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CN100496707C - Process of preparing alumina carrier - Google Patents

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CN100496707C
CN100496707C CNB2006100469221A CN200610046922A CN100496707C CN 100496707 C CN100496707 C CN 100496707C CN B2006100469221 A CNB2006100469221 A CN B2006100469221A CN 200610046922 A CN200610046922 A CN 200610046922A CN 100496707 C CN100496707 C CN 100496707C
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CN101088605A (en
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隋宝宽
赵愉生
刘喜来
张雪梅
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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Abstract

本发明涉及一种氧化铝载体的制备方法,包括酸性铝盐与碱性铝酸盐并流中和和摆动中和过程,中和物料老化,然后过滤、洗涤、成型、干燥和焙烧,得到氧化铝载体。制备过程中老化在高于中和温度和高于中和pH值的条件下进行的。本发明方法不需改变现有氧化铝载体制备流程,只需调整中和及老化过程的工艺条件,制备过程简单。本发明方法制备的氧化铝载体孔径大,孔容大,可以用于重、渣油加氢处理催化剂,特别适用于渣油加氢脱金属催化剂和脱硫催化剂。The invention relates to a preparation method of an alumina carrier, which comprises the co-current neutralization and swing neutralization process of an acidic aluminum salt and an alkaline aluminate, aging of the neutralized material, and then filtering, washing, molding, drying and roasting to obtain an oxidized Aluminum carrier. The aging in the preparation process is carried out under the conditions higher than the neutralization temperature and higher than the neutralization pH value. The method of the invention does not need to change the existing preparation process of the alumina carrier, only needs to adjust the technological conditions of the neutralization and aging process, and the preparation process is simple. The aluminum oxide carrier prepared by the method of the invention has large pore diameter and large pore volume, and can be used as a catalyst for hydrogenation of heavy oil and residual oil, and is especially suitable for a catalyst for hydrodemetallization and desulfurization of residual oil.

Description

A kind of preparation method of alumina support
Technical field
The present invention relates to a kind of alumina support or contain the preparation method of small amounts silicon (diboron trioxide or phosphorus pentoxide) alumina support.
Background technology
Catalyst carrier character such as surface area, aperture play an important role to activity of such catalysts stability.Concerning heavy distillate especially residual oil, metal impurities (as Ni, V etc.) content height.If the aperture of catalyst carrier little (less than 15nm) just causes the aperture of catalyst little, cause heavy distillate especially the metal impurities in the residual oil be deposited near the catalyst aperture, the blocking catalyst aperture reduces catalyst activity reduction, stability.If the average pore size of catalyst carrier is excessive, then Zhi Bei catalyst strength is low, and abrasion are high.Therefore, the heavy distillate especially suitable average pore size of residual oil catalyst for demetalation carrier is 15~30nm, and the most probable aperture is 15~30nm.Pore volume wants big in addition, and because of pore volume is big, the metal of deposition is many, and the catalyst activity good stability generally requires the carrier specific surface to be not more than 200m 2G -1
Physics expanding agents such as usefulness such as US4448896, US4102822 carbon black, starch enlarge the aperture of alumina support, but pore size distribution is concentrated, and intensity is relatively poor.CN 1209355A proposes a kind of macropore alumina supporter and preparation method thereof, be higher than under the condition of room temperature, the boehmite raw material is carried out peptization or slaking, material after the moulding is handled with the compound that contains ammonium ion, the pore volume that makes the carrier hole diameter and be 10~20nm accounts for 70~85% of total pore volume, and its processing procedure is complicated.
CN1164563A, US4562059 etc. disclose the preparation method that a kind of swing method prepares catalyst carrier for hydrgenating.This method needs swing repeatedly in preparation carrier process, comparatively loaded down with trivial details, in industrial very difficult realization.
CN1141821A discloses a kind of preparation method of catalyst carrier for hydrgenating.Its neutralization is carried out under the same conditions with aging, and the catalyst carrier hole of preparation mainly concentrates in 7~12nm scope, and particularly the catalyst for hydrotreatment of residual oil carrier is not too suitable as heavy distillate.
CN1184078A discloses a kind of preparation method of catalyst carrier for hydrgenating.This method and stream become the pH value of glue identical with the swing endpoint pH, and aging condition is identical with one-tenth adhesive tape part, is unfavorable for growing up of aluminum hydroxide grain.
Summary of the invention
At the deficiencies in the prior art, the invention provides a kind of method for preparing large aperture and large pore volume alumina support simply, efficiently.
The preparation method of alumina support of the present invention is:
(1) adds end water in and in the still and be heated to 50~95 ℃, add the acid aluminium salt aqueous solution simultaneously, make the pH value be controlled at 2~4, stablize a period of time;
(2) in and add simultaneously continuously the acid aluminium salt aqueous solution and alkali metal aluminate (or alkaline precipitating agent) solution in the still, adjust pH is 6~8, stablizes a period of time;
(3) feed alkali metal aluminate solution (or alkaline sedimentation agent solution), a period of time is stablized in adjust pH to 8.5~12;
(4) feed the acid aluminium salt aqueous solution, a period of time is stablized in adjust pH to 2~4;
(5) feed the alkali aluminate soln or the alkaline precipitating agent aqueous solution, a period of time is stablized in adjust pH to 8.5~12;
(6) repeat 1~4 time step (4) and (5);
(7) after the cemented into bundles, in being higher than neutral temperature and being higher than and under the condition of pH value, wear out, after filtration, washing, drying, moulding and roasting obtain alumina support; Wherein aging temperature is higher than 10 ℃~100 ℃ of neutral temperatures, during aging pH value is higher than with pH value 0.2~4.0.
Add silicate, borate, phosphate solution or their mixed solution when needing in (1) the acid aluminium salt aqueous solution in step, addition is with SiO 2, P 2O 5Or B 2O 3Content account for carrier 0.1~5.0wt% and be as the criterion.Described silicate solutions is the suitableeest to be sodium silicate solution, and borate solution is the suitableeest to be dobell's solution, and phosphate solution is the suitableeest to be ammonium phosphate solution.
The described acid aluminium salt aqueous solution is meant AlCl 3, Al 2(SO 4) 3Or Al (NO 3) 3Solution, the suitableeest is Al 2(SO 4) 3Solution; Described alkali metal aluminate refers to NaAlO 2Or KAlO 2Solution; Described alkaline precipitating agent is meant NaOH, (NH 4) 2CO 3Or NH 4OH solution, the suitableeest is NH 4OH or (NH 4) 2CO 3Solution.
The described temperature range of step (1) is 50~95 ℃, and suitable is 55~75 ℃, and the suitableeest is 60~70 ℃; Described pH value is 2.0~4.0, and suitable is 3~4, and the suitableeest is 3.0~3.5; Be 3~10 minutes described stabilization time.The described pH value of step (2) scope is 6.0~8.0, and suitable is 6.5~7.5, and the suitableeest is 7.0~7.5; Described time range is 10~60 minutes, and suitable is 10~30 minutes, and the suitableeest is 10~25 minutes.The described pH value of step (3) scope is 8.5~12, and suitable is 9~10, and the suitableeest is 9.0~9.7; Described time range is 5~20 minutes, and suitable is 5~15 minutes, and the suitableeest is 5~10 minutes.The described pH value of step (4) scope is 2.0~4.0, and suitable is 3~4, and the suitableeest is 3.0~3.5; Described time range is 3~30 minutes, and suitable is 5~15 minutes, and the suitableeest is 5~10 minutes.The described pH value of step (5) scope is 8.5~12, and suitable is 9~10, and the suitableeest is 9.0~9.7; Described time range is 3~30 minutes, and suitable is 5~15 minutes, and the suitableeest is 5~10 minutes.
The described repetition number of oscillations of step (6) is 1~4 time, and suitable is 2~4 times, and the suitableeest is 2~3 times.
The described aging temperature scope of step (7) is 85~150 ℃, and suitable is 90~140 ℃, and the suitableeest is 100~120 ℃; Aging pH value scope is 8.0~10.0, and suitable is 8.5~9.7, and the suitableeest is 9.0~9.6.Ageing time is 0.1~2 hour, and suitable 0.1~1 hour, the suitableeest was 0.1~0.5 hour.Described drying condition is: drying is 3~10 hours under 50~140 ℃; Described roasting condition was: 700~950 ℃ of following constant temperature 1~4 hour.Aging temperature generally is higher than 10 ℃~100 ℃ of neutral temperatures, preferred 20 ℃~80 ℃, during aging pH value is higher than with pH value 0.2~4.0, preferred 1.5~2.5.Neutral temperature described here and in and pH value refer at stream also and be neutralized into the temperature and the pH value of glue process.
Zhi Bei alumina support has bigger aperture, suitable specific surface and bigger pore volume as stated above, and the most probable aperture is 18~25nm; Surface area is 80~180m 2/ g is preferably 120~170m 2/ g; Pore volume is 0.80~1.1ml/g, and preferably pore volume is 0.90~1.0ml/g.
Preparation of aluminium hydroxide process of the present invention is actual to be the process of cocurrent process and swing method combination.This method combines cocurrent process and swing method advantage separately, and its swing alkali side pH value is higher than and flows the pH value that neutralizes, and aging temperature and pH value are higher than and are neutralized into glue temperature and pH value, and help crystal grain and develop to augment direction, thus hole diameter enlargement.
Carrying alumina preparation of the present invention adopts earlier and the swing neutralization of stream neutralization back, carries out burin-in process simultaneously under higher temperature and pH value, and the material that obtains can obtain the alumina support of larger aperture after moulding, roasting.Preparation process of the present invention is simple, only needs to adjust operating condition, need not change existing preparation process, can make large aperture large pore volume alumina support.Alumina support of the present invention (or contains a small amount of SiO 2, P 2O 5Or B 2O 3) carrier, can be used as carrier of hydrogenating catalyst, be specially adapted to the carrier of catalyst for hydrotreatment of residual oil.
The specific embodiment
Preparing the alumina support detailed process by the present invention may further comprise the steps:
A) the preparation acid aluminium salt aqueous solution, Al 2O 3Concentration is 2~10g/100ml;
B) the preparation basic aluminate aqueous solution, Al 2O 3Concentration is 8~30g/100ml, or the preparation dilute ammonia solution, NH 3Content is 8~16g/100ml;
C) add a certain amount of acid aluminium salt aqueous solution in neutralization end water, make its pH value reduce to 2.0~4.0, suitable is 3~4, and the suitableeest is 3.0~3.5, and solution temperature is 50~95 ℃, and suitable is 55~75 ℃, and the suitableeest is 60~70 ℃; Stop to add acid aluminium salt solution, stablized 3~10 minutes;
D) the acid aluminium salt aqueous solution and the basic aluminate aqueous solution join continuously in the step (b) simultaneously and neutralize, in and pH be 6.0~8.0, suitable is 6.5~7.5, the suitableeest is 7.0~7.5; In and time range be 10~30 minutes, suitable is 15~30 minutes, the suitableeest is 15~25 minutes; In and slurries Al 2O 3Content 5~10wt%;
E) stop to add the acid aluminium salt aqueous solution, continue again to feed basic aluminate (or alkaline precipitating agent) solution, make the pH value rise to 8.5~12, suitable is 9~10, and the suitableeest is 9.0~9.7, and stabilization time, scope was 5~20 minutes, suitable is 5~15 minutes, and the suitableeest is 5~10 minutes;
F) feed the acid aluminium salt aqueous solution, make the pH value reduce to 2.0~4.0, suitable is 3~4, and the suitableeest is 3.0~3.5, and stabilization time, scope was 3~10 minutes;
G) feed basic aluminate (or alkaline precipitating agent) solution, make the pH value rise to 8.5~12, suitable is 9~10, and the suitableeest is 9.0~9.7.Stabilization time, scope was 5~20 minutes, and suitable is 5~15 minutes, and the suitableeest is 5~10 minutes;
H) at 85~150 ℃, suitable 90~140 ℃, the suitableeest is 100~120 ℃; PH is 8.0~10.0, fits 8.5~9.7, and the suitableeest is 9.0~9.6; 0.1~2 hour time, suitable 0.1~1 hour, the suitableeest was to wear out under the condition in 0.1~0.5 hour;
In a), add silicate, borate, phosphate or its mixture solution when i) needing;
J) filter, wash;
K) under 50~140 ℃ of temperature dry 3~10 hours;
L) moulding.
M) rise to 700~950 ℃ with 200~300 ℃ of/hour programming rates, preferred 800~900 ℃ of following constant temperature calcinings 1~4 hour promptly make alumina support of the present invention.
Large aperture of the present invention, large pore volume aluminium oxide (or contain a small amount of SiO 2, B 2O 3Or P 2O 5) preparation method of carrier, further specify with following embodiment, but these embodiment can not limit the present invention.
Embodiment 1
With the 2L sodium metaaluminate aqueous solution (Al 2O 3Concentration is 15g/100ml) and 3L aluminum sulfate aqueous solution (Al 2O 3Concentration is 4g/100ml) be respectively charged in the container of high level, connect down in the rustless steel container that flowmeter flows into belt stirrer that the 6L water purification is housed and heating jacket, be heated to 70 ℃; Under stirring state, add aluminum sulfate solution, make slurry pH value reduce to 3.5, stablize 5 minutes after, two kinds of materials are added in the stainless cylinder of steel simultaneously by certain speed, keeping pH is 7.2, in and 15 minutes.In and a period of time after, stop to add aluminum sulfate solution, make the pH value rise to 9, stop to add sodium aluminate solution, stablize a period of time; Feed aluminum sulfate solution, make the pH value reduce to 3, stablize a period of time; Feed sodium aluminate solution, make the pH value rise to 9.Repeat to swing 3 times.Swing is used NH after finishing 4OH adjusting slurry pH value is 9.6, in closed container slurry temperature is risen to 110 ℃, and is aging after 0.1 hour, isolated by filtration mother liquor, washing.Drying is 3 hours under 140 ℃ of temperature, and moulding is warming up to 800 ℃ with 200 ℃/speed at one hour rating again, and constant temperature calcining 4 hours gets sample 1.
Embodiment 2
Compare with embodiment 1, swing pH value of solution value becomes 3 by 9 and becomes 9 process again and repeat 2 times, and the unclassified stores consumption is identical with embodiment 1 with operating condition, must sample 2.
Embodiment 3
Compare with embodiment 1, aging temperature rises to 120 ℃, and the unclassified stores consumption is identical with embodiment 1 with operating condition, gets sample 3.
Embodiment 4
Compare with embodiment 1, use NaAlO 2Regulating slurry pH value is 10.0, and aging temperature is 150 ℃, and ageing time is 0.3 hour, obtains sample 4.
Embodiment 5
Compare with embodiment 1, swing pH value of solution value becomes 3 by 9 and becomes 9 process again and repeat 3 times, uses NH 4It is 10.5 that OH solution is regulated slurry pH value, and aging temperature is 90 ℃, and ageing time is 1.0 hours.Get sample 5.
Embodiment 6
Prepare alumina support according to embodiment 1 described method, institute's 200ml sodium silicate aqueous solution that is not both adds in the aluminum sulfate aqueous solution, gets sample 6.
Comparative Examples 1
Prepare catalyst carrier according to the CN1184078A disclosed method, swing process control pH value is 10 and 11.5, swings 5 times, gets sample 7.
Comparative Examples 2
Prepare catalyst carrier according to the CN1184078A disclosed method, swing process control pH value is 2.5 and 10, swings 5 times, gets sample 8.
The physico-chemical property data of above-mentioned sample are listed in table 1.
The physico-chemical property of table 1 alumina support
Figure C200610046922D00101
By above result as can be seen, greater than comparative example, carrier aperture and pore volume are all greater than the carrier of comparative example preparation by the grain size of the aluminium oxide of the inventive method preparation.Explanation can be satisfied the especially requirement of residuum hydrogenating and metal-eliminating catalyst and desulphurization catalyst of mink cell focus well by the aluminium oxide of the inventive method preparation or the alumina support that contains small amounts silicon.

Claims (8)

1、一种氧化铝载体的制备方法,包括以下步骤:1. A method for preparing an alumina carrier, comprising the following steps: (1)中和釜中加入底水并加热至50~95℃,同时加入酸性铝盐水溶液,控制pH值为2~4,稳定一段时间;(1) Add bottom water into the neutralization tank and heat it to 50-95°C, and add acidic aluminum salt solution at the same time, control the pH value to 2-4, and stabilize for a period of time; (2)在中和釜中同时连续加入酸性铝盐水溶液与碱金属铝酸盐或碱性沉淀剂溶液,调pH值至6~8,稳定一段时间;(2) Continuously add acidic aluminum salt solution and alkali metal aluminate or alkaline precipitant solution in the neutralization kettle at the same time, adjust the pH value to 6-8, and stabilize for a period of time; (3)通入碱金属铝酸盐溶液或碱性沉淀剂溶液,调pH值至8.5~12,稳定一段时间;(3) Pass through alkali metal aluminate solution or alkaline precipitant solution, adjust the pH value to 8.5-12, and stabilize for a period of time; (4)通入酸性铝盐溶液,调pH值至2~4,稳定一段时间;(4) Pass into the acidic aluminum salt solution, adjust the pH value to 2-4, and stabilize for a period of time; (5)通入碱性铝酸盐溶液或碱性沉淀剂水溶液,调pH值至8.5~12,稳定一段时间;(5) Pass through alkaline aluminate solution or alkaline precipitant aqueous solution, adjust the pH value to 8.5-12, and stabilize for a period of time; (6)上述步骤(4)和(5)重复1~4次;(6) The above steps (4) and (5) are repeated 1 to 4 times; (7)成胶结束后,在高于步骤(2)的温度和pH值的条件下进行老化,经过滤、洗涤、干燥、成型和焙烧得到氧化铝载体;其中老化温度高于步骤(2)10~100℃,老化pH值高于步骤(2)0.2~4.0,老化时间为0.1~2小时;(7) After the gelation is completed, aging is carried out at a temperature higher than that of step (2) and a pH value, and an alumina carrier is obtained by filtering, washing, drying, molding and roasting; wherein the aging temperature is higher than that of step (2) 10-100°C, the aging pH value is 0.2-4.0 higher than step (2), and the aging time is 0.1-2 hours; 所制得氧化铝载体具有如下性质:最可几孔径为18~25nm,表面积为80~180m2/g,孔容为0.80~1.1ml/g。The prepared alumina carrier has the following properties: the most probable pore diameter is 18-25nm, the surface area is 80-180m 2 /g, and the pore volume is 0.80-1.1ml/g. 2、按照权利要求1所述的方法,其特征在于,步骤(7)中老化温度高于步骤(2)20℃~80℃,老化pH值高于步骤(2)1.5~2.5,老化时间为0.1~1小时。2. The method according to claim 1, characterized in that the aging temperature in step (7) is 20°C-80°C higher than step (2), the aging pH is 1.5-2.5 higher than step (2), and the aging time is 0.1 to 1 hour. 3、按照权利要求1所述的方法,其特征在于,所述的酸性铝盐水溶液选自AlCl3、Al2(SO4)3或Al(NO3)3水溶液,碱金属铝酸盐为NaAlO2或KAlO2,碱性沉淀剂选自NaOH、(NH4)2CO3或NH4OH水溶液。3. The method according to claim 1, wherein the acidic aluminum salt aqueous solution is selected from AlCl 3 , Al 2 (SO 4 ) 3 or Al(NO 3 ) 3 aqueous solutions, and the alkali metal aluminate is NaAlO 2 or KAlO 2 , the alkaline precipitating agent is selected from NaOH, (NH 4 ) 2 CO 3 or NH 4 OH aqueous solution. 4、按照权利要求1所述的方法,其特征在于,往所述的酸性铝盐水溶液中加入硅酸盐、硼酸盐、磷酸盐或其混合溶液,加入量以SiO2、P2O5、B2O3或其混合物含量占氧化铝载体0.1~5.0wt%为准。4. The method according to claim 1, characterized in that silicate, borate, phosphate or a mixed solution thereof is added to the acidic aluminum salt solution, and the amount of addition is based on SiO 2 , P 2 O 5 , B 2 O 3 or a mixture thereof accounts for 0.1-5.0 wt% of the alumina carrier. 5、按照权利要求4所述的方法,其特征在于,所述的硅酸盐溶液为硅酸钠溶液,硼酸盐溶液为硼酸钠溶液,磷酸盐溶液为磷酸铵溶液。5. The method according to claim 4, wherein the silicate solution is sodium silicate solution, the borate solution is sodium borate solution, and the phosphate solution is ammonium phosphate solution. 6、按照权利要求1所述的方法,其特征在于,所述的老化温度为85~150℃,老化pH值为8.0~10.0。6. The method according to claim 1, characterized in that, the aging temperature is 85-150°C, and the aging pH value is 8.0-10.0. 7、按照权利要求6所述的方法,其特征在于,所述的老化温度为90~140℃,老化pH值为8.5~9.7。7. The method according to claim 6, characterized in that the aging temperature is 90-140°C, and the aging pH is 8.5-9.7. 8、按照权利要求1所述的方法,其特征在于,所述的干燥为在50~140℃下干燥3~10小时,所述的焙烧是在700~950℃下恒温1~4小时。8. The method according to claim 1, characterized in that the drying is at 50-140°C for 3-10 hours, and the calcination is at a constant temperature of 700-950°C for 1-4 hours.
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CN102029192B (en) * 2009-09-28 2013-01-09 中国石油化工股份有限公司 Silicon-containing alumina and preparation method thereof
CN102259033B (en) * 2010-05-24 2013-11-06 中国石油化工股份有限公司 Alumina carrier and preparation method thereof as well as hydrogenation catalyst and preparation method thereof
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TWI666310B (en) * 2013-03-15 2019-07-21 Advanced Refining Technologies Llc Catalyst compositions, process for hydrotreating heavy hydrocarbon fractions, and process of preparing precipitated alumina compositions
EP3050624B1 (en) 2013-09-27 2019-05-01 Cosmo Oil Co., Ltd. Hydrogenation treatment catalyst for heavy hydrocarbon oil, and method for hydrogenation treatment of heavy hydrocarbon oil
CN111099646B (en) * 2018-10-26 2022-11-22 中国石油化工股份有限公司 Continuous preparation method of large-pore-volume alumina carrier
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