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CN100452555C - Battery terminal connector and conductive piece thereof - Google Patents

Battery terminal connector and conductive piece thereof Download PDF

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Publication number
CN100452555C
CN100452555C CNB2006100650170A CN200610065017A CN100452555C CN 100452555 C CN100452555 C CN 100452555C CN B2006100650170 A CNB2006100650170 A CN B2006100650170A CN 200610065017 A CN200610065017 A CN 200610065017A CN 100452555 C CN100452555 C CN 100452555C
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corrugated sheet
connecting portion
terminal connecting
open end
terminal
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CN101038996A (en
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林淳
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KS Terminals Inc
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KS Terminals Inc
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Abstract

The invention discloses a battery terminal connector (1) and a conductive piece thereof, wherein the battery terminal connector (1) is provided with an electric insulation sleeve piece (11) and a conductive piece (12/13), and a groove cavity (111) is formed on the electric insulation sleeve piece (11) for accommodating the conductive piece (12/13). Two terminal connection parts (12a & 12B/13a & 13B) arranged at a distance extend from the conductive member (12/13), each terminal connection part (12a, 12B/13a, 13B) comprises two wave-shaped pieces (121/131) with open ends facing to the A direction and a wave-shaped piece (122/132) with open ends facing to the B direction, a specific angle theta is formed between the A direction and the B direction, 0 & lttheta & lt 90, and each wave-shaped piece (121, 122, 121/131, 132, 131) is formed with a bending part (1211, 1221, 1211/1311, 1321, 1311), and a gap with a vertical distance (D) smaller than the thickness (D) of the battery terminal (21) is formed between the bending part (1221/1321) of the wave-shaped piece (122/132) with the open end of each terminal connecting part facing to the B direction and the bending part (1211/1321) of the wave-shaped piece (121/131) with the open end facing to the A direction.

Description

电池端子连接器及其导电件 Battery terminal connector and its conductive parts

技术领域 technical field

本发明涉及一种连接器,特别是关于一种用于串联电池时将电池端子耦接的电池端子连接器及其导电件。The invention relates to a connector, in particular to a battery terminal connector for coupling battery terminals when batteries are connected in series and a conductive part thereof.

背景技术 Background technique

不断电系统(Uninterrupted Power System;UPS)是供应一用电系统的紧急电源设备,主要的结构是电池,其平时保持在充饱电力的状态。当不断电系统检测到交流电源(Alternating Current;AC)断电或是电压出现异常时,就会在极短的时间内切换到电池电源,让使用者争取一些缓冲时间来避免用电系统的毁损。因此,提升不断电系统的电池电力对于使用者来说有其必要性,而通常的做法是将电池串联。An uninterrupted power system (Uninterrupted Power System; UPS) is an emergency power supply device that supplies a power system. The main structure is a battery, which is usually kept in a fully charged state. When the uninterruptible power system detects that the AC power supply (Alternating Current; AC) is out of power or the voltage is abnormal, it will switch to the battery power supply in a very short time, allowing the user to buy some buffer time to avoid damage to the power system . Therefore, it is necessary for the user to increase the battery power of the UPS, and the usual practice is to connect the batteries in series.

一公知不断电系统的电池端子21是由金属片弯折而成,外型可参考图2所示,其上更形成有通孔213。通常将两电池串联的方法是将一两端附有如图12所示的电线端子7的电线的一端接到一电池上的正极端子且将电线的另一端接到另一电池上的负极端子。然而,图12所示的电线端子7容易因为电池端子21的轻微变形而无法与电池端子21顺利耦接,且具有夹钳力不足的问题。A battery terminal 21 of a known uninterruptible power supply system is formed by bending a metal sheet. The appearance can be referred to as shown in FIG. 2 , and a through hole 213 is formed thereon. Usually the method of connecting two batteries in series is to connect one end of a wire with wire terminals 7 as shown in Figure 12 to the positive terminal on one battery and connect the other end of the wire to the negative terminal on the other battery. However, the wire terminal 7 shown in FIG. 12 is likely to be unable to be smoothly coupled with the battery terminal 21 due to slight deformation of the battery terminal 21 , and has the problem of insufficient clamping force.

发明内容 Contents of the invention

本发明要解决的技术问题是:提出一种新的电池端子连接器及其导电件,让使用者即使在电池端子遭受轻微变形的情况下也能够轻易且顺利地串联两个电池,以改善公知以电线端子耦接电池端子而将电池串联的方法的前述缺陷。The technical problem to be solved by the present invention is to propose a new battery terminal connector and its conductive parts, so that users can easily and smoothly connect two batteries in series even when the battery terminals are slightly deformed, so as to improve the known The foregoing drawbacks of the method of connecting batteries in series by coupling the terminals of the batteries with wire terminals.

本发明要解决的另一技术问题是:提供一种能够与电池端子形成牢固耦接的电池端子连接器及其导电件。Another technical problem to be solved by the present invention is to provide a battery terminal connector capable of forming a firm coupling with the battery terminal and its conductive member.

本发明的技术解决方案是:一种电池端子连接器,包含一导电件及一电绝缘套件,该导电件上延伸出二相隔一距离配置的第一端子连接部及第二端子连接部;该电绝缘套件形成有一槽穴,以容置该导电件;其中各端子连接部包含三相邻配置的波形片,各波形片上形成弯折部,各端子连接部的居中波形片的开放端朝向与位于其他位置的波形片的开放端朝向夹一特定角度;各端子连接部的波形片的弯折部之间形成一间隙,该间隙的垂直距离小于一电池端子的厚度。The technical solution of the present invention is: a battery terminal connector, which includes a conductive member and an electrical insulating sleeve, and two first terminal connection parts and second terminal connection parts arranged at a distance extend from the conductive part; the The electrical insulating sleeve is formed with a groove to accommodate the conductive part; wherein each terminal connection part includes three adjacent corrugated sheets, each corrugated sheet is formed with a bending part, and the open end of the centered corrugated sheet of each terminal connection part faces to the The open ends of the corrugated sheets located at other positions are directed at a specific angle; a gap is formed between the bent parts of the corrugated sheets at each terminal connection part, and the vertical distance of the gap is less than the thickness of a battery terminal.

本发明还提出一种电池端子连接器,包含一导电件及一电绝缘套件,该导电件上延伸出二相隔一距离配置的第一端子连接部及第二端子连接部;该电绝缘套件形成有一槽穴,以容置该导电件;其中,各端子连接部包含三相邻配置的波形片,各波形片上形成弯折部,各端子连接部的居中波形片的开放端朝向与位于其他位置的波形片的开放端朝向夹一特定角度;各端子连接部的波形片的弯折部之间形成一间隙,该间隙的垂直距离小于一电池端子的厚度;该第一端子连接部的居中波形片的开放端朝向与该第二端子连接部的居中波形片的开放端朝向之间夹该特定角度;该第一端子连接部与该第二端子连接部的居中波形片的弯折部的宽度小于其他波形片的弯折部的宽度。The present invention also proposes a battery terminal connector, which includes a conductive member and an electrical insulating sleeve, and two first terminal connecting parts and a second terminal connecting part that are arranged at a distance extend from the conductive member; the electrical insulating sleeve forms There is a groove for accommodating the conductive part; wherein, each terminal connection part includes three adjacently arranged corrugated sheets, each corrugated sheet forms a bent part, and the open end of the centered corrugated sheet of each terminal connection part faces and is located at another position The open end of the corrugated sheet faces a specific angle; a gap is formed between the bent parts of the corrugated sheets of each terminal connection part, and the vertical distance of the gap is less than the thickness of a battery terminal; the centered wave shape of the first terminal connection part The opening end of the sheet faces the specific angle between the open end of the central wave sheet of the second terminal connection part; the width of the bending part of the center wave sheet between the first terminal connection part and the second terminal connection part It is smaller than the width of the bending part of other corrugated sheets.

本发明还提出一种电池端子连接器的导电件,包含二相隔一距离配置的第一端子连接部及第二端子连接部,其中,各端子连接部包含三相邻配置的波形片,各波形片上形成弯折部,居中的波形片的开放端朝向与位于其他位置的波形片的开放端朝向夹一特定角度;各端子连接部的波形片的弯折部之间形成一间隙,该间隙的垂直距离小于一电池端子的厚度。The present invention also proposes a conductive part of a battery terminal connector, which includes two first terminal connecting parts and a second terminal connecting part arranged at a distance, wherein each terminal connecting part includes three adjacently arranged corrugated sheets, each corrugated A bending part is formed on the sheet, and the open end of the wave sheet in the center faces a specific angle with the open end of the wave sheet located at other positions; a gap is formed between the bending parts of the wave sheet at each terminal connection part, and the gap The vertical distance is less than the thickness of a battery terminal.

本发明还提出一种电池端子连接器,包含一导电件及一电绝缘套件,该导电件上延伸出一第一端子连接部及一第二端子连接部,该电绝缘套件形成有一槽穴,以容置该导电件;其中:各端子连接部具有二第一波形片及一第二波形片,该第二波形片介于所述第一波形片之间,各端子连接部的第一波形片的开放端的朝向相同,该第二波形片的开放端的朝向与所述第一波形片的开放端的朝向之间夹一特定角度,所述第一波形片及该第二波形片的波形相同,各第一波形片形成有一弯折部,该第二波形片形成有一弯折部,各端子连接部的第一波形片的弯折部的凸起处位于同一平面上,且与该第二波形片的弯折部的凸起处之间形成一间隙,该间隙的垂直距离小于一电池端子的厚度;且该第一端子连接部的第二波形片的开放端的朝向与该第二端子连接部的第二波形片的开放端的朝向相同。The present invention also proposes a battery terminal connector, comprising a conductive member and an electrical insulating sleeve, a first terminal connecting portion and a second terminal connecting portion extending from the conductive member, the electrical insulating sleeve is formed with a groove, To accommodate the conductive member; wherein: each terminal connection part has two first wave pieces and a second wave piece, the second wave piece is interposed between the first wave pieces, the first wave form of each terminal connection part The orientation of the open end of the sheet is the same, the orientation of the open end of the second corrugated sheet and the orientation of the open end of the first corrugated sheet form a specific angle, the waveforms of the first corrugated sheet and the second corrugated sheet are the same, Each first corrugated sheet is formed with a bent portion, and the second corrugated sheet is formed with a bent portion. The protrusion of the bent portion of the first corrugated sheet of each terminal connection portion is located on the same plane, and is aligned with the second corrugated sheet. A gap is formed between the protrusions of the bent portion of the sheet, and the vertical distance of the gap is less than the thickness of a battery terminal; The orientations of the open ends of the second corrugated sheets are the same.

本发明还提出一种电池端子连接器,包含一导电件及一电绝缘套件,该导电件上延伸出一第一端子连接部及一第二端子连接部;该电绝缘套件形成有一槽穴,以容置该导电件;其中:各端子连接部具有二第一波形片及一第二波形片,该第二波形片介于所述第一波形片之间;各端子连接部的所述第一波形片的开放端朝同一方向,该第二波形片的开放端的朝向与所述第一波形片的开放端的朝向之间夹一特定角度;各第一波形片形成有一弯折部,该第二波形片形成有一弯折部;各端子连接部的第一波形片的弯折部的凸起处位于同一平面上,且与该第二波形片的弯折部的凸起处之间形成一间隙;且该第一端子连接部的第二波形片的开放端的朝向与该第二端子连接部的第二波形片的开放端的朝向之间夹该特定角度。The present invention also proposes a battery terminal connector, comprising a conductive member and an electrical insulating sleeve, a first terminal connecting portion and a second terminal connecting portion extending from the conductive member; the electrical insulating sleeve is formed with a groove, To accommodate the conductive member; wherein: each terminal connection part has two first wave pieces and a second wave piece, and the second wave piece is interposed between the first wave pieces; the first wave piece of each terminal connection part The open end of a corrugated sheet faces the same direction, and there is a specific angle between the orientation of the open end of the second corrugated sheet and the orientation of the open end of the first corrugated sheet; each first corrugated sheet forms a bent portion, and the first corrugated sheet The two corrugated sheets form a bent portion; the protrusions of the bent portion of the first corrugated sheet of each terminal connection portion are located on the same plane, and form a gap with the protruding portion of the bent portion of the second corrugated sheet. a gap; and the orientation of the open end of the second corrugated sheet of the first terminal connection part and the orientation of the open end of the second corrugated sheet of the second terminal connection part form the specific angle.

本发明还提出一种电池端子连接器,包含一导电件及一电绝缘套件,导电件上延伸出一第一端子连接部及一第二端子连接部,电绝缘套件形成有一槽穴,以容置该导电件;其中:各端子连接部具有二第一波形片及一第二波形片,该第二波形片介于所述第一波形片之间;各端子连接部的第一波形片的开放端朝同一方向,该第二波形片的开放端的朝向与所述第一波形片的开放端的朝向之间夹一特定角度;各第一波形片形成有一弯折部,该第二波形片形成有一弯折部;各端子连接部的第一波形片的弯折部的凸起处位于同一平面上,且与第二波形片的弯折部的凸起处之间形成一间隙;且该第一端子连接部的第二波形片的开放端的朝向与该第二端子连接部的第二波形片的开放端的朝向之间夹该特定角度,且各端子连接部的第一波形片的弯折部与第二波形片的弯折部在横向方向上形成一错位。The present invention also proposes a battery terminal connector, which includes a conductive part and an electrical insulating sleeve, a first terminal connecting part and a second terminal connecting part extend from the conductive part, and the electrical insulating sleeve forms a groove for accommodating Place the conductive member; wherein: each terminal connection part has two first wave plates and a second wave plate, and the second wave plate is interposed between the first wave plates; the first wave plate of each terminal connection part The open ends face the same direction, and a specific angle is formed between the orientation of the open end of the second corrugated sheet and the orientation of the open end of the first corrugated sheet; each first corrugated sheet forms a bending portion, and the second corrugated sheet forms There is a bending part; the protrusion of the bending part of the first corrugated sheet of each terminal connection part is located on the same plane, and forms a gap with the protrusion of the bending part of the second corrugated sheet; and the first The direction of the open end of the second corrugated sheet of a terminal connection part and the direction of the open end of the second corrugated sheet of the second terminal connection part form the specific angle, and the bending part of the first corrugated sheet of each terminal connection part A misalignment is formed with the bending portion of the second corrugated sheet in the transverse direction.

本发明提出一种电池端子连接器的电绝缘套件,其中,该电绝缘套件包含:一槽穴,用于容置一导电件;一T字型凹部,形成于该电绝缘套件的一第一表面;多个第一肋条,形成于该第一表面、一与该第一表面相邻的第二表面及一与该第一表面相对且与该第二表面相邻的第三表面;多个第二肋条,形成于该第一表面、该第三表面及一与该第一表面相邻且与该第二表面相对的第四表面;及多个第三肋条,形成于该T字型凹部上;另外,该槽穴的任一面与面的交接处形成倒R角。The present invention provides an electrical insulation kit for a battery terminal connector, wherein the electrical insulation kit includes: a groove for accommodating a conductive member; a T-shaped recess formed on a first portion of the electrical insulation kit surface; a plurality of first ribs formed on the first surface, a second surface adjacent to the first surface and a third surface opposite to the first surface and adjacent to the second surface; a plurality second ribs formed on the first surface, the third surface and a fourth surface adjacent to the first surface and opposite to the second surface; and a plurality of third ribs formed on the T-shaped recess In addition, the intersection of any surface of the groove and the surface forms a chamfered R angle.

一实施例中,一端子连接部的位于中间位置的波形片的开放端朝向与另一端子连接部的位于中间位置的波形片的开放端朝向相同。In one embodiment, the open end of the wave plate located in the middle of one terminal connection portion faces the same direction as the open end of the wave plate located in the middle position of the other terminal connection portion.

另一实施例中,一端子连接部的位于中间位置的波形片的开放端朝向与另一端子连接部的位于中间位置的波形片的开放端朝向夹一特定角度,相同于后述第一方向与第二方向之间所夹角度。此外,各端子连接部的位于中间位置的波形片的弯折部的宽度小于位于其他位置的波形片的弯折部的宽度,且位于中间位置的波形片的弯折部与位于其他位置的波形片的弯折部在横向方向上形成一错位。In another embodiment, the open end of the corrugated sheet at the middle position of one terminal connection part faces a specific angle with the open end of the corrugated sheet at the middle position of the other terminal connection part, which is the same as the first direction described later. Angle with the second direction. In addition, the width of the bent part of the corrugated sheet at the middle position of each terminal connection part is smaller than the width of the bent part of the corrugated sheet at other positions, and the bent part of the corrugated sheet at the middle position is different from the corrugated part at other positions. The bent portion of the sheet forms an offset in the transverse direction.

本发明的特点和优点是:本发明的电池端子连接器,具有一电绝缘套件及一导电件,电绝缘套件上形成有一槽穴以容置导电件。导电件上延伸出二相隔一距离配置的端子连接部,各端子连接部包含二开放端朝一第一方向的波形片及一开放端朝一第二方向的波形片,第一方向与第二方向之间夹一特定角度,而各波形片上形成弯折部,各端子连接部的朝第二方向的波形片的弯折部与朝第一方向的波形片的弯折部之间形成一垂直距离小于电池端子的厚度的间隙。The characteristics and advantages of the present invention are: the battery terminal connector of the present invention has an electrical insulating sleeve and a conductive piece, and a groove is formed on the electrical insulating sleeve to accommodate the conductive piece. Two terminal connecting parts arranged at a distance are extended from the conductive member, and each terminal connecting part includes two corrugated plates with open ends facing a first direction and a corrugated plate with open ends facing a second direction, the distance between the first direction and the second direction A specific angle is sandwiched between each corrugated sheet, and a bent portion is formed on each corrugated sheet, and a vertical distance less than The gap of the thickness of the battery terminal.

上述电池端子连接器和导电件可顺应电池端子的轻微变形轻易地达成与电池端子牢固耦接的目的,与公知电池端子连接器及导电件相比,本发明具有安装方便、夹钳力较大的优点。此外,本发明除了可应用在不断电系统的电池耦接之外,还可以应用在其它型态的电池耦接,例如是机车用蓄电池。The above-mentioned battery terminal connector and conductive member can easily achieve the purpose of firmly coupling with the battery terminal according to the slight deformation of the battery terminal. Compared with the known battery terminal connector and conductive member, the present invention has the advantages of convenient installation and greater clamping force The advantages. In addition, the present invention can also be applied to other types of battery couplings besides being applicable to the battery coupling of the uninterruptible power supply system, such as the storage battery for locomotives.

附图说明 Description of drawings

图1为一示意图,显示本发明的电池端子连结器套接在电池端子上而将两电池串联的情况。FIG. 1 is a schematic diagram showing a situation in which a battery terminal connector of the present invention is sleeved on a battery terminal to connect two batteries in series.

图2为一示意图,显示图1的电池端子。FIG. 2 is a schematic diagram showing the battery terminals of FIG. 1 .

图3为一立体图,显示本发明一实施例的电池端子连接器的电绝缘套件。FIG. 3 is a perspective view showing an electrical insulation kit of a battery terminal connector according to an embodiment of the present invention.

图4为一前视图,显示图3的电绝缘套件。FIG. 4 is a front view showing the electrical isolation kit of FIG. 3 .

图5为一示意图,显示本发明一实施例的电池端子连接器的导电件。FIG. 5 is a schematic diagram showing conductive elements of a battery terminal connector according to an embodiment of the present invention.

图6A为一侧视图,显示本发明一实施例的电池端子连接器的导电件结构。FIG. 6A is a side view showing the conductive member structure of the battery terminal connector according to an embodiment of the present invention.

图6B为一前视图,显示本发明一实施例的电池端子连接器的导电件结构。FIG. 6B is a front view showing the conductive member structure of the battery terminal connector according to an embodiment of the present invention.

图7为一侧视图,显示图6A的导电件与一电池端子之间的几何关系。FIG. 7 is a side view showing the geometric relationship between the conductive member of FIG. 6A and a battery terminal.

图8为一侧视图,显示图6A的导电件与一电池端子之间的连结关系。FIG. 8 is a side view showing the connection relationship between the conductive member of FIG. 6A and a battery terminal.

图9A为一侧视图,显示本发明另一实施例的电池端子连接器的导电件结构。FIG. 9A is a side view showing the structure of the conductive member of the battery terminal connector according to another embodiment of the present invention.

图9B为一前视图,显示本发明另一实施例的电池端子连接器的导电件结构。FIG. 9B is a front view showing the conductive member structure of the battery terminal connector according to another embodiment of the present invention.

图10为一侧视图,显示图9A的导电件与一电池端子之间的几何关系。FIG. 10 is a side view showing the geometric relationship between the conductive member of FIG. 9A and a battery terminal.

图11为一侧视图,显示图9A的导电件与一电池端子之间的连结关系。FIG. 11 is a side view showing the connection relationship between the conductive member of FIG. 9A and a battery terminal.

图12为一示意图,显示公知电线端子。Fig. 12 is a schematic view showing a known wire terminal.

图13为一立体图,显示本发明另一实施例的电池端子连接器的电绝缘套件。FIG. 13 is a perspective view showing an electrical insulation kit of a battery terminal connector according to another embodiment of the present invention.

图14A为一前视图,显示图13的电池端子连接器的电绝缘套件。FIG. 14A is a front view showing the electrical insulation sleeve of the battery terminal connector of FIG. 13. FIG.

图14B为一俯视图,显示图13的电池端子连接器的电绝缘套件。FIG. 14B is a top view showing the electrical insulation sleeve of the battery terminal connector of FIG. 13 .

图14C为一侧视图,显示图13的电池端子连接器的电绝缘套件。14C is a side view showing the electrical isolation sleeve of the battery terminal connector of FIG. 13 .

主要元件符号说明:Description of main component symbols:

1、电池端子连接器                  11、11a、电绝缘套件1. Battery terminal connector 11, 11a, electrical insulation kit

111、111a、槽穴             112a、T字型凹部111, 111a, groove 112a, T-shaped concave part

113a、114a、肋条            115a、倒R角113a, 114a, ribs 115a, chamfered R angle

12、13、导电件              12a、12b、13a、13b、端子连接部12, 13, conductive parts 12a, 12b, 13a, 13b, terminal connection part

121、122、131、132、波形片  1211、1221、1311、1321、弯折部121, 122, 131, 132, wave plate 1211, 1221, 1311, 1321, bending part

2、电池                     21、电池端子2. Battery 21. Battery terminal

211、上表面                 212、下表面211. Upper surface 212. Lower surface

213、通孔                   7、电线端子213. Through hole 7. Wire terminal

A、B、C、方向A, B, C, direction

具体实施方式 Detailed ways

下面参照附图结合具体实施例更完整地说明本发明。The present invention will be described more fully below in conjunction with specific embodiments with reference to the accompanying drawings.

请参见图1,本发明的电池端子连接器1与分别位于两个不断电设备的电池2上的电池端子21形成耦接。如图2所示,上述不断电设备的电池2的电池端子21是金属片经弯折后形成,且电池端子21上形成有通孔213。Please refer to FIG. 1 , the battery terminal connector 1 of the present invention forms a coupling with the battery terminals 21 respectively located on the batteries 2 of two uninterruptible equipments. As shown in FIG. 2 , the battery terminal 21 of the battery 2 of the above uninterruptible equipment is formed by bending a metal sheet, and a through hole 213 is formed on the battery terminal 21 .

请参见图3至图7所示,本发明一实施例的电池端子连接器1包含一电绝缘套件11及一导电件12,其中电绝缘套件11具有一槽穴111以容置导电件12,导电件12上形成两相隔一距离而配置的端子连接部12a及12b,电绝缘套件11的结构如图3及图4所示,导电件12的结构如图5、图6A及图6B所示。3 to 7, a battery terminal connector 1 according to an embodiment of the present invention includes an electrical insulating sleeve 11 and a conductive member 12, wherein the electrical insulating sleeve 11 has a groove 111 for accommodating the conductive member 12, Two terminal connection parts 12a and 12b arranged at a distance are formed on the conductive member 12. The structure of the electrical insulation kit 11 is shown in FIGS. 3 and 4, and the structure of the conductive member 12 is shown in FIGS. 5, 6A and 6B. .

如图5至图7所示,导电件12上各个端子连接部12a或12b是由二开放端朝向如图所示的A方向的波形片121及一开放端朝向如图所示的B方向的波形片122相邻配置构成,波形片122介于两波形片121之间,三个波形片具有相同波形。A方向与B方向之间是夹一特定角度θ,角度大小介于0度及90度之间,且A方向及B方向均与导电件12的长度方向C垂直。此外,端子连接部12a的波形片122的开放端朝向与端子连接部12b的波形片122的开放端朝向相同,均朝向B方向。As shown in Figures 5 to 7, each terminal connection portion 12a or 12b on the conductive member 12 is formed by a wave plate 121 with two open ends facing the direction A as shown in the figure and an open end facing the direction B as shown in the figure. The corrugated sheets 122 are arranged adjacent to each other, the corrugated sheets 122 are interposed between the two corrugated sheets 121, and the three corrugated sheets have the same waveform. There is a specific angle θ between the direction A and the direction B, and the angle is between 0° and 90°, and both the A direction and the B direction are perpendicular to the length direction C of the conductive member 12 . In addition, the open end of the corrugated plate 122 of the terminal connecting portion 12 a faces the same direction as the open end of the corrugated plate 122 of the terminal connecting portion 12 b, both facing the B direction.

另一方面,各端子连接部12a或12b的波形片121及122上分别形成有弯折部1211及1221,两个弯折部1211的凸起处位于同一平面上,且与弯折部1221的凸起处之间形成一间隙,间隙的垂直距离d小于电池端子21的厚度D。请参见图8,当导电件12上的端子连接部12a及12b分别与所欲串联的两电池的电池端子21耦接时,端子连接部12a的两波形片121的弯折部1211与第一电池端子21的下表面212接触,端子连接部12a的波形片122的弯折部1221与第一电池端子21的上表面211接触;而端子连接部12b的两波形片121的弯折部1211与第二电池端子21的下表面212接触,端子连接部12b的波形片122的弯折部1221与第二电池端子21的上表面211接触,由此将电池端子21夹钳于两波形片121及波形片122之间。On the other hand, bent portions 1211 and 1221 are respectively formed on the corrugated pieces 121 and 122 of each terminal connecting portion 12a or 12b, and the protrusions of the two bent portions 1211 are located on the same plane, and are aligned with the bent portion 1221. A gap is formed between the protrusions, and the vertical distance d of the gap is smaller than the thickness D of the battery terminal 21 . Please refer to FIG. 8, when the terminal connecting parts 12a and 12b on the conductive member 12 are respectively coupled with the battery terminals 21 of the two batteries to be connected in series, the bent parts 1211 of the two corrugated pieces 121 of the terminal connecting part 12a are connected to the first The lower surface 212 of the battery terminal 21 is in contact, and the bent portion 1221 of the corrugated sheet 122 of the terminal connection portion 12a is in contact with the upper surface 211 of the first battery terminal 21; The lower surface 212 of the second battery terminal 21 is in contact, and the bent portion 1221 of the corrugated piece 122 of the terminal connection portion 12b is in contact with the upper surface 211 of the second battery terminal 21, thereby clamping the battery terminal 21 between the two corrugated pieces 121 and the second battery terminal 21. Between the corrugated sheets 122.

请参见图9A、图9B及图10,在本发明另一实施例中,前述的导电件12可以导电件13来取代,导电件13上形成两相隔一距离而配置的端子连接部13a及13b,导电件13上各个端子连接部13a及13b是由二开放端朝向如图所示的A方向的波形片131及一开放端朝向如图所示的B方向的波形片132相邻配置构成,波形片132介于两波形片131之间,三个波形片具有相同波形。A方向与B方向之间夹一特定角度θ,角度大小介于0度及90度之间,且A方向及B方向均与导电件13的长度方向C垂直。此外,端子连接部13a的波形片132的开放端朝向与端子连接部13b的波形片132的开放端朝向为夹一特定角度,相同于前述A方向与B方向所夹的角度θ,亦即端子连接部13a的波形片132的开放端朝向即前述的B方向,端子连接部13b的波形片132的开放端朝向即前述的A方向。Please refer to FIG. 9A, FIG. 9B and FIG. 10. In another embodiment of the present invention, the aforementioned conductive element 12 can be replaced by a conductive element 13, and two terminal connection parts 13a and 13b arranged at a distance are formed on the conductive element 13. Each terminal connection part 13a and 13b on the conductive member 13 is composed of two corrugated sheets 131 with open ends facing the direction A as shown in the figure and a corrugated sheet 132 with one open end facing the direction B as shown in the figure. The wave plate 132 is interposed between the two wave plates 131, and the three wave plates have the same wave form. There is a specific angle θ between the direction A and the direction B, and the angle is between 0° and 90°, and both the A direction and the B direction are perpendicular to the length direction C of the conductive member 13 . In addition, the open end orientation of the corrugated sheet 132 of the terminal connection portion 13a and the open end orientation of the corrugated sheet 132 of the terminal connection portion 13b form a specific angle, which is the same as the aforementioned angle θ between the A direction and the B direction, that is, the terminal The open end of the corrugated sheet 132 of the connecting portion 13 a faces the aforementioned direction B, and the open end of the corrugated sheet 132 of the terminal connecting portion 13 b faces the aforementioned A direction.

另一方面,各端子连接部13a及13b的波形片131及132上分别形成有弯折部1311及1321,两个弯折部1311的凸起处位于同一平面上,且与弯折部1321的凸起处之间形成一间隙,间隙的垂直距离d小于电池端子21的厚度D。另外,弯折部1321的宽度小于弯折部1311的宽度,且弯折部1311与弯折部1321在横向方向上形成一错位而有一错位距离e,即如图9A及10所示,弯折部1311在后,弯折部1321在前的情况。如此一来,请参见图11所示,当导电件13上各个端子连接部13a及13b分别与所欲串联的两电池的电池端子21耦接时,端子连接部13a的两波形片131的弯折部1311与第一电池端子21的下表面212接触,端子连接部13a的波形片132的弯折部1321则落于第一电池端子21的通孔213中;而端子连接部13b的两波形片131的弯折部1311与第二电池端子21的上表面211接触,而端子连接部13b的波形片132的弯折部1321则落于第二电池端子21的通孔213中,由此将两电池端子21夹钳住。On the other hand, bent portions 1311 and 1321 are respectively formed on the corrugated pieces 131 and 132 of each terminal connecting portion 13a and 13b, and the protrusions of the two bent portions 1311 are located on the same plane, and are aligned with the bent portion 1321. A gap is formed between the protrusions, and the vertical distance d of the gap is smaller than the thickness D of the battery terminal 21 . In addition, the width of the bent portion 1321 is smaller than the width of the bent portion 1311, and the bent portion 1311 and the bent portion 1321 form a dislocation in the lateral direction with a dislocation distance e, that is, as shown in FIGS. The case where the portion 1311 is behind and the bent portion 1321 is in front. In this way, as shown in FIG. 11 , when each terminal connection portion 13a and 13b on the conductive member 13 is respectively coupled to the battery terminals 21 of the two batteries to be connected in series, the bends of the two corrugated pieces 131 of the terminal connection portion 13a The bent portion 1311 is in contact with the lower surface 212 of the first battery terminal 21, and the bent portion 1321 of the corrugated sheet 132 of the terminal connecting portion 13a falls into the through hole 213 of the first battery terminal 21; while the two corrugated portions of the terminal connecting portion 13b The bent portion 1311 of the sheet 131 is in contact with the upper surface 211 of the second battery terminal 21, while the bent portion 1321 of the corrugated sheet 132 of the terminal connection portion 13b falls into the through hole 213 of the second battery terminal 21, thus the The two battery terminals 21 are clamped.

请参见图13、图14A、图14B及图14C,本发明另一实施例的电池端子连接器1的电绝缘套件11a具有一槽穴111a以容置导电件13。此外,电绝缘套件11a的上表面形成一T字型凹部112a以减少射出成形电绝缘套件11a时塑胶的使用,且电绝缘套件11a上形成有多个一字型肋条113a,以补强因塑胶的减少而造成的强度不足。另一方面,在上表面及与其相邻的两侧侧表面及与上表面相对的下表面上亦分别形成多个ㄇ字型肋条以强化电绝缘套件11a的结构强度,亦即,多个ㄇ字型肋条形成于上表面、右侧表面及下表面上,且多个ㄇ字型肋条形成于上表面、左侧表面及下表面上。另外,为防止电绝缘套件11a在射出成型脱模时所造成的应力集中,在槽穴11a的任一面与面的交接处是施以倒R角(fillet curve)115a的结构。Referring to FIG. 13 , FIG. 14A , FIG. 14B and FIG. 14C , the electrical insulation sleeve 11 a of the battery terminal connector 1 according to another embodiment of the present invention has a groove 111 a for accommodating the conductive member 13 . In addition, a T-shaped recess 112a is formed on the upper surface of the electrical insulation sleeve 11a to reduce the use of plastic when the electrical insulation sleeve 11a is injection-molded, and a plurality of straight ribs 113a are formed on the electrical insulation sleeve 11a to reinforce the plastic Insufficient strength caused by the reduction. On the other hand, a plurality of ㄇ-shaped ribs are also formed on the upper surface, the two side surfaces adjacent to it, and the lower surface opposite to the upper surface to strengthen the structural strength of the electrical insulation sleeve 11a, that is, a plurality of ㄇ The font-shaped ribs are formed on the upper surface, the right side surface and the lower surface, and a plurality of ㄇ-shaped ribs are formed on the upper surface, the left side surface and the lower surface. In addition, in order to prevent the stress concentration caused by the injection molding of the electrical insulating sleeve 11a, a fillet curve 115a is provided at the junction of any surface of the cavity 11a.

再者,为了与本发明第二实施例的导电件13的两朝向不同的端子连接部13a及13b相匹配,槽穴11a可设计成具有一容置端子连接部13a的第一区及一容置端子连接部13b的第二区,且设计成第一区的截面形状与第二区的截面形状大小相同、方向相反。Furthermore, in order to match the two terminal connection portions 13a and 13b with different orientations of the conductive member 13 of the second embodiment of the present invention, the groove 11a can be designed to have a first area for accommodating the terminal connection portion 13a and an accommodating The second area of the terminal connection portion 13b is arranged, and the cross-sectional shape of the first area is designed to be the same in size and opposite in direction to the cross-sectional shape of the second area.

以上,本发明已藉由各个实施例及其相关图式而清楚载明。然而,熟习该项技术者当了解的是,本发明的各个实施例在此仅为例示性而非为限制性,亦即,在不脱离本发明的构思及范围之内,上述所述及的各组件的变化例及修正例均为本发明所涵盖。举例而言,上述波形片的形状并不局限于波形而可以是类似波形的锯齿形,因此,本发明由所附的权利要求加以界定。Above, the present invention has been clearly described by various embodiments and related drawings. However, those skilled in the art should understand that the various embodiments of the present invention are only illustrative and not restrictive, that is, without departing from the concept and scope of the present invention, the above-mentioned Variations and modifications of each component are covered by the present invention. For example, the shape of the above-mentioned corrugated piece is not limited to a waveform but can be a zigzag similar to a waveform. Therefore, the present invention is defined by the appended claims.

Claims (9)

1. a battery terminal connector comprises an electric-conductor and an electric insulation external member, extends two on this electric-conductor and is separated by one apart from the first terminal connecting portion and the second terminal connecting portion that dispose; This electric insulation external member is formed with a groove cave, with ccontaining this electric-conductor; It is characterized in that:
Each terminal connecting portion comprises the corrugated sheet of three adjacent configurations, forms kink on each corrugated sheet, the open end of the corrugated sheet placed in the middle of each terminal connecting portion towards with the open end of the corrugated sheet that is positioned at other positions towards folder one special angle; Form a gap between the kink of the corrugated sheet of each terminal connecting portion, the vertical range in this gap is less than the thickness of a battery terminal.
2. a battery terminal connector comprises an electric-conductor and an electric insulation external member, extends two on this electric-conductor and is separated by one apart from the first terminal connecting portion and the second terminal connecting portion that dispose; This electric insulation external member is formed with a groove cave, with ccontaining this electric-conductor; It is characterized in that:
Each terminal connecting portion comprises the corrugated sheet of three adjacent configurations, forms kink on each corrugated sheet, the open end of the corrugated sheet placed in the middle of each terminal connecting portion towards with the open end of the corrugated sheet that is positioned at other positions towards folder one special angle; Form a gap between the kink of the corrugated sheet of each terminal connecting portion, the vertical range in this gap is less than the thickness of a battery terminal; The open end of the corrugated sheet placed in the middle of this first terminal connecting portion towards and the open end of the corrugated sheet placed in the middle of this second terminal connecting portion towards between this special angle of folder; The width of the kink of the corrugated sheet placed in the middle of this first terminal connecting portion and this second terminal connecting portion is less than the width of the kink of other corrugated sheet.
3. the electric-conductor of a battery terminal connector comprises two and is separated by one apart from the first terminal connecting portion and the second terminal connecting portion that dispose, it is characterized in that:
Each terminal connecting portion comprises the corrugated sheet of three adjacent configurations, forms kink on each corrugated sheet, the open end of corrugated sheet placed in the middle towards with the open end of the corrugated sheet that is positioned at other positions towards folder one special angle; Form a gap between the kink of the corrugated sheet of each terminal connecting portion, the vertical range in this gap is less than the thickness of a battery terminal.
4. the electric-conductor of battery terminal connector as claimed in claim 3 is characterized in that: the open end of the corrugated sheet placed in the middle of this first terminal connecting portion towards and the open end of the corrugated sheet placed in the middle of this second terminal connecting portion towards between be folded with this special angle.
5. the electric-conductor of battery terminal connector as claimed in claim 4, it is characterized in that: the width of the kink of the corrugated sheet placed in the middle of this first terminal connecting portion and this second terminal connecting portion is less than the width of the kink of other corrugated sheet.
6. a battery terminal connector comprises an electric-conductor and an electric insulation external member, extends a first terminal connecting portion and one second terminal connecting portion on this electric-conductor, and this electric insulation external member is formed with a groove cave, with ccontaining this electric-conductor; It is characterized in that:
Each terminal connecting portion has two first corrugated sheet and one second corrugated sheet, this second corrugated sheet is between described first corrugated sheet, the open end of first corrugated sheet of each terminal connecting portion towards identical, the open end of this second corrugated sheet towards and the open end of described first corrugated sheet towards between folder one special angle, the waveform of described first corrugated sheet and this second corrugated sheet is identical, each first corrugated sheet is formed with a kink, this second corrugated sheet is formed with a kink, the high spot of the kink of first corrugated sheet of each terminal connecting portion is in the same plane, and and forming a gap between the high spot of the kink of this second corrugated sheet, the vertical range in this gap is less than the thickness of a battery terminal; And
The open end of second corrugated sheet of this first terminal connecting portion towards with the open end of second corrugated sheet of this second terminal connecting portion towards identical.
7. a battery terminal connector comprises an electric-conductor and an electric insulation external member, extends a first terminal connecting portion and one second terminal connecting portion on this electric-conductor; This electric insulation external member is formed with a groove cave, with ccontaining this electric-conductor; It is characterized in that:
Each terminal connecting portion has two first corrugated sheet and one second corrugated sheet, and this second corrugated sheet is between described first corrugated sheet; The open end of described first corrugated sheet of each terminal connecting portion in the same direction, the open end of this second corrugated sheet towards and the open end of described first corrugated sheet towards between folder one special angle; Each first corrugated sheet is formed with a kink, and this second corrugated sheet is formed with a kink; The high spot of the kink of first corrugated sheet of each terminal connecting portion is in the same plane, and and the high spot of the kink of this second corrugated sheet between form a gap; And
The open end of second corrugated sheet of this first terminal connecting portion towards and the open end of second corrugated sheet of this second terminal connecting portion towards between this special angle of folder.
8. battery terminal connector as claimed in claim 7 is characterized in that: the width of the kink of second corrugated sheet of each terminal connecting portion is less than the width of the kink of first corrugated sheet.
9. a battery terminal connector comprises an electric-conductor and an electric insulation external member, extends a first terminal connecting portion and one second terminal connecting portion on the electric-conductor, and the electric insulation external member is formed with a groove cave, with ccontaining this electric-conductor; It is characterized in that:
Each terminal connecting portion has two first corrugated sheet and one second corrugated sheet, and this second corrugated sheet is between described first corrugated sheet; The open end of first corrugated sheet of each terminal connecting portion in the same direction, the open end of this second corrugated sheet towards and the open end of described first corrugated sheet towards between folder one special angle; Each first corrugated sheet is formed with a kink, and this second corrugated sheet is formed with a kink; The high spot of the kink of first corrugated sheet of each terminal connecting portion is in the same plane, and and the high spot of the kink of second corrugated sheet between form a gap; And
The open end of second corrugated sheet of this first terminal connecting portion towards and the open end of second corrugated sheet of this second terminal connecting portion towards between this special angle of folder, and the kink of the kink of first corrugated sheet of each terminal connecting portion and second corrugated sheet forms a dislocation in a lateral direction.
CNB2006100650170A 2006-03-15 2006-03-15 Battery terminal connector and conductive piece thereof Expired - Fee Related CN100452555C (en)

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