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CN100494031C - Method and device for optimizing operating parameters on an work station of spinning machine - Google Patents

Method and device for optimizing operating parameters on an work station of spinning machine Download PDF

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Publication number
CN100494031C
CN100494031C CNB2005800292390A CN200580029239A CN100494031C CN 100494031 C CN100494031 C CN 100494031C CN B2005800292390 A CNB2005800292390 A CN B2005800292390A CN 200580029239 A CN200580029239 A CN 200580029239A CN 100494031 C CN100494031 C CN 100494031C
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CN
China
Prior art keywords
yarn
pattern
control mechanism
operational factor
weaving
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Expired - Fee Related
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CNB2005800292390A
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Chinese (zh)
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CN101010247A (en
Inventor
马丁·屈佩尔斯
贝恩德-吕迪格·特尔
安德里亚什·吉森
马丁·克罗伊施
乌尔里希·加伊什
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saurer Spinning Solutions GmbH and Co KG
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Oerlikon Textile GmbH and Co KG
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Publication of CN101010247A publication Critical patent/CN101010247A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/006Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package quality control of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H69/00Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2551/00Means for control to be used by operator; User interfaces
    • B65H2551/10Command input means
    • B65H2551/18Graphical interactive displays; Mouses; Touchscreens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2551/00Means for control to be used by operator; User interfaces
    • B65H2551/20Display means; Information output means
    • B65H2551/21Monitors; Displays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Looms (AREA)
  • Winding Filamentary Materials (AREA)
  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)

Abstract

The invention relates to a method and a device for optimising operating parameters of a textile machine (1) comprising a plurality of operating points (2) and producing cross-wound spools (11). According to the invention, before beginning a new thread part, first, the base operating parameters on at least one of the operating points of the textile machine (1) are changed; checkable characteristics of the thus produced cross-wound spool (11) or the thread, affecting the selection of the operating parameters, are compared with textile physical or optical patterns, the patterns respectively containing a nominal pattern and a defective pattern deviating from the nominal pattern; and the control device determines corrected values for the operating parameters following confirmation of a match with a defective pattern.

Description

Be used to make the optimized method and apparatus of operational factor on the workstation of weaving loom
Technical field
The present invention relates to be used to make the optimized method and apparatus of operational factor on the workstation of weaving loom of production cross winding bobbin.
Background technology
On the workstation of weaving loom in the production cross winding bobbin, must keep specific operational factor constantly can produce special quality cross winding bobbin.These operational factors for example depend on current material and desirable Yarn count, and may be very different along with the difference of yarn yarn batches.
And specific operational factor depends on the type of weaving loom.Although must keep specific spinning and coiling parameter in spinning machine, in automatic cross winding machine, except the coiling parameter, the parameter of splicing also plays an important role.
The cross winding bobbin of producing on this class weaving loom also will have good cabling performance, bobbin accumulation uniformly and not have fault as much as possible except high bobbin weight.
This means that depend on the application target (for example in the process as the dyeing bobbin) of cross winding bobbin, important effect has been played in the bobbin accumulation.This dyeing bobbin for example should have density as far as possible uniformly, and does not particularly reel too tightly.
Thereby the yarn that forms the cross winding bobbin of being reeled also should not have visual fault as far as possible.Always have a plurality of yarn point of connection as the cross winding bobbin of on automatic cross winding machine, producing (known such bobbin comprises the spinning pipe of a plurality of recoils), this yarn point of connection is represented inevitable fault, thereby should make great efforts to make these yarn point of connection to have the outward appearance of even yarn as far as possible.
With weaving loom (particularly open end spinning machine) relatively, known have help to regulating some operational factor by the control mechanism of weaving loom aspect the suggestion.
For example in EP 0 452 836 B1, described and a kind ofly be used at the yarn property of spun yarn and improve the spinning result's of rotor spinner method.In this known method, in the data processing system of rotor spinner, knowledge memory is set, in this knowledge memory, store and the character of the finished product of weaving, the composition of raw MAT'L selection and the relevant feature of data of spinning apparatus.The user passed through the computing machine input dialogue of data processing system before the beginning production process.In other words, but by by the information of user input being handled and being submitted to suggestion to the operation spinning apparatus by the computing machine of access knowledge memory.
DE 103 49 094 A1 have described a kind of similar method.In other words, described the method that can import concrete parameter with auxiliary mode in the application of the disclosure, in this auxiliary mode, if needed, the user will receive extraneous information about desired parameters from input mechanism.
Yet, in this known method, do not have the adjusting of checking parameter and the possibility that makes parameter optimization.
And, for example from DE 102 02 781 A1 or DE 102 24 081 A1, with the known relatively Yarn twisting device that is used for reconnecting the yarn ends that when excising the yarn fault, produces of automatic cross winding machine, in this automatic cross winding machine, in the process of recoiling, the yarn of extracting out from the spinning pipe is checked at the yarn fault that may exist.The known device of splicer of these pneumatic work by correct, specific to batch adjusting appreciiable yarn point of connection hardly is provided.In other words, by these known Yarn twisting devices, can be implemented in yarn bonded assembly quality (intensity and outward appearance) aspect and be connected very much near the yarn of the value of normal yarn.The intensity of these device of splicer and outward appearance are to determine substantially by regulating and remain the splicing parameter of the accurate adjusting of yarn to be spliced.
Except these for example comprise the parameter of splicing of the overlap length of yarn ends in the splicing cavity of device of splicer, be blown into the shape of the pressure of the air of splicing of splicing cavity and/or time length and splicing cavity, in so-called maintenance and shredding pipe the yarn ends of good preparation suitable splicing is connected also is very important.
At last, for example also be known as Central Processing Unit (CPU) (this Central Processing Unit (CPU) is connected on the Yarn twisting device of workstation of weaving loom) the configuration operation plate of automatic cross winding machine from " Orion M-L " up-coiler of Savio, at this operating panel place, can import concrete yarn data or between splicer data every, make one's options.Can import kind, the thread material of splicer, the direction and the overlap length of yarn ends in splicing cavity of yarn rotation at this known operating panel place.The Central Processing Unit (CPU) of weaving loom is then by means of this data computation parameter of splicing, for example, yarn ends this keep and the shredding pipe in preparation time, the time length of air pulse in this splicing cavity of perhaps splicing.
In this known mechanism, do not carry out inspection yet, thereby correspondingly can not under the help of Central Processing Unit (CPU), advise if desired and proofread and correct specific parameter the fixed parameter of splicing.
In other words, for example, can not recognize immediately on the one hand owing to the parameter of splicing is not the optimum not satisfied Yarn splicing that produces, and on the other hand, even still found defective Yarn splicing at last, also can not advise at may proofreading and correct of the parameter of splicing and to operating personal connects to optimize defective yarn.
Summary of the invention
From above-mentioned prior art, the present invention is based on the purpose of a kind of like this method and apparatus of exploitation, this method and apparatus makes weaving loom (for example, automatic cross winding machine) operator is in such state, specifically be can be at short notice between batch stage of replacement to be identified for the optimized operation parameter of relative yarn batch from current yarn parameter, and can before using the operational factor that is received on the whole weaving loom, check received operational factor at corresponding Comparing patterns.
A first aspect of the present invention provides a kind of optimized method of operational factor that is used to make the weaving loom with a plurality of workstations and production cross winding bobbin, yarn operation and processing equipment that this weaving loom has control mechanism and is arranged in described workstation place, this control mechanism is connected to the described yarn operation and the processing equipment of described workstation and has input mechanism, can import a large amount of yarn data item at this input mechanism place and operate the data relevant with processing equipment with described yarn, wherein, described control mechanism is identified for the described yarn operation of described workstation and the operational factor of processing equipment from described input data, these operational factors are used as the basis in the job order at described workstation place, the method is characterized in that, before the new yarn yarn batches of beginning, at least on one of them workstation of described weaving loom, at first handle operational factor as the basis, wherein, setting is intersection winding line axle, the yarn ends of preparation or the weaving actual pattern of Yarn splicing form, the feature checked of the cross winding bobbin that wherein will produce like this, or the feature checked yarn ends or Yarn splicing of preparation compares with the visual comparison pattern, the described described selection of checking feature based on described operational factor, the defect pattern that described Comparing patterns contains ideal pattern and departs from described ideal pattern under each situation, wherein after affirmation and defect pattern are mated, be identified for the compensation value of described operational factor by described control mechanism, and basis at the described compensation value that is used for operational factor, another weaving actual pattern is set, again the ideal pattern of this pattern and appointment and the defect pattern that departs from this ideal pattern is compared.
The method according to this invention makes operating personal particularly be identified for the optimized operation parameter of new yarn yarn batches in simple relatively mode under can be by the guiding of control mechanism at computing machine of weaving loom before the new yarn yarn batches of beginning, and can check the correctness of definite value immediately.
In other words, for example automatically the operating personal of cross winding machine input known specific to batch the yarn data after, under the guiding of described control mechanism, obtain to be used for the optimized operation parameter of each yarn yarn batches, can directly be verified these optimized operation parameters respectively by means of various Comparing patternses.In fact, this means can be with the yarn ends of the weaving actual pattern (textile, physical pattern) (for example cross winding bobbin) of producing, preparation by means of operational factor (described operational factor is that described control mechanism is determined from the yarn data of input) or Yarn splicing and ideal pattern after finishing and the defect pattern (described pattern can be reproduced on the operation interface of the described input mechanism of described control mechanism) that departs from this ideal pattern directly compare.
In an advantageous embodiment, the described compensation value of determining by described control mechanism at the described input mechanism place of described control unit manual confirmation.Thereby described control mechanism starts the production of new weaving actual pattern, then again with these patterns with compare by the ideal pattern or the defect pattern of described control mechanism appointment.
In alternative arrangements, also can be arranged at least partly automatically start the production of new weaving actual pattern, to substitute the described compensation value that manual confirmation is determined by described control mechanism by control mechanism.In other words, think that at described operating personal current weaving actual pattern and ideal pattern do not match, and when confirming the similarity of a current pattern and a defect pattern, described control mechanism will be considered compensation value and carry out production to new weaving actual pattern immediately.
Preferably, repeat such circulation, promptly, after the compensation value that input is determined by described control mechanism, produce the weaving actual pattern, and with the pattern produced with by the ideal pattern of described control mechanism appointment and depart from the circulation that the described defect pattern of described ideal pattern compares, up to the weaving actual pattern with consistent by the ideal pattern of described control mechanism appointment.
Should point out, unless proofread and correct relevant operational factor repeatedly, and one by one operational factor is carried out above-mentioned circulation, otherwise should not draw the weaving actual pattern with approximate by the ideal pattern of described control mechanism appointment.
In viewing area, for example show the yarn ends of cross winding bobbin, preparation on the operation interface of the described input mechanism of described control mechanism or finish after Yarn splicing, as visual comparison pattern and defect pattern.
For example in the described viewing area of described control mechanism, show according to application target and the bobbin accumulation of the cross winding bobbin of the bobbin accumulation of best cross winding bobbin of reeling, the bobbin accumulation of reeling too tightly the cross winding bobbin and coiling De Taisong.The operator by with the weaving actual pattern in face of these patterns and his simple relatively just can recognize through regulating operational factor whether suitably or whether need correction.
The bobbin accumulation will mainly be subjected to the influence of the operational factor of bobbin accumulated pressure and yarn tension.Particularly, in this case, the increase of yarn tension causes the cross winding bobbin of reeling more tightly.
The Comparing patterns that in the described viewing area of the described operation interface of described control mechanism, shows also can be operation result be assessed as good preparation yarn ends or finish after Yarn splicing, and show also here that in each case a plurality of improvable working results are used for comparison.
Except the yarn ends of optimal preparation, described viewing area has also for example been described for example oversize or too high yarn ends that becomes meticulous of air pressure owing to preparation time, and wherein yarn is twisted with the fingers also not by the yarn ends of abundant shredding.
Therefore, the Yarn splicing that is evaluated as after good the finishing also can be shown in the described viewing area of the described operation interface of described control mechanism, and for example have the Yarn splicing of choice refreshments (thin point) very little and for example because inadequate winding and too thick Yarn splicing etc. owing to yarn ends is overlapping in splicing cavity.
Operational factor is being carried out in the computer-controlled optimized method according to of the present invention, importantly described control mechanism receives the yarn data from new yarn yarn batches as much as possible.Therefore, except the data that are used for thread material and yarn hand of rotation, also can be in other important yarn data of the described operational factor of the described input mechanism place of described control mechanism input influence, such as the yarn number of turns of Yarn count and every meter.
Except these pure yarn data, described input mechanism also provides about to the plan of the described cross winding bobbin possibility with the input data of post-processing.In other words, described control unit can for example plan which kind of processing the cross winding bobbin after finishing is carried out by described input mechanism is notified after described recoil is handled; For example, be then the cross winding yarn of producing to be dyeed, still described cross winding bobbin provided to the weaving mill, weave factory, knitting mill and plying factory for use.
To the demand of cross winding bobbin according to the difference of use and difference.Will for example should have the structure of pine relatively as the cross winding bobbin of dyeing bobbin, thus can be by level dyeing.
Second aspect present invention provides a kind of device that is used to carry out the method for above-mentioned first aspect, the described control mechanism of described weaving loom has input mechanism and is attached to operation interface in this input mechanism with input yarn data and operational factor, described control mechanism is connected to the described yarn operation and the processing equipment of described a plurality of workstations, wherein, described operation interface has the mechanism that is used to the defect pattern that shows ideal pattern and depart from described ideal pattern, and wherein, described control mechanism is constructed such that when defect pattern occurring, is identified for the compensation value of described input operational factor by described centring control mechanism.
The 26S Proteasome Structure and Function of described input mechanism is non-common family close friend in this case.In other words, by computer-directed mode successfully the pilot operationp personnel obtain optimum operational factor.
In advantageous embodiments, be arranged to the described Central Processing Unit (CPU) of described weaving loom is imported operational factor and/or yarn data and shown ideal pattern and Comparing patterns as described control mechanism.In described machine, adopt existing hardware to make and to carry out the method according to this invention economically.In other words, described Central Processing Unit (CPU) substantially only needs configuration software.
Description of drawings
Below will the present invention be described in further detail by means of the embodiment shown in the accompanying drawing, in the accompanying drawing:
Fig. 1 represents to dispose the front elevation of the automatic cross winding machine that is used to make the optimized device of operational factor,
Fig. 2 represents to have the lateral plan of the workstation of the automatic cross winding machine that is used to make the optimized device of operational factor,
The device that Fig. 3 schematically shows the pneumatic thread device of splicer of automatic cross winding machine and is used to make the parameter optimization of splicing of these Yarn twisting devices,
Fig. 4 to Figure 11 represents the operation interface of the input mechanism of centring control mechanism with the splice successive stages of parameter of computer-directed definite optimum.
The specific embodiment
Fig. 1 schematically shows the front elevation of the weaving loom of production cross winding bobbin, and this weaving loom by Reference numeral 1 expression, is automatic cross winding machine on the whole in the present embodiment.This automatic cross winding machine 1 has the extensive work station, is so-called winding head 2 between its end frame 35,36.
Spinning pipe 3 at the low capacity of producing on the ring spinner of production process upstream is recoiled on winding head 2, and to form cross winding bobbin 11, this cross winding bobbin 11 has the yarn capacity that is several times as much as spinning pipe 3.Cross winding bobbin 11 after finishing is transported to the conveying mechanism 21 that moves later at winding head 2 by automatic work service unit (for example by cross winding bobbin changer 23), and this conveying mechanism 21 is transported to cross winding bobbin 11 on the bobbin loading depot (not shown) that is arranged in machine end place etc.
The automatic cross winding machine 1 of this class also has Central Processing Unit (CPU) 37, this Central Processing Unit (CPU) for example is connected to the control setup 39 (so-called winding head computing machine) of winding head 2 by machine bus 40, and is also connected to the control computer 38 of the service unit 23 of service winding head 2.
As only schematically showing among Fig. 1, winding head 2 has multiple known mechanism own, and these mechanisms are necessary to the normal coiling work of this class winding head.
Fig. 2 schematically shows the winding head 2 of the weaving loom 1 of this class production cross winding bobbin with lateral plan.(thereby not describing in detail more) as known in the art, the spinning pipe of producing on the ring spinner (not shown) and only have few relatively thread material 3 is recoiled, to form high-capacity cross winding bobbin 11 on workstation or winding head 2.
The automatic cross winding machine 1 of this class has the delivery mechanism that is bobbin and pipe delivery system 53 forms usually.Spinning pipe 3 or empty pipe are transporting plate 58 cocycles in this bobbin and blank pipe delivery system 53.In Fig. 2, only show this pipe transport systems 53 cop supply department 54, the storage part 55 that can back and forth drive, lead in the horizontal department of Transport 56 of winding head 2 one and pipe and return portion 57.As illustrated, the spinning pipe 3 that is transported at first is positioned in this case, and is recoiled in unwinding position 27, and this unwinding position 27 is positioned at the zone of the horizontal department of Transport 56 at winding head 2 places.
As known per se, thereby only point out, supply each workstation 2 of the usefulness of this purpose to have various yarns operations and yarn treatment mechanism, these mechanisms guarantee that not only spinning pipe 3 can be recoiled to form high-capacity cross winding bobbin 11, but also guarantee in the recoil process, yarn 50 to be monitored, thereby remove detected yarn flaws.
A mechanism in known these mechanisms own is a wind2, this wind2 integral body is by Reference numeral 64 expressions, and this wind2 all has bobbin bank 68, bobbin driver train 76 and the yarn transversing mechanism of installing around pivotal pin 69 movingly 78 under each situation.
In the embodiment shown in Fig. 2, cross winding bobbin 11 for example makes its surface be resisted against on the drive drum 76 in the coiling treating process, thereby is driven by frictional engagement.As known per se, drive drum 76 drives by the reciprocating drive mechanism (not shown) of speed-controllable in the case.Yarn 50 traversing on running to cross winding bobbin 11 time undertaken by yarn transversing mechanism 78, and in the present embodiment, this yarn transversing mechanism 78 has finger-like thread-carrier 79.This yarn transversing mechanism is known, and has for example described this class yarn transversing mechanism in DE 198 58 548 A1.
Workstation 2 also has yarn bindiny mechanism 10, suction tube 62 and clamping organ pipe 65 under each situation, this yarn bindiny mechanism 10 is preferably pneumatically-operated splicing mechanism, this suction tube 62 can pass through vacuumizing, and this clamping organ pipe 65 also can pass through vacuumizing.
Suction tube 62 and clamping organ pipe 65 are connected to vacuum crossbeam (vacuumcross beam) 72 in this case, and this vacuum crossbeam then is connected on the vacuum source 73.
Workstation 2 also has yarn under working sensor 52, yarn stretching device 60 usually, has yarn clearer 46, yarn tension sensor 51 and the waxing mechnism 49 of yarn shoutoff mechanism 47.
Fig. 3 schematically shows the electronics of Yarn twisting device 10 or the scheme circuit of air operated control, and described Yarn twisting device 10 is arranged in the zone of winding head 2 of automatic cross winding machine 1.
As shown in Figure 2, each winding head in a large amount of winding heads 2 of automatic cross winding machine 1 all has the Yarn twisting device 10 of himself.It itself is known being used for producing this class Yarn twisting device 10 that yarn connects (yarn be connected become in the winding process must) in practice, and has described this class Yarn twisting device 10 in DE 102 24 081 A or DE 102 02 781 A1.This class Yarn twisting device 10 all have in each case can pneumatic loading maintenance or shredding pipe 12 preparation of the yarn ends handled that is used to splice, and also can be by the post 30 of splicing pneumatic loading, that have splicing cavity 26.The maintenance of each winding head 2 or shredding pipe 12 all are connected to public pressurized air dispensing device pipeline 6 by branch line 4 in each case, 6 of this public pressurized air dispensing device pipelines are connected to compressed air source 9 by pressure controller 7 and pneumatic pipeline 8, and also being connected with in this branch line 4 can be by Central Processing Unit (CPU) 37 or winding head computing machine 39 electromagnetic valve 5 that activates of mode according to the rules.
The post 30 of splicing of each Yarn twisting device 10 is connected to other pressurized air dispensing device pipeline 15 by corresponding branch line 13 respectively, also be connected with electromagnetic valve 14 in this branch line 13, can activate this electromagnetic valve 14 in the mode of stipulating by means of Central Processing Unit (CPU) 37 or winding head computing machine 39.Pressurized air dispensing device pipeline 15 also has pressure controller 16 at input side, and this pressure controller is connected to compressed air source 9 by pneumatic pipeline 17.
As described above, each winding head 2 also has winding head computing machine 39 respectively, this winding head computing machine 39 for example is connected to the Central Processing Unit (CPU) 37 of weaving loom 1 by bus 40, and is connected to the electromagnetic valve 5 or 14 of Yarn twisting device 10 by control line 22 or 24.As shown in Figure 2, Central Processing Unit (CPU) 37 has input mechanism 18A, can import the yarn data of new yarn yarn batches by this input mechanism.
Fig. 4 to Figure 11 represents the different operating interface 18 that input mechanism 18A is produced in the process of parameter of determining to splice.As can be seen, operation interface 18 has various icons respectively, can select these icons by cursor as known in the art.
Operation interface 18 shown in Figure 3 shows selects zone 19, shows a plurality of traditional thread material in this selection zone 19, can select these thread material by clicking corresponding icon respectively.And this operation interface 18 has icon 20,28,29, can import the yarn hand of rotation, Yarn count of current yarn and every meter the yarn number of turns at these icon places.
Operation interface 18 can be placed in the higher or lower interface by icon 25, perhaps the quantitative data input of deletion error once more.
Figure 5 illustrates operation interface 18 with icon 31.Further processing to the cross winding bobbin 11 that provides in processing operation subsequently is provided icon 31.Can for example between dyeing, weaving braiding and rubbing, make differentiation at these icon places.In addition, operation interface 18 is the same with all operation interface has an above-mentioned icon 25.
Have according to the operation interface 18 of Fig. 6 and to be used for the icon 42 that the stress level of the windstream in the shredding pipe is regulated and to be used to be provided with the icon 43 of sign indicating number of splicing.
Figure 7 illustrates operation interface 18 with viewing area 32,33,34 and icon 41.In this example, viewing area 32 shows the yarn ends of best preparation, that is, and and the so-called ideal pattern of Central Processing Unit (CPU) 37.The corresponding defect pattern that viewing area 33,34 shows.In other words, in viewing area 33, show the example of the yarn ends of excessive shredding, and viewing area 34 shows the yarn ends that does not also have fully to rotate from its yarn release.In each case, can select the visual comparison pattern of the actual Comparing patterns of the most approaching weaving (this actual Comparing patterns of weaving is previous setting on Yarn twisting device 10) by icon 41.
Fig. 8
For fear of the parameter of splicing that in the process that a yarn yarn batches is handled, adopts based on the actual Comparing patterns of weaving (this actual Comparing patterns is only corresponding with the ideal pattern of appointment by accident), the production of the actual Comparing patterns of weaving is repeated ten times.Can start this test series by icon 44.Can prevent to start this class testing series by icon 45, perhaps stop test series.
According to the operation interface 18 of Fig. 9 corresponding to operation interface according to Fig. 6.Can import the desirable sign indicating number of splicing, perhaps can confirm the sign indicating number of splicing that Central Processing Unit (CPU) proposes by icon 43.
Can be by the splice result of process of operation interface inspection shown in Figure 10.Viewing area 32 also shows best Yarn splicing, in other words, is the so-called ideal pattern of Central Processing Unit (CPU) 37 here.The corresponding defect pattern that viewing area 33,34 shows.Viewing area 33 for example shows owing to the inadequate overlapping too fine yarn that forms of the yarn ends in splicing cavity is spliced, and viewing area 34 for example shows the Yarn splicing that does not have abundant winding.
In the preparation process of yarn ends, can select and the previous immediate visual comparison pattern of the actual Comparing patterns of weaving that on Yarn twisting device 10, is provided with by icon 41 respectively here.
As above preparation about yarn ends is described, the production of actual Comparing patterns of weaving here also repeats ten times, to avoid using the parameter of splicing based on the actual Comparing patterns of weaving (the accidental ideal pattern that proposes with Central Processing Unit (CPU) of this actual Comparing patterns is complementary) in the processing of a yarn yarn batches.This test series is also started by icon 44, and stops by icon 45 alternatively.
The function of the method according to this invention or associated mechanisms:
Before the new yarn yarn batches of beginning, at first a winding head place in a large amount of winding heads 2 of automatic cross winding machine 1 determines the best parameter of splicing.For this purpose, at first select operation interface 18 shown in Figure 3 at the input mechanism 18A place of Central Processing Unit (CPU) 37, and the yarn number of turns by the current thread material of icon 19,20,28 and 29 inputs, direction that yarn rotates, Yarn count and every meter.By activating " N " icon 25,, can import predetermined next processing operation of cross winding bobbin 11 to be produced at described next operation interface 18 place by icon 31 so change to next operation interface 18 shown in Figure 4.
Central Processing Unit (CPU) 37 is the favourable stress level of the shredding air from this data computation maintenance and shredding pipe 12 at first, and proposes corresponding suggestion.
In other words, show the suggestion of the pressure be used to regulate the shredding air at icon 42 places, and can or change this suggestion in this place affirmation.In this case, the sign indicating number of splicing at icon 43 places remains 000.
Formation is the actual Comparing patterns of the weaving for preparing the yarn ends form in the maintenance of relevant tentative (pilot) winding head and shredding pipe 12 then, as shown in Figure 6, and the Comparing patterns of the Central Processing Unit (CPU) 37 that illustrates in the viewing area 32,33,34 of will weave actual Comparing patterns and operation interface 18 compare.According to the result with to the actuating of respective icon 41, calculate compensation value alternatively by Central Processing Unit (CPU) 37, and utilize repeat the to weave production of actual Comparing patterns of this compensation value.Proceed this process, consistent up to the actual Comparing patterns of weaving with the ideal pattern 32 of Central Processing Unit (CPU) 37.
As shown in Figure 7, check established data by producing other ten Comparing patternses.For this purpose, on operation interface 18, select icon 44.
Operation interface 18 by Fig. 8 is provided with the sign indicating number of splicing at icon 43 places then, perhaps confirms the sign indicating number of splicing that is proposed by Central Processing Unit (CPU) 37.
By to the similar mode that is provided with of the yarn ends of optimal preparation, the actual Comparing patterns of weaving that is the Yarn splicing form is set in the Yarn twisting device 10 of relevant test winding head then.As shown in Figure 9, the Comparing patterns with the Central Processing Unit (CPU) 37 shown in the viewing area 32,33,34 of this Yarn splicing and operation interface 18 compares.According to the result, activate the icon 41 relevant then with corresponding viewing area, calculate the compensation value that is used to splice yard alternatively by Central Processing Unit (CPU) 37 then.By repeat the to weave production of actual Comparing patterns of this compensation value, consistent with the ideal pattern 32 of Central Processing Unit (CPU) 37 then up to Comparing patterns.
Here also check the final sign indicating number of determining of splicing, thereby produce ten other Comparing patternses by activating icon 44.
At last, yard all the other workstations that send to weaving loom of splicing with determining and checking begin new yarn yarn batches.

Claims (16)

1, a kind of optimized method of operational factor that is used to make weaving loom with a plurality of workstations and production cross winding bobbin, yarn operation and processing equipment that this weaving loom has control mechanism and is arranged in described workstation place, this control mechanism is connected to the described yarn operation and the processing equipment of described workstation and has input mechanism, can import a large amount of yarn data item at this input mechanism place and operate the data relevant with processing equipment with described yarn, wherein, described control mechanism is identified for the described yarn operation of described workstation and the operational factor of processing equipment from described input data, these operational factors are used as the basis in the job order at described workstation place, the method is characterized in that, before the new yarn yarn batches of beginning, at least on one of them workstation of described weaving loom, at first handle operational factor as the basis, wherein, setting is intersection winding line axle, the yarn ends of preparation or the weaving actual pattern of Yarn splicing form, the feature checked of the cross winding bobbin that wherein will produce like this, or the feature checked yarn ends or Yarn splicing of preparation compares with the visual comparison pattern, the described described selection of checking feature based on described operational factor, the defect pattern that described Comparing patterns contains ideal pattern and departs from described ideal pattern under each situation, wherein after affirmation and defect pattern are mated, be identified for the compensation value of described operational factor by described control mechanism, and basis at the described compensation value that is used for operational factor, another weaving actual pattern is set, again the ideal pattern of this pattern and appointment and the defect pattern that departs from this ideal pattern is compared.
2, method according to claim 1 is characterized in that, the described compensation value of being determined by described control mechanism at input mechanism place manual confirmation that is used for operational factor.
3, method according to claim 1 is characterized in that, considers the described compensation value of being determined by described control mechanism that is used for operational factor at least in part automatically by described control mechanism.
4, method according to claim 1 is characterized in that, the circulation of the duplication of production and the actual pattern of relatively weaving, up to described weaving actual pattern with consistent by the described ideal pattern of described control unit appointment.
5, method according to claim 4 is characterized in that, handles described each operational factor one by one, up to the actual Comparing patterns of described weaving with consistent by the described ideal pattern of described control mechanism appointment.
6, method according to claim 1 is characterized in that, described ideal pattern and the described defect pattern that departs from described ideal pattern are displayed in the viewing area of control mechanism of described weaving loom.
7, method according to claim 1, it is characterized in that, in the viewing area of described control mechanism, show according to application target and the bobbin accumulation of the cross winding bobbin of the bobbin accumulation of best cross winding bobbin of reeling, the bobbin accumulation of reeling too tightly the cross winding bobbin and coiling De Taisong.
8, method according to claim 7 is characterized in that, the contact pressure of described bobbin and the tension force of described yarn are taken in as the operational factor that the described spool of influence accumulates.
9, method according to claim 1 is characterized in that, in each case, and in the yarn ends that shows preparation on the viewing area of described control mechanism or the Yarn splicing after finishing, as the visual comparison pattern.
10, method according to claim 9, it is characterized in that, except the yarn ends that will prepare as the ideal pattern, also will be produced too by force or at least two too weak other yarn ends are reappeared on the described viewing area of described control mechanism, as the visual comparison pattern.
11, method according to claim 9, it is characterized in that, except good Yarn splicing is used as the ideal pattern, at least two other Yarn splicings that also will demonstrate choice refreshments or thick point in yarn line segment reappear on the described viewing area of described control mechanism, as the visual comparison pattern.
12, method according to claim 1 is characterized in that, can be the yarn number of turns of Yarn count and/or every meter in the described yarn data of described input mechanism place input.
13, method according to claim 1 is characterized in that, described control mechanism is also considered the subsequent processing operations to described cross winding bobbin in determining described operational factor.
14, method according to claim 13 is characterized in that, can make differentiation at least between the treatment step of dyeing, braiding or weaving by described control mechanism.
15, a kind of device that is used to carry out according to the described method of claim 1, this device is characterised in that, the described control mechanism (37) of described weaving loom (1) has input mechanism (18a) and is attached to operation interface (18) in this input mechanism with input yarn data and operational factor, described control mechanism is connected to the described yarn operation and the processing equipment (13 of described a plurality of workstation (2), 14,24), wherein, described operation interface (18) has the mechanism (32 that is used to the defect pattern that shows ideal pattern and depart from described ideal pattern, 33,34), and wherein, described control mechanism (37) is constructed such that when defect pattern occurring, is identified for the compensation value of described input operational factor by described centring control mechanism (37).
16, device according to claim 15, it is characterized in that the described Central Processing Unit (CPU) (37) of described weaving loom (1) is with acting on the described control mechanism of importing described operational factor and/or described yarn data and being used to show described ideal pattern and described Comparing patterns.
CNB2005800292390A 2004-08-30 2005-08-03 Method and device for optimizing operating parameters on an work station of spinning machine Expired - Fee Related CN100494031C (en)

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JP2008510671A (en) 2008-04-10
EP1796995A1 (en) 2007-06-20
DE102004042115A1 (en) 2006-03-02

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