CN100467530C - Environment-friendly flame-retardant ABS special material and preparation method thereof - Google Patents
Environment-friendly flame-retardant ABS special material and preparation method thereof Download PDFInfo
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- CN100467530C CN100467530C CNB2007100681633A CN200710068163A CN100467530C CN 100467530 C CN100467530 C CN 100467530C CN B2007100681633 A CNB2007100681633 A CN B2007100681633A CN 200710068163 A CN200710068163 A CN 200710068163A CN 100467530 C CN100467530 C CN 100467530C
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 77
- 239000003063 flame retardant Substances 0.000 title claims abstract description 77
- 239000000463 material Substances 0.000 title claims abstract description 55
- 238000002360 preparation method Methods 0.000 title description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims abstract description 67
- 150000001875 compounds Chemical class 0.000 claims abstract description 45
- 239000000203 mixture Substances 0.000 claims abstract description 37
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 24
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 26
- 229920002292 Nylon 6 Polymers 0.000 claims description 13
- 239000004114 Ammonium polyphosphate Substances 0.000 claims description 12
- 235000019826 ammonium polyphosphate Nutrition 0.000 claims description 12
- 229920001276 ammonium polyphosphate Polymers 0.000 claims description 12
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 10
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 10
- 229960001545 hydrotalcite Drugs 0.000 claims description 10
- 229910001701 hydrotalcite Inorganic materials 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 10
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 6
- 239000000347 magnesium hydroxide Substances 0.000 claims description 6
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 6
- -1 pentaerythrite diphosphate ester Chemical class 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims 5
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 claims 2
- 239000001177 diphosphate Substances 0.000 claims 2
- 235000011180 diphosphates Nutrition 0.000 claims 2
- 238000005453 pelletization Methods 0.000 claims 2
- XHXFXVLFKHQFAL-UHFFFAOYSA-N phosphoryl trichloride Chemical class ClP(Cl)(Cl)=O XHXFXVLFKHQFAL-UHFFFAOYSA-N 0.000 claims 2
- 229920000642 polymer Polymers 0.000 abstract description 6
- 230000002195 synergetic effect Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 36
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 34
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 33
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 17
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 10
- BZQKBFHEWDPQHD-UHFFFAOYSA-N 1,2,3,4,5-pentabromo-6-[2-(2,3,4,5,6-pentabromophenyl)ethyl]benzene Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1CCC1=C(Br)C(Br)=C(Br)C(Br)=C1Br BZQKBFHEWDPQHD-UHFFFAOYSA-N 0.000 description 9
- HIBWGGKDGCBPTA-UHFFFAOYSA-N C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 Chemical compound C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 HIBWGGKDGCBPTA-UHFFFAOYSA-N 0.000 description 7
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 7
- 229910052901 montmorillonite Inorganic materials 0.000 description 7
- 239000008188 pellet Substances 0.000 description 7
- 238000013329 compounding Methods 0.000 description 6
- 239000007822 coupling agent Substances 0.000 description 5
- 239000002861 polymer material Substances 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 4
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical class C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 3
- 229920000578 graft copolymer Polymers 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- QLPZYYOHERFPKO-UHFFFAOYSA-N 1,2,3,4-tetrabromodibenzofuran Chemical compound C1=CC=C2C3=C(Br)C(Br)=C(Br)C(Br)=C3OC2=C1 QLPZYYOHERFPKO-UHFFFAOYSA-N 0.000 description 1
- 229920001893 acrylonitrile styrene Polymers 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 150000004074 biphenyls Chemical class 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 231100000315 carcinogenic Toxicity 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
本发明涉及一种环保型阻燃ABS专用料,阻燃ABS专用料是将ABS树脂、复配阻燃剂、层状硅酸盐材料和增效聚合物按组方混匀成混合物,然后将混合物加入双螺杆挤出机,将双螺杆挤出机的料筒温度控制在185~210℃,挤出并切粒得到所述的阻燃ABS专用料;所述的ABS专用料的质量组成如下:ABS树脂35~65%、复配阻燃剂20~40%、层状硅酸盐材料5%、增效聚合物10~20%。本发明所提供环保型阻燃ABS专用料,阻燃性能好,力学性能优,环境污染小和生产成本低。The invention relates to an environment-friendly special material for flame-retardant ABS. The special material for flame-retardant ABS is to mix ABS resin, compound flame retardant, layered silicate material and synergistic polymer into a mixture according to the formula, and then mix Put the mixture into a twin-screw extruder, control the barrel temperature of the twin-screw extruder at 185-210°C, extrude and pelletize to obtain the flame-retardant ABS special material; the mass composition of the ABS special material is as follows : ABS resin 35~65%, compound flame retardant 20~40%, layered silicate material 5%, synergistic polymer 10~20%. The environment-friendly flame-retardant ABS special material provided by the invention has good flame-retardant performance, excellent mechanical properties, little environmental pollution and low production cost.
Description
(一)技术领域 (1) Technical field
本发明涉及环保阻燃聚合物材料,尤其涉及一种阻燃改性的聚合物材料,这种聚合物材料为符合RoHS指令要求的环保阻燃ABS专用料,本发明还涉及环保阻燃ABS专用料的制备方法。The invention relates to an environmentally friendly flame-retardant polymer material, in particular to a flame-retardant modified polymer material. This polymer material is a special material for environmentally friendly flame-retardant ABS that meets the requirements of the RoHS directive. The preparation method of the material.
(二)背景技术 (2) Background technology
ABS树脂具有优良的冲击性,高刚性,耐油性,耐低温性,耐化学腐蚀性和电气性能,在电器、电子等领域有广泛用途。ABS树脂(丙烯腈-苯乙烯-丁二烯共聚物,ABS是Acrylonitrile Butadiene Styrene的首字母缩写)是一种强度高、韧性好、易于加工成型的热塑型高分子材料。ABS树脂是丙烯腈(Acrylonitrile)、1,3-丁二烯(Butadiene)、苯乙烯(Styrene)三种单体的接枝共聚物。它的分子式可以写为(C8H8·C4H6·C3H3N)x,但实际上往往是含丁二烯的接枝共聚物与丙烯腈-苯乙烯共聚物的混合物,其中,丙烯腈占15%~35%,丁二烯占5%~30%,苯乙烯占40%~60%,最常见的比例是A:B:S=20:30:50,此时ABS树脂熔点为175℃。但ABS树脂的氧指数只有18左右,容易引起燃烧而导致火灾。随着社会发展和社会安全意识的日益提高,在电子电器领域使用阻燃ABS已成为社会共识。目前,生产阻燃ABS的阻燃剂主要采用多溴二苯醚和三氧化锑的复配物(高分子材料科学与工程,2005年,第27卷,第3期)。自1986年欧洲首先发现多溴二苯醚类物质在燃烧时可能产生四溴代双苯并二噁烷及四溴代双苯并呋喃(塑料,2005年,34卷。第1期)等致癌物质,在阻燃时危害人员安全和污染环境,因此,欧盟颁布了《关于在电子电气设备中禁止使用某些有害物质指令》(简称《RoHS指令》),规定阻燃塑料中所含的多溴联苯和多溴联苯醚的含量不得超过1000PPM。ABS resin has excellent impact resistance, high rigidity, oil resistance, low temperature resistance, chemical corrosion resistance and electrical properties, and is widely used in electrical appliances, electronics and other fields. ABS resin (acrylonitrile-styrene-butadiene copolymer, ABS is the acronym for Acrylonitrile Butadiene Styrene) is a thermoplastic polymer material with high strength, good toughness and easy processing. ABS resin is a graft copolymer of acrylonitrile (Acrylonitrile), 1,3-butadiene (Butadiene), styrene (Styrene) three monomers. Its molecular formula can be written as (C8H8 C4H6 C3H3N)x, but in fact it is often a mixture of butadiene-containing graft copolymer and acrylonitrile-styrene copolymer, of which acrylonitrile accounts for 15% to 35%. , butadiene accounts for 5% to 30%, styrene accounts for 40% to 60%, and the most common ratio is A:B:S=20:30:50. At this time, the melting point of ABS resin is 175°C. However, the oxygen index of ABS resin is only about 18, which is easy to cause combustion and cause a fire. With the development of society and the increasing awareness of social safety, the use of flame-retardant ABS in the field of electronic appliances has become a social consensus. At present, the flame retardant for the production of flame-retardant ABS mainly uses the compound of polybrominated diphenyl ether and antimony trioxide (Polymer Materials Science and Engineering, 2005, Vol. 27, No. 3). Since 1986, it was first discovered in Europe that polybrominated diphenyl ethers may produce tetrabromodibenzodioxane and tetrabromodibenzofuran (Plastic, 2005, Vol. 34. No. 1) and other carcinogenic substances when burned Substances that endanger personnel safety and pollute the environment when they are flame retardant, therefore, the EU promulgated the "Directive on the Prohibition of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment" ("RoHS Directive"), which stipulates that polybrominated biphenyls contained in flame-retardant plastics And the content of polybrominated diphenyl ethers shall not exceed 1000PPM.
(三)发明内容 (3) Contents of the invention
本发明的一个目的是提供一种符合欧盟RoHS指令要求的阻燃ABS专用料。An object of the present invention is to provide a flame-retardant ABS special material that meets the requirements of the EU RoHS directive.
本发明的另一个目的是提供一种环保阻燃ABS专用料的制备方法。Another object of the present invention is to provide a method for preparing an environmentally friendly flame-retardant ABS special material.
为实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种环保型阻燃ABS专用料,所述的阻燃ABS专用料是将ABS树脂、复配阻燃剂、层状硅酸盐材料和增效聚合物按组方混匀成混合物,然后将混合物加入双螺杆挤出机,将双螺杆挤出机的料筒温度控制在185~210℃,挤出并切粒得到所述的阻燃ABS专用料;所述的ABS专用料的质量组成如下:ABS树脂35~65%、复配阻燃剂20~40%、层状硅酸盐材料5%、增效聚合物10~20%。本发明所指的ABS树脂是丙烯腈(Acrylonitrile)、1,3-丁二烯(Butadiene)、苯乙烯(Styrene)三种单体的接枝共聚物,任何一种ABS树脂都适用本发明。最常用的(丙烯腈(Acrylonitrile):1,3-丁二烯(Butadiene):苯乙烯(Styrene)为20:30:50,即A:B:S=20:30:50。An environment-friendly flame-retardant ABS special material. The flame-retardant ABS special material is made by mixing ABS resin, compound flame retardant, layered silicate material and synergistic polymer into a mixture according to the formula, and then Put the mixture into a twin-screw extruder, control the barrel temperature of the twin-screw extruder at 185-210°C, extrude and pelletize to obtain the flame-retardant ABS special material; the mass composition of the ABS special material is as follows : ABS resin 35-65%, compound flame retardant 20-40%, layered silicate material 5%, synergistic polymer 10-20%. The ABS resin referred to in the present invention is a graft copolymer of three monomers of Acrylonitrile, 1,3-butadiene and Styrene, and any ABS resin is suitable for the present invention. The most commonly used (Acrylonitrile: 1,3-Butadiene: Styrene) is 20:30:50, that is, A:B:S=20:30:50.
本发明所述复配阻燃剂优选的质量比为3:1:1的十溴二苯乙烷、聚磷酸铵和三氧化锑复配组成。The preferred compound flame retardant of the present invention is composed of decabromodiphenylethane, ammonium polyphosphate and antimony trioxide in a mass ratio of 3:1:1.
本发明所述复配阻燃剂还优选的质量比为1:1季戊四醇双磷酸酯二磷酰氯缩三聚氰胺和氢氧化镁的复配组成。The preferred mass ratio of the compound flame retardant in the present invention is a compound composition of pentaerythritol diphosphate diphosphoryl chloride melamine and magnesium hydroxide at a mass ratio of 1:1.
本发明所述的环保型阻燃ABS专用料,所述层状硅酸盐材料为蒙脱土、水滑石或滑石粉中的任一种。In the environmental-friendly flame-retardant ABS special material of the present invention, the layered silicate material is any one of montmorillonite, hydrotalcite or talcum powder.
进一步,所述的层状硅酸盐材料的的粒径小于10微米。Further, the particle size of the layered silicate material is less than 10 microns.
本发明所述增效聚合物为尼龙6或尼龙66。The synergistic polymer of the present invention is nylon 6 or nylon 66.
本发明技术方案优选为,所述ABS专用料的质量组成如下:ABS树脂35~50%、复配阻燃剂31~40%、层状硅酸盐材料5%、尼龙6或尼龙6614~20%,所述的复配阻燃剂为质量比为3:1:1的十溴二苯乙烷、聚磷酸铵和三氧化锑复配组成,所述的层状硅酸盐材料为蒙脱土、水滑石或滑石粉。The technical solution of the present invention is preferably that the mass composition of the ABS special material is as follows: ABS resin 35-50%, compound flame retardant 31-40%, layered silicate material 5%, nylon 6 or nylon 6614-20 %, the compound flame retardant is composed of decabromodiphenylethane, ammonium polyphosphate and antimony trioxide with a mass ratio of 3:1:1, and the layered silicate material is montmorillonite Soil, hydrotalcite or talcum powder.
本发明技术方案优选为,所述ABS专用料的质量组成如下:ABS树脂35~50%、复配阻燃剂31~40%、层状硅酸盐材料5%、尼龙6或尼龙6614~20%,所述的复配阻燃剂为质量比为1:1季戊四醇双磷酸酯二磷酰氯缩三聚氰胺和氢氧化镁复配组成,所述的层状硅酸盐材料为蒙脱土、水滑石或滑石粉,所述的ABS树脂中A:B:S为20:30:50。The technical solution of the present invention is preferably that the mass composition of the ABS special material is as follows: ABS resin 35-50%, compound flame retardant 31-40%, layered silicate material 5%, nylon 6 or nylon 6614-20 %, the compound flame retardant is composed of pentaerythritol diphosphate diphosphoryl chloride melamine and magnesium hydroxide in a mass ratio of 1:1, and the layered silicate material is montmorillonite, hydrotalcite Or talcum powder, A:B:S is 20:30:50 in the described ABS resin.
本发明技术方案更优选为,所述ABS专用料的质量组成如下:ABS树脂35~40%、复配阻燃剂37~40%、层状硅酸盐材料5%、尼龙6或尼龙6618~20%,所述的复配阻燃剂为质量比为3:1:1的十溴二苯乙烷、聚磷酸铵和三氧化锑复配组成,所述的层状硅酸盐材料为蒙脱土、水滑石或滑石粉,所述的ABS树脂中A:B:S为20:30:50。The technical solution of the present invention is more preferably that the mass composition of the ABS special material is as follows: ABS resin 35-40%, compound flame retardant 37-40%, layered silicate material 5%, nylon 6 or nylon 6618- 20%, the compound flame retardant is composed of decabromodiphenylethane, ammonium polyphosphate and antimony trioxide with a mass ratio of 3:1:1, and the layered silicate material is Mongolia Desoil, hydrotalcite or talcum powder, A:B:S in the described ABS resin is 20:30:50.
具体的,本发明所述ABS专用料的质量组成如下:ABS树脂35%、复配阻燃剂40%、粒径小于10微米的为蒙脱土5%、尼龙620%,所述的复配阻燃剂为质量比为1:1季戊四醇双磷酸酯二磷酰氯缩三聚氰胺和氢氧化镁复配组成,所述的ABS树脂中A:B:S为20:30:50。Specifically, the mass composition of the ABS special material of the present invention is as follows: 35% of ABS resin, 40% of compound flame retardant, 5% of montmorillonite and 620% of nylon with a particle size of less than 10 microns. The flame retardant is composed of pentaerythritol diphosphate diphosphoryl chloride melamine and magnesium hydroxide in a mass ratio of 1:1, and the ratio of A:B:S in the ABS resin is 20:30:50.
本发明所述的环保型阻燃ABS专用料的制备方法,按如下步骤进行:将组方配比的ABS树脂、复配阻燃剂、层状硅酸盐材料和增效聚合物在高速混合机中混合10分钟,然后将混合物加入双螺杆挤出机,调节双螺杆挤出机的料筒温度185~210℃,所述的混合物在双螺杆挤出机内混合挤出并切粒得到所述的环保型阻燃ABS专用料。The preparation method of the environment-friendly flame-retardant ABS special material according to the present invention is carried out as follows: mix the ABS resin, compound flame retardant, layered silicate material and synergistic polymer at high speed Mix in the machine for 10 minutes, then add the mixture into a twin-screw extruder, adjust the barrel temperature of the twin-screw extruder to 185-210°C, mix and extrude the mixture in the twin-screw extruder and pelletize to obtain the The above-mentioned environmentally friendly flame-retardant ABS special material.
本实用发明的有益效果是采用本发明所得到得环保型阻燃ABS专用料阻燃性能好、力学性能优、环境污染小且生产成本低廉。The beneficial effect of the practical invention is that the environment-friendly flame-retardant ABS special material obtained by the invention has good flame-retardant performance, excellent mechanical properties, little environmental pollution and low production cost.
(四)具体实施方式: (4) Specific implementation methods:
以下以具体实施例来说明本发明的技术方案,但本发明的保护范围不限于此:The technical scheme of the present invention is described below with specific examples, but protection scope of the present invention is not limited thereto:
实施例1Example 1
按下例质量含量将十溴二苯乙烷、聚磷酸铵和经过偶联剂表面处理的三氧化二锑(3:1:1)复配制成的复配阻燃剂:20%、ABS(丙烯腈(Acrylonitrile):1,3-丁二烯(Butadiene):苯乙烯(Styrene)=20:30:50台湾奇美公司):65%、尼龙6:10%和粒径小于10微米的滑石粉:5%,在高速混合机中混合10分钟,然后将混合物加入双螺杆挤出机,在双螺杆挤出机内混合挤出切粒,料筒温度控制在185℃。上述制得的阻燃ABS专用料的性能经测定:垂直燃烧达到V-2级。The compound flame retardant made by compounding decabromodiphenylethane, ammonium polyphosphate and antimony trioxide (3:1:1) treated with coupling agent surface according to the following mass content: 20%, ABS ( Acrylonitrile (Acrylonitrile): 1,3-Butadiene (Butadiene): Styrene (Styrene) = 20:30:50 Taiwan Chimei Company): 65%, Nylon 6: 10% and talcum powder with a particle size of less than 10 microns : 5%, mixed in a high-speed mixer for 10 minutes, then the mixture was added to a twin-screw extruder, mixed and extruded into pellets in the twin-screw extruder, and the temperature of the barrel was controlled at 185°C. The performance of the flame-retardant ABS special material prepared above is measured: vertical combustion reaches V-2 level.
实施例2Example 2
按质量含量将十溴二苯乙烷、聚磷酸铵和经过偶联剂表面处理的三氧化二锑(3:1:1)复配制成的复配阻燃剂:28%、ABS(丙烯腈(Acrylonitrile):1,3-丁二烯(Butadiene):苯乙烯(Styrene)=20:30:50台湾奇美公司):55%、尼龙6:和粒径小于10微米的水滑石:5%,在高速混合机中混合10分钟,然后将混合物加入双螺杆挤出机,在双螺杆挤出机内混合挤出切粒,料筒温度控制在190℃。According to the mass content, the compound flame retardant made by compounding decabromodiphenylethane, ammonium polyphosphate and antimony trioxide (3:1:1) with the surface treatment of coupling agent: 28%, ABS (acrylonitrile (Acrylonitrile): 1,3-butadiene (Butadiene): styrene (Styrene) = 20:30:50 Taiwan Chimei Company): 55%, nylon 6: and hydrotalcite with a particle size of less than 10 microns: 5%, Mix in a high-speed mixer for 10 minutes, then feed the mixture into a twin-screw extruder, mix, extrude and cut into pellets in the twin-screw extruder, and the temperature of the barrel is controlled at 190°C.
上述制得的阻燃ABS专用料的性能经测定:阻燃性能:垂直燃烧测试达到V-2级。The performance of the flame-retardant ABS special material prepared above is measured: flame-retardant performance: the vertical burning test reaches V-2 level.
实施例3Example 3
按质量含量将十溴二苯乙烷、聚磷酸铵和经过偶联剂表面处理的三氧化二锑(3:1:1):31%、ABS(丙烯腈(Acrylonitrile):1,3-丁二烯(Butadiene):苯乙烯(Styrene)=20:30:50台湾奇美公司):50%、尼龙66:14%和粒径小于10微米的蒙脱土,在高速混合机中混合10分钟,然后将混合物加入双螺杆挤出机,在双螺杆挤出机内混合挤出切粒,料筒温度控制在200℃。Decabromodiphenylethane, ammonium polyphosphate and antimony trioxide (3:1:1): 31%, ABS (Acrylonitrile: 1,3-butyl Diene (Butadiene): Styrene (Styrene)=20:30:50 Taiwan Chimei Company): 50%, Nylon 66: 14% and the montmorillonite whose particle diameter is less than 10 microns, mix 10 minutes in the high-speed mixer, Then the mixture is fed into a twin-screw extruder, mixed and extruded into pellets in the twin-screw extruder, and the temperature of the barrel is controlled at 200°C.
上述制得的阻燃ABS专用料的性能经测定:阻燃性能:垂直燃烧测试达到V-1级。The performance of the flame-retardant ABS special material prepared above is measured: flame-retardant performance: the vertical burning test reaches V-1 level.
实施例4Example 4
按质量含量将十溴二苯乙烷、聚磷酸铵和经过偶联剂表面处理的三氧化二锑(3:1:1)复配制成的复配阻燃剂:34%、ABS(丙烯腈(Acrylonitrile):1,3-丁二烯(Butadiene):苯乙烯(Styrene)=20:30:50台湾奇美公司):45%、尼龙6:16%和粒径小于10微米的滑石粉:5%,在高速混合机中混合10分钟,然后将混合物加入双螺杆挤出机,在双螺杆挤出机内混合挤出切粒,料筒温度控制在205℃。According to the mass content, the compound flame retardant made by compounding decabromodiphenylethane, ammonium polyphosphate and antimony trioxide (3:1:1) with surface treatment of coupling agent: 34%, ABS (acrylonitrile (Acrylonitrile): 1,3-butadiene (Butadiene): Styrene (Styrene) = 20:30:50 Taiwan Chimei Company): 45%, nylon 6: 16% and talcum powder with a particle size of less than 10 microns: 5 %, mixed in a high-speed mixer for 10 minutes, then the mixture was added to a twin-screw extruder, mixed and extruded into pellets in the twin-screw extruder, and the temperature of the barrel was controlled at 205°C.
上述制得的阻燃ABS专用料的性能经测定:阻燃性能:垂直燃烧测试达到V-1级。The performance of the flame-retardant ABS special material prepared above is measured: flame-retardant performance: the vertical burning test reaches V-1 level.
实施例5Example 5
按质量含量将十溴二苯乙烷、聚磷酸铵和经过偶联剂表面处理的三氧化二锑(3:1:1)复配制成的复配阻燃剂:37%、ABS(丙烯腈(Acrylonitrile):1,3-丁二烯(Butadiene):苯乙烯(Styrene)=20:30:50台湾奇美公司):40%、尼龙66:18%和粒径小于10微米的水滑石:5%,在高速混合机中混合10分钟,然后将混合物加入双螺杆挤出机,在双螺杆挤出机内混合挤出切粒,料筒温度控制在210℃。According to the mass content, the compound flame retardant made by compounding decabromodiphenylethane, ammonium polyphosphate and antimony trioxide (3:1:1) with surface treatment of coupling agent: 37%, ABS (acrylonitrile (Acrylonitrile): 1,3-butadiene (Butadiene): styrene (Styrene) = 20:30:50 Taiwan Chimei Company): 40%, nylon 66: 18% and hydrotalcite with a particle size of less than 10 microns: 5 %, mixed in a high-speed mixer for 10 minutes, then the mixture was added to a twin-screw extruder, mixed and extruded into pellets in the twin-screw extruder, and the temperature of the barrel was controlled at 210°C.
上述制得的阻燃ABS专用料的性能经测定:阻燃性能:垂直燃烧测试达到V-0级。The performance of the flame-retardant ABS special material prepared above is measured: flame-retardant performance: the vertical burning test reaches V-0 level.
实施例6Example 6
按质量含量将十溴二苯乙烷、聚磷酸铵和经过偶联剂表面处理的三氧化二锑(3:1:1)复配制成的复配阻燃剂:40%、ABS(丙烯腈(Acrylonitrile):1,3-丁二烯(Butadiene):苯乙烯(Styrene)=20:30:50台湾奇美公司):35%、尼龙6:20%和粒径小于10微米的蒙脱土5%,在高速混合机中混合10分钟,然后将混合物加入双螺杆挤出机,在双螺杆挤出机内混合挤出切粒,料筒温度控制在210℃。According to the mass content, the compound flame retardant made by compounding decabromodiphenylethane, ammonium polyphosphate and antimony trioxide (3:1:1) treated by coupling agent surface: 40%, ABS (acrylonitrile (Acrylonitrile): 1,3-butadiene (Butadiene): Styrene (Styrene) = 20:30:50 Taiwan Chimei Company): 35%, nylon 6: 20% and montmorillonite 5 with a particle size of less than 10 microns %, mixed in a high-speed mixer for 10 minutes, then the mixture was added to a twin-screw extruder, mixed and extruded into pellets in the twin-screw extruder, and the temperature of the barrel was controlled at 210°C.
上述制得的阻燃ABS专用料的性能经测定:阻燃性能:垂直燃烧测试达到V-O级。The performance of the flame-retardant ABS special material prepared above is measured: flame-retardant performance: the vertical burning test reaches V-O level.
实施例7Example 7
按质量含量将质量比为1:1季戊四醇双磷酸酯二磷酰氯缩三聚氰胺和氢氧化镁复配制成的复配阻燃剂:40%、ABS(丙烯腈(Acrylonitrile):1,3-丁二烯(Butadiene):苯乙烯(Styrene)=20:30:50台湾奇美公司):35%、尼龙6:20%和粒径小于10微米的蒙脱土5%,在高速混合机中混合10分钟,然后将混合物加入双螺杆挤出机,在双螺杆挤出机内混合挤出切粒,料筒温度控制在210℃。上述制得的阻燃ABS专用料的性能经测定:阻燃性能:垂直燃烧测试达到V-0级。According to the mass content, the compound flame retardant made by compounding pentaerythritol diphosphate diphosphoryl chloride melamine and magnesium hydroxide in a mass ratio of 1:1: 40%, ABS (Acrylonitrile: 1,3-butanedi Butadiene: styrene (Styrene) = 20:30:50 Taiwan Chimei Company): 35%, nylon 6: 20% and montmorillonite 5% with a particle size less than 10 microns, mixed in a high-speed mixer for 10 minutes , and then put the mixture into a twin-screw extruder, mix and extrude pellets in the twin-screw extruder, and the temperature of the barrel is controlled at 210°C. The performance of the flame-retardant ABS special material prepared above is measured: flame-retardant performance: the vertical burning test reaches V-0 level.
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