CN100453385C - Vehicle body lower structure - Google Patents
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- CN100453385C CN100453385C CNB2005101064285A CN200510106428A CN100453385C CN 100453385 C CN100453385 C CN 100453385C CN B2005101064285 A CNB2005101064285 A CN B2005101064285A CN 200510106428 A CN200510106428 A CN 200510106428A CN 100453385 C CN100453385 C CN 100453385C
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- 239000002828 fuel tank Substances 0.000 claims description 30
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
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- 238000003466 welding Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及车体下部结构。The present invention relates to a vehicle body substructure.
背景技术 Background technique
关于汽车的车体,其底板可包括,具有连接左右一对的侧梁并在车宽方向中央部位具有沿前后方向延伸的通道部的前底板部;从该前底板部的后端向上方延伸的后上弯部;以及从该后上弯部的上端向后方大致呈直线延伸的后底板部。一般来说,还在上述前底板部的底面接合沿前后方向延伸并以夹着上述通道部的方式设置的左右一对底板框架,而且在前底板部的上表面接合连接侧梁和通道部并沿车宽方向延伸的横梁。上述底板框架,通常其剖面大致呈倒帽状,并通过其左右凸缘部与前底板部接合。Regarding the vehicle body of an automobile, the floor may include a front floor portion having a pair of left and right side beams connected to each other and a channel portion extending in the front-rear direction at the central portion in the vehicle width direction; extending upward from the rear end of the front floor portion. and a rear bottom plate extending substantially linearly rearward from the upper end of the rear upward curve. Generally, a pair of left and right floor frames extending in the front-rear direction and sandwiching the tunnel portion are joined to the bottom surface of the front floor portion, and the side beams and the tunnel portion are joined to connect the side beams and the tunnel portion on the upper surface of the front floor portion. A beam that extends across the width of the vehicle. The above-mentioned floor frame generally has a substantially inverted hat-shaped cross section, and is joined to the front floor section through its left and right flanges.
底板的前方设置有左右一对前框架,按俯视观察,底板框架位于前框架的后方延长线上,且相对于前框架的后端部连接底板框架的前端部,从而在发生前方冲撞时,传向后方的负荷可有效地从前框架传递至底板框架。A pair of left and right front frames are arranged in the front of the base plate, viewed from above, the base frame is located on the rear extension line of the front frame, and is connected to the front end of the base frame with respect to the rear end of the front frame, so that when a frontal collision occurs, the transmission Rearward loads are efficiently transferred from the front frame to the floor frame.
上述各底板框架,一般是设置为与车体前后方向轴线平行,且笔直地按直线延伸,按俯视观察,设置为与上述横梁正交。专利文献1(日本专利公开公报特开平11-78959号)披露了左右一对底板框架随着向后方延伸而逐渐向车宽方向内侧倾斜的结构,但由于技术课题与底板框架没有直接关系,故未对上述底板框架的倾斜的技术意义作任何披露。专利文献1所披露的技术,其特征在于将左右一对前框架之间所设置的辅助框架,按俯视观察,形成为前开式的大致呈三角形状的独特结构,考虑到与该辅助框架形状相对应,而使左右一对的前框架也形成为前开式(设定为随着向前延伸而逐渐向车宽方向外侧倾斜),所以仅使底板框架位于前开式前框架的后方延长线上。The above-mentioned floor frames are generally arranged to be parallel to the front-rear direction axis of the vehicle body, and extend straight in a straight line, and are arranged to be orthogonal to the above-mentioned beams when viewed from a top view. Patent Document 1 (Japanese Patent Laid-Open Publication No. Hei 11-78959) discloses a structure in which a pair of left and right floor frames gradually incline inward in the vehicle width direction as they extend rearward. Nothing is disclosed about the technical significance of the aforementioned inclination of the floor frame. The technology disclosed in
但在发生前方冲撞时,输入左右一对的前框架的传向后方的冲撞负荷,被传递至底板框架。延伸至后上弯部附近的底板框架的后端,通常仍以剖面大体呈倒帽状的状态往后开口,即呈所谓的切断状态。所以,在发生前方冲撞时,希望能够防止后退时的底板框架的后端和位于后上弯部后方的各种设备类之间产生干涉。However, when a frontal collision occurs, the collision load input to the pair of left and right front frames and transmitted to the rear is transmitted to the floor frame. The rear end of the floor frame extending to the vicinity of the rear upward bend is usually still open rearward in a substantially inverted hat-shaped cross section, which is a so-called cut-off state. Therefore, in the event of a frontal collision, it is desirable to prevent interference between the rear end of the floor frame when moving backward and various equipment located behind the rear upward curve.
发明内容 Contents of the invention
本发明正是为了解决上述问题,其目的在于,提供一种在发生前方冲撞时,可以防止或抑制底板框架后端的后退移动的车体下部结构。The present invention is aimed at solving the above-mentioned problems, and an object of the present invention is to provide a vehicle body substructure capable of preventing or suppressing the backward movement of the rear end of the floor frame in the event of a frontal collision.
为了达到上述目的,本发明的车体下部结构,其底板包括连接左右一对的侧梁并在车宽方向中央部位具有沿前后方向延伸的通道部的前底板部,从该前底板部的后端向上方延伸的后上弯部,以及从该后上弯部的上端向后方大致呈直线延伸的后底板部,所述前底板部的底面,接合有沿前后方向延伸并夹着所述通道部而予以设置的左右一对底板框架,所述各底板框架,其剖面大致呈倒帽状,其前端与左右一对的前框架的后端接合,并且其后端延伸至所述后上弯部附近,该车体下部结构还设置有在车体外侧连接所述底板框架的后端部和所述后上弯部的端部角撑板(gusset),所述底板框架的后端的开口可通过所述端部角撑板予以封闭。In order to achieve the above object, the vehicle body lower structure of the present invention, the floor includes a front floor portion connecting a pair of left and right side beams and having a tunnel portion extending in the front-rear direction at the central part in the vehicle width direction. The rear upper curved portion extending upward, and the rear bottom plate portion extending rearward in a substantially straight line from the upper end of the rear upward curved portion, the bottom surface of the front bottom plate portion is joined with a A pair of left and right floor frames provided at the top of the body, each of the floor frames has a roughly inverted hat-shaped cross section, its front end is joined to the rear end of the left and right pair of front frames, and its rear end extends to the rear upward curve. In the vicinity of the lower part of the vehicle body, the lower structure of the vehicle body is also provided with an end gusset connecting the rear end of the floor frame and the rear upward bend on the outside of the vehicle body. The opening at the rear end of the floor frame can be It is closed by the end gussets.
采用上述车体下部结构,由于通过端部角撑板连接底板框架的后端部和后上弯部,所以在发生前方冲撞时可防止或抑制底板框架后端后退移动。而且,通过端部角撑板还可提高底板框架后端部至后上弯部的车体刚性。另外,由于以往处于切断状态的底板框架的后端,通过端部角撑板予以封闭,所以即便与位于后上弯部后方的各种设备类产生干涉,也可以防止或降低其受到损伤。With the vehicle body lower structure described above, since the rear end portion of the floor frame and the rear upward bend are connected by the end gussets, the rear end of the floor frame can be prevented or restrained from moving backward in the event of a frontal collision. Furthermore, the rigidity of the vehicle body from the rear end of the floor frame to the rear upbend can be improved by the end gussets. In addition, since the rear end of the conventionally cut floor frame is closed by the end gusset, even if it interferes with various equipment located behind the rear upturn, damage can be prevented or reduced.
在上述车体下部结构中,所述端部角撑板可与所述后上弯部一起构成封闭剖面。此时,可以更进一步充分地实现上述效果。In the above vehicle body lower structure, the end gussets and the rear upward bend may form a closed section. In this case, the above-described effects can be further sufficiently achieved.
在上述车体下部结构中,所述端部角撑板可具有向前突出且剖面大致呈倒帽状的前方突出部,所述前方突出部可与所述底板框架的后端部接合。此时,由于在端部角撑板形成有与底板框架的剖面形状相同的前方突出部,所以底板框架后端和端部角撑板的接合可以容易且确实地予以执行。In the above vehicle body lower structure, the end gusset may have a forward protruding portion having a substantially inverted hat-shaped cross section, and the forward protruding portion may be engaged with a rear end portion of the floor frame. At this time, since the front protrusion having the same cross-sectional shape as the floor frame is formed on the end gusset, the rear end of the floor frame and the end gusset can be joined easily and reliably.
在上述车体下部结构中,所述前底板部可接合有沿车宽方向延伸并连接所述侧梁和通道部的横梁,所述端部角撑板的前方突出部可延伸至位于所述横梁中与所述后上弯部最近的位置的特定横梁,该前方突出部构成所述底板框架中位于该特定横梁的后方的部分。此时,底板框架后端部实质上由端部角撑板的前方突出部构成。由此,可尽量缩短与前底板部接合的长条构件即底板框架的长度、简化底板框架的处理和其接合作业。此外,将容易形成复杂结构的底板框架和端部角撑板的连接部位预先构成在端部角撑板上,从而可加固底板框架和端部角撑板的连结部位、并可将此连接部位加工成所需形状。In the above vehicle body lower structure, the front floor portion may be joined with a beam extending in the vehicle width direction and connecting the side sill and the tunnel portion, and the front protruding portion of the end gusset may extend to the The front protruding portion constitutes a portion of the floor frame that is located behind the specific cross beam in the specific cross beam that is closest to the rear upward curved portion. In this case, the rear end portion of the floor frame is substantially constituted by the front protruding portion of the end gusset plate. Accordingly, the length of the floor frame, which is a long member joined to the front floor portion, can be shortened as much as possible, and the handling and joining work of the floor frame can be simplified. In addition, the connecting portion of the floor frame and the end gusset, which is easy to form a complex structure, is formed in advance on the end gusset, so that the connecting portion of the floor frame and the end gusset can be reinforced, and the connecting portion can be Machined into desired shape.
在上述车体下部结构中,所述底板框架的从其前端至与所述端部角撑板的前方突出部接合的部分可由高张力钢板形成,具有所述前方突出部的所述端部角撑板可由普通钢板形成。此时,底板框架中需要传递发生前方冲撞时的较大冲撞负荷的前侧部分,由高张力钢板构成,所以可防止该部分被压曲,并且底板框架的后侧部分由普通钢板形成,由此可降低成本。In the vehicle body lower structure described above, the floor frame may be formed of a high-tensile steel plate from its front end to a portion joined with the front protrusion of the end gusset, having the end corner of the front protrusion. The struts may be formed from ordinary steel plates. At this time, the front part of the floor frame that needs to transmit a large impact load in the event of a frontal collision is made of a high-tensile steel plate, so that buckling of this part can be prevented, and the rear part of the floor frame is formed of a normal steel plate. This reduces costs.
在上述车体下部结构中,所述端部角撑板的车宽方向外端部可与接合在所述后底板部的底面的后框架的前端部连接,所述端部角撑板的车宽方向内端部可延伸至所述通道部的基端。此时,在提高车宽方向的车体强度方面较为理想,尤其在防止通道部分开的方面较为理想。In the vehicle body lower structure described above, the outer end portion of the end gusset in the vehicle width direction may be connected to the front end portion of the rear frame joined to the bottom surface of the rear floor portion, and the vehicle width of the end gusset may be connected to the front end portion of the rear frame. The widthwise inner end portion may extend to a base end of the channel portion. In this case, it is preferable to increase the strength of the vehicle body in the vehicle width direction, and it is particularly preferable to prevent the passage portion from being separated.
在上述车体下部结构中,设置有连接所述后底板部的底面所接合的左右一对后框架的前端部的后部横梁,相对于所述后部横梁,所述底板框架的后端部予以接合,该后部横梁构成所述端部角撑板。此时,可以通过后部横梁大幅度地提高车体强度(刚性),并且可将此后部横梁兼用作端部角撑板。In the vehicle body lower structure described above, a rear cross member connecting front ends of a pair of left and right rear frames to which the bottom surface of the rear floor portion is joined is provided, and the rear end portion of the floor frame is opposite to the rear cross member. Joined, the rear cross member constitutes the end gusset. In this case, the strength (rigidity) of the vehicle body can be greatly improved by the rear cross member, and the rear cross member can also be used as an end gusset.
在上述车体下部结构中,所述后部横梁可与所述后底板部的前端部、后上弯部、以及前底板部的后端部一起构成封闭剖面。此时,可进一步充分地实现上述效果。In the above vehicle body lower structure, the rear cross member may form a closed section together with the front end portion of the rear floor portion, the rear upward curve, and the rear end portion of the front floor portion. In this case, the above-described effects can be further sufficiently achieved.
在上述车体下部结构中,所述后上弯部的后方及所述后底板部的下方可设置有燃料箱,上述燃料箱可通过在该燃料箱的前方位置及后方位置安装在车体上的、沿前后方向延伸的保持带从下方予以保持,所述端部角撑板可设置有安装所述保持带的前端部的前带安装部。此时,作为车体强度构件的底板框架的向后方延伸的延长构件,即端部角撑板,可兼用作形成有前带安装部的托架,所以无需另外设置前带安装部所专用的托架。而且,底板框架相对于前后方向的拉伸力具有极强的抵抗能力,另一方面前带安装部受到燃料箱的重量而产生较大的向后拉伸力的作用,所以底板框架可充分抵抗上述保持带所受到的较大的向后拉伸力。并且,还还可以通过上述端部角撑板提高后上弯部附近的车体刚性。In the vehicle body lower structure described above, a fuel tank may be provided behind the rear upward curve and below the rear floor, and the fuel tank may be installed on the vehicle body at the front and rear positions of the fuel tank. A holding belt extending in the front-rear direction is held from below, and the end gusset may be provided with a front belt mounting portion to which a front end portion of the holding belt is mounted. In this case, the rearward extension member of the floor frame as a vehicle body strength member, i.e., the end gusset, can also be used as a bracket on which the front belt mounting portion is formed, so there is no need to separately provide a dedicated front belt mounting portion. bracket. Moreover, the floor frame has a strong resistance to the tensile force in the front and rear directions, and on the other hand, the front belt mounting part is subjected to a large rearward tensile force due to the weight of the fuel tank, so the floor frame can fully resist The larger rearward tensile force experienced by the above-mentioned retaining strap. In addition, the rigidity of the vehicle body in the vicinity of the rear upper bend can also be improved by the above-mentioned end gussets.
在上述车体下部结构中,沿前后方向延伸的左右一对后框架在所述燃料箱的车宽方向外侧与所述后底板部的底面接合,在所述左右一对的后框架上,位于所述燃料箱的后方的位置设置有连接该各后框架的连接横梁,所述连接横梁,设置有安装所述保持带的后端部的后带安装部。此时,可以利用作为强度构件的连接横梁来形成后带安装部。In the above vehicle body lower structure, a pair of left and right rear frames extending in the front-rear direction are joined to the bottom surface of the rear floor portion on the outside of the fuel tank in the vehicle width direction, and on the pair of left and right rear frames, A connecting beam connecting the respective rear frames is provided at a position behind the fuel tank, and the connecting beam is provided with a rear belt attachment portion to which a rear end portion of the holding belt is attached. At this time, the rear belt attachment portion may be formed using a connecting beam as a strength member.
在上述车体下部结构中,所述前带安装部,对应于所述各底板框架设置呈左右一对,形成于所述连接横梁的所述后带安装部呈左右一对,所述保持带,对应于所述各带安装部,设置有第1保持带和第2保持带,所述第1保持带,安装在位于右侧的所述前带安装部和位于左侧的所述后带安装部的两者之间,所述第2保持带,安装在位于左侧的所述前带安装部和位于右侧的所述后带安装部的两者之间,上述第1保持带和第2保持带,在所述燃料箱的下方互相交叉。此时,可通过以交叉形式设置的2组保持带稳定可靠地保持燃料箱。In the vehicle body lower structure described above, the front belt mounting parts are provided in a pair of left and right corresponding to the floor frames, and the rear belt mounting parts formed in the connecting beam are in a pair of left and right. , corresponding to each of the belt mounting parts, a first holding belt and a second holding belt are provided, and the first holding belt is installed on the front belt mounting part on the right side and the rear belt on the left side Between the two mounting parts, the second holding belt is installed between the front belt mounting part on the left side and the rear belt mounting part on the right side, and the first holding belt and The second holding belts cross each other below the fuel tank. At this time, the fuel tank can be stably and securely held by the two sets of holding belts arranged in a cross pattern.
在上述车体下部结构中,所述前带安装部,对应于所述各底板框架,设置呈左右一对,形成于所述连接横梁的所述后带安装部呈左右一对,所述保持带,对应于所述各带安装部,设置有第1保持带和第2保持带,所述第1保持带,安装在位于右侧的所述前带安装部和位于右侧的所述后带安装部的两者之间,所述第2保持带,安装在位于左侧的所述前带安装部和位于左侧的所述后带安装部的两者之间,上述第1保持带和第2保持带,在车宽方向上以一定间隔并列设置。此时,可通过并列设置的2组保持带稳定可靠地保持燃料箱。In the vehicle body lower structure described above, the front belt mounting parts are provided as a left and right pair corresponding to each of the floor frames, and the rear belt mounting parts formed on the connecting cross member are provided as a left and right pair. The belts are provided with a first holding belt and a second holding belt corresponding to the belt installation parts, and the first holding belt is installed on the front belt installation part on the right side and the rear belt installation part on the right side. Between the two strap mounting parts, the second holding strap is mounted between the front strap mounting part on the left side and the rear strap mounting part on the left side, and the first holding strap The second holding belt is arranged side by side at regular intervals in the vehicle width direction. At this time, the fuel tank can be stably and securely held by the two sets of holding belts arranged side by side.
在上述车体下部结构中,所述前底板部的上表面可接合有沿车宽方向延伸并连接所述侧梁和通道部的横梁,所述底板框架可随着向后方延伸而向车宽方向内侧倾斜,按俯视观察相对于所述横梁倾斜,所述底板框架的凸缘部和所述横梁的凸缘部,以两者之间夹有所述前底板部的3片重叠状态予以接合,所述左右一对的前框架,互相平行地沿前后方向延伸,所述左右一对的前框架的后端的间隔,设定为与所述左右一对的底板框架前端的间隔大致相同。此时,由于左右一对的底板框架的后端的间隔小于以往的结构,所以极其适合作为前带安装部的形成位置。另外,横梁,通过材料力学上的较强压缩、拉伸,来承受发生前方冲撞时要后退的底板框架,从而不仅是上述端部角撑板还可通过横梁进一步有效地承受发生前方冲撞时所产生的负荷。另外,底板框架和横梁,两者的凸缘部和前底板部一起以3者重叠状态予以接合,由此能确实地执行上述冲撞负荷从底板框架至横梁的传递。此外,由于底板框架呈倾斜设置,与车体前后方向轴线平行笔直设置的结构相比,其全长可采用较长的结构,从而能提高底板框架本身对冲击的吸收作用。除此以外,左右一对的底板框架,一般为平行设置,所以底板框架对发动机(动力传动系)的支持等可采用与以往完全相同的结构。In the above vehicle body lower structure, the upper surface of the front floor portion may be joined with a cross member extending in the vehicle width direction and connecting the side beams and the tunnel portion, and the floor frame may extend toward the vehicle width as it extends rearward. The direction is inclined inwardly, and it is inclined relative to the beam in plan view, and the flange part of the floor frame and the flange part of the beam are joined in a three-piece overlapping state with the front floor part sandwiched between them. , the left and right pair of front frames extend parallel to each other along the front-rear direction, and the distance between the rear ends of the left and right pair of front frames is set to be approximately the same as the distance between the front ends of the left and right pair of floor frames. At this time, since the distance between the rear ends of the pair of left and right floor frames is smaller than in the conventional structure, it is extremely suitable as the formation position of the front belt attachment portion. In addition, the crossbeam withstands the floor frame that needs to retreat in the event of a frontal collision through strong compression and stretching of the material mechanics, so that not only the above-mentioned end gussets but also the crossbeam can further effectively withstand the impact caused by the frontal collision. generated load. In addition, the floor frame and the beam are joined together in a state where the flange portions and the front floor portion of both are overlapped, so that the above-mentioned collision load can be reliably transmitted from the floor frame to the beam. In addition, since the floor frame is inclined, its overall length can be longer than that of a structure that is parallel and straight to the front-rear axis of the vehicle body, thereby improving the impact absorption of the floor frame itself. In addition, the pair of left and right floor frames are generally arranged in parallel, so the support of the engine (power train) by the floor frame can be exactly the same as conventional structures.
综上所述,采用本发明,在发生前方冲撞时,可以防止或抑制底板框架后端的后退移动,而且还可以提高车体刚性。To sum up, according to the present invention, in the event of a frontal collision, the backward movement of the rear end of the floor frame can be prevented or suppressed, and the rigidity of the vehicle body can also be improved.
附图说明 Description of drawings
图1是表示本发明一实施方式的俯视图。FIG. 1 is a plan view showing an embodiment of the present invention.
图2是图1中的2-2线剖视图。Fig. 2 is a sectional view taken along line 2-2 in Fig. 1 .
图3是表示图1中底板框架、横梁、侧梁、后框架等强度构件的设置关系的立体图。Fig. 3 is a perspective view showing the arrangement relationship of strength members such as a floor frame, a cross beam, a side beam, and a rear frame in Fig. 1 .
图4是表示底板框架、前框架、以及侧梁的连接状态的立体图。Fig. 4 is a perspective view showing a connection state of a floor frame, a front frame, and side members.
图5表示的是底板框架、横梁、以及前底板部的接合关系,是图6中的5-5线剖视图。FIG. 5 shows the joint relationship between the floor frame, the beam, and the front floor portion, and is a cross-sectional view taken along line 5-5 in FIG. 6 .
图6是从上方观察底板框架和横梁的交叉部分的示意图。Fig. 6 is a schematic view of the intersection of the floor frame and the beam viewed from above.
图7是从下方观察底板框架和横梁的交叉部的立体图,前底板部省略图示。Fig. 7 is a perspective view of the intersection of the floor frame and the beam viewed from below, and the illustration of the front floor portion is omitted.
图8是表示一例端部角撑板的主要部位的立体图。Fig. 8 is a perspective view showing an example of main parts of an end gusset.
图9是表示图8所示的端部角撑板附近的一例优选车体组装的侧面剖视图。Fig. 9 is a side sectional view showing an example of a preferred vehicle body assembly in the vicinity of the end gusset shown in Fig. 8 .
图10是表示图8所示的端部角撑板附近的一例优选车体组装的侧面剖视图。Fig. 10 is a side sectional view showing an example of a preferred vehicle body assembly in the vicinity of the end gussets shown in Fig. 8 .
图11是表示图8所示的端部角撑板附近的一例优选车体组装的侧面剖视图。Fig. 11 is a side sectional view showing an example of a preferred vehicle body assembly in the vicinity of the end gussets shown in Fig. 8 .
图12表示的是本发明的第2实施方式,表示一例作为后部横梁的第4横梁的立体图。Fig. 12 shows a second embodiment of the present invention, and shows a perspective view of an example of a fourth cross member as a rear cross member.
图13是表示图12所示的第4横梁和后上弯部的关系的侧面剖视图。Fig. 13 is a side sectional view showing the relationship between the fourth beam shown in Fig. 12 and the rear upward curve.
图14是表示图12所示的第4横梁和底板框架后端部的连接部位的立体图。Fig. 14 is a perspective view showing a connecting portion between the fourth beam shown in Fig. 12 and the rear end of the floor frame.
图15是图14中的15-15线剖视图。Fig. 15 is a sectional view taken along line 15-15 in Fig. 14 .
图16是表示本发明第3实施方式的主要部位的侧面剖视图。Fig. 16 is a side sectional view showing main parts of a third embodiment of the present invention.
图17表示的是本发明第4实施方式,是从下方观察后上弯部附近的主要部位的仰视图。Fig. 17 shows a fourth embodiment of the present invention, and is a bottom view of main parts in the vicinity of the rear upward curve viewed from below.
图18是图17所示的端部角撑板的立体图。FIG. 18 is a perspective view of the end gusset shown in FIG. 17 .
图19是与图17相对应部分的立体图。Fig. 19 is a perspective view of a part corresponding to Fig. 17 .
图20是图19中的20-20线剖视图。Fig. 20 is a sectional view taken along line 20-20 in Fig. 19 .
图21表示的是本发明第5实施方式,是与图17相对应的主要部位的仰视图。Fig. 21 shows a fifth embodiment of the present invention, and is a bottom view of main parts corresponding to Fig. 17 .
图22表示的是保持带,是燃料箱部分的主要部位立体图。Fig. 22 shows the retaining belt, and is a perspective view of main parts of the fuel tank portion.
图23是表示用保持带保持燃料箱的状态的主要部位的侧面剖视图。Fig. 23 is a side sectional view of main parts showing a state in which the fuel tank is held by the holding belt.
图24是表示用于2条保持带的交叉部的优选托架的立体图。Figure 24 is a perspective view showing a preferred bracket for the intersection of two holding straps.
图25是图8所示的端部角撑板部分的主要部位侧面剖视图。Fig. 25 is a side sectional view of main parts of the end gusset portion shown in Fig. 8 .
图26表示的是保持带安装结构的其他实施方式,是与图22相对应的仰视立体图。FIG. 26 shows another embodiment of the holding belt installation structure, which is a bottom perspective view corresponding to FIG. 22 .
具体实施方式 Detailed ways
图1、图2中,1是底板,由沿前后方向分割形成的多张板材互相接合而成。此底板1,大体上包括,前底板部2,从前底板部2的后端向上方较短立起的后上弯部3,以及从后上弯部3的上端向后方延伸的后底板部4。前底板部2的前端,沿上下方向延伸,并与分隔车室和发动机室的隔板5的下端相连。In Fig. 1 and Fig. 2, 1 is a bottom plate, which is formed by joining together a plurality of plates formed by dividing along the front-rear direction. The
前底板部2,在其车宽方向中央部位形成有沿前后方向延伸的通道部6,该通道部6,其前端与隔板5相连(向前方开口),其后端与后上弯部3相连(向后方开口)。上述前底板部2,其左右侧端部与作为沿前后方向延伸的强度构件的左右一对侧梁7相接合。The
后上弯部3的正后方,以及后底板部4的正下方,设置有燃料箱8。在该燃料箱8的后方位置,即在后底板部4上形成有相下方隆起的收容部9,该收容部9内可收容备用轮胎等。A fuel tank 8 is provided directly behind the rear
图1~图3中,前底板部2的底面,接合有左右一对的底板框架10,通道部6位于该左右一对的底板框架10之间。即,各底板框架10,在车宽方向上位于通道部6和侧梁7之间。该底板框架10,整体上按直线沿前后方向延伸,但相对于车体前后方向轴线呈倾斜状态。也就是说,左右一对的底板框架10,分别随着向后方延伸而逐渐向车宽方向内侧倾斜(与通道部6接近),其前端在车宽方向上的间隔,设定为大于其后端在车宽方向上的间隔。另外,左右一对的底板框架10的倾斜角度为相等。底板框架10的剖面形状,如下所述,形成为向上方开口的倒帽状,通过相对于前底板部2的接合而构成封闭剖面。另外,底板框架10的后端,通过后述的端部角撑板45,与后上弯部3连接,同时其后方的开口被端部角撑板45封闭,图3中端部角撑板45予以省略。In FIGS. 1 to 3 , a pair of left and right floor frames 10 are joined to the bottom surface of the
还如图4所示,左右一对的底板框架10的前端,与左右一对的前框架11的后端直接接合、连接。即,左右一对的前框架11彼此相互平行,并且还与车体前后方向轴线平行(按俯视观察不呈倾斜状态),该左右一对的前框架11的后端在车宽方向上的间隔,与左右一对的底板框架10的前端在车宽方向上的间隔大致相同。另外,由于该前框架11的设置方式与以往相同,所以利用前框架11对发动机(动力传动系)的支持便可使用与以往完全相同的结构。Also as shown in FIG. 4 , the front ends of the pair of left and right floor frames 10 are directly joined and connected to the rear ends of the pair of left and right front frames 11 . That is, the pair of left and right front frames 11 are parallel to each other, and also parallel to the axis of the front and rear direction of the vehicle body (not inclined in plan view), the distance between the rear ends of the pair of left and right front frames 11 in the vehicle width direction is , which is substantially the same as the distance between the front ends of the pair of left and right floor frames 10 in the vehicle width direction. In addition, since the installation method of the
前框架11的后端位置,比侧梁7前端位置更趋向后方,该前框架11的后端部、侧梁7的前端部、以及底板框架10的前端部,利用作为强度构件的抗扭箱12(torque box)相互连接。The rear end of the
前底板部2的上表面,接合有前后2组的横梁15、16。即,位于前侧的第1横梁15,设置在前底板部2的前后方向大致中间位置,位于后侧的第2横梁16,设置在第1横梁15和后上弯部3之间的大致中间位置。各横梁15、16,在通道部6的部位沿车宽方向被分割成2个构件,且各横梁15、16连接侧梁7的内侧面和通道部6的外侧面。各横梁15、16的剖面,大致呈向下方开口的帽状,通过与前底板部2的接合而构成封闭剖面。上述各横梁15、16,与以往相同,与车体前后方向轴线正交而延伸,按俯视观察呈分别相对于底板框架10倾斜设置的关系。Two sets of front and
后底板部4的底面,接合有沿前后方向延伸的左右一对后框架17。该后框架17,其前端部与侧梁7的后端部接合。上述左右一对的后框架17,在燃料箱8和收容部9之间,通过沿车宽方向延伸的第3横梁18予以连接。后框架17的剖面形状为,向上方开口的倒帽状,与后底板部4接合而构成封闭剖面。A pair of left and right rear frames 17 extending in the front-rear direction are joined to the bottom surface of the
接着参照图5~图7,详细说明横梁15、16和底板框架10相对于前底板部2的接合关系。首先,底板框架10,如图5、图7所示,其具有左右一对的侧壁部10a,连接左右一对的侧壁部10a的下端的底壁部10b,以及从左右一对侧壁部10a的上端大致呈水平延伸的左右一对凸缘部10c。底板框架10,在其各凸缘部10c与前底板部2的底面接触的状态下,与该前底板部2接合(实施方式中为焊接接合)(图7中前底板部2省略图示)。Next, referring to FIGS. 5 to 7 , the joining relationship between the
各横梁15、16相对于前底板部2、底板框架10的接合方式都相同,在此就第1横梁15进行说明。首先,第1横梁15具有,前后一对的侧壁部15a,连接前后一对的侧壁部15a的上端的上壁部15b,以及从前后一对侧壁部15a的下端大致呈水平延伸的前后一对凸缘部15c。第1横梁15,在其各凸缘部15c与前底板部2的上表面接触的状态下,与该前底板部2接合(实施方式中为焊接接合)(图7中前底板部2省略图示)。The joining methods of the
从图1、图6、图7可知,底板框架10的左右的凸缘部10c,与横梁15(横梁16也相同)的前后凸缘部15c,按俯视观察,合计共有4处产生交叉,在该各交叉部互相予以接合,在图5、图6中用符号α表示该接合部分。即,尤其从图5可知,在底板框架10的凸缘部10c和横梁15(16)的凸缘部15c之间夹有前底板部2的状态下,该各凸缘部10c和15c与前底板部2,以3者重叠的状态互相接合(实施方式中为焊接接合)。1, 6, and 7, the left and
接着参照图8~图11,说明与端部角撑板45相关的部分(端部角撑板45在图1、图2中也予以简单表示)。首先,端部角撑板,通常由普通钢板经过冲压成型加工,构成图8所示的形状。即,端部角撑板45,具有对应于底板框架10的剖面形状,其剖面大致呈倒帽状的前方突出部45A。而且,端部角撑板45,具有底壁部45a(也构成前方突出部45A的底壁)、从底壁部45a的后端向上方延伸的后壁部45b、与底壁部45a的左右侧端和后壁部45b的左右侧端相连的左右一对侧壁部45c,通过上述壁部构成箱状。即,端部角撑板45,如下所述,在向车体安装的状态下,除了面向前底板部2底面的开口和面向后上弯部3后面的开口以外,均予以封闭(下方、后方、以及左右侧方均予以封闭)。而且,端部角撑板45,还形成有与底板框架10的凸缘部10c相连的接合用凸缘部45d。Next, referring to FIGS. 8 to 11 , the parts related to the
如上所述的端部角撑板45,尤其如图8所示,利用其凸缘部45d,与前底板部2的后端部底面和后上弯部3的后面相接合。在此接合状态下,与前底板部2的后端部和后上弯部3一起构成封闭剖面。底板框架10的后端部,通过端部角撑板45与后上弯部3连接,在此接合状态下,底板框架10的后端开口通过端部角撑板45予以封闭。The above-mentioned
图9~图11表示的是包括端部角撑板45在内的后上弯部3附近的优选组装工序,本实施方式中,以相对于前底板2后端稍稍位于前方的位置为边界,将底板1分割成前面板1A和后面板1B,并在此边界部位互相接合。9 to 11 show the preferred assembly process around the rear
首先如图9所示,前面板1A的底面接合有底板框架10(的凸缘部10c)(接合处用符号α表示),此时底板框架10的后端,处于比前面板1A后端稍微向后方突出的状态。接下来如图10所示,端部角撑板45的前方突出部45A,与底板框架10的后端部上表面接合。最后,后端部1B的前端部与前端部1A的后端部接合,同时端部角撑板45的上端部与后面板1B(中的后上弯部3B)的后面接合。另外,底板框架10的后端部底面,形成有用于插入接合前后面板1A和1B时所使用的焊接枪的作业孔10f。First, as shown in Figure 9, the bottom surface of the
在上述结构中,发生前方冲撞时所产生的冲撞负荷,首先输入前框架11,再从前框架11传递给底板框架10,并且还通过抗扭箱12传递给侧梁7。被输入冲撞负荷的底板框架10,便通过底板框架10自身及与其接合的前底板部2来吸收冲击。与此同时,受到冲撞负荷的作用而向后方变位的底板框架10,还将冲撞负荷传递给横梁15、16,从而如下所述,还可利用横梁15、16来吸收冲击。另外,底板框架10呈倾斜设置,所以与不倾斜设置的结构(与车体前后方向轴线平行设置的结构)相比,可使其全长增长,从而底板框架10本身对冲击的吸收、与底板框架10接合的前底板部2对冲击的吸收可更有效地进行。In the above structure, the impact load generated when a frontal collision occurs is firstly input into the
由于底板框架10相对于横梁15、16呈倾斜设置,因而从底板框架10向横梁15、16的冲撞负荷传递,可从相对于横梁15、16的车宽方向轴线呈倾斜的方向予以进行。即,横梁15、16中,与底板框架10相比位于侧梁7一侧的部分受到压缩力作用,与底板框架10相比位于通道部6一侧的部分受到拉伸力作用。由于横梁15、16相对于压缩力或拉伸力的抵抗力较大,所以与以往只受到弯曲力或剪切力作用的情况相比,可更有效地承受向后方传送的冲撞负荷。Since the
前后2组的横梁15、16中,对于位于前方的第1横梁15来说,与位于后方的第2横梁16相比,从底板框架10传递而来的向后方传送的冲撞负荷较大。即,传递至位于后方的第2横梁16的向后方传送的冲撞负荷相对较小,所以可防止或抑制底板框架10的后端产生较大的向后变位。除此以外,由于底板框架10的后端,通过端部角撑板45与后上弯部3连接,所以可更为确实地防止或抑制底板框架10后端的后退移动。即,可防止底板框架10的后端,相对于设置在后上弯部3的后方的燃料箱8等产生干涉。当然,通过端部角撑板45本身,可提高后上弯部3的下端部附近的刚性。由于后上弯部3通常可构成后座的底面,所以可进一步提高此后座附近的车体刚性。Among the two sets of front and
图12~图15表示的是本发明第2实施方式,与上述实施方式相同的组成部分标注相同的标号,省略其重复说明(这对于下文的其他实施方式来说也相同)。本实施方式中,另外设置第4横梁41,使此第4横梁41起到端部角撑板的功能。即,通过如图12所示的沿车宽方向延伸的第4横梁41,可连接左右一对的后框架17的前端部。该第4横梁41,连接有各底板框架10的后端部。12 to 15 show the second embodiment of the present invention, and the same components as those of the above-mentioned embodiment are denoted by the same reference numerals, and their repeated descriptions are omitted (this is also the same for other embodiments below). In the present embodiment, the
第4横梁41,整体上形成图12所示的形状,利用处于其左右端部的凸缘部41c与后框架17接合,利用处于其下端部的凸缘部41d与前底板部2的后端部底面接合,利用处于其上端部的凸缘部41e与后底板部4的前端部底面接合。上述第4横梁41,与前底板部2的后端部、后上弯部3、以及后底板部4前端部一起构成封闭剖面。The
底板框架10的后端开口,通过第4横梁41的前壁部予以覆盖。通过第4横梁41,可大幅度提高车体刚性,但并且在实现上述实施方式中的端部角撑板45的功能的同时可尽量避免增加零部件数。另外,上述实施方式中的端部角撑板45的前方突出部45A,也可以形成在第4横梁41上(可形成左右一对的前方突出部)。The rear end opening of the
图16表示的是本发明第3实施方式,表示同时设置图8所示的端部角撑板45和图12所示的第4横梁41的结构。图16是与图11、图13相对应的剖视图,通过设置上述构件41和45,可进一步防止或抑制底板框架10后端的后退移动,并可进一步提高车体刚性。FIG. 16 shows a third embodiment of the present invention, and shows a structure in which the
图17~图20表示的是本发明的第4实施方式。本实施方式中,端部角撑板47采用图18所示的形状。即,该端部角撑板47,.具有与底板框架10的剖面形状相同的前方突出部47A。另外,端部角撑板47,与图8所示的端部角撑板45相比,在车宽方向上有较长的延伸。即,端部角撑板47的车宽方向外侧端部与后框架17的前端部接合,其车宽方向内侧端部与通道部6(开始向上立起的基端部)接合。另外,侧梁7(的内板),形成有焊接后框架17和端部角撑板47时所使用的作业孔7f(参照图20)。17 to 20 show a fourth embodiment of the present invention. In this embodiment, the
端部角撑板47,从其前方突出部47A的底壁部连续延伸的底壁部,具有与底板框架10的底面大致相同的高度,其后壁部47b的前端(上端),向上方的延伸较长,并与后上弯部3的后面接合,与后上弯部B3一起构成封闭剖面。The
图21表示的是本发明第5实施方式,为图17~图20所示的端部角撑板47的变形例。即,本实施方式中的端部角撑板48,与上述实施方式的端部角撑板47大致相同,其前方突出部48A(对应于47A的部分)设定为较长,前方突出部48A的前端,延伸至第2横梁16附近。即,前方突出部48A实质上构成延伸至后上弯部3附近的底板框架10的后端部。底板框架10的前侧部分(从前端至第2横梁16的长度方向部分),由高张力钢板形成,而端部角撑板48则由普通钢板形成。本实施方式中,由于底板框架10分别采用高张力钢板和普通钢板,所以无需另外准备独立专用的构件,使用普通钢板形成的底板框架10的后侧部分即可构成端部角撑板48的一部分(前方突出部48A)。FIG. 21 shows a fifth embodiment of the present invention, which is a modified example of the
接着参照图22~图24,说明从下方保持燃料箱8的保持带的安装结构。此实施方式中,以相对于前底板部2后端稍稍位于前方位置为边界,将底板1分割为前面板1A和后面板1B,并在此边界部位互相接合。Next, referring to FIGS. 22 to 24 , the mounting structure of the holding belt for holding the fuel tank 8 from below will be described. In this embodiment, the
首先,作为保持带,可采用第1保持带51和第2保持带52的2组。另外,在各底板框架10的后端部(底壁部分),预先接合有作为前带安装部的螺母53(形成左右一对的前带安装部)。另外,在位于燃料箱8后方的第3横梁(连接横梁)18的底壁部,预先接合有作为后带安装部的左右一对螺母54。后方的螺母54在车宽方向上的位置,可设定在前方螺母53的大致向后方的延长线上。当然,在底板框架10、第3横梁18上,可对应于螺母53或54形成螺栓贯穿孔。First, as the holding belts, two sets of the first holding
各保持带51、52的前端部相对于底板框架10的安装,可利用从下方与上述螺母53螺合的螺栓55来进行。另外,各保持带51、52的后端部相对于第3横梁18的安装,可利用从下方与上述螺母54螺合的螺栓56来进行。本实施方式中,2组保持带51、52,以交叉状态予以设置。即,第1保持带51,其前端部固定在左螺母53一侧,其后端部固定在右螺母54一侧。与此相反,第2保持带52,其前端部固定在右螺母53一侧,其后端部固定在左螺母54一侧。由此,2组保持带51与52,在燃料箱8的下方呈交叉状态。位于前侧的左右螺母53,即左右一对的底板框架10的后端在车宽方向上的位置,与底板框架10平行于车体前后方向轴线予以设置而处于非倾斜状态的结构相比,可向车宽方向内侧靠拢,从而可高度平衡地保持燃料箱8。尤其是,在燃料箱8的车宽方向长度较短的情况下,燃料箱8的保持非常有效。Attachment of the front ends of the respective holding
2组保持带51和52的交叉位置,如图24所示,可设置托架57。托架57,整体上大致呈X状,其侧壁部的高度为大于等于2条保持带51、52相重合的厚度。通过上述托架57,可确实地维持2条保持带51、52以规定角度处于交叉状态。另外,托架57,可通过粘接等固定在燃料箱8的底面,或者通过粘接等固定在保持带51、52中的至少一方。The cross position of the two sets of holding
图25表示的是保持带51、52的安装结构的其他实施方式,利用上述端部角撑板45(参照图8)将底板框架10的后端部与后上弯部3连接,同时在此端部角撑板45上形成用于保持带的前带安装部。首先,端部角撑板45,由普通钢板经过冲压成型加工,构成图11所示的形状。即,端部角撑板45,具有对应于底板框架10的剖面形状,其剖面大致呈倒帽状的前方突出部45A。而且,端部角撑板45,具有底壁部45a(也构成前方突出部45A的底壁),从底壁部45a的后端向上方延伸的后壁部45b,以及与底壁部45a的左右侧端和后壁部45b的左右侧端相连的左右一对侧壁部45c,通过上述壁部构成箱状。即,如下所述,端部角撑板45,在向车体安装的状态下,除了面向前底板部2的底面的开口和面向后上弯部3后面的开口以外,均予以封闭(下方、后方、以及左右侧方均予以封闭)。而且,端部角撑板45,还形成有与底板框架10的凸缘部10c相连的接合用凸缘部45d。What Fig. 25 has shown is another embodiment of the installation structure of retaining
如上所述的端部角撑板45,尤其如图25所示,利用其凸缘部45d,与前底板部2的后端部底面和后上弯部3的后面相接合。在此接合状态下,与前底板部2的后端部和后上弯部3一起构成封闭剖面。底板框架10的后端部,通过端部角撑板45与后上弯部3连接,在此连接状态下,底板框架10的后端开口通过端部角撑板45予以封闭。另外,图25所示的螺母53在图8中省略图示。The above-mentioned
图26表示的是保持带51、52的安装结构的其他实施方式。本实施方式中,2条保持带51、52,互相并列设置,即呈平行设置的结构。即,分别利用位于左侧的螺母53、54,可固定第1保持带51的前端部和后端部。另外,分别利用位于右侧的螺母53、54,可固定第2保持带52的前端部和后端部。FIG. 26 shows another embodiment of the attachment structure of the holding
以上就本发明的实施方式进行了说明,但本发明并不限于上述实施方式,可在技术方案所记载的范围内进行适当的变更,例如可包括下述的结构。底板框架10,可以在其全长范围内采用相同的材料(例如在其全长范围内使用高张力钢等)。按俯视观察,与底板框架10交叉的横梁,可不限于2组,也可以是1组或者3组或以上。横梁15、16,可以设置在前底板部2的底面。左右一对的底板框架10,可以是相互平行设置(与车体前后方向轴线平行)。端部角撑板45,也可用作从下方支持燃料箱8的保持带(的前端部)的安装部。此时,通过预先焊接等,将保持带紧固用螺母等固定工具,与端部角撑板45形成一体。尤其是,左右一对的底板框架10,随着向后方延伸而逐渐向车宽方向内侧倾斜时,端部角撑板45的车宽方向位置,可非常接近通道部6,由此可设置在紧固保持带的前端部的较佳位置。作为带安装部,可以在底板框架10的后端部直接形成用于螺栓的螺孔,以此替代螺母53、54,以可以从其他的固定部件中选择适当的部件。燃料箱8的底面,也可以形成嵌合有保持带51、52的浅槽。当然,本发明的目的,不局限于明文记载的内容,实质上也包括其它提供较为理想或具有优点的结构。The embodiments of the present invention have been described above, but the present invention is not limited to the above embodiments, and can be appropriately modified within the scope described in the claims, and may include, for example, the following configurations. The
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JP4832546B2 (en) * | 2009-04-15 | 2011-12-07 | 本田技研工業株式会社 | Fastening structure for reinforcing bars for vehicles |
JP4878646B2 (en) | 2009-05-28 | 2012-02-15 | 本田技研工業株式会社 | Car body rear structure |
CN101898584B (en) * | 2009-05-28 | 2012-07-04 | 本田技研工业株式会社 | rear body structure |
JP5853666B2 (en) * | 2011-12-20 | 2016-02-09 | マツダ株式会社 | Lower body structure of the vehicle |
DE102012008025A1 (en) * | 2012-04-21 | 2013-10-24 | GM Global Technology Operations LLC (n.d. Ges. d. Staates Delaware) | Substructure for a motor vehicle |
JP5716792B2 (en) * | 2013-05-23 | 2015-05-13 | トヨタ自動車株式会社 | Vehicle lower structure |
CN103407493B (en) * | 2013-08-02 | 2016-07-06 | 北京新能源汽车股份有限公司 | Double-material-piece cross-shaped overlapping structure |
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JP6558779B2 (en) * | 2017-06-30 | 2019-08-14 | 本田技研工業株式会社 | Car body rear structure |
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