CN100476032C - A chemical passivation method for improving the corrosion resistance of continuous annealed IF steel cold-rolled sheets - Google Patents
A chemical passivation method for improving the corrosion resistance of continuous annealed IF steel cold-rolled sheets Download PDFInfo
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- 238000006388 chemical passivation reaction Methods 0.000 title claims description 21
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims abstract description 4
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 claims abstract description 4
- 235000010234 sodium benzoate Nutrition 0.000 claims abstract description 4
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- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000002904 solvent Substances 0.000 claims abstract description 3
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- 229940090948 ammonium benzoate Drugs 0.000 description 2
- 229910052797 bismuth Inorganic materials 0.000 description 2
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 2
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Abstract
Description
技术领域 technical field
本发明涉及连续退火生产的冷轧钢板的防锈技术,一种对钢板的在线化学钝化方法。The invention relates to an antirust technology for cold-rolled steel plates produced by continuous annealing, and an on-line chemical passivation method for steel plates.
背景技术 Background technique
冷轧板表面因为没有镀层或涂层的保护,在高温高湿的气候条件下很容易锈蚀,尤其是连续退火的IF钢冷轧板由于高温低速的退火工艺,基板中少量的Mn、Si等易氧化元素在其表面形成颗粒状的氧化物与铁氧化膜形成腐蚀微电池,加速了IF钢冷轧板的锈蚀速度。IF钢冷轧板在储存、运输以及用户使用过程中,当大气湿度超过65%,其表面很容易出现锈蚀的现象,直接影响了材料的正常使用并增加了用户的处理成本。因此,如何抑制、去除或覆盖冷轧板表面的Mn、Si富集层,就成为改善连续退火IF钢冷轧板易锈蚀的关键技术。Because there is no protection of coating or coating on the surface of cold-rolled sheet, it is easy to rust under high temperature and high humidity climate conditions, especially the continuous annealed IF steel cold-rolled sheet, due to the high temperature and low speed annealing process, a small amount of Mn, Si, etc. Easily oxidizable elements form granular oxides and iron oxide films on the surface to form corrosion micro-batteries, which accelerates the corrosion rate of IF steel cold-rolled plates. During the storage, transportation and user use of IF steel cold-rolled sheets, when the atmospheric humidity exceeds 65%, the surface is prone to rust, which directly affects the normal use of the material and increases the user's processing costs. Therefore, how to suppress, remove or cover the Mn and Si enriched layers on the surface of the cold-rolled sheet has become a key technology to improve the corrosion resistance of the cold-rolled sheet of continuous annealed IF steel.
目前,连续退火IF钢冷轧板退火后卷取前通常采用涂油的方法进行防锈,成品卷涂油1000~1500mg/m2,中间卷涂油500~800mg/m2,起到了一定的效果,但是具有以下的局限性:一是防锈时效短:涂油进行防锈保护只能在几十小时内有效,并且还因冷轧板表面的防锈油分布不均匀,尤其是经过长途运输、用户开包后,很难起到有效的防锈作用。二是污染问题:对涂油的冷轧板在使用前必须进行脱脂清洗处理,增加了使用成本,并带来污染问题。At present, the method of oiling the cold-rolled sheet of continuous annealed IF steel before coiling after annealing is usually used to prevent rust . effect, but has the following limitations: First, the anti-rust time is short: oiling for anti-rust protection can only be effective within tens of hours, and because the anti-rust oil on the surface of the cold-rolled plate is unevenly distributed, especially after long-distance After transportation and the user opens the package, it is difficult to play an effective anti-rust effect. The second is the pollution problem: the oil-coated cold-rolled sheet must be degreased and cleaned before use, which increases the cost of use and brings pollution problems.
日本川崎制铁技术研究所(CAMP-ISIJ 82-S449)研究了冷轧板退火前的铋酸盐处理技术,通过形成铋酸盐膜抑制IF钢退火过程中Mn、Si的富集,从而提高其耐蚀性。但是这种方法有两个不足:一是铋酸盐属于混浊型溶液,配制后底部很容易结晶,实际使用难度较大。二是必须对现有冷轧板连退设施进行改造,即在退火前增加化学处理工艺段。Japan's Kawasaki Iron and Steel Institute of Technology (CAMP-ISIJ 82-S449) studied the bismuth treatment technology before annealing of cold-rolled sheets, and suppressed the enrichment of Mn and Si during the annealing process of IF steel by forming a bismuth film, thereby improving its corrosion resistance. However, this method has two disadvantages: one is that bismuth salt is a turbid solution, and it is easy to crystallize at the bottom after preparation, so it is difficult to use in practice. The second is that the existing continuous annealing facilities for cold-rolled sheets must be transformed, that is, a chemical treatment process section is added before annealing.
比利时Cockerill发现“HOWAQ”的连续退火工艺能消除IF钢冷轧板在退火工艺段形成的Mn、Si富集层,从而显著提高其耐蚀性。该工艺是在退火后采取水冷、酸洗、漂洗等一系列化学处理。另有“新日铁”在连续退火酸洗后还增加了闪镀镍处理。日本专利JP 56112420A也提出先酸洗再进行中和处理的技术。但是这些方法有如下两个局限性:Cockerill, Belgium found that the "HOWAQ" continuous annealing process can eliminate the Mn and Si enriched layers formed in the annealing process section of the IF steel cold-rolled sheet, thereby significantly improving its corrosion resistance. The process is to take a series of chemical treatments such as water cooling, pickling and rinsing after annealing. In addition, "Nippon Steel" also added flash nickel treatment after continuous annealing and pickling. Japanese patent JP 56112420A also proposes the technology of carrying out neutralization treatment after pickling earlier. But these methods have the following two limitations:
1、酸洗及其后处理的技术比较复杂,成本很高。1. The technology of pickling and post-treatment is relatively complicated and the cost is high.
2、酸洗及其后处理的工艺段很长,现有的连退生产线通常没有足够的空间进行改造。2. The process section of pickling and post-treatment is very long, and the existing continuous annealing production line usually does not have enough space for transformation.
上述种种,均说明抑制或去除冷轧板表面的Mn、Si富集层是一项高成本的技术,而且必须对现有的连续退火生产线进行比较大的改造。All of the above all show that suppressing or removing the Mn and Si enriched layers on the surface of cold-rolled sheet is a high-cost technology, and the existing continuous annealing production line must be relatively large modified.
发明内容 Contents of the invention
本发明的目的是提供一种提高连续退火IF钢冷轧板耐蚀性的化学钝化方法,不必改造连续退火生产线,无污染、低成本地提高冷轧板的耐蚀性。The purpose of the present invention is to provide a chemical passivation method for improving the corrosion resistance of continuous annealed IF steel cold-rolled sheets, without the need to modify the continuous annealing production line, and improve the corrosion resistance of cold-rolled sheets without pollution and at low cost.
一种提高连续退火IF钢冷轧板耐蚀性的化学钝化方法,利用连续退火的冷轧板生产线设施,其特征在于退火后的IF钢冷轧板经过的淬水槽中是含缓蚀剂的钝化液,浓度1~5%、pH 8~12,钝化液中的缓蚀剂按溶质重量百分比是:苯甲酸胺20--30%、苯甲酸钠20--30%、乌洛托品30-40%、单乙醇胺10-20%,溶剂为水;保持淬水槽中的钝化液温度50~70℃,正常退火的IF钢冷轧板从退火炉出来后以200m/min通过淬水槽。A chemical passivation method for improving the corrosion resistance of continuous annealed IF steel cold-rolled sheets, using the continuous annealed cold-rolled sheet production line facilities, is characterized in that the quenching tank that the annealed IF steel cold-rolled sheets pass through contains corrosion inhibitors Passivation solution, concentration 1-5%, pH 8-12, the corrosion inhibitor in the passivation solution is: 20--30% of ammonium benzoate, 20--30% of sodium benzoate, urotox Product 30-40%, monoethanolamine 10-20%, solvent is water; keep the temperature of the passivation solution in the quenching tank at 50-70°C, and the normally annealed IF steel cold-rolled plate passes through the quenching process at 200m/min after coming out of the annealing furnace. sink.
本发明的化学钝化方法不需要对设备进行任何改造就能在现有连续退火生产线上,将淬水槽中的水改为钝化液,使从退火炉出来的冷轧板表面产生化学反应而直接实现钝化;随后钝化后的冷轧板经过原有生产线上的挤干和烘干工艺段,其表面完全干燥以后形成化学保护层。The chemical passivation method of the present invention can change the water in the quenching tank into a passivation liquid on the existing continuous annealing production line without any modification to the equipment, so that the surface of the cold-rolled sheet coming out of the annealing furnace will undergo a chemical reaction and Passivation is directly realized; then the passivated cold-rolled sheet passes through the extrusion and drying process sections of the original production line, and the chemical protection layer is formed after the surface is completely dried.
本发明的化学钝化方法具有以下特性:The chemical passivation method of the present invention has the following characteristics:
1、化学钝化在现有的连续退火生产线上直接完成,不需要改造生产线。1. The chemical passivation is directly completed on the existing continuous annealing production line, and there is no need to modify the production line.
2、化学钝化溶液配制容易,成本很低,实际使用简单方便。2. The chemical passivation solution is easy to prepare, the cost is very low, and the actual use is simple and convenient.
3、冷轧板经化学钝化后明显提高其耐腐蚀性能。3. After chemical passivation, the corrosion resistance of the cold-rolled sheet is obviously improved.
4、冷轧板表面的钝化膜不改变基体原有的表面状态。4. The passivation film on the surface of the cold-rolled sheet does not change the original surface state of the substrate.
5、冷轧板表面的钝化膜不影响用户的后道磷化工序。5. The passivation film on the surface of the cold-rolled sheet does not affect the subsequent phosphating process of the user.
预计发明推广应用的可行性及前景:目前国内连续退火生产线大约有16条,产量约640万吨,在建和拟建的则更多,而连续退火生产的冷轧板的易锈蚀是钢厂和最终用户直接面临的现实问题。本发明可直接提高连续退火生产的冷轧板的耐蚀性,具有简便、有效的特点,而且不需要对现有生产线进行任何改动,不影响用户后道工序的使用,可在国内连续退火线上获得广泛应用。Feasibility and prospect of popularization and application of the invention are expected: at present, there are about 16 continuous annealing production lines in China, with an output of about 6.4 million tons, and more are under construction or proposed. and real problems directly faced by end users. The invention can directly improve the corrosion resistance of the cold-rolled sheet produced by continuous annealing, has the characteristics of simplicity and effectiveness, and does not need any modification to the existing production line, does not affect the use of the user's subsequent process, and can be used in domestic continuous annealing lines gain wide application.
附图说明 Description of drawings
附图1是本方法在1550连续退火冷轧板出炉后的生产中实施示意图;Accompanying drawing 1 is that this method implements schematic diagram in the production after 1550 continuous annealing cold-rolled plates come out of the furnace;
附图2.1是未经钝化的冷轧板与图2.2化学钝化后的冷轧板磷化膜的微观形貌对照;Accompanying drawing 2.1 is the comparison of the microscopic morphology of the cold-rolled plate without passivation and the phosphating film of the cold-rolled plate after chemical passivation in Figure 2.2;
具体实施方式 Detailed ways
结合附图1说明一种提高连续退火IF钢冷轧板耐蚀性的化学钝化方法的实施步骤:A kind of implementation step of the chemical passivation method that improves the corrosion resistance of continuous annealed IF steel cold-rolled sheet is illustrated in conjunction with accompanying drawing 1:
步骤1:选择缓蚀剂原料,按组份重量百分比:Step 1: Select corrosion inhibitor raw materials, by component weight percentage:
苯甲酸胺20--30%、苯甲酸钠20--30%、乌洛托品30-40%、单乙醇胺10-20%;Ammonium benzoate 20--30%, sodium benzoate 20--30%, urotropine 30-40%, monoethanolamine 10-20%;
步骤2:将上述缓蚀剂加入到连续退火生产线出炉后的淬水槽中,与槽中的水溶解,溶解后成为浓度1~5%的钝化液,本例中以2%的浓度加入1550连续退火冷轧板出炉后的淬水槽中。Step 2: Add the above-mentioned corrosion inhibitor into the quenching tank after the continuous annealing production line, dissolve with the water in the tank, and become a passivation solution with a concentration of 1 to 5% after dissolution. In this example, add 1550 at a concentration of 2%. Continuously annealing the cold-rolled sheet in the quenching water bath after it comes out of the furnace.
步骤3:使用少量碳酸钠或三乙醇胺,调节钝化液的pH达到8~12,或9~10的范围。Step 3: Use a small amount of sodium carbonate or triethanolamine to adjust the pH of the passivation solution to a range of 8-12, or 9-10.
步骤4:将淬水槽中的钝化液加热到50~70℃,并在作业过程中,要使淬水槽中的钝化液温度保持在这一范围内。本例中的钝化液加热到60℃。Step 4: Heat the passivation solution in the quenching tank to 50-70°C, and keep the temperature of the passivation solution in the quenching tank within this range during the operation. The passivation solution in this example is heated to 60°C.
步骤5:正常退火的IF钢冷轧板从退火炉中出来时温度约120℃,以每分钟200米的速度经过60℃钝化液的淬水槽,冷轧板的化学钝化在两秒钟内完成,使钢板表面产生钝化。Step 5: When the normal annealed IF steel cold-rolled plate comes out of the annealing furnace, the temperature is about 120°C, and it passes through the quenching tank of the 60°C passivation solution at a speed of 200 meters per minute. The chemical passivation of the cold-rolled plate takes two seconds Finished within, to passivate the surface of the steel plate.
步骤6:随后化学钝化后的冷轧板经过原有生产线上的5.4米的挤干工序、7.3米的烘干通道(100℃),其表面完全干燥以后形成化学保护层。Step 6: Then the chemically passivated cold-rolled sheet goes through the 5.4-meter drying process and 7.3-meter drying tunnel (100° C.) on the original production line, and forms a chemical protection layer after its surface is completely dried.
步骤7:最后,化学钝化后的冷轧板经过原有生产线上的平整、涂油、卷取,即成成品卷。Step 7: Finally, the chemically passivated cold-rolled sheet is smoothed, oiled, and coiled on the original production line to become a finished coil.
经本方法处理后的IF钢冷轧板的性能检验:The performance inspection of the IF steel cold-rolled plate processed by this method:
1、耐湿热性能1. Moisture and heat resistance
IF钢冷轧板化学钝化后的耐湿热性能在49℃、RH>95%下,耐湿热时间>48小时。After the chemical passivation of the IF steel cold-rolled sheet, the heat and humidity resistance performance is at 49° C. and RH > 95%, and the heat and humidity resistance time is > 48 hours.
将化学钝化后的冷轧板和未经钝化的冷轧板进行湿热试验,未经钝化的冷轧板12小时即出现红锈,而化学钝化后的冷轧板可以达到48小时无红锈,明显提高了原有IF钢冷轧板的耐湿热性能。The cold-rolled sheet after chemical passivation and the cold-rolled sheet without passivation were subjected to damp heat test. The cold-rolled sheet without passivation would appear red rust within 12 hours, while the cold-rolled sheet after chemical passivation could reach 48 hours. No red rust, significantly improved the moisture and heat resistance of the original IF steel cold-rolled sheet.
2、可磷化性2. Phosphatability
用扫描电镜观察表面形貌,和未钝化冷轧板相比,磷化膜形貌无明显差异。The surface morphology was observed by scanning electron microscope. Compared with the unpassivated cold-rolled sheet, there was no significant difference in the morphology of the phosphating film.
将化学钝化后的冷轧板和未经钝化的冷轧板模拟用户工艺进行脱脂、表调、磷化处理,然后采用扫描电镜观察表面形貌,从图2.1和图2.2的SEM照片对比可以看出,和未钝化冷轧板相比,磷化膜形貌无明显差异。证明化学钝化对冷轧板的磷化结晶无影响。即使环境条件变化比较大,化学钝化后的IF钢冷轧板在储存、运输以及用户使用过程中能够在较长的时间内保持产品不锈蚀,并且表面上不发生任何变化,不影响表面的外观。在冷轧板以后的使用过程中,其表面膜可以随着表面的清洗而去除,不影响产品的后续使用。The chemically passivated cold-rolled sheet and the non-passivated cold-rolled sheet were subjected to degreasing, surface adjustment, and phosphating treatment in simulated user process, and then the surface morphology was observed with a scanning electron microscope, compared with the SEM photos in Figure 2.1 and Figure 2.2 It can be seen that there is no significant difference in the morphology of the phosphating film compared with the unpassivated cold-rolled sheet. It is proved that chemical passivation has no effect on the phosphating crystallization of cold-rolled sheet. Even if the environmental conditions change greatly, the chemically passivated IF steel cold-rolled plate can keep the product from rusting for a long period of time during storage, transportation and user use, and there will be no change on the surface, and it will not affect the surface. Exterior. During the subsequent use of the cold-rolled sheet, its surface film can be removed with surface cleaning, without affecting the subsequent use of the product.
在效果检验过程中,还进行了平整对钝化膜的影响试验:将化学钝化后的冷轧板进行1%压下率的平整,和未经平整的化学钝化冷轧板对比进行湿热试验,两种冷轧板48小时湿热试验后均无锈。证明平整对冷轧板表面的钝化膜耐蚀性没有影响。In the process of effect inspection, the test of the influence of leveling on the passivation film was also carried out: the cold-rolled plate after chemical passivation was leveled at a reduction rate of 1%, compared with the unleveled chemically passivated cold-rolled plate, it was wet-heated Test, two kinds of cold-rolled plates have no rust after 48 hours damp heat test. It is proved that the leveling has no effect on the corrosion resistance of the passivation film on the surface of the cold-rolled sheet.
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CNB200610045619XA CN100476032C (en) | 2006-01-09 | 2006-01-09 | A chemical passivation method for improving the corrosion resistance of continuous annealed IF steel cold-rolled sheets |
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CN104451646A (en) * | 2014-12-11 | 2015-03-25 | 天长市飞龙金属制品有限公司 | Tin coating passivator |
CN104975284A (en) * | 2015-06-30 | 2015-10-14 | 安徽飞达新材料科技股份有限公司 | Surface treatment process for cold-rolled stainless steel strip |
CN104975282A (en) * | 2015-06-30 | 2015-10-14 | 安徽飞达新材料科技股份有限公司 | Passivating agent for cold-rolled steel sheet |
CN107475702A (en) * | 2017-08-11 | 2017-12-15 | 马钢(集团)控股有限公司 | A kind of electrical sheet surface passivation treatment method |
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