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CN100465362C - Strand twisting device for winding and strand processing method - Google Patents

Strand twisting device for winding and strand processing method Download PDF

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Publication number
CN100465362C
CN100465362C CNB2006100258305A CN200610025830A CN100465362C CN 100465362 C CN100465362 C CN 100465362C CN B2006100258305 A CNB2006100258305 A CN B2006100258305A CN 200610025830 A CN200610025830 A CN 200610025830A CN 100465362 C CN100465362 C CN 100465362C
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strand
yarn
winding
spray
hole
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CN1837427A (en
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薛文良
程隆棣
俞建勇
余燕平
魏孟媛
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Donghua University
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Abstract

本发明提供了一种络筒用股线加捻装置及应用该装置进行股线加工的方法,该装置是一个能形成涡流场的喷嘴,用于安装在络筒机上,通过纱线本身的毛羽形成结构独特的股线,从而使得管纱经过络筒工序后直接成为股线,缩短了整个股线制作流程,工艺简单。

Figure 200610025830

The invention provides a strand twisting device for winding and a method for processing strands using the device. The device is a nozzle capable of forming a vortex field, which is used to install on the winding machine and passes through the hairiness of the yarn itself. A strand with a unique structure is formed, so that the bobbin becomes a strand directly after the winding process, shortening the entire strand production process, and the process is simple.

Figure 200610025830

Description

一种络筒用股线加捻装置及股线加工方法 Strand twisting device for winding and strand processing method

技术领域 technical field

本发明涉及一种络筒用股线加捻装置及股线加工方法,具体地说涉及一种络筒用多股平行纱线的加捻装置及使用其进行股线加工的方法。The invention relates to a strand twisting device for winding and a strand processing method, in particular to a twisting device for multiple parallel yarns for winding and a strand processing method using the same.

技术背景technical background

股线是由两根或两根以上的单纱捻合而成的线,其强力、耐磨好于单纱,同时股线还可按一定方式进行合股并合加捻,得到复捻股线,如双股线、三股线和多股线。主要用于缝纫线、编织线或其他机织物和针织物用纱。股线通常的加工流程为:管纱(单纱)→络筒→并纱→捻线→络筒→股线,最终形成一定规格的股线产品。由于从管纱到股线还要经过四道工序,加工工艺流程长,造成相对成本较高。Ply yarn is a thread formed by twisting two or more single yarns. Its strength and wear resistance are better than that of single yarn. , such as double-strand, triple-strand, and multi-strand. It is mainly used for sewing thread, braiding thread or other yarns for woven and knitted fabrics. The usual processing flow of strands is: bobbin (single yarn)→winding→doubling→twisting→winding→strands, and finally a strand product of a certain specification is formed. Since there are four processes from bobbin to ply, the processing process is long, resulting in relatively high cost.

因此如何减少股线制作工艺流程,是纺织工作者一直致力研究的方向,Sirospun纺纱技术、Sirofil纺纱技术,Solospun纺纱技术,其目的都是希望通过对细纱机的改造直接生成类似于股线结构的纱线,但这些技术到目前为止并不能完全取代股线加工制作工艺。Therefore, how to reduce the production process of strands is the direction that textile workers have been working on. Sirospun spinning technology, Sirofil spinning technology, and Solospun spinning technology all hope to directly generate strands similar to strands through the transformation of the spinning frame. Yarns with thread structure, but these technologies cannot completely replace the yarn processing and manufacturing process so far.

发明内容 Contents of the invention

本发明所要解决的技术问题在于提供一种络筒用股线加捻装置及股线加工方法,以解决现有技术中的缺陷。The technical problem to be solved by the present invention is to provide a strand twisting device for winding and a strand processing method to solve the defects in the prior art.

本发明的目的首先在于提供一种络筒用股线加捻装置,该装置是一个能形成涡流场的喷嘴,包括壳体、吸口、喷射孔、气室、进气管、纱道和扩散口,其中所述的喷射孔和纱道内壁成切向配置,切向角β的角度范围为0°~10°,同一平面内设置2~6个喷射孔,喷射孔直径为0.2mm~0.5mm,喷射角α的角度范围为45°~90°,吸口直径为2mm~8mm。The object of the present invention is at first to provide a strand twisting device for winding, which device is a nozzle capable of forming a vortex field, including a housing, a suction port, an injection hole, an air chamber, an air inlet pipe, a yarn path and a diffusion port, Wherein the injection hole and the inner wall of the yarn path are arranged tangentially, the angle range of the tangential angle β is 0°~10°, 2~6 injection holes are arranged in the same plane, and the diameter of the injection hole is 0.2mm~0.5mm, The spray angle α ranges from 45° to 90°, and the diameter of the suction port is 2mm to 8mm.

另外,该装置还设有接纱口,接纱口与喷射孔平行配置,宽度d为0.2mm~0.4mm。In addition, the device is also provided with a yarn connecting port, which is arranged in parallel with the injection hole, and the width d is 0.2 mm to 0.4 mm.

本发明还提供了应用上述装置进行股线加工的方法,该方法包括如下步骤:The present invention also provides a method for strand processing using the above-mentioned device, the method comprising the steps of:

将该装置安装在络筒机上,并在该装置内腔形成高速流场;Install the device on the winding machine, and form a high-speed flow field in the inner cavity of the device;

将纱线平行进入该装置,即可。Feed the yarn parallel to the device and that's it.

具体地步骤和原理为:在络筒机上加装该喷嘴,利用压缩空气从进气管进入气室,通过气室分配到各喷射孔,喷射孔的高压气流在喷嘴内腔形成转速高达每分钟几十万转以上的高速流场,当2~6根管纱平行进入喷嘴内腔时,各根纱线体外的毛羽在涡旋气流的带动下发生相互缠绕、包覆,从而形成独特的股线结构,实现了从管纱到股线一次成形的工艺。The specific steps and principle are: install the nozzle on the winding machine, use compressed air to enter the air chamber from the intake pipe, and distribute it to each injection hole through the air chamber. In the high-speed flow field of more than 100,000 revolutions, when 2 to 6 bobbins enter the inner cavity of the nozzle in parallel, the hairiness on the outside of each yarn is entangled and covered with each other under the drive of the vortex airflow, thus forming a unique strand The structure realizes the one-time forming process from bobbin to strand.

当单纱发生断裂时,可以接头,并通过接纱口进入喷嘴。When the single yarn breaks, it can be spliced and enter the nozzle through the splicing port.

本装置还可以通过另一种方式来工作,股线加工按照管纱—络筒—并纱—捻线传统工艺不变,不同的是捻线只对股线加上较低的捻度,以保证股线能正常上络筒机,然后在络筒机上安装喷嘴,将加过捻的股线经过喷嘴,股线体外的毛羽在涡旋气流的带动下发生相互缠绕、包覆,从而形成较为独特的结构。由于股线已经被加上了捻度,不会发生单纱断裂现象,因此该喷嘴不再需要接纱口。This device can also work in another way. The processing of the strands remains unchanged according to the traditional process of bobbin-winding-doubling-twisting. The difference is that the twisting only adds a lower twist to the strands to ensure The strands can go to the winding machine normally, and then install the nozzle on the winding machine, and the twisted strands pass through the nozzles, and the hairiness outside the strands is entangled and covered with each other under the drive of the vortex airflow, thus forming a unique Structure. Since the strands are already twisted, there is no single yarn breakage, so the nozzle does not require a splicing opening.

本发明通过在络筒机上加装喷气涡流喷嘴,通过纱线本身的毛羽形成结构独特的股线,从而使得管纱经过络筒工序后直接成为股线,即:管纱(单纱)→(加上本发明的喷气涡流喷嘴)络筒→股线,大大缩短了整个股线制作流程,工艺简单,具有较大的市场经济价值。In the present invention, an air-jet vortex nozzle is installed on the winder to form strands with a unique structure through the hairiness of the yarn itself, so that the bobbins directly become strands after the winding process, that is: bobbin (single yarn)→( In addition, the air-jet vortex nozzle) winding→strand of the present invention greatly shortens the whole strand manufacturing process, the process is simple, and has greater market economic value.

附图说明: Description of drawings:

图1:本发明的络筒用多股纱线的加捻装置的结构示意图Fig. 1: the structural representation of the twisting device of multi-ply yarn for winding of the present invention

图2:本发明的络筒用多股纱线的加捻装置喷射孔的水平投影图Fig. 2: Horizontal projection of the spray hole of the twisting device of the multi-ply yarn for winding of the present invention

图3:本发明的络筒用多股纱线的加捻装置的外观结构示意图Figure 3: Schematic diagram of the appearance structure of the twisting device of the multi-ply yarn for winding of the present invention

其中,1—壳体、2—吸口、3—喷射孔、4—气室、5—进气管、6—纱道、7—扩散口、8—接纱口、α—喷射角、β—切向角、d-接纱口的宽度Among them, 1—shell, 2—suction port, 3—injection hole, 4—air chamber, 5—intake pipe, 6—yarn path, 7—diffusion port, 8—yarn connection port, α—injection angle, β—cut Angle, d-the width of the yarn joint

具体实施方式: Detailed ways:

实施例1:Example 1:

一种络筒用多股纱线的加捻装置,该装置是一个能形成涡流场的喷嘴,包括壳体 1、吸口 2、喷射孔 3、气室 4、进气管 5、纱道 6、扩散口7,其中喷射孔 3和纱道 6内壁成切向配置,切向角β为10°,同一平面内设置2个喷射孔,喷射孔直径为0.2mm,喷射角α为45°,吸口直径为4mm。A twisting device for multi-strand yarns for winding, the device is a nozzle capable of forming a vortex field, including a housing 1, a suction port 2, an injection hole 3, an air chamber 4, an air inlet pipe 5, a yarn path 6, and a diffuser Inlet 7, where the injection hole 3 and the inner wall of the yarn path 6 are arranged tangentially, the tangential angle β is 10°, two injection holes are set in the same plane, the diameter of the injection hole is 0.2mm, the injection angle α is 45°, and the diameter of the suction port is 4mm.

实施例2:Example 2:

一种络筒用多股纱线的加捻装置,该装置是一个能形成涡流场的喷嘴,包括壳体 1、吸口 2、喷射孔 3、气室 4、进气管 5、纱道 6、扩散口 7以及接纱口8,其中喷射孔3和纱道6内壁成切向配置,切向角β为5°,同一平面内设置6个喷射孔,喷射孔直径为0.4mm,喷射角α为60°,吸口直径为6mm,喷嘴设有接纱口8,与喷射孔平行配置,宽度d为0.3mm。A twisting device for multi-strand yarns for winding, the device is a nozzle capable of forming a vortex field, including a housing 1, a suction port 2, an injection hole 3, an air chamber 4, an air inlet pipe 5, a yarn path 6, and a diffuser port 7 and yarn-connecting port 8, wherein the injection hole 3 and the inner wall of the yarn path 6 are arranged tangentially, the tangential angle β is 5°, and 6 injection holes are set in the same plane, the diameter of the injection hole is 0.4 mm, and the injection angle α is 60°, the diameter of the suction port is 6mm, the nozzle is provided with a yarn receiving port 8, which is arranged in parallel with the injection hole, and the width d is 0.3mm.

将该装置安装在络筒机上,压缩空气由进气管进入气室,然后通过气室分配到各喷射孔,喷射孔的高压气流在喷嘴内腔形成高速流场;然后将纱线平行进入装置内腔,出来即形成股线结构。Install the device on the winding machine, the compressed air enters the air chamber through the air inlet pipe, and then distributes to each injection hole through the air chamber, the high-pressure airflow of the injection hole forms a high-speed flow field in the inner cavity of the nozzle; then the yarn enters the device in parallel Cavities, come out to form a strand structure.

实施例3:Example 3:

一种络筒用多股纱线的加捻装置,该装置是一个能形成涡流场的喷嘴,包括壳体 1、吸口 2、喷射孔 3、气室 4、进气管 5、纱道 6、扩散口 7以及接纱口8,其中喷射孔3和纱道6内壁成切向配置,切向角β为0°,同一平面内设置4个喷射孔,喷射孔直径为0.3mm,喷射角α为75°,吸口直径为8mm,喷嘴设有接纱口8,与喷射孔平行配置,宽度d为0.4mm。A twisting device for multi-strand yarns for winding, the device is a nozzle capable of forming a vortex field, including a housing 1, a suction port 2, an injection hole 3, an air chamber 4, an air inlet pipe 5, a yarn path 6, and a diffuser port 7 and yarn-connecting port 8, wherein the injection hole 3 and the inner wall of the yarn path 6 are arranged tangentially, the tangential angle β is 0°, four injection holes are set in the same plane, the diameter of the injection hole is 0.3mm, and the injection angle α is 75°, the diameter of the suction port is 8mm, the nozzle is provided with a yarn receiving port 8, which is arranged in parallel with the injection hole, and the width d is 0.4mm.

Claims (3)

1. winder strand twisting apparatus, comprise housing (1), suction inlet (2), spray-hole (3), air chamber (4), air inlet pipe (5), yarn road (6) and diffusing opening (7), spray-hole (3) becomes tangential configuration with yarn road (6) inwall, the angular range of β of cutting angle is 0 °~10 °, 2~6 spray-holes are set in the same plane, nozzle inside diameter is 0.2mm~0.5mm, and the angular range of jet angle α is 45 °~90 °, and suction inlet (2) diameter is 2mm~8mm.
2. winder strand twisting apparatus according to claim 1 is characterized in that also comprising yarn jet orifice (8), yarn jet orifice (8) and spray-hole (3) configured in parallel, and width d is 0.2mm~0.4mm.
3. application rights requires 1 or 2 described devices to carry out the strand method for processing, it is characterized in that this method comprises the steps:
This device is installed on the bobbin winder, and forms High Speed Flow Field at this device inner chamber;
With parallel this device that enters of yarn, get final product.
CNB2006100258305A 2006-04-19 2006-04-19 Strand twisting device for winding and strand processing method Expired - Fee Related CN100465362C (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112941686A (en) * 2021-01-29 2021-06-11 鲁泰纺织股份有限公司 Production process of low-twist stranded wire with special structure

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102605491A (en) * 2012-04-16 2012-07-25 东华大学 Machining device for functional yarns
CN103215703B (en) * 2013-04-09 2016-03-30 东华大学 A kind of Efficient Ring ingot spinning apparatus and method
CN103215704B (en) * 2013-04-09 2016-02-17 东华大学 A kind of ring spinning apparatus and method carrying pre-twister
CN103952810B (en) * 2014-04-14 2016-05-04 烟台信慧医药科技有限公司 A kind of twisting mechanism of yarn

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Publication number Priority date Publication date Assignee Title
JPH05179520A (en) * 1991-12-27 1993-07-20 Murata Mach Ltd Automatic doubling winder
JP3251633B2 (en) * 1992-04-07 2002-01-28 三菱レイヨン株式会社 Manufacturing method of core-sheath alternately inverted composite false twist yarn
CN2615157Y (en) * 2003-03-18 2004-05-12 东华大学 Air jet spinning nozzle
CN1542181A (en) * 2003-04-28 2004-11-03 SAVIO��֯��е�������޹�˾ Fluff reducing device in yarn weaving process

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05179520A (en) * 1991-12-27 1993-07-20 Murata Mach Ltd Automatic doubling winder
JP3251633B2 (en) * 1992-04-07 2002-01-28 三菱レイヨン株式会社 Manufacturing method of core-sheath alternately inverted composite false twist yarn
CN2615157Y (en) * 2003-03-18 2004-05-12 东华大学 Air jet spinning nozzle
CN1542181A (en) * 2003-04-28 2004-11-03 SAVIO��֯��е�������޹�˾ Fluff reducing device in yarn weaving process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112941686A (en) * 2021-01-29 2021-06-11 鲁泰纺织股份有限公司 Production process of low-twist stranded wire with special structure
CN112941686B (en) * 2021-01-29 2022-12-27 鲁泰纺织股份有限公司 Production process of low-twist stranded wire with special structure

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Assignee: FUJIAN CHANGLE CITY CHANGYUAN TEXTILE CO., LTD.

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Contract record no.: 2010350000171

Denomination of invention: Strand-twisting arrangement for coning and strand-processing method

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