主要反应场所。中孔和大孔主要作用一方面可以降低扩散阻力,减少二次反应,更重要的是,这种沸石颗粒结构保护了初级粒子的外表面充分曝露出来,不受其它催化剂组分的影响,既克服了大颗粒沸石扩散控制的影响,又克服了小颗粒或纳米级沸石作为催化剂组分时不能充分利用其外表面的问题。能充分发挥β沸石的酸性中心对催化剂加氢活性中心的促进作用,提高催化剂的加氢活性,提高催化剂的脱氮、脱硫性能。与Y沸石相比,β沸石的孔道是通道型,而没有“腔”,适宜结构的烃类分子进出沸石顺畅,因而烃类分子二次裂解低,催化剂裂解率低。The beta zeolite used in the invention has suitable particle size and multi-level pore structure. Among them, the micropores are the pores of zeolite beta itself, which is the main reaction site of substances. The main function of mesopores and macropores is to reduce diffusion resistance and reduce secondary reactions. More importantly, this zeolite particle structure protects the outer surface of primary particles from being fully exposed and not affected by other catalyst components. The invention overcomes the influence of the diffusion control of the large particle zeolite, and also overcomes the problem that the outer surface of the small particle or nanometer zeolite cannot be fully utilized when it is used as a catalyst component. It can give full play to the promotion effect of the acid center of zeolite beta on the hydrogenation active center of the catalyst, improve the hydrogenation activity of the catalyst, and improve the denitrification and desulfurization performance of the catalyst. Compared with Y zeolite, the pore channel of β zeolite is channel type without "cavity", and the hydrocarbon molecules with suitable structure enter and exit the zeolite smoothly, so the secondary cracking of hydrocarbon molecules is low, and the catalyst cracking rate is low.
具体实施方式 Detailed ways
本发明催化剂优选采用浸渍法制备,即按催化剂的组成要求,将一定量的具有多级孔道结构改性β沸石、无机耐熔氧化物经混合、捏合、成型、干燥、焙烧制成载体,载体经活性金属溶液浸渍、干燥、焙烧制成催化剂。混捏法过程包括将上述物料加入活性金属组分,经混合、捏合、成型、干燥、焙烧制成催化剂。The catalyst of the present invention is preferably prepared by an impregnation method, that is, according to the composition requirements of the catalyst, a certain amount of modified β zeolite and inorganic refractory oxides with a multi-level pore structure are mixed, kneaded, formed, dried, and roasted to form a carrier. The catalyst is prepared by impregnating with active metal solution, drying and roasting. The mixing and kneading process includes adding the above materials into active metal components, mixing, kneading, molding, drying and roasting to make a catalyst.
本发明催化剂涉及的具有多级孔道结构的β沸石制备过程包括:硅源和铝源在四乙基氢氧化铵模板剂存在下,水热法两段晶化,先低温成核,后高温晶化,也可以采用一步晶化,加入铵盐处理一定时间,上述晶化和处理在连续搅拌下进行,然后进行过滤、干燥,分三段控温焙烧脱除有机铵,缓和条件下的酸处理和高温高压水热处理,制得多级孔道的β沸石产品。The preparation process of the beta zeolite with a multi-level pore structure involved in the catalyst of the present invention includes: the silicon source and the aluminum source are crystallized in two stages by a hydrothermal method in the presence of a tetraethylammonium hydroxide template agent, first low-temperature nucleation, and then high-temperature crystallization One-step crystallization can also be adopted, and ammonium salt is added for treatment for a certain period of time. The above-mentioned crystallization and treatment are carried out under continuous stirring, and then filtered, dried, roasted in three stages to remove organic ammonium, and acid treatment under mild conditions And high temperature and high pressure hydrothermal treatment to produce multi-level channel β zeolite products.
本发明催化剂涉及的β沸石具体制备过程如下:硅源采用多孔固体硅胶颗粒,铝源采用铝酸钠,模板剂采用四乙基氢氧化铵与氢氧化钠和水混合均匀,采用两段晶化法,先低温成核,后高温晶化,在晶化釜中于90~130℃下晶化10~40小时,在110-170℃下晶化20-50小时,或在100℃-170℃晶化10-60小时。然后直接加入铵盐在80~20℃下处理0.2~3.0小时,铵盐处理可以进行1~3次,铵盐在混合物中的浓度为0.5~3mol/L。铵盐处理后进行过滤、洗涤、干燥,按三段控温焙烧脱除有机铵,低温(150-250℃)脱水1.0~6.0小时,中温(250-450℃)有机铵分解1.0~4.0小时,高温(450-650℃)除去游离碳6.0~20.0小时。酸处理在0.1-5.0mol/L(优选0.5~1.5mol/L)的无机酸,处理温度20-100℃,处理时间1.0-3.0小时,高温高压水热处理是在温度500-700℃,压力0.05-0.5MPa,处理0.5-5.0小时,得到多级孔道β沸石颗粒产品。各原料投料比(摩尔)为:Na2O/Al2O3为0.5-5.0,最好为1.0-2.0;(TEA)2O/Al2O3为0.5-5.0,最好为1.0-3.0;SiO2/Al2O3为10-100,最好为10-50;H2O/Al2O3为100-500;最好为100-300。上述Na2O是原料中氢氧化钠及铝酸钠折算得到,Al2O3是原料中铝酸钠折算得到,SiO2是原料中固体硅胶折算得到。The specific preparation process of the beta zeolite involved in the catalyst of the present invention is as follows: the silicon source is made of porous solid silica gel particles, the aluminum source is made of sodium aluminate, the template is made of tetraethylammonium hydroxide mixed evenly with sodium hydroxide and water, and two-stage crystallization is adopted. Method, first low-temperature nucleation, then high-temperature crystallization, crystallization in a crystallization kettle at 90-130°C for 10-40 hours, at 110-170°C for 20-50 hours, or at 100°C-170°C Crystallize for 10-60 hours. Then directly add ammonium salt and treat at 80-20° C. for 0.2-3.0 hours. Ammonium salt treatment can be carried out 1-3 times, and the concentration of ammonium salt in the mixture is 0.5-3 mol/L. After ammonium salt treatment, filter, wash, and dry, remove organic ammonium by three-stage temperature-controlled roasting, dehydrate at low temperature (150-250°C) for 1.0-6.0 hours, and decompose organic ammonium at medium temperature (250-450°C) for 1.0-4.0 hours. High temperature (450-650°C) removes free carbon for 6.0-20.0 hours. Acid treatment of inorganic acid at 0.1-5.0mol/L (preferably 0.5-1.5mol/L), treatment temperature 20-100°C, treatment time 1.0-3.0 hours, high temperature and high pressure hydrothermal treatment at temperature 500-700°C, pressure 0.05 -0.5MPa, treatment for 0.5-5.0 hours, to obtain multi-stage zeolite beta granular products. Ratio (mole) of each raw material: Na 2 O/Al 2 O 3 is 0.5-5.0, preferably 1.0-2.0; (TEA) 2 O/Al 2 O 3 is 0.5-5.0, preferably 1.0-3.0 ; SiO 2 /Al 2 O 3 is 10-100, preferably 10-50; H 2 O/Al 2 O 3 is 100-500; best is 100-300. The above-mentioned Na 2 O is obtained by converting sodium hydroxide and sodium aluminate in the raw materials, Al 2 O 3 is obtained by converting sodium aluminate in the raw materials, and SiO 2 is obtained by converting solid silica gel in the raw materials.
本发明催化剂涉及的β沸石的制备过程中所说的多孔固体硅胶,可以是粗孔,中孔,细孔的硅胶,所说铝源可以是固体铝酸钠和液体铝酸钠,钠源可以是铝酸钠或铝酸钠和氢氧化钠的混合物。所说的模板剂四乙基氢氧化铵来自四乙基氯化铵或四乙基溴化胺。铵盐可以是氯化铵、硝酸铵或硫酸铵,也可以是混合铵盐。酸处理使用的无机酸一般为盐酸、硝酸或硫酸等。Said porous solid silica gel in the preparation process of the beta zeolite involved in the catalyst of the present invention can be coarse-pored, medium-pored, fine-pored silica gel, said aluminum source can be solid sodium aluminate and liquid sodium aluminate, and the sodium source can be It is sodium aluminate or a mixture of sodium aluminate and sodium hydroxide. Said templating agent tetraethylammonium hydroxide comes from tetraethylammonium chloride or tetraethylammonium bromide. Ammonium salt can be ammonium chloride, ammonium nitrate or ammonium sulfate, also can be mixed ammonium salt. The inorganic acid used in acid treatment is generally hydrochloric acid, nitric acid or sulfuric acid.
本发明浸渍法制备催化剂的过程如下:The process of preparing catalyst by impregnation method of the present invention is as follows:
(1)将含有本发明所涉及的改性β沸石、无机耐熔氧化物成型,干燥、焙烧得催化剂载体。(1) Forming, drying and calcining the modified β zeolite and inorganic refractory oxides involved in the present invention to obtain the catalyst carrier.
(2)加入活性金属组分。(2) Add active metal components.
(3)一个或多个干燥、焙烧过程。(3) One or more drying and roasting processes.
以催化剂的重量百分比为基准,本发明加氢处理催化剂含本发明所涉及的改性β沸石组分1%~20%,优选3%~15%。Based on the weight percentage of the catalyst, the hydroprocessing catalyst of the present invention contains 1% to 20%, preferably 3% to 15%, of the modified β zeolite component involved in the present invention.
步骤1所述的无机耐熔氧化物优选包括大孔氧化铝、小孔氧化铝、含硅氧化铝或它们的混合物。The inorganic refractory oxide described in step 1 preferably includes macroporous alumina, small pore alumina, silicon-containing alumina or mixtures thereof.
步骤1所述的活性金属选自至少一种VIII族及至少一种VIB非贵金属。VIB族金属选自Mo或W,催化剂中含10%~40%(按金属氧化物计),VIII族族金属选自Co或Ni,优选Co或Co和Ni的混合,催化剂中含1%~10%(按金属氧化物计)。The active metal in step 1 is selected from at least one group VIII and at least one VIB non-noble metal. Group VIB metals are selected from Mo or W, containing 10% to 40% (calculated as metal oxides) in the catalyst, group VIII metals are selected from Co or Ni, preferably Co or a mixture of Co and Ni, and contain 1% to 40% in the catalyst 10% (calculated as metal oxides).
步骤1所述的成型过程可以包括一次或多次混合,捏合过程,在成型过程中可以根据需要添加适量去离子水及酸,添加的水量及酸的种类和数量是本领域技术人员所熟知的。The molding process described in step 1 can include one or more mixing and kneading processes. During the molding process, an appropriate amount of deionized water and acid can be added as needed. The amount of water added and the type and quantity of acid are well known to those skilled in the art .
步骤1所述的催化剂的成型方法,可以是滴球成型、挤压成型、压片成型,以挤压成型为最好。催化剂的形状可以是球形、条形(包括圆柱形或三叶草等异形条)、片形,以条形为最好。The molding method of the catalyst described in step 1 can be drop ball molding, extrusion molding, tablet molding, extrusion molding is the best. The shape of the catalyst can be spherical, strip (including special-shaped strips such as cylinder or clover), sheet, and strip is the best.
步骤2所述的活性金属加入方式优选采用浸渍法。The method of adding the active metal described in step 2 is preferably the impregnation method.
在步骤1和步骤2的过程中,可以根据需要添加助剂,如F、B、P、Zr、Ti等,加入的方式及数量都是本领域技术人员所熟知的。In the process of step 1 and step 2, additives, such as F, B, P, Zr, Ti, etc., can be added as required, and the method and quantity of addition are well known to those skilled in the art.
步骤1和3所述的干燥和焙烧条件可以采有本领域常规的条件,干燥一般在60~200℃下干燥1~20小时,焙烧一般在300~650℃下焙烧1~10小时。The drying and calcination conditions described in steps 1 and 3 can adopt conventional conditions in the art, drying is generally at 60-200°C for 1-20 hours, and calcination is generally at 300-650°C for 1-10 hours.
下面通过实施例进一步描述本发明的特征,但是这些实施例并不能限制本发明。The features of the present invention are further described below through examples, but these examples cannot limit the present invention.
实施例1Example 1
本发明所述的具有多级孔道结构的改性β沸石制备。将78g铝酸钠(实验室配制含Al2O3 19.9m%,含Na2O 21.44m%),435g四乙基氢氧化铵水溶液(工业生产的产品,浓度1.4N),粗孔硅胶颗粒288g(青岛海洋化工厂生产,含SiO295%)和净水120g混合均匀后,充分连续搅拌条件下于2立升不锈钢反应釜中100℃反应20小时,再升至150℃晶化40小时,晶化结束卸压、降温,加入硝酸铵溶液,按体系中硝酸铵浓度为2mol/L计,在95℃恒温搅拌1小时然后过滤,按上述条件再进行一次铵盐处理。然后过滤,水洗,干燥,按三段控温焙烧脱除有机铵,200℃恒温2小时脱水,400℃分解有机铵3小时,550℃分解游离炭12小时,酸处理的盐酸浓度0.5mol/L,充分搅拌条件下80℃处理1小时,然后过滤,水洗,干燥,高温高压水热处理温度650℃,压力0.1MPa,处理2小时,即得到本发明β沸石B-1。该β沸石的物化性质为:SiO2/Al2O3为102(摩尔比),平均颗粒大小为0.25μm,孔容为0.407ml/g,孔径为0.1~1.7nm的孔占总孔容的32.2%,孔径为>1.7~6.0nm的孔占总孔容的8.2%,孔径为10.0~90.0nm的孔占总孔容的54.5%。The modified beta zeolite with multi-level pore structure described in the invention is prepared. Mix 78g of sodium aluminate (contains 19.9m% of Al 2 O 3 and 21.44m% of Na 2 O in laboratory preparation), 435g of tetraethylammonium hydroxide aqueous solution (industrial production, concentration 1.4N), coarse-pored silica gel particles 288g (manufactured by Qingdao Haiyang Chemical Factory, containing 95% SiO 2 ) and 120g of purified water are mixed evenly, and reacted in a 2-liter stainless steel reactor at 100°C for 20 hours under sufficient and continuous stirring conditions, and then raised to 150°C for crystallization for 40 hours After the crystallization is completed, the pressure is relieved, the temperature is lowered, ammonium nitrate solution is added, and the concentration of ammonium nitrate in the system is 2mol/L, and the mixture is stirred at a constant temperature of 95°C for 1 hour, then filtered, and ammonium salt treatment is carried out again according to the above conditions. Then filter, wash with water, dry, remove organic ammonium by three-stage temperature-controlled roasting, dehydrate at a constant temperature of 200°C for 2 hours, decompose organic ammonium at 400°C for 3 hours, decompose free carbon at 550°C for 12 hours, and the concentration of hydrochloric acid for acid treatment is 0.5mol/L , treated at 80°C for 1 hour under fully stirred conditions, then filtered, washed with water, dried, and subjected to high-temperature and high-pressure hydrothermal treatment at a temperature of 650°C and a pressure of 0.1 MPa for 2 hours to obtain zeolite beta B-1 of the present invention. The physical and chemical properties of the zeolite beta are: SiO 2 /Al 2 O 3 is 102 (molar ratio), the average particle size is 0.25 μm, the pore volume is 0.407ml/g, and the pores with a pore diameter of 0.1-1.7nm account for 10% of the total pore volume. 32.2%, pores with a diameter of >1.7-6.0nm accounted for 8.2% of the total pore volume, and pores with a diameter of 10.0-90.0nm accounted for 54.5% of the total pore volume.
实施例2Example 2
将80g铝酸钠(实验室配制含Al2O3 18.90m%,含Na2O 24.11m%),382g四乙基氢氧化铵水溶液(工业产品,浓度1.55N),粗孔硅胶颗粒280g(青岛海洋化工厂生产含SiO295.2m%)和净水158g混合均匀。其他条件同实施例1,即得到β沸石B-2。该β沸石的物化性质为:SiO2/Al2O3为98(摩尔比),平均颗粒大小为0.20μm,孔容为0.412ml/g,孔径为0.1~1.7nm的孔占总孔容的28.9%,孔径为>1.7~6.0nm的孔占总孔容的12.3%,孔径为10.0~90.0nm的孔占总孔容的54.4%。80g of sodium aluminate (prepared in the laboratory containing Al 2 O 3 18.90m%, containing Na 2 O 24.11m%), 382g of tetraethylammonium hydroxide aqueous solution (industrial product, concentration 1.55N), 280g of coarse-pore silica gel particles ( The product produced by Qingdao Ocean Chemical Factory contains SiO 2 (95.2m%) and 158g of purified water, mixed evenly. Other conditions were the same as in Example 1 to obtain zeolite beta B-2. The physical and chemical properties of the zeolite beta are: SiO 2 /Al 2 O 3 is 98 (molar ratio), the average particle size is 0.20 μm, the pore volume is 0.412ml/g, and the pores with a pore diameter of 0.1-1.7nm account for the total pore volume 28.9%, pores with a diameter of >1.7-6.0nm accounted for 12.3% of the total pore volume, and pores with a diameter of 10.0-90.0nm accounted for 54.4% of the total pore volume.
实施例3Example 3
按照实施例2的方法,铵盐处理用氯化铵,在体系中的浓度为0.8mol/L,温度为105℃,时间为2小时,次数为3次。酸处理使用硝酸,浓度为在1.2mol/L,处理温度50℃,处理时间1.5小时,高温高压水热处理是在温度550℃,压力0.2MPa,处理3.0小时,其它同实施例1,得产品为B-3。该β沸石的物化性质为:SiO2/Al2O3为104(摩尔比),平均颗粒大小为0.35μm,孔容为0.409ml/g,孔径为0.1~1.7nm的孔占总孔容的28.4%,孔径为>1.7~6.0nm的孔占总孔容的14.3%,孔径为10.0~90.0nm的孔占总孔容的43.4%。According to the method of Example 2, ammonium chloride is used for ammonium salt treatment, the concentration in the system is 0.8mol/L, the temperature is 105°C, the time is 2 hours, and the number of times is 3 times. The acid treatment uses nitric acid, the concentration is at 1.2mol/L, the treatment temperature is 50°C, and the treatment time is 1.5 hours. The high-temperature and high-pressure hydrothermal treatment is at a temperature of 550°C, and a pressure of 0.2MPa, and is processed for 3.0 hours. Others are the same as in Example 1, and the product obtained is B-3. The physical and chemical properties of the zeolite beta are: SiO 2 /Al 2 O 3 is 104 (molar ratio), the average particle size is 0.35 μm, the pore volume is 0.409ml/g, and the pores with a pore diameter of 0.1-1.7nm account for 10% of the total pore volume. 28.4%, pores with a diameter of >1.7-6.0nm accounted for 14.3% of the total pore volume, and pores with a diameter of 10.0-90.0nm accounted for 43.4% of the total pore volume.
实施例4Example 4
本发明催化剂制备。取实例1所制备的沸石B-18g(干基)、一种大孔氧化铝(比表面积400m2/g,孔容1.1mL/g)20g(干基)和小孔氧化铝(比表面积240m2/g,孔容1.1mL/g)12g(干基)混合均匀,加入由80ml的浓度为3%的稀硝酸溶液胶溶30g(干基)小孔氧化铝(比表面积240m2/g,孔容0.5mL/g)获得的粘合剂,继续混捏直到成膏状物,挤条成型,所获得成型条在110℃下干燥8小时,500℃活化4小时制得活化载体后。再将24g氧化钼、6.8g碱式碳酸镍、3.57g85%的磷酸溶解并标定至55mL,得到Mo—Co—P共浸液,用此浸渍液浸渍上述制备的载体,再在110℃干燥8小时,及500℃活化4时后,得到催化剂A。催化剂最终组成为:β沸石8wt%,大孔氧化铝20wt%,小孔氧化铝42wt%,氧化钴3.8wt%,氧化钼24wt%、五氧化二磷2.2wt%。Catalyst preparation of the present invention. Get zeolite B-18g (dry basis) prepared by Example 1, a kind of macroporous alumina (specific surface area 400m 2 /g, pore volume 1.1mL/g) 20g (dry basis) and small pore alumina (specific surface area 240m 2 /g, pore volume 1.1mL/g) and 12g (dry basis) were mixed evenly, and 80ml of 3% dilute nitric acid solution was added to peptize 30g (dry basis) of small-pore alumina (specific surface area 240m 2 /g, Pore volume 0.5mL/g) obtained adhesive, continue kneading until it becomes a paste, extruded into strips, the obtained shaped strips were dried at 110°C for 8 hours, activated at 500°C for 4 hours to obtain the activated carrier. Then 24g of molybdenum oxide, 6.8g of basic nickel carbonate, 3.57g of 85% phosphoric acid were dissolved and calibrated to 55mL to obtain a Mo—Co—P co-impregnation solution, which was used to impregnate the carrier prepared above, and then dried at 110°C for 8 hours, and after activation at 500°C for 4 hours, catalyst A was obtained. The final composition of the catalyst is: 8wt% of beta zeolite, 20wt% of macroporous alumina, 42wt% of small pore alumina, 3.8wt% of cobalt oxide, 24wt% of molybdenum oxide and 2.2wt% of phosphorus pentoxide.
实施例5Example 5
本发明催化剂制备。取实例2所制备的沸石B-212g(干基)、一种大孔氧化铝(比表面积400m2/g,孔容1.1mL/g)18g(干基)和小孔氧化铝(比表面积240m2/g,孔容1.1mL/g)10g(干基)混合均匀,加入由80ml的浓度为3%的稀硝酸溶液胶溶30g(干基)小孔氧化铝(比表面积240m2/g,孔容0.5mL/g)获得的粘合剂,继续混捏直到成膏状物,挤条成型,所获得成型条在110℃下干燥8小时,500℃活化4小时制得活化载体后。再将24g氧化钼、3.2g碱式碳酸钴、4.3g碱式碳酸镍、3.57g85%的磷酸溶解并标定至55mL,得到Mo—Co—P共浸液,用此浸渍液浸渍上述制备的载体,再在110℃干燥8小时,及500℃活化4时后,得到催化剂B。催化剂最终组成为:β沸石12wt%,大孔氧化铝20wt%,小孔氧化铝42wt%,氧化钴1.8wt%,氧化镍2wt%,氧化钼24wt%、五氧化二磷2.2wt%。Catalyst preparation of the present invention. Get zeolite B-212g (dry basis) prepared by example 2, a kind of macroporous alumina (specific surface area 400m 2 /g, pore volume 1.1mL/g) 18g (dry basis) and small pore alumina (specific surface area 240m 2 /g, pore volume 1.1mL/g) and 10g (dry basis) were mixed evenly, and 30g (dry basis) of small-pore alumina (specific surface area 240m 2 /g, specific surface area 240m 2 /g, Pore volume 0.5mL/g) obtained adhesive, continue kneading until it becomes a paste, extruded into strips, the obtained shaped strips were dried at 110°C for 8 hours, activated at 500°C for 4 hours to obtain the activated carrier. Then 24g of molybdenum oxide, 3.2g of basic cobalt carbonate, 4.3g of basic nickel carbonate, 3.57g of 85% phosphoric acid were dissolved and calibrated to 55mL to obtain a Mo-Co-P co-impregnation solution, which was used to impregnate the carrier prepared above , and then dried at 110°C for 8 hours and activated at 500°C for 4 hours to obtain catalyst B. The final composition of the catalyst is: 12wt% of beta zeolite, 20wt% of macroporous alumina, 42wt% of small pore alumina, 1.8wt% of cobalt oxide, 2wt% of nickel oxide, 24wt% of molybdenum oxide and 2.2wt% of phosphorus pentoxide.
实施例6Example 6
本发明催化剂制备。取实例3所制备的沸石B-36g(干基)、一种大孔氧化铝(比表面积400m2/g,孔容1.1mL/g)20g(干基)和小孔氧化铝(比表面积240m2/g,孔容1.1mL/g)16.2g(干基)、24g氧化钼、8g硝酸镍、7.2g硝酸钴混合均匀,加入由80ml的浓度为3%的稀硝酸溶液胶溶30g(干基)小孔氧化铝(比表面积240m2/g,孔容0.5mL/g)获得的粘合剂,继续混捏直到成膏状物,挤条成型,所获得成型条在110℃下干燥8小时,500℃活化4小时制得到催化剂C。催化剂最终组成为:β沸石6wt%,大孔氧化铝20wt%,小孔氧化铝44.2wt%,氧化钴1.8wt%,氧化镍2wt%,氧化钼24wt%。Catalyst preparation of the present invention. Get zeolite B-36g (dry basis) prepared by example 3, a kind of macroporous alumina (specific surface area 400m 2 /g, pore volume 1.1mL/g) 20g (dry basis) and small pore alumina (specific surface area 240m 2 /g, pore volume 1.1mL/g) 16.2g (dry basis), 24g molybdenum oxide, 8g nickel nitrate, 7.2g cobalt nitrate mix uniformly, add the dilute nitric acid solution peptization that is 3% by the concentration of 80ml 30g (dry base) small-pore alumina (specific surface area 240m 2 /g, pore volume 0.5mL/g), continue kneading until it becomes a paste, extrusion molding, and the obtained molding strips are dried at 110°C for 8 hours , Catalyst C was obtained by activation at 500°C for 4 hours. The final composition of the catalyst is: 6wt% of zeolite beta, 20wt% of macroporous alumina, 44.2wt% of small pore alumina, 1.8wt% of cobalt oxide, 2wt% of nickel oxide and 24wt% of molybdenum oxide.
比较例1Comparative example 1
对比催化剂制备。取USY沸石(抚顺石油化工研究院研制硅铝比5.2,孔容0.51mL/g,比表面积680m2/g)8g(干基)其它条件同实例1,得到催化剂D。催化剂最终组成为;USY沸石8wt%,大孔氧化铝20wt%,小孔氧化铝42wt%,氧化钴3.8wt%,氧化钼24wt%、五氧化二磷2.2wt%。Comparative catalyst preparation. Catalyst D was obtained by taking 8 g (dry basis) of USY zeolite (developed by Fushun Petrochemical Research Institute, with a silicon-aluminum ratio of 5.2, a pore volume of 0.51 mL/g, and a specific surface area of 680 m 2 /g). Other conditions were the same as in Example 1. The final catalyst composition is: USY zeolite 8wt%, macroporous alumina 20wt%, small pore alumina 42wt%, cobalt oxide 3.8wt%, molybdenum oxide 24wt%, phosphorus pentoxide 2.2wt%.
比较例2Comparative example 2
对比催化剂制备。取β沸石(抚顺石油化工公司催化剂厂生产硅铝比80,孔容0.54mL/g,比表面积630m2/g)8g(干基)其它条件同实例1,得到催化剂E。催化剂最终组成为;β沸石8wt%,大孔氧化铝20wt%,小孔氧化铝42wt%,氧化钴3.8wt%,氧化钼24wt%、五氧化二磷2.2wt%。Comparative catalyst preparation. Take 8 g (dry basis) of zeolite beta (manufactured by Fushun Petrochemical Company Catalyst Factory with a silicon-aluminum ratio of 80, a pore volume of 0.54 mL/g, and a specific surface area of 630 m 2 /g) (dry basis). Other conditions are the same as in Example 1 to obtain catalyst E. The final composition of the catalyst is: 8wt% of beta zeolite, 20wt% of macroporous alumina, 42wt% of small pore alumina, 3.8wt% of cobalt oxide, 24wt% of molybdenum oxide and 2.2wt% of phosphorus pentoxide.
实施例7Example 7
本实施例为本发明催化剂活性评价试验,并与其他催化剂进行对比。评价在200ml小型加氢装置上进行。所用原料油性质见表1。评价结果见表2。由表2可见,在相同工艺条件下,控制硫含量相近时,本发明催化剂的活性明显高于参比催化剂D和E。This embodiment is an activity evaluation test of the catalyst of the present invention, and is compared with other catalysts. The evaluation was carried out on a 200ml small hydrogenation device. The properties of the raw oil used are shown in Table 1. See Table 2 for the evaluation results. As can be seen from Table 2, under the same process conditions, when the sulfur content is controlled to be similar, the activity of the catalyst of the present invention is obviously higher than that of the reference catalysts D and E.
本发明所用β沸石具有颗粒大小适宜,具有多级孔道结构。该结构既克服了大晶粒沸石扩散控制的影响,又克服了小晶粒或纳米级沸石作为催化剂组分时不能充分利用其外表面的问题。能充分发挥β沸石的酸性中心对催化剂加氢活性中心的促进作用,提高催化剂的加氢活性,提高催化剂的脱氮、脱硫性能。与Y沸石相比,β沸石的孔道是通道型,而没有“腔”,烃类分子进出沸石顺畅,因而烃类分子二次裂解低,催化剂裂解率低。The beta zeolite used in the invention has suitable particle size and multi-level pore structure. The structure not only overcomes the influence of the diffusion control of the large-grain zeolite, but also overcomes the problem that the outer surface of the small-grain or nano-scale zeolite cannot be fully utilized when it is used as a catalyst component. It can give full play to the promotion effect of the acid center of zeolite beta on the hydrogenation active center of the catalyst, improve the hydrogenation activity of the catalyst, and improve the denitrification and desulfurization performance of the catalyst. Compared with Y zeolite, the channel of β zeolite is channel type without "cavity", and the hydrocarbon molecules enter and exit the zeolite smoothly, so the secondary cracking of hydrocarbon molecules is low, and the catalyst cracking rate is low.
表1 原料油性质Table 1 Properties of raw oil
表2 催化剂评价结果Table 2 Catalyst evaluation results
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