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CN100467252C - Molds for direct injection and blown plastic hollow container molding products - Google Patents

Molds for direct injection and blown plastic hollow container molding products Download PDF

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Publication number
CN100467252C
CN100467252C CNB2006100340155A CN200610034015A CN100467252C CN 100467252 C CN100467252 C CN 100467252C CN B2006100340155 A CNB2006100340155 A CN B2006100340155A CN 200610034015 A CN200610034015 A CN 200610034015A CN 100467252 C CN100467252 C CN 100467252C
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mold
injection
plug
dynamic model
blow
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CN1817619A (en
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黄锦强
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Priority to CNB2006100340155A priority Critical patent/CN100467252C/en
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Priority to PCT/CN2007/000640 priority patent/WO2007098696A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/02Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/48Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/56Opening, closing or clamping means
    • B29C49/5605Hydraulically operated, i.e. closing or opening of the mould parts is done by hydraulic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C2049/023Combined blow-moulding and manufacture of the preform or the parison using inherent heat of the preform, i.e. 1 step blow moulding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本发明属于塑料加工技术领域,具体涉及一种直接注、吹塑料中空容器成型产品的模具。其包括注塑模组件和吹塑模组件;注塑模组件包括上下方向设置的动模和定模,动模由一组驱动机构控制其与定模在垂直方向上的开合;定模上设置有至少一排注塑口,动模上固定有至少一排带有吹塑口的芯棒,与定模上的注塑口一一对应;吹塑模组件包括两块模板,分别位于上述芯棒的两侧,每一模板的内侧面设置有至少一排成品模口,与每个芯棒一一对应,及两模板水平方向的开合由另一组驱动机构控制。采用本发明所述的模具,真正实现注塑型坯和中空容器吹塑成型均在同一模具上完成。

Figure 200610034015

The invention belongs to the technical field of plastic processing, in particular to a mold for directly injecting and blowing plastic hollow container molding products. It includes an injection mold assembly and a blow mold assembly; the injection mold assembly includes a movable mold and a fixed mold arranged in the upper and lower directions, and the opening and closing of the movable mold in the vertical direction with the fixed mold is controlled by a group of driving mechanisms; There is at least one row of injection ports on the movable mold, and at least one row of mandrels with blow ports are fixed on the movable mold, corresponding to the injection ports on the fixed mold; On both sides of the mandrel, at least one row of finished die openings is provided on the inner side of each template, corresponding to each mandrel one by one, and the opening and closing of the two templates in the horizontal direction is controlled by another group of driving mechanisms. By adopting the mold of the invention, it is really realized that both the injection molding parison and the blow molding of the hollow container are completed on the same mold.

Figure 200610034015

Description

直接注、吹塑料中空容器成型产品的模具 Molds for direct injection and blown plastic hollow container molding products

技术领域 technical field

本发明属于塑料加工技术领域,具体涉及在注塑机上用一套模具一次完成注塑——吹塑塑料中空容器成型产品的专用模具,主要应用在普通注塑机上。The invention belongs to the technical field of plastic processing, and specifically relates to a special mold for one-time injection-blow-molding plastic hollow container molding products with a set of molds on an injection molding machine, which is mainly used on ordinary injection molding machines.

背景技术 Background technique

在塑料的吹塑产品成型加工过程中,传统工艺采用挤出——吹塑成型方法。这种方法生产出来的产品,在产品表面上出现不可消除的凸出夹缝,使产品表面不美观,光滑。而且不可避免地出现多余的边角料,造成生产原料的浪费和增大产品成型的成本。In the molding process of plastic blow molding products, the traditional process adopts extrusion-blow molding method. The product produced by this method has irremovable protruding cracks on the surface of the product, making the surface of the product unattractive and smooth. And there will inevitably be redundant scraps, resulting in a waste of raw materials and increasing the cost of product molding.

由于以上原因,开发了一种两步法注——吹中空成型吹塑产品的方法。其方法是先注塑出吹塑型坯,在转到吹塑机上加热吹胀成中空容器产品,在这种加工方法中,生产环节多,设备投资大,成型工艺复杂,自动化程度不高。最近,为了克服以上缺陷,发明了一种新的塑料中空容器成型方法,见公开号为CN1562610A的中国发明专利。它主要适用于二工位卧式平移式模具中。这种方法是注塑模具与吹塑模具分离,注塑的吹塑型坯在注塑模具注塑成型后,转移到注塑机模具外的吹塑模具才进行吹塑形成产品。这种方法需要特殊结构的注塑机,生产工艺控制困难,一次性投资大,而且模具结构不紧凑,对中性不好,产品质量不容易保证。For the above reasons, a two-step injection-blowing method for blow molding blow molded products has been developed. The method is to inject the blow-molded parison first, and then transfer it to the blow molding machine to heat and inflate it into a hollow container product. In this processing method, there are many production links, large equipment investment, complex molding process, and low degree of automation. Recently, in order to overcome the above defects, a new plastic hollow container molding method has been invented, see the Chinese invention patent whose publication number is CN1562610A. It is mainly suitable for two-station horizontal translation molds. This method is that the injection mold is separated from the blow mold, and the injection molded blow parison is transferred to the blow mold outside the injection mold after the injection mold is injection-molded to form a product. This method requires an injection molding machine with a special structure, the production process is difficult to control, the one-time investment is large, and the mold structure is not compact, the neutrality is not good, and the product quality is not easy to guarantee.

发明内容 Contents of the invention

本发明的目的是针对上述现有技术的不足之处,提供一种可在普通注塑机上一次完成注塑、吹塑成型塑料产品的模具。The object of the present invention is to provide a mold that can complete injection molding and blow molding of plastic products on a common injection molding machine in order to address the shortcomings of the above-mentioned prior art.

为达到上述目的,本发明的技术方案如下:直接注、吹塑料中空容器成型产品的模具,包括注塑模组件和吹塑模组件;注塑模组件包括上下方向设置的动模和定模,动模由一组驱动机构控制其与定模在垂直方向上的开合;定模上设置有至少一排注塑口,动模上固定有至少一排带有吹塑口的芯棒,与定模上的注塑口一一对应;吹塑模组件包括两块模板,分别位于上述芯棒的两侧,每一模板的内侧面设置有至少一排成品模口,与每个芯棒一一对应,及两模板水平方向的开合由另一组驱动机构控制。本发明所述的模具可以直接安装在普通注塑机上,在注塑模完成吹塑型坯注塑后,注塑模打开,进而吹塑模合模,进行吹塑成型。In order to achieve the above object, the technical scheme of the present invention is as follows: the mold for directly injecting and blowing plastic hollow container molding products includes an injection mold assembly and a blow mold assembly; the injection mold assembly includes a movable mold and a fixed mold arranged in the up and down direction , the movable mold is controlled by a group of driving mechanisms to open and close in the vertical direction with the fixed mold; the fixed mold is provided with at least one row of injection ports, and the movable mold is fixed with at least one row of mandrels with blow molding ports. The injection openings on the fixed mold correspond one by one; the blow mold assembly includes two templates, which are respectively located on both sides of the above-mentioned mandrel, and the inner side of each template is provided with at least one row of finished die openings, which are aligned with each mandrel. One-to-one correspondence, and the opening and closing of the two templates in the horizontal direction are controlled by another group of driving mechanisms. The mold described in the present invention can be directly installed on an ordinary injection molding machine. After the injection mold completes the injection molding of the blow molding parison, the injection mold is opened, and then the blow molding mold is closed to carry out blow molding.

上述动模的上面设有一可垂直方向移动的推板,芯棒贯穿该推板,及推板之上支承吹塑模。A vertically movable push plate is arranged above the movable mold, the mandrel runs through the push plate, and the blow mold is supported on the push plate.

上述推板上面对应芯棒的贯穿位置设有注—吹塑凸台。An injection-blow molding boss is provided on the above-mentioned push plate corresponding to the penetrating position of the mandrel.

上述动模的下面与气板组件连接。The lower side of the above-mentioned movable mold is connected with the gas plate assembly.

采用本发明所述的模具,可实现在普通注塑机上用一套模具一次完成塑料产品的注塑——吹塑成型,不需要增添额外设备,投资小,操作简单,自动化程度和生产效率高,质量更保证。真正实现注塑型坯和中空容器吹塑成型均在同一模具上完成。本发明与现有技术比较具有以下优点:1、直接使用普通注塑机,克服二步法和二工位方法的生产工艺环节多,设备投资大的缺点;2、生产自动化程度和生产效率高;3、模具结构紧凑,安装容易,操作,维修简单;4、从型坯到制品一步完成,对中性好,产品表面无夹缝,产品质量更容易保证。By adopting the mold of the present invention, one set of molds can be used to complete the injection molding of plastic products—blow molding on an ordinary injection molding machine, without adding additional equipment, with small investment, simple operation, high degree of automation and production efficiency, The quality is more guaranteed. Realize that both the injection parison and the blow molding of the hollow container are completed on the same mold. Compared with the prior art, the present invention has the following advantages: 1. The ordinary injection molding machine is directly used, which overcomes the disadvantages of two-step method and two-station method that there are many production process links and large investment in equipment; 2. The degree of production automation and production efficiency are high; 3. The mold structure is compact, easy to install, easy to operate and maintain; 4. It is completed from the parison to the finished product in one step, with good neutrality, no gaps on the product surface, and easier guarantee of product quality.

附图说明 Description of drawings

图1是采用本发明所述的模具进行一步法生产的流程框图;Fig. 1 is the flow chart that adopts mold of the present invention to carry out one-step method production;

图2是本发明的结构示意图;Fig. 2 is a structural representation of the present invention;

图3是本发明所述吹塑模与定模芯棒之间位置关系的结构示意图;Fig. 3 is a schematic structural view of the positional relationship between the blow mold and the fixed mold mandrel of the present invention;

图4是本发明所述模具第一次合模后的结构示意图;Fig. 4 is the structural representation of the mold of the present invention after the mold clamping for the first time;

图5是本发明所述模具第一次开模后的结构示意图;Fig. 5 is the structure schematic diagram after the mold opening of the mold for the first time of the present invention;

图6是本发明所述模具第二次合模后的结构示意图;Fig. 6 is the structural representation of the mold of the present invention after the second clamping;

图7是进行吹塑成型的结构示意图;Fig. 7 is a schematic structural view of blow molding;

图8是本发明所述模具第一次开模后的结构示意图;Fig. 8 is a schematic structural view of the first mold opening of the mold of the present invention;

图9是反映本发明所述推板动作状态的结构示意图。Fig. 9 is a structural schematic diagram reflecting the action state of the push plate in the present invention.

现结合附图和实施例对本发明作进一步说明:Now in conjunction with accompanying drawing and embodiment the present invention will be further described:

具体实施方式 Detailed ways

如图2、3所示,本发明包括注塑模组件和吹塑模组件。注塑模组件包括上下方向设置的动模4和定模5。动模4由一组驱动机构控制其与定模5在垂直方向上的开合。定模5上设置有一排注塑口9,注塑口与定模5上的注嘴51连通。动模4上固定有一排带有吹塑口的芯棒1,与上述定模5上的注塑口9一一对应。动模4的上面设有一可垂直方向移动的推板8,用于把成品推出,芯棒1贯穿该推板8,及推板8之上支承吹塑模组件2。吹塑模组件2由两块模板10组成,分别位于动模4上的芯棒1的左右两侧,由一组液压驱动机构3控制两者水平方向上的开合。每一模板10的内侧面设置有一排成品模口101,与每个芯棒1一一对应。动模4的下面与气板组件41连接。上述推板8上面对应芯棒1的贯穿位置设有注—吹塑凸台81。As shown in Figures 2 and 3, the present invention includes an injection mold assembly and a blow mold assembly. The injection mold assembly includes a movable mold 4 and a fixed mold 5 arranged up and down. The movable mold 4 is controlled by a group of driving mechanisms to open and close vertically with the fixed mold 5 . A row of injection ports 9 is arranged on the fixed mold 5 , and the injection ports communicate with the nozzles 51 on the fixed mold 5 . A row of mandrels 1 with blow molding ports are fixed on the movable mold 4 , corresponding to the injection molding ports 9 on the above-mentioned fixed mold 5 . A vertically movable push plate 8 is arranged above the movable mold 4 for pushing out the finished product. The mandrel 1 runs through the push plate 8 and supports the blow mold assembly 2 on the push plate 8 . The blow mold assembly 2 is composed of two templates 10, which are respectively located on the left and right sides of the mandrel 1 on the movable mold 4, and a group of hydraulic drive mechanisms 3 control the opening and closing of the two in the horizontal direction. A row of finished die openings 101 is provided on the inner side of each template 10 , corresponding to each mandrel 1 one by one. The lower side of the movable mold 4 is connected with the gas plate assembly 41 . An injection-blow molding boss 81 is provided on the upper surface of the push plate 8 corresponding to the penetrating position of the mandrel 1 .

如图1所示,加工方法包括注塑,吹塑加工阶段。注塑阶段由以下工序组成:注塑机合模11,型坯注塑12和模具开启13;吹塑阶段由以下工序组成:吹塑模闭合21,吹气成型22,吹塑模开模24,予塑化23和产品顶出25。具体过程如下:As shown in Figure 1, the processing method includes injection molding and blow molding processing stages. The injection molding stage consists of the following processes: injection molding machine mold closing 11, parison injection molding 12 and mold opening 13; the blow molding stage consists of the following processes: blow mold closing 21, blow molding 22, blow mold opening 24, and premolding Chemicalization 23 and product ejection 25. The specific process is as follows:

如图2、图4和图5所示,注塑阶段包括:注塑模闭合:动模4自下而上向定模5推进,芯棒1插入至注塑口9中,注塑口向芯棒外表面注塑坯料7。注塑完毕后,模具开启:动模下降,与定模分离从而完成注塑。As shown in Figure 2, Figure 4 and Figure 5, the injection molding stage includes: the injection mold is closed: the movable mold 4 is pushed from bottom to top to the fixed mold 5, the mandrel 1 is inserted into the injection port 9, and the injection port faces the outer surface of the mandrel Injection molding blank7. After the injection molding is completed, the mold is opened: the movable mold descends and separates from the fixed mold to complete the injection molding.

如图6至图8所示,吹塑阶段包括:在液压结构3的驱动下,吹塑模的两块模板10闭合,左右两侧模板的成品模口101合拢,共同把每条芯棒1包围在中心,由气板组件向芯棒1内部吹气,其外表面的坯料膨胀充满左右模口101围成的空间,形成成型制品6。如图9所示,吹塑完成后,两模板10分开,推板8垂直向上移动,从而顶出成型制品6,然后注塑机再开始进行下一个注塑——吹塑循环。As shown in Figures 6 to 8, the blow molding stage includes: driven by the hydraulic structure 3, the two templates 10 of the blow molding mold are closed, the finished die openings 101 of the left and right templates are closed, and each mandrel 1 is closed together. Surrounded in the center, air is blown into the mandrel 1 by the air plate assembly, and the blank on its outer surface expands to fill the space surrounded by the left and right die openings 101 to form a molded product 6 . As shown in Fig. 9, after the blow molding is completed, the two templates 10 are separated, and the push plate 8 moves vertically upwards to eject the molded product 6, and then the injection molding machine starts the next injection-blow molding cycle.

如果采取一模多排多腔模具,利用该模具生产中空容器,在一个加工循环周期中,可以生产16~32个中空容器,大大提高生产效率,生产成本大大降低。If a multi-row multi-cavity mold is used to produce hollow containers, 16 to 32 hollow containers can be produced in one processing cycle, greatly improving production efficiency and greatly reducing production costs.

采用本发明的模具,可以克服二步法和二工位方法的生产工艺环节多,设备投资大的缺点,模具结构紧凑,安装容易,操作维修简单,从型坯到制品一步完成,对中性好,产品表面无夹缝,产品质量更容易保证,大大提高了自动化程度和生产效率。Adopting the mold of the present invention can overcome the disadvantages of two-step method and two-station method that there are many production process links and large equipment investment. The mold structure is compact, easy to install, easy to operate and maintain, and can be completed in one step from the parison to the product. Well, there is no gap on the surface of the product, the product quality is easier to guarantee, and the degree of automation and production efficiency are greatly improved.

Claims (4)

1, the mould of direct notes, blowing material hollow container shaped article comprises injection mould assembly and blow molding die assembly, it is characterized in that:
The injection mould assembly comprises dynamic model and the cover half that above-below direction is provided with, and dynamic model is by one group of driving mechanisms control itself and cover half folding in vertical direction;
Cover half is provided with at least one row's injection hole, is fixed with the plug that at least one row has the blowing mouth on the dynamic model, and is corresponding one by one with injection hole on the cover half;
The blow molding die assembly comprises two templates, lays respectively at the both sides of above-mentioned plug, and the medial surface of each template is provided with at least one product die orifice of lining up, and is corresponding one by one with each plug, and the folding of two template horizontal directions is organized driving mechanisms control by another;
But be provided with the push pedal that a vertical direction moves above the described dynamic model, plug runs through this push pedal, and supporting blow molding die assembly on the push pedal;
Dynamic model is arranged on the below, and cover half is arranged on the top, and plug up.
2, mould according to claim 1 is characterized in that: the position of running through of corresponding plug is provided with notes-blowing boss above the described push pedal.
3, mould according to claim 1 is characterized in that: the following and gas board component of described dynamic model is connected.
4, mould according to claim 1 is characterized in that: described driving mechanism is a hydraulic drive mechanism.
CNB2006100340155A 2006-03-03 2006-03-03 Molds for direct injection and blown plastic hollow container molding products Expired - Fee Related CN100467252C (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CNB2006100340155A CN100467252C (en) 2006-03-03 2006-03-03 Molds for direct injection and blown plastic hollow container molding products
PCT/CN2007/000640 WO2007098696A1 (en) 2006-03-03 2007-02-28 A mould for injecting and blowing plastic hollow container forming product directly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2006100340155A CN100467252C (en) 2006-03-03 2006-03-03 Molds for direct injection and blown plastic hollow container molding products

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CN1817619A CN1817619A (en) 2006-08-16
CN100467252C true CN100467252C (en) 2009-03-11

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Assignee: TAISHAN XINHUA OFFICIAL PHYSIC PACKAGE Co.,Ltd.

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