A kind of transparent heat-insulating film and preparation method
Technical field
The present invention relates to a kind of transparent heat-insulating film and preparation method, relate in particular to a kind of transparent heat-insulating film and preparation method who contains nanoparticle, this kind thermal isolation film not only has good thermal insulation but also has good " transparency ", can be widely used in occasions such as automotive window, building window, glass curtain wall.
Background technology
In the prior art, the heat insulation common employing Heat insulation type adhering film of glass or the method for heat insulation paster solve, and the Heat insulation type adhering film high comprehensive performance, thereby obtained using comparatively widely.
Show that according to data Chinese patent CN93110358.4 (preparation method of glass transparent insulating film and nozzle specially used) adopts atmospheric pressure chemical vapor deposition technology to form transparent heat-insulated film at glass surface.
Chinese patent CN200310111067.4 (F, Mn codoped depositing nano SnO
2Transparent heat-insulated film) invented a kind of transparent heat-insulated film, it is characterized in that adopting the sedimentary method of electroless plating or ultrasonic spray pyrolysis with F, Mn element codoped at glass surface depositing nano SnO
2Thereby obtain transparent heat-insulated film.
The preparation method that the Chinese patent CN98100128.9 preparation method of frost-removing coated glass (heat insulation) has invented a kind of heat insulation coated glass, it is characterized in that: the indium stannum alloy ceramic target is splashed to the transmittance that is heated to 260~350 ℃ greater than 80% glass surface, generates nesa coating (ITO film) through surperficial high-temperature chemical reaction with heat-proof quality.
Chinese patent CN200410014672.4 (the effect of heat insulation test set of nano transparent heat-insulation composite coating and this coating thereof) has invented a kind of nano transparent heat-insulation composite coating, adopt some nanoparticles as color stuffing, prepared coating has excellent heat insulation property.
The used heat-protecting glass rete of above-mentioned patent all adopts the method for sputter or the functional film layer that sedimentary method realizes glass surface, its preparation method relative complex.And the described coating that is prepared as of patent CN200410014672.4 can't directly use as mould material.
Summary of the invention
Technical problem to be solved by this invention is in order to overcome the deficiency that above-mentioned technology exists, and has proposed a kind ofly not only to have good thermal insulation but also have the good transparency and the transparent heat-insulated film of mechanical property excellence; Another object of the present invention provides the preparation method of this transparent heat-insulated film.
The technical solution used in the present invention is: on the basis of the patent CN200410014672.4 " nano transparent heat-insulation composite coating " that applicant has had, revise and improve formulation for coating material, in the part prescription, added solidifying agent, prepare the nano transparent heat-insulating functional paint, method with spraying and brushing applies heat insulating coat at the normal transparent film surface then, make the film of making not only have excellent heat insulation property, and the mechanical property excellence, can be used for occasions such as automotive window, building window.Promptly adopt the mode of nano paint coating on common transparent film substrate, realize the heat insulating function of film under the prerequisite that does not influence the film transparency, its preparation method is comparatively easy.
Relevant test data shows that the visible light transmissivity of this novel transparent thermal isolation film all can reach more than 75%, and almost all absorbs for ultraviolet ray; For the near infrared light that accounts for sun power 50%, also can reach 60~80% obstruct.
Concrete technical scheme of the present invention is:
A kind of transparent heat-insulating film is characterized in that being made up of normal transparent film substrate and transparent heat-insulated coating; The component and the parts by weight of wherein said heat insulating coat are as follows:
Macromolecule resin 40~78
Nano-powder 2~15
Coatings additive(s) 1~10
Thinner 15~45
Solidifying agent 1~5
Macromolecule resin is aqueous polyurethane, Resins, epoxy or polyvinyl butyral acetal (PVB) in the wherein said coating; Nano-powder perhaps contains infrared semiconductor ceramics powder or tin indium oxide (ITO) at least for containing infrared semiconductor ceramics powder or tin indium oxide (ITO), and Z 250 (Fe
3O
4), titanium dioxide (TiO
2), silicon-dioxide (SiO
2) or zinc oxide (ZnO) in any one or any two kinds of combinations, particle size range is 20~80nm; Coatings additive(s) comprises a kind of of dispersion agent, flow agent, defoamer, film coalescence aid and thickening material at least.Described dispersion agent is a kind of polymer-type anionic dispersing agents; Flow agent is acrylic copolymer or the polyether-modified polysiloxane of non-response type; Defoamer is a modified polyorganosiloxane; Film coalescence aid is ethylene glycol monobutyl ether/dipropylene glycol butyl ether mixture; Thickening material is the water-soluble dispersion liquid of a kind of hydroxyl acrylic; Thinner is water and/or alcohols; Solidifying agent is isocyanic ester or modified amine polymkeric substance.
The preparation method of nano transparent heat-insulating coating of the present invention is: at first by prescription the method for above-mentioned raw materials by mechanical blending is prepared into coating, the transparent heat-insulated coating that the method that adopts spraying then and brush will contain nanoparticle evenly is coated on the transparent film base material, under 60~120 ℃ temperature, solidified 1~2 hour, and promptly constituted transparent heat-insulated film.
Transparent heat-insulating film of the present invention can be made up of layer of transparent film substrate and layer of transparent heat insulating coat: structure sees synoptic diagram 1 for details, and wherein substrate surface heat insulating coat thickness is 10~40 μ m; The specific function effect of nanoparticle makes the thermal isolation film that makes not only reach 75% above transmitance at visible region, and reaches more than 60% for the shielding rate of near-infrared region light, and UV-light then almost all absorbs shielding.
Beneficial effect:
1, the present invention is on the basis of the patent CN200410014672.4 " nano transparent heat-insulation composite coating " that applicant has had, revise and improve formulation for coating material, in prescription, added solidifying agent, method with spraying and brushing applies heat insulating coat at the normal transparent film surface, make the film of making not only have excellent heat insulation property, and the mechanical property excellence.
2, thermal isolation film of the present invention not only has excellent heat insulation property, and has good transmittance at visible region.With reference to the countries concerned's standard, fundamental property to the transparent heat-insulated film of the present invention is measured, the result proves that its visible light transmissivity of transparent heat-insulated film of the present invention all more than 75%, has the near infrared shielding rate more than 60%, the ultravioletlight screening rate more than 98% simultaneously.Therefore transparent heat-insulating film of the present invention has transparent, shielding ultraviolet rays, shielding infrared rays, characteristic such as heat insulation, its high comprehensive performance.
3, the present invention adopts the method increase one deck thermofin that applies to prepare transparent heat-insulated film on the general thin substrate, and its preparation method is comparatively easy, and is with low cost, and its cost of manufacture is 1/3 of a general transparent heat-insulated film.
Description of drawings:
Fig. 1 is the transparent heat-insulating film structural representation, wherein 1 nano transparent heat-insulating coating; 2 transparent film substrates.
Embodiment:
Describe the present invention with relevant chart below in conjunction with embodiment.But the invention is not restricted to given example.
Example 1:PVC base transparent heat-insulating film is made up of with filming transparent substrate, and the thickness of filming is 10 μ m.Thermal isolation film is formed and structure sees Table 1:
The composition of the transparent heat-insulated coating of table 1
By the firmware frame stretching, extension of PVC film is evened up, adopting the method for brushing is coated in transparent heat insulating dope on the PVC substrate, two hours film forming of 60 ℃ of dryings, constitute PVC base transparent heat-insulating film, this thermal isolation film has excellent heat insulation property and visible light transmissivity, reach 80% through dependence test and its transmittance of calculating, red shielding rate reaches 63%.
Example 2:PVB base transparent heat-insulating film is made up of a PVB substrate and a coating film, and the thickness of filming is 15 μ m.The composition and the composition of its floating coat see Table 2.
The composition of the transparent heat-insulated coating of table 2
Method by spraying is coated in transparent heat insulating dope on the PVB substrate, 80 ℃ of down dry 2 hours film forming, this thermal isolation film has excellent heat insulation property and visible light transmissivity, can reach 78% through dependence test and its visible region transmittance of calculating, the shielding rate of near-infrared region light reaches 80%, its ultravioletlight screening rate reaches 98%, high comprehensive performance.
Example 3:PC base transparent heat-insulating film is made up of a PC substrate and a coating film, and the thickness of filming is 40 μ m.The composition and the composition of its floating coat see Table 3.
The composition of the transparent heat-insulated coating of table 3
The stretching, extension of PC film is evened up, adopting the method for brushing is coated in transparent heat insulating dope on the PC substrate, 100 ℃ of down dry 1 hour film forming, this thermal isolation film has excellent heat insulation property and visible light transmissivity, can reach 75% through dependence test and its visible region transmittance of calculating, the shielding rate of near-infrared region light reaches 60%, high comprehensive performance.
Example 4:PE base transparent heat-insulating film is made up of a PE substrate and a coating film, and the thickness of filming is 25 μ m.The composition and the composition of its floating coat see Table 4.
The composition of the transparent heat-insulated coating of table 4
Method by spraying is coated in transparent heat insulating dope on the PE substrate, 70 ℃ of down dry 2 hours film forming, this thermal isolation film has excellent heat insulation property and visible light transmissivity, can reach 80% through dependence test and its visible region transmittance of calculating, the shielding rate of near-infrared region light reaches 65%, its ultravioletlight screening rate reaches 98%, high comprehensive performance.