CN100471595C - Hot pressing method of high-strength parts using steel plate and hot-pressed parts - Google Patents
Hot pressing method of high-strength parts using steel plate and hot-pressed parts Download PDFInfo
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Abstract
本发明提供使用了高温成形后可得到1200MPa以上的强度、且氢脆的可能性极小的热轧·冷轧钢板、镀Al系钢板或镀Zn系钢板的热压方法和热压部件。本发明的高强度汽车部件的热压方法,其特征在于,使用钢成分中含有0.05~0.5质量%的C的钢板、或实施了以Al或Zn为主体的镀覆的钢板,采用热压法制造汽车部件时,将冲压前的加热温度规定为Ac3以上、1100℃以下,将加热气氛的氢浓度规定为6体积%以下,露点规定为10℃以下。本发明的热压部件使用所述的热压方法制成。
The present invention provides a hot-pressing method and hot-pressed parts using hot-rolled and cold-rolled steel sheets, Al-based steel sheets, or Zn-based coated steel sheets that can obtain a strength of 1200 MPa or more after high-temperature forming and have a very low possibility of hydrogen embrittlement. The hot pressing method of high-strength automobile parts according to the present invention is characterized in that a steel sheet containing 0.05 to 0.5% by mass of C in the steel composition, or a steel sheet coated mainly with Al or Zn is used, and the hot pressing method is used. When manufacturing automotive parts, the heating temperature before stamping is specified to be not less than Ac 3 and not more than 1100°C, the hydrogen concentration in the heating atmosphere is not more than 6% by volume, and the dew point is not more than 10°C. The hot-pressed part of the present invention is made by using the above-mentioned hot-pressing method.
Description
技术领域 technical field
本发明涉及使用冷轧、热轧钢板或者镀Al系或镀Zn系的钢板制造汽车的立柱、车门内防撞梁、保险杠梁等强度部件时的热压方法和热压部件。The invention relates to a hot-pressing method and hot-pressing parts when using cold-rolled or hot-rolled steel sheets or Al- or Zn-plated steel sheets to manufacture automobile pillars, door inner anti-collision beams, bumper beams and other strength parts.
背景技术 Background technique
由于因地球环境问题而引发的汽车的轻量化,需要尽可能使汽车所使用的钢板高强度化,但一般对钢板进行高强度化时,延伸率和r值降低,成形性劣化。为了解决这样的课题,特开2000-234153号公报中公开了一种在中温进行成形、利用此时的热来谋求强度提高的技术。在该技术中,适当控制钢中成分,在铁素体温度区进行加热,利用在该温度区中的析出强化来使强度提高。In order to reduce the weight of automobiles due to global environmental problems, it is necessary to increase the strength of steel sheets used in automobiles as high as possible. However, when the strength of steel sheets is generally increased, the elongation and r-value decrease, and the formability deteriorates. In order to solve such a problem, Japanese Unexamined Patent Application Publication No. 2000-234153 discloses a technique of forming at a medium temperature and utilizing the heat at this time to improve the strength. In this technique, the components in the steel are appropriately controlled, heating is performed in the ferrite temperature range, and the strength is improved by precipitation strengthening in the temperature range.
另外,特开2000-87183号公报出于提高冲压成形精度的目的,提出了一种在成形温度下的屈服强度比在常温下的屈服强度大大降低的高强度钢板。可是,在这些技术中,具有所得到的强度有限的可能性。另一方面,出于得到更高的强度的目的,特开2000-38640号公报提出了一种成形后加热至高温的奥氏体单相区,在其后的冷却过程中相变成为硬质相的技术。In addition, JP-A-2000-87183 proposes a high-strength steel sheet whose yield strength at the forming temperature is significantly lower than that at normal temperature for the purpose of improving press forming accuracy. However, in these techniques, there is a possibility that the strength obtained is limited. On the other hand, for the purpose of obtaining higher strength, Japanese Patent Application Laid-Open No. 2000-38640 proposes an austenite single-phase region heated to a high temperature after forming, and the phase transformation becomes hard during the subsequent cooling process. phase technology.
可是,当成形后进行加热·急速冷却时,存在在形状精度上产生问题的可能性。作为克服该缺点的技术,文献(SAE、2001-01-0078)、和特开2001-181833号公报公开了这样的技术:将钢板加热至奥氏体单相区,其后在冲压成形过程中,采用由钢成分确定的马氏体相变的临界冷却速度以上的冷却速度实施冷却。前者的文献中公开了下述内容:为了抑制加热时表面的氧化皮发生而使用镀Al钢板。在本发明中将这样的冲压工序称为热压。However, when heating and rapid cooling are performed after forming, there is a possibility that problems may arise in shape accuracy. As a technique to overcome this disadvantage, documents (SAE, 2001-01-0078) and Japanese Patent Application Laid-Open No. 2001-181833 disclose a technique in which a steel plate is heated to the austenite single-phase region, and thereafter, during press forming , Cooling is carried out at a cooling rate above the critical cooling rate of the martensitic transformation determined by the steel composition. The former document discloses that an Al-plated steel sheet is used in order to suppress the generation of scale on the surface during heating. In the present invention, such a pressing process is called hot pressing.
作为与使用这样的镀覆钢板的热压相关的现有技术,可举出以下的技术。在特开2003-147499号公报中,公开了将采用由Fe-Zn合金构成的镀层被覆的钢板用于热压的例子,另外,特开2003-41343号公报公开了将采用由Fe-Al合金构成的镀层被覆的镀Al系钢板用于热压的例子。The following techniques are mentioned as the prior art related to the hot pressing using such a plated steel sheet. In Japanese Patent Application Laid-Open No. 2003-147499, an example of using a steel plate coated with a Fe-Zn alloy for hot pressing is disclosed. An example of a hot-pressed Al-based steel plate coated with a coating layer.
另外,特开2002-282951号公报公开了这样的例子:作为使用冲模(dies)和冲头来冲压被加热的金属板材的方法,从成形性和淬火性的观点出发规定了模具的间隙。In addition, JP-A-2002-282951 discloses an example in which, as a method of punching a heated metal sheet using dies and punches, the gap between dies is specified from the viewpoint of formability and hardenability.
发明内容 Contents of the invention
这样,汽车等所用的高强度钢板,越是高强度化就越存在上述的成形性问题,特别是在超过1000MPa那样的高强度材料中,象以往所知的那样存在氢脆(也有时称为应变时效开裂、滞后破坏)这一本质的课题。因此,用作为热压用钢板的场合,降低坯材的氢量变得重要。In this way, the higher the strength of the high-strength steel sheets used in automobiles, the more the above-mentioned formability problems. In particular, in high-strength materials exceeding 1000 MPa, hydrogen embrittlement (also sometimes called Strain aging cracking, hysteresis failure) is an essential subject. Therefore, when using it as a steel sheet for hot pressing, it is important to reduce the hydrogen content of the billet.
本发明是为解决上述课题而作出的发明,提供一种使用了在高温成形后可得到1200MPa以上的强度,并且氢脆的可能性极小的热轧冷轧钢板、镀Al系钢板或镀Zn系钢板的热压方法和热压部件。The present invention is an invention made to solve the above-mentioned problems, and provides a hot-rolled cold-rolled steel sheet, an Al-based steel sheet, or a Zn-plated steel sheet that can obtain a strength of 1200 MPa or more after high-temperature forming and has a very small possibility of hydrogen embrittlement. The invention relates to a hot pressing method and hot pressing parts of a steel plate.
本发明者们为了解决上述课题而实施了各种研讨。其结果发现,控制冲压前的加热至奥氏体单相区时的气氛和温度对制造耐氢脆性优异的热压部件是极为重要的。也就是说,当该加热时的气氛中含有氢时,该氢侵入钢板中,另外,即使含有水分,也同样具有氢侵入钢板中的可能性,因此减少这些成分是重要的。另外,为了防止氢脆,适当选择模具的间隙是重要的。基于所述的知识见解的本发明的要旨如下。The inventors of the present invention conducted various studies in order to solve the above-mentioned problems. As a result, it was found that controlling the atmosphere and temperature during heating to the austenite single-phase region before stamping is extremely important for producing hot-pressed parts excellent in hydrogen embrittlement resistance. That is, when hydrogen is contained in the atmosphere during heating, the hydrogen penetrates into the steel sheet, and even if moisture is contained, hydrogen may similarly penetrate into the steel sheet, so it is important to reduce these components. In addition, in order to prevent hydrogen embrittlement, it is important to properly select the gap of the mold. The gist of the present invention based on the above-mentioned findings is as follows.
(1)一种高强度汽车部件的热压方法,其特征在于,使用钢成分中含有0.05~0.5质量%的C的钢板、或实施了以Al或Zn为主体的镀覆的钢板、采用热压法制造汽车部件时,将冲压前的加热温度规定为Ac3以上、1100℃以下,将加热气氛中的氢浓度规定为6体积%以下,露点规定为10℃以下。(1) A hot pressing method for high-strength automobile parts, characterized in that a steel sheet containing 0.05 to 0.5% by mass of C in the steel composition, or a steel sheet mainly coated with Al or Zn is used, and hot pressing is used. When manufacturing auto parts by press method, the heating temperature before stamping is specified to be not less than Ac 3 and not more than 1100°C, the hydrogen concentration in the heating atmosphere is not more than 6% by volume, and the dew point is not more than 10°C.
(2)如(1)所述的高强度汽车部件的热压方法,其特征在于,加热气氛中的氢浓度为1体积%以下,露点为10℃以下。(2) The method for hot-pressing high-strength automobile parts according to (1), wherein the hydrogen concentration in the heating atmosphere is 1% by volume or less, and the dew point is 10°C or less.
(3)如(1)或(2)所述的热压方法,其特征在于,将加热后的钢板导入压力机进行成形时的冲模和冲头间的间隙(clearance)是所用钢材的板厚度的1.0~1.8倍。(3) The hot pressing method as described in (1) or (2), characterized in that when the heated steel plate is introduced into a press for forming, the clearance between the die and the punch is equal to the plate thickness of the steel used. 1.0 to 1.8 times of that.
(4)一种热压部件,其特征在于,使用(1)~(3)的任1项所述的热压方法制成。(4) A hot-pressed part produced by using the hot-pressing method described in any one of (1) to (3).
附图说明 Description of drawings
图1是实施例的加工试验所使用的帽形状的模具的外形图。FIG. 1 is an outline view of a hat-shaped mold used in a processing test of an example.
具体实施方式 Detailed ways
下面说明本发明的限定理由。The reasons for the limitations of the present invention will be described below.
如上述那样,本发明将热轧、冷轧钢板、或镀Al系、镀Zn系的钢板加热至700℃以上之后,进行热成形,立即在模具中冷却、淬火,得到所希望的强度,在本发明中,对加热、冲压成形前的钢板作了规定。作为钢板成分,需要淬火性优异,为此需要C量为0.05%以上,优选为0.1%以上。关于其他的钢中元素,有时添加Si、Mn、Ti、B、Cr、Mo、Al、P、S、N等元素。Si对疲劳特性有效果,含有Si的场合优选为0.05~1%。Mn、B、Cr、Mo有助于提高淬火性,在含有这些元素的场合,优选为Mn:0.5~3%、B:0.05%以下、Cr:2%以下、Mo:0.5%以下。Ti、Al提高镀Al系钢板的抗氧化性,在含有这些元素的场合优选为Ti:0.5%以下、Al:0.1%以下。As mentioned above, in the present invention, after heating hot-rolled or cold-rolled steel sheets, or Al-based or Zn-based coated steel sheets to 700°C or higher, they are hot-formed, cooled and quenched in a mold immediately to obtain desired strength, and then In the present invention, the steel sheet before heating and press forming is specified. As a steel sheet component, excellent hardenability is required, and for this purpose, the amount of C needs to be 0.05% or more, preferably 0.1% or more. Regarding other elements in steel, elements such as Si, Mn, Ti, B, Cr, Mo, Al, P, S, and N are sometimes added. Si has an effect on fatigue properties, and when Si is contained, it is preferably 0.05 to 1%. Mn, B, Cr, and Mo contribute to the improvement of hardenability. When these elements are contained, Mn: 0.5 to 3%, B: 0.05% or less, Cr: 2% or less, and Mo: 0.5% or less are preferable. Ti and Al improve the oxidation resistance of the Al-plated steel sheet, and when these elements are contained, Ti: 0.5% or less and Al: 0.1% or less are preferable.
可想到作为镀层种类施加了Al系或Zn系镀层的钢板,当将这些钢板用于热压时,能够抑制表面的氧化铁生成,并赋予耐蚀性。Steel sheets with Al-based or Zn-based plating as the type of plating are conceivable, and when these steel sheets are used for hot pressing, the generation of iron oxide on the surface can be suppressed and corrosion resistance can be imparted.
首先对Al系镀层的构成进行叙述。现在已面向各种用途制造了镀Al系钢板,本发明能够使用这些钢板。有这样的钢板:作为Al系镀层的构成,以Al为主成分,为了抑制热浸镀Al时的合金层生成,优选含有3~15%的Si。此外,作为使镀层的耐蚀性更加提高的元素,有Cr、Mg、Ti、Sn等,也可以添加这些元素。此时,优选含有Cr:0.1~1%、Mg:0.5~10%、Ti:0.1~1%、Sn:1~5%。再者,Al系镀层中以杂质形式含有Fe,该Fe的量通常为0.05~0.5%。First, the structure of the Al-based plating layer will be described. Al-based plated steel sheets have been manufactured for various applications, and the present invention can use these steel sheets. There is a steel sheet that contains Al as a main component in the composition of the Al-based coating, and preferably contains 3 to 15% of Si in order to suppress the formation of an alloy layer during hot-dip Al plating. In addition, there are Cr, Mg, Ti, Sn, and the like as elements that further improve the corrosion resistance of the plating layer, and these elements may be added. In this case, it is preferable to contain Cr: 0.1 to 1%, Mg: 0.5 to 10%, Ti: 0.1 to 1%, and Sn: 1 to 5%. In addition, the Al-based plating layer contains Fe as an impurity, and the amount of this Fe is usually 0.05 to 0.5%.
再者,加热后表面可生成FeAl3、Fe2Al5、Fe3Al、Fe2Al8Si等金属间化合物。这些相有形成多层结构的倾向,典型的成为5层结构,但这些相的结构为怎样的相结构并不损害本申请发明的要旨。另外,作为其组成,以Al、Fe为主成分,在Al镀浴中添加有Si时,也含有5~10%左右的Si。这些元素的组成合计占90%以上。另外也可以有残存微量的未合金化的AI的情况,但如果为少量则对性能没有特别影响。加热后Al系的氧化物、氮化物覆盖表面,但关于它们的量不作特别规定。Furthermore, intermetallic compounds such as FeAl 3 , Fe 2 Al 5 , Fe 3 Al, Fe 2 Al 8 Si can be formed on the surface after heating. These phases tend to form a multilayer structure, typically a five-layer structure, but the phase structure of these phases does not impair the gist of the present invention. In addition, as its composition, Al and Fe are the main components, and when Si is added to the Al plating bath, about 5 to 10% of Si is also contained. The total composition of these elements accounts for more than 90%. In addition, a trace amount of unalloyed AI may remain, but if it is a small amount, there is no particular influence on performance. Al-based oxides and nitrides cover the surface after heating, but their amounts are not particularly specified.
接着对Zn系镀层的构成进行叙述。镀Zn系钢板现在已制造了各种组成的钢板,本发明能够使用这些钢板。作为代表性的Zn系镀层的构成,可举出如下的构成:Zn-0.2%Al、Zn-5%Al-0.1%Mg、Zn-5%Al-0.1%Mg-混合稀土合金、Zn-7%Al-3%Mg、Zn-11%Al-3%Mg-0.1%Si、Zn-55%Al-1.6%Si等等。此外,也有用Zn-0.1%Al浴镀覆之后进行加热从而变成为Zn-10%Fe那样的构成。此外,作为使镀层的耐蚀性更加提高的元素,有Cr、Mg、Ti、Sn等,也可以添加这些元素。此时,优选含有Cr:0.1~1%、Mg:0.5~10%、Ti:0.1~1%、Sn:1~5%。Next, the constitution of the Zn-based plating layer will be described. As the Zn-based plated steel sheet, steel sheets with various compositions have been produced, and the present invention can use these steel sheets. As a typical composition of Zn-based coatings, the following compositions can be cited: Zn-0.2%Al, Zn-5%Al-0.1%Mg, Zn-5%Al-0.1%Mg-mixed rare earth alloy, Zn-7 %Al-3%Mg, Zn-11%Al-3%Mg-0.1%Si, Zn-55%Al-1.6%Si and so on. In addition, Zn-0.1%Al bath plating followed by heating to have a configuration such as Zn-10%Fe. In addition, there are Cr, Mg, Ti, Sn, and the like as elements that further improve the corrosion resistance of the plating layer, and these elements may be added. In this case, it is preferable to contain Cr: 0.1 to 1%, Mg: 0.5 to 10%, Ti: 0.1 to 1%, and Sn: 1 to 5%.
再者,加热后表面上可生成ζ、δ1、Γ、Γ1相等金属间化合物、固溶了Zn的铁素体相。这些相可层状地分布、或粒状地分布,但它们的相结构为怎样的相结构并不损害本申请发明的要旨。另外,作为其组成,如果是含有Al的镀层,则也会有生成上述的Fe-Al系化合物的情况。Zn系镀层的场合,加热后生成Zn系、或Al系的氧化膜,但即使生成这些物质也并不损害本发明的要旨。Furthermore, after heating, intermetallic compounds such as ζ, δ 1 , Γ, Γ 1, etc., and a ferrite phase in which Zn is solid-dissolved can be formed on the surface. These phases may be distributed in a layered form or in a granular form, but what kind of phase structure they have does not impair the gist of the invention of the present application. In addition, if it is a plating layer containing Al as its composition, the above-mentioned Fe—Al-based compound may be generated in some cases. In the case of Zn-based plating, a Zn-based or Al-based oxide film is formed after heating, but even if these substances are formed, the gist of the present invention is not impaired.
关于Al系、Zn系镀层的附着量、镀前处理、镀后处理,并不特别限定,但镀层附着量优选为单面50g/m2以上。原因是镀层附着量越多,加热时的抑制氧化的效果、加热、成形后制成部件时的耐蚀性越提高。作为镀后处理,以一次防锈、润滑性为目的,可有铬酸盐处理、树脂被覆处理等,但由于有机树脂一加热就消失,因此不优选。铬酸盐处理若考虑近年的6价铬限制,也优选电解铬酸盐等的3价的处理皮膜。在耐蚀性优异的镀Al系钢板的场合,不赋予铬酸盐皮膜,只进行涂油也可以。There are no particular limitations on the deposition amount, pre-plating treatment, and post-plating treatment of the Al-based and Zn-based plating layers, but the deposition amount of the plating layer is preferably 50 g/m 2 or more on one side. The reason is that the more the amount of plating is deposited, the more effective the effect of inhibiting oxidation during heating and the corrosion resistance when forming parts after heating and forming is improved. As the post-plating treatment, for the purpose of primary rust prevention and lubricity, there may be chromate treatment, resin coating treatment, etc., but since the organic resin disappears when heated, it is not preferable. In the chromate treatment, considering the hexavalent chromium restriction in recent years, a trivalent treatment film such as electrolytic chromate is also preferable. In the case of an Al-based plated steel sheet having excellent corrosion resistance, only oil coating may be performed without providing a chromate film.
在本发明中对加热时的温度和气氛进行了规定,该温度规定为Ac3以上、1100℃以下。这是因为,为了使钢板完全相变成奥氏体单相区,需要为Ac3温度以上,另一方面,若加热温度过高则表面将发生氧化、或氢向钢中的侵入变得活跃。在使用Zn系镀层的场合,除此以外,由于Zn的沸点为约910℃,因此当为太高的温度时,Zn完全蒸发,钢板的氧化变得激烈,因此优选1000℃为上限。更优选上限温度为920℃。下限温度优选为800℃。原因是即使加热至Ac3温度以上,加热后从炉中取出钢板转送至压力机期间温度也会降低,从而会生成铁素体。In the present invention, the temperature and atmosphere at the time of heating are specified, and the temperature is specified to be not less than Ac 3 and not more than 1100°C. This is because, in order to completely transform the steel plate into the austenite single-phase region, it needs to be above the Ac 3 temperature. On the other hand, if the heating temperature is too high, the surface will be oxidized, or the intrusion of hydrogen into the steel will become active. . When using a Zn-based coating, in addition, since the boiling point of Zn is about 910°C, if the temperature is too high, Zn will completely evaporate and the oxidation of the steel sheet will become intense, so 1000°C is preferably the upper limit. More preferably, the upper limit temperature is 920°C. The lower limit temperature is preferably 800°C. The reason is that even if the steel plate is heated to Ac 3 temperature or higher, the temperature will drop when the steel plate is taken out from the furnace and transferred to the press after heating, and ferrite will be formed.
加热气氛中,将氢浓度规定为6体积%以下。这是因为,如上述那样,氢向钢中侵入,从而提高氢脆的可能性的缘故。氢浓度的下限不特别设定,氢浓度低为好。更优选氢量为1%以下。本发明发现气氛中的水分也同样能够以氢的形式容易地侵入到钢中。因此,优选气氛中的水分也低,从实用上看,通过测定露点来测定水分量,将露点的上限规定为10℃。再者,关于露点和水分量的换算已知有下式,作为此时的水分量为1.2体积%。特别是使用镀Zn系钢板时,气氛中含有氧时存在在钢板表面形成Zn的氧化物,抑制Zn的蒸发的倾向。因此,使用镀Zn系钢板时,优选在气氛中含有1~21%的氧。另外,不仅镀覆钢板,对于未实施镀覆的钢板(裸材),在加热中也有氢的侵入,因此加热气氛中的氢浓度和水分量的管理是必要的。In the heating atmosphere, the hydrogen concentration is set to be 6% by volume or less. This is because, as described above, hydrogen penetrates into the steel to increase the possibility of hydrogen embrittlement. The lower limit of the hydrogen concentration is not particularly set, and the hydrogen concentration is preferably low. More preferably, the amount of hydrogen is 1% or less. The present invention finds that the moisture in the atmosphere can also easily intrude into the steel in the form of hydrogen. Therefore, it is preferable that the moisture in the atmosphere is also low. From a practical point of view, the moisture content is measured by measuring the dew point, and the upper limit of the dew point is made 10°C. In addition, the following formula is known about the conversion of a dew point and a moisture content, and the moisture content at this time is 1.2 volume%. In particular, when a Zn-based plated steel sheet is used, when oxygen is contained in the atmosphere, Zn oxides tend to be formed on the surface of the steel sheet to suppress evaporation of Zn. Therefore, when using a Zn-based plated steel sheet, it is preferable to contain 1 to 21% of oxygen in the atmosphere. In addition, not only coated steel sheets but also uncoated steel sheets (bare materials) have hydrogen intrusion during heating, so it is necessary to manage the hydrogen concentration and moisture content in the heating atmosphere.
数学式1Mathematical formula 1
pH2O:氢浓度(体积分率);Tdp:露点(绝对温度)pH 2 O: hydrogen concentration (volume fraction); Tdp: dew point (absolute temperature)
关于加热方法不设特别的规定,可以采用辐射管等进行辐射加热,也可以采用感应加热、通电加热等。此时的加热速度也不限定。这当然大大依赖于板厚度、形状。There are no special regulations on the heating method, and radiation heating can be carried out by using a radiant tube, etc., or induction heating, electric heating, etc. can be used. The heating rate at this time is not limited, either. This of course greatly depends on the plate thickness, shape.
热压具有下述特征:从奥氏体相冷却,得到淬火组织,当然加热后的冷却速度的影响也大。本发明中,需要在由钢成分决定的用于得到马氏体组织的临界冷却速度以上进行冷却,作为目标值的、从700℃到350℃的平均冷却速度优选为15℃/秒以上。可以认为,该冷却速度依赖于钢成分,对于淬火性良好的钢而言,即使采用20℃/秒左右的冷却速度,也可得到所希望的以马氏体为主体的组织,根据钢种不同,有时需要30℃/秒左右的冷却速度。Hot pressing is characterized in that it cools from the austenite phase to obtain a quenched structure, and of course the cooling rate after heating also has a large influence. In the present invention, it is necessary to cool at or above the critical cooling rate for obtaining a martensitic structure determined by steel components, and the average cooling rate from 700°C to 350°C as a target value is preferably 15°C/s or more. It can be considered that the cooling rate depends on the steel composition. For steel with good hardenability, the desired martensite-based structure can be obtained even if the cooling rate is about 20°C/sec. , Sometimes a cooling rate of about 30°C/sec is required.
冲压时,冲模和冲头的间隙(clearance)是重要的因子之一,在本发明中,该间隙优选是板厚度的1.0~1.8倍。可以认为,若间隙狭窄则板难以进入,变成减薄拉深加工,因此钢板表面会发生粘着,存在成为氢脆的起点的可能性。另外可认为,若间隙宽,则存在难以被淬透的倾向,在部件中产生强度不匀,部件内残留残余应力,氢脆化的可能性提高。During punching, the clearance between the die and the punch is one of the important factors, and in the present invention, the clearance is preferably 1.0 to 1.8 times the thickness of the plate. It is considered that, if the gap is narrow, the sheet becomes difficult to enter, and the steel sheet surface becomes sticky, which may become a starting point of hydrogen embrittlement. Also, if the gap is wide, it tends to be difficult to be hardened, uneven strength occurs in the part, residual stress remains in the part, and the possibility of hydrogen embrittlement increases.
实施例Example
下面利用实施例更详细地说明本发明。The present invention will be described in more detail below using examples.
实施例1Example 1
将具有如表1所示那样钢成分的板厚度1.4mm的冷轧钢板在各种条件下加热,然后用图1所示的帽形状的模具进行成形。间隙规定为板厚度的1.1倍。然后在帽的边缘部进行10个点的Φ5mm、间隙0.5mm(两侧)的冲孔,经过7天后用20倍的放大镜观察冲孔部,判定有无微小裂纹。加热是将试样插入到已控制气氛的电炉内来进行的。直到900℃为止的升温时间大致为4分钟,从炉到压力机的时间为约10秒,冲压开始温度为约750℃。冷却在模具中进行,从700℃到350℃的平均冷却速度为40℃/秒。表2示出加热条件和有无微小裂纹。再者,进行帽状成形后切取一部分在载荷10kgf下测定维氏硬度,结果总体的水平在Hv:410~510的范围,组织显示出马氏体组织。另外,热压后在这些钢板的表面产生了氧化铁。Cold-rolled steel sheets with a thickness of 1.4 mm having the steel components shown in Table 1 were heated under various conditions, and formed using a hat-shaped die shown in FIG. 1 . The gap is specified as 1.1 times the thickness of the plate. Then, 10 points of Φ5 mm and a gap of 0.5 mm (both sides) were punched on the edge of the cap. After 7 days, the punched part was observed with a magnifying glass of 20 times to determine whether there were micro cracks. Heating is performed by inserting the sample into an electric furnace with a controlled atmosphere. The heating time up to 900°C is about 4 minutes, the time from the furnace to the press is about 10 seconds, and the pressing start temperature is about 750°C. Cooling is carried out in the mold with an average cooling rate of 40°C/sec from 700°C to 350°C. Table 2 shows the heating conditions and the presence or absence of microcracks. Furthermore, a part was cut out after cap forming and measured for Vickers hardness under a load of 10 kgf. As a result, the overall level was in the range of Hv: 410 to 510, and the structure showed a martensitic structure. In addition, iron oxide was generated on the surface of these steel sheets after hot pressing.
实施例1的No.7由于露点高,因此发生了5个以上的微小裂纹。No.1和No.3由于氢量为1%以上,因此发生了少量的裂纹。No. 7 of Example 1 had five or more microcracks due to its high dew point. In No. 1 and No. 3, since the amount of hydrogen was 1% or more, a small amount of cracks occurred.
表1Table 1
表2Table 2
微小裂纹的发生情况的评分Scoring of Microcrack Occurrence
10个点中的微小裂纹的个数合计量:o:0个;○:1个;△:小于5个;×:5个以上。Total number of microcracks in 10 points: o: 0; ○: 1; △: less than 5; ×: 5 or more.
实施例2Example 2
将经过通常的热轧、冷轧工序的、如表3所示那样的钢成分的冷轧钢板(板厚度1.4mm)作为材料进行热浸镀Al。热浸镀Al使用无氧化炉-还原炉类型的生产线,镀后采用气体摩擦法将镀层附着量调节成单面80g/m2,然后冷却。此时的镀浴组成为Al-10%Si-2%Fe,浴温为660℃。浴中的Fe是由镀覆设备或板条供给的不可避免的元素。镀层外观没有未镀覆等,为良好。将这样制造的热浸镀Al钢板在各种的条件下加热,然后用图1所示的帽形状的模具进行成形。间隙规定为板厚度的1.1倍。然后在帽的边缘部进行10个点的Φ5mm、间隙0.5mm(两侧)的冲孔,经过7天后用20倍的放大镜观察冲孔部,判定有无微小裂纹。加热是将试样插入到已控制气氛的电炉内来进行的。直到900℃为止的升温时间大致为4分钟,从炉到压力机的时间为约10秒,冲压开始温度为约750℃。冷却在模具中进行,从700℃到350℃的平均冷却速度为40℃/秒。表4示出加热条件和有无微小裂纹。再者,进行帽状成形后切取一部分在载荷10kgf下测定维氏硬度,结果总体的水平在Hv:410~510的范围,组织显示出马氏体组织。另外,热压后在这些钢板的表面未发生氧化铁。Hot-dip Al plating was performed using cold-rolled steel sheets (sheet thickness: 1.4 mm) having the steel components shown in Table 3 that had undergone normal hot-rolling and cold-rolling processes as materials. Hot-dip Al plating uses a non-oxidizing furnace-reduction furnace type production line. After plating, the coating adhesion is adjusted to 80g/m 2 on one side by gas friction method, and then cooled. The composition of the plating bath at this time was Al-10%Si-2%Fe, and the bath temperature was 660°C. Fe in the bath is an unavoidable element supplied by the plating equipment or lath. The appearance of the plating layer was good because there was no non-plating or the like. The hot-dipped Al-coated steel sheets produced in this way were heated under various conditions, and then formed using a hat-shaped die as shown in FIG. 1 . The gap is specified as 1.1 times the thickness of the plate. Then, 10 points of Φ5 mm and a gap of 0.5 mm (both sides) were punched on the edge of the cap. After 7 days, the punched part was observed with a magnifying glass of 20 times to determine whether there were micro cracks. Heating is performed by inserting the sample into an electric furnace with a controlled atmosphere. The heating time up to 900°C is about 4 minutes, the time from the furnace to the press is about 10 seconds, and the pressing start temperature is about 750°C. Cooling is carried out in the mold with an average cooling rate of 40°C/sec from 700°C to 350°C. Table 4 shows the heating conditions and the presence or absence of microcracks. Furthermore, a part was cut out after cap forming and measured for Vickers hardness under a load of 10 kgf. As a result, the overall level was in the range of Hv: 410 to 510, and the structure showed a martensitic structure. In addition, iron oxide did not occur on the surface of these steel sheets after hot pressing.
表3table 3
表4Table 4
微小裂纹的发生情况的评分Scoring of Microcrack Occurrence
10个点中的微小裂纹的个数合计量:○:0个;○:1个;△:小于5个;×:5个以上。Total number of microcracks in 10 points: ○: 0; ○: 1; △: less than 5; ×: 5 or more.
如表4所示,根据加热气氛和温度不同,侵入到钢中的氢量也发生变化,对微小裂纹的敏感性也发生变化。氢浓度为10vol%的No.5、露点为15℃的No.7可看到发生了5个以上的裂纹。随着氢浓度、露点降低,裂纹的发生越发被抑制,但在No.6、10、15那样的场合,发生了少许的裂纹。As shown in Table 4, depending on the heating atmosphere and temperature, the amount of hydrogen intruded into the steel also changes, and the sensitivity to microcracks also changes. In No. 5 having a hydrogen concentration of 10 vol%, and No. 7 having a dew point of 15° C., five or more cracks were observed. As the hydrogen concentration and dew point decrease, the occurrence of cracks is more suppressed, but in the case of Nos. 6, 10, and 15, a little cracks occurred.
实施例3Example 3
使用具有如表5所示那样的钢成分的板厚度1.4mm的冷轧钢板,实施了各种的Zn系镀覆。此时的镀层种类和浴成分、浴温示于表6。使用这些镀Zn系钢板,与实施例1同样地进行帽状成形,冲孔加工后观察了微小裂纹的进入方式。此时的加热条件和裂纹发生状况的关系示于表7。冷却在模具中进行,从700℃到350℃的平均冷却速度为20℃/秒。与实施例1同样地测定了成形后的截面硬度,全部在Hv:410~510之间,组织也显示出马氏体组织。另外,热压后在这些钢板的表面未发生氧化铁。Various Zn-based platings were performed using cold-rolled steel sheets with a sheet thickness of 1.4 mm having the steel components shown in Table 5. FIG. Table 6 shows the coating type, bath composition, and bath temperature at this time. Using these Zn-based plated steel sheets, cap forming was carried out in the same manner as in Example 1, and the penetration mode of microcracks was observed after punching. Table 7 shows the relationship between the heating conditions and the occurrence of cracks at this time. Cooling is carried out in the mold with an average cooling rate of 20°C/sec from 700°C to 350°C. The cross-sectional hardness after forming was measured in the same manner as in Example 1, all of which were between Hv: 410 to 510, and the structure also showed a martensitic structure. In addition, iron oxide did not occur on the surface of these steel sheets after hot pressing.
表5table 5
表6Table 6
表7Table 7
微小裂纹的发生情况的评分Scoring of Microcrack Occurrence
10个点中的微小裂纹的个数合计量:○:0个;○:1个;△:小于5个;×:5个以上。Total number of microcracks in 10 points: ○: 0; ○: 1; △: less than 5; ×: 5 or more.
与实施例1、2同样,表7的No.7由于露点高,因此发生了微小的裂纹。No.1、No.3由于氢量大于1%,因此发生了少许的微小裂纹。另外,No.1~3由于氧浓度低,因此可看到与炉内的Zn的蒸发相伴的炉内的污染、钢板表面的劣化。As in Examples 1 and 2, No. 7 in Table 7 had a high dew point, so fine cracks occurred. In No. 1 and No. 3, since the amount of hydrogen was more than 1%, some microcracks occurred. Moreover, since No. 1-3 had a low oxygen concentration, contamination in the furnace and deterioration of the steel plate surface accompanied by evaporation of Zn in the furnace were observed.
实施例4Example 4
使用经过通常的热轧、冷轧工序的、如表8所示那样的钢成分的冷轧钢板(板厚度1.4mm)作为材料。其一部分实施了热浸镀Al、或热浸镀Zn系。热浸镀使用无氧化炉-还原炉类型的生产线,镀后采用气体摩擦法调节镀层附着量,然后冷却,所得到的镀层的外观没有未镀覆等,为良好。镀层种类和浴成分、浴温示于表9。As a material, cold-rolled steel sheets (sheet thickness: 1.4 mm) having the steel components shown in Table 8 were used through normal hot-rolling and cold-rolling processes. Some of them were subjected to Al hot-dip plating or Zn-based hot-dip plating. Hot-dip plating uses a production line of the non-oxidizing furnace-reduction furnace type. After plating, the gas friction method is used to adjust the coating adhesion amount, and then cooled. The appearance of the obtained coating is not uncoated, which is good. Table 9 shows the coating type, bath composition, and bath temperature.
表8Table 8
表9Table 9
将这样制造的钢板在各种的条件下加热,然后用图1所示的帽形状的模具进行成形。热压时的间隙示于表10。然后在帽的边缘部进行10个点的Φ5mm、间隙0.5mm(两侧)的冲孔,经过7天后用20倍的放大镜观察冲孔部,判定有无微小裂纹。加热是将试样插入到已控制气氛的电炉内来进行的。直到900℃为止的升温时间大致为4分钟,从炉到压力机的时间为约10秒,冲压开始温度为约750℃。冷却在模具中进行,从700℃到350℃的平均冷却速度为40℃/秒。表10示出加热条件和有无微小裂纹。再者,进行帽状成形后切取一部分在载荷10kgf下测定维氏硬度,结果总体的水平在Hv:410~510的范围,组织显示出马氏体组织。The steel sheet produced in this way was heated under various conditions, and then formed using a hat-shaped die as shown in FIG. 1 . The gaps during hot pressing are shown in Table 10. Then, 10 points of Φ5 mm and a gap of 0.5 mm (both sides) were punched on the edge of the cap. After 7 days, the punched part was observed with a magnifying glass of 20 times to determine whether there were micro cracks. Heating is performed by inserting the sample into an electric furnace with a controlled atmosphere. The heating time up to 900°C is about 4 minutes, the time from the furnace to the press is about 10 seconds, and the pressing start temperature is about 750°C. Cooling is carried out in the mold with an average cooling rate of 40°C/sec from 700°C to 350°C. Table 10 shows the heating conditions and the presence or absence of microcracks. Furthermore, a part was cut out after cap forming and measured for Vickers hardness under a load of 10 kgf. As a result, the overall level was in the range of Hv: 410 to 510, and the structure showed a martensitic structure.
表10Table 10
微小裂纹的发生情况的评分Scoring of Microcrack Occurrence
10个点中的微小裂纹的个数合计量:○:0个;○:1个;△:小于5个;×:5个以上。Total number of microcracks in 10 points: ○: 0; ○: 1; △: less than 5; ×: 5 or more.
表10的No.1、7、13,由于热压时的模具的间隙在规定的下限以下,因此可看到5个以上的微小裂纹。表10的No.6、12、18,由于热压时的模具的间隙在规定的上限以上,因此发生强度不匀,部件内残留残余应力,可看到5个以上的微小裂纹。No.5、11、17,由于热压时的模具的间隙大,因此显示出发生强度不匀、部件内残留残余应力的倾向,因此发生了少许的微小裂纹。For Nos. 1, 7, and 13 in Table 10, five or more microcracks were observed because the die gap during hot pressing was below the predetermined lower limit. For Nos. 6, 12, and 18 in Table 10, since the die gap during hot pressing was more than the specified upper limit, uneven strength occurred, residual stress remained in the part, and five or more microcracks were observed. Nos. 5, 11, and 17 showed a tendency to produce uneven strength and residual stress in the parts due to the large gap between the molds during hot pressing, and thus a few microcracks occurred.
产业上的可利用性Industrial availability
根据本发明,能够使用热轧、冷轧钢板、镀Al系钢板或镀Zn系钢板,采用热压工艺法制造高强度部件,并且能够不发生氢脆地使用。According to the present invention, hot-rolled, cold-rolled steel sheets, Al-based plated steel sheets, or Zn-based plated steel sheets can be used to manufacture high-strength components by hot pressing, and can be used without hydrogen embrittlement.
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WO2010005121A1 (en) * | 2008-07-11 | 2010-01-14 | 新日本製鐵株式会社 | Aluminum-plated steel sheet for hot pressing with rapid heating, process for producing same, and method of hot-pressing same with rapid heating |
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