A kind of implicit type structure mini inertia measurement unit
Technical field
The present invention relates to a kind of mini inertia measurement unit (IMU), particularly a kind of based on the miniature IMU MEMS technology, that be used for micro air vehicle Navigation, Guidance and Control (GNC) system.Be applicable to the occasion that IMU volume, weight, precision and cost are had higher requirements simultaneously.
Background technology
Micro aircraft GNC system needs its critical component IMU to satisfy requirements such as volume is little, in light weight, precision is high, cost is low simultaneously.The microminiaturization of IMU becomes the key of restriction GNC system microminiaturization.
Be exercise parameter and control flights such as the position that calculates micro air vehicle, speed, attitude, micro air vehicle Navigation, Guidance and Control (GNC) system needs IMU to measure the parameters such as acceleration, angular velocity of three orthogonal directionss of micro air vehicle body axis system (X, Y, Z).For reaching the requirement of micro aircraft GNC system, IMU generally adopts mems accelerometer and MEMS gyro as its sensitive element, and all adopts wafer-level package.
Accurate installation accuracy is to guarantee the accurately prerequisite of measurement.For accurately measuring the parameter of three orthogonal directionss of micro air vehicle body axis system (X, Y, Z), generally need specific device to install and fix accelerometer and gyro, so that the accelerometer of three directions and gyro are orthogonal.The existing fixed mode has two kinds usually: a kind of is machining metal orthohormbic structure frame, and the printed circuit board (PCB) that has welded accelerometer and gyro is fixed on the structural framing according to orthogonal direction; Another kind of mode does not need structural framing, and the printed circuit board (PCB) that is welded with accelerometer and gyro is welded on the datum clamp face of GNC system by the right angle looper, makes accelerometer and gyro vertical with GNC system datum clamp face maintenance, the formation orthohormbic structure.The structural framing of preceding a kind of mode machining can reach higher precision, but installation procedure is more, and it is very big to introduce alignment error, and volume is bigger, and processing cost is very high; A kind of mode volume in back is less, and processing cost is lower, but installation accuracy is very poor, can't guarantee three verticality between the axle.In view of the foregoing, existing IMU can't take into account the demand that the micro aircraft GNC system volume is little, in light weight, precision is high, cost is low.
Summary of the invention
Technology of the present invention is dealt with problems and is: overcome the deficiencies in the prior art, propose a kind of implicit type structure mini IMU, can satisfy the requirement that micro air vehicle Navigation, Guidance and Control (GNC) system bulk is little, in light weight, precision is high, cost is low.
Technical solution of the present invention is: when mini inertia measurement unit is made of three single shaft MEMS gyros and two biaxial MEMS accelerometers, according to the requirement of certain verticality, flatness and smooth finish, adopt synthesize ceramic materials processing one square pedestal.Determine the size of pedestal according to the size of selected accelerometer of micro air vehicle IMU system and gyro.Utilization has the characteristics of the synthesize ceramic material surface electrodepositable circuit of certain smooth finish, encapsulation, circuit theory diagrams and installation requirement according to accelerometer and gyro, electroplate circuit and attach pad at base-plates surface, the gyro of three single shafts is welded on respectively on two mutually perpendicular sides of pedestal and the end face, the accelerometer of two twin shafts is welded on respectively on two other mutually perpendicular side, the base bottom surface edge adheres to the bent angle pad, pedestal is both as the IMU system circuit board, again as the supporting construction of gyro and accelerometer.
When mini inertia measurement unit is made of three single shaft MEMS gyros and three single shaft mems accelerometers,, adopt synthesize ceramic materials processing one rectangular parallelepiped pedestal according to the requirement of certain verticality, flatness and smooth finish.Determine the size of pedestal according to the size of selected accelerometer of micro air vehicle IMU system and gyro.Utilization has the characteristics of the synthesize ceramic material surface electrodepositable circuit of certain smooth finish, according to encapsulation, circuit theory diagrams and the installation requirement of accelerometer and gyro, electroplates circuit and attach pad at base-plates surface.The gyro of three single shafts is welded on respectively on two mutually perpendicular sides of pedestal and the end face, the accelerometer of three single shafts is welded on respectively on two other mutually perpendicular side and the end face, the base bottom surface edge adheres to the bent angle pad, pedestal is both as the IMU system circuit board, again as the supporting construction of gyro and accelerometer.
The principle of such scheme is: the square or the rectangular parallelepiped pedestal that use synthesize ceramic material die sinking processing required size.Grind each surface with diadust after the pedestal moulding, make its surface reach the level of electrodepositable circuit, and make its depth of parallelism, verticality satisfy the requirement of micro air vehicle IMU system.According to accelerometer, gyrostatic circuit theory diagrams and installation requirement, electroplate circuit and pad at base-plates surface.Accelerometer and gyro are welded to respectively on three orthogonal of the pedestal, make its responsive respectively acceleration and rotational angular velocity along X, Y, Z axle.The base bottom surface edge adheres to the bent angle pad, makes pedestal both can be welded on the micro aircraft GNC system plate, and the accelerometer on each face is connected with the pad of base bottom surface with the circuit that gyro is electroplated by base-plates surface.Pedestal is both as the IMU system circuit board, again as the supporting construction of gyro and accelerometer.
The present invention's advantage compared with prior art is: but but the present invention utilizes the grinding of synthesize ceramic material to reach the characteristics of higher level degree and verticality, surperficial electrodepositable circuit and welding chip, be processed into square or rectangular parallelepiped pedestal, accelerometer and gyro can be directly welded on it, constitute implicit type structure mini IMU.Because of its pedestal both as supporting construction, again as circuit board, volume is little, in light weight, advantage of high precision so implicit type structure mini IMU of the present invention has, processing cost is very low, and is convenient to very much carry out integrated with micro aircraft GNC system.
Description of drawings
Fig. 1 is that a kind of implicit type structure mini inertia measurement unit of the present invention adopts the base construction figure under two twin-axis accelerometers and three the single shaft gyro situations;
Fig. 2 adopts a kind of twin-axis accelerometer circuit theory diagrams for a kind of implicit type structure mini inertia measurement unit of the present invention;
Fig. 3 adopts a kind of single shaft gyro circuit theory diagrams for a kind of implicit type structure mini inertia measurement unit of the present invention;
Fig. 4 is that a kind of implicit type structure mini inertia measurement unit of the present invention adopts structural drawing under two twin-axis accelerometers and three the single shaft gyro situations;
Fig. 5 is a kind of implicit type structure mini inertia measurement unit base bottom surface pad connection diagram of the present invention;
Fig. 6 is a kind of implicit type structure mini inertia measurement unit of the present invention and micro aircraft GNC system plate connection diagram;
Fig. 7 is that a kind of implicit type structure mini inertia measurement unit of the present invention adopts the base construction figure under three single-axis accelerometers and three the single shaft gyro situations;
Fig. 8 is that a kind of implicit type structure mini inertia measurement unit of the present invention adopts structural drawing under three single-axis accelerometers and three the single shaft gyro situations;
Fig. 9 is the temperature required curve of a kind of implicit type structure mini inertia measurement unit chips welding of the present invention.
Embodiment
For the situation of using twin-axis accelerometer and single shaft gyro, be that example describes with ADXL320 type accelerometer (twin shaft) and ADXRS300 type gyro (single shaft).At first, determine that the square pedestal is of a size of 10mm * 10mm * 10mm according to the ADXL320 type accelerometer of micro aircraft GNC system employing and size, circuit theory diagrams and the installation requirement of ADXRS300 type gyro.Use density to be 3.6g/cm
3The aluminium nitride synthesize ceramic or the square pedestal (present embodiment adopts the aluminium nitride synthesize ceramic) of silit synthesize ceramic material die sinking processing required size, shape is (or square excises the shape behind one of them angle or two angles or three angles or four angles or five angles or six angles) as shown in Figure 1.Grind base-plates surface with diadust after the moulding of square pedestal, make its surperficial depth of parallelism be better than that 20 μ m, verticality are better than 50 μ m, surface smoothness reaches 0.4 requirement, its surface is the electrodepositable circuit.According to the circuit theory diagrams (as Fig. 2, shown in Figure 3) and the installation requirement of accelerometer, gyro, electroplate circuit and pad then at the square base-plates surface.Three gyros are welded to face C1D1D2C2, face B1C1C2B2 and face A2B2C2D2 respectively, three responsive respectively rotational angular velocities of gyro along X, Y, Z axle, and its three sensitive axes are vertical mutually; The accelerometer of two twin shafts is welded on face A1B1B2A2 (responsive to Y, Z axle acceleration) and face D1A1A2D2 (responsive to X, Z axle acceleration) respectively, and its three sensitive axes are vertical mutually, as shown in Figure 4.Square base bottom surface (face A1B1C1D1) edge adheres to the bent angle pad, as shown in Figure 5, make pedestal both can be welded on the micro aircraft GNC system plate, accelerometer on each face is connected with the pad of base bottom surface with the circuit that gyro is electroplated by base-plates surface, and mini inertia measurement unit and GNC system connection diagram are as shown in Figure 6.
For the situation of using single-axis accelerometer and single shaft gyro, be that example describes with 1221 type accelerometers (single shaft) and ADXRS300 type gyro (single shaft).At first, determine that the rectangular parallelepiped pedestal is of a size of 25mm * 10mm * 10mm according to the accelerometer of micro aircraft GNC system employing and size, circuit theory diagrams and the installation requirement of gyro.Use density to be 3.6g/cm
3The aluminium nitride synthesize ceramic or the rectangular parallelepiped pedestal (present embodiment adopts the aluminium nitride synthesize ceramic) of silit synthesize ceramic material die sinking processing required size, shape is (or rectangular parallelepiped excises the shape behind one of them angle or two angles or three angles or four angles or five angles or six angles) as shown in Figure 7.Grind base-plates surface with diadust after the moulding of rectangular parallelepiped pedestal, make its surperficial depth of parallelism be better than that 20 μ m, verticality are better than 50 μ m, surface smoothness reaches 0.4 requirement, its surface is the electrodepositable circuit.According to the circuit theory diagrams and the installation requirement of accelerometer, gyro, electroplate circuit and pad then at the rectangular parallelepiped base-plates surface.Three gyros are welded to face C1D1D2C2, face B1C1C2B2 and face A2B2C2D2 respectively, three responsive respectively rotational angular velocities of gyro along X, Y, Z axle, and its three sensitive axes are vertical mutually; The accelerometer of three single shafts is welded to face A1B1B2A2, face D1A1A2D2 and face A2B2C2D2 respectively, three responsive respectively acceleration of accelerometer along X, Y, Z axle, its three sensitive axes are vertical mutually, as shown in Figure 8.Rectangular parallelepiped base bottom surface (face A1B1C1D1) edge adheres to the bent angle pad, makes pedestal both can be welded on the micro aircraft GNC system plate, and the accelerometer on each face is connected with the pad of base bottom surface with the circuit that gyro is electroplated by base-plates surface.
The process of above-mentioned synthesize ceramic pedestal has following a few step: 1. make mould according to required form; 2. powdery synthesize ceramic material is filled to mould; 3. high-temperature firing forming process of ceramics; 4. grind base-plates surface with diadust, make its depth of parallelism be better than that 20 μ m, verticality are better than 50 μ m, surface smoothness reaches 0.4 requirement; 5. electroplating surface; 6. press the system requirements processing circuit.
When chips welding, should be noted that strict control welding temperature, need to weld according to temperature curve shown in Figure 9.Can adopt reflow machine, the chip on five faces is welded one by one.When welding chip, need cover the chip that has welded fully, to prevent to repeat to heat infringement device and pad with masking foil.