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CN100451337C - Apparatus for detecting pumping performance of newly-mixed concrete - Google Patents

Apparatus for detecting pumping performance of newly-mixed concrete Download PDF

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Publication number
CN100451337C
CN100451337C CNB2006100102725A CN200610010272A CN100451337C CN 100451337 C CN100451337 C CN 100451337C CN B2006100102725 A CNB2006100102725 A CN B2006100102725A CN 200610010272 A CN200610010272 A CN 200610010272A CN 100451337 C CN100451337 C CN 100451337C
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China
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tubular container
air pressure
concrete
container
pressure box
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CN1877124A (en
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杨英姿
高小建
吕建福
赵娟
巴恒静
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Jiangsu Jinling Construction Engineering Group Co Ltd
Harbin Institute of Technology
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Harbin Institute of Technology Shenzhen
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Abstract

The present invention relates to a detection device for freshly mixed concrete, particularly to a measure device for the pump delivery performance of the concrete. The present invention solves the problem that engineering quality and progress are influenced by pipeline blockage caused by high resistance and slow current speed of the freshly mixed concrete in the process of delivery, and is composed of an air pressure box, two tubular containers and connecting pipelines, wherein the air pressure box is arranged at the right side of the first tubular container; the air outlet of the air pressure box is communicated with the upper end of the first tubular container; the left side at the lower part of the first tubular container is communicated with the right side at the lower part of the second tubular container by the connecting pipelines; a column-shaped piston provided with a piston rod is arranged in the second tubular container; the piston rod is provided with measure scales, and the upper part of the piston rod is provided with pin holes in which pins are inserted. The device of the present invention can calculate the flow velocity in the device of the concrete to be measured, and detects the pumpability of the concrete by resistance and current speed so that the pipelines are difficult to block in the process of delivery and the concrete are smoothly poured so as to improve the construction efficiency.

Description

新拌混凝土泵输性能的检测装置 Testing device for pumping performance of fresh concrete

技术领域 technical field

本发明涉及混凝土的泵输性能测量装置。The invention relates to a measuring device for pumping performance of concrete.

背景技术 Background technique

目前,新拌混凝土的泵输性,对工程施工是至关重要的,运输和浇灌要求混凝土的泵输性能较高,而影响混凝土泵输性能的因素有二:一是混凝土在管道内的流动阻力;二是混凝土在管道内的流速。但目前,还没有检测混凝土泵输性能的专用设备,因此无法知晓混凝土在管道内的流动阻力及流速,所以就无法了解混凝土的泵输性能,对工程施工影响较大。现有混凝土在输送过程中当阻力大和流速慢时会导致管道的堵塞,影响工程的质量和进度。At present, the pumping performance of fresh concrete is crucial to engineering construction. The pumping performance of concrete is required for transportation and pouring, and there are two factors that affect the pumping performance of concrete: one is the flow of concrete in the pipeline resistance; the second is the flow rate of concrete in the pipeline. But at present, there is no special equipment for testing concrete pumping performance, so it is impossible to know the flow resistance and flow rate of concrete in the pipeline, so it is impossible to understand the pumping performance of concrete, which has a great impact on engineering construction. When the existing concrete has a large resistance and a slow flow rate during the transportation process, the pipeline will be blocked, which will affect the quality and progress of the project.

发明内容 Contents of the invention

本发明为了解决现有新拌混凝土在输送过程中阻力大和流速慢时导致管道的堵塞,影响工程的质量和进度的问题,提供了一种新拌混凝土泵输性能的检测装置,解决上述问题的具体技术方案如下:In order to solve the problem that the existing fresh concrete has a large resistance and a slow flow rate during the transportation process, the pipeline is blocked, which affects the quality and progress of the project, and a detection device for the pumping performance of fresh concrete is provided to solve the above problems. The specific technical scheme is as follows:

本发明由气压箱、两个管状容器和连接管路组成,气压箱由逆止阀、压力表和气压管组成,充气逆止阀设在与气压箱相通的充气管路上,在气压箱的上端分别设有压力表和气压管,在气压管上设有阀门,气压管的下端与气压箱连通,气压管的上端与第一管状容器的上端连通,气压箱的左端外壁与第一管状容器的右端外壁由管柱连接,气压箱设在第一管状容器的右侧,气压箱的出气端与第一管状容器的上端连通,第一管状容器的下部左侧与第二管状容器的下部右侧由连接管路连通,第一管状容器的上端设有第一容器盖,第一容器盖内设有密封垫,第一容器盖内侧设有内螺纹与第一管状容器上端的外螺纹连接,第一管状容器的底端左侧与连接管路的一端连通,第二管状容器内设有柱形活塞,柱形活塞上设有活塞杆,活塞杆上设有计量刻度,在活塞杆的上部开有销孔,销钉插在销孔内。The invention consists of an air pressure box, two tubular containers and connecting pipelines. The air pressure box is composed of a check valve, a pressure gauge and an air pressure pipe. A pressure gauge and an air pressure pipe are provided respectively, and a valve is arranged on the air pressure pipe. The outer wall of the right end is connected by a pipe column, the air pressure box is arranged on the right side of the first tubular container, the gas outlet end of the air pressure box communicates with the upper end of the first tubular container, the lower left side of the first tubular container is connected with the lower right side of the second tubular container Connected by connecting pipelines, the upper end of the first tubular container is provided with a first container cover, the first container cover is provided with a sealing gasket, the inner side of the first container cover is provided with an internal thread to connect with the external thread on the upper end of the first tubular container, the second The left side of the bottom end of a tubular container communicates with one end of the connecting pipeline. A cylindrical piston is arranged in the second tubular container. A piston rod is arranged on the cylindrical piston. A measuring scale is arranged on the piston rod. There are pin holes, and the pins are inserted in the pin holes.

本发明依据该装置可测得被测混凝土在平衡状态下,第二管状容器内的重量为进入被测混凝土、柱形活塞11的自重和管道的阻力之和等于气压作用力,气压的推动力减去被测混凝土和柱形活塞11的重量,即得被测混凝土在本装置内的流动阻力;该装置通过活塞杆12上的刻度测得被测混凝土在第二管状容器6-2内上升的高度和上升该高度所需的时间,即可计算出被测混凝土在本装置中的流动速度。实现了用阻力和流速检测混凝土的可泵性。使混凝土在输送过程中管道不易堵塞,浇灌流畅,提高了施工效率。According to the device, the present invention can measure that the measured concrete is in a balanced state, and the weight in the second tubular container is equal to the air pressure force, the driving force of the air pressure Subtract the weight of the measured concrete and the cylindrical piston 11 to obtain the flow resistance of the measured concrete in the device; the device measures the rise of the measured concrete in the second tubular container 6-2 through the scale on the piston rod 12 The height and the time required to rise to the height can be used to calculate the flow velocity of the measured concrete in the device. The pumpability of concrete is tested by resistance and flow velocity. The pipeline is not easy to be blocked during the conveying process of concrete, the pouring is smooth, and the construction efficiency is improved.

附图说明 Description of drawings

图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.

具体实施方式 Detailed ways

具体实施方式一:结合图1描述本实施方式。本实施方式由气压箱1、第一管状容器6-1、第二管状容器6-2和连接管路9组成,气压箱1设在第一管状容器6-1的右侧,气压箱1的出气端与第一管状容器6-1的上端连通,第一管状容器6-1的下部左侧与第二管状容器6-2的下部右侧由连接管路9连通,第二管状容器6-2内设有柱形活塞11,柱形活塞11上设有活塞杆12,活塞杆12上设有计量刻度19,在活塞杆12的上部开有销孔15,销钉16插在销孔15内。第一管状容器6-1和第二管状容器6-2的直径均为12cm,高都为65cm。Specific implementation manner 1: This implementation manner is described in conjunction with FIG. 1 . This embodiment is made up of air pressure box 1, the first tubular container 6-1, the second tubular container 6-2 and connecting pipeline 9, and air pressure box 1 is arranged on the right side of the first tubular container 6-1, and the air pressure box 1 The gas outlet is communicated with the upper end of the first tubular container 6-1, the lower left side of the first tubular container 6-1 is communicated with the lower right side of the second tubular container 6-2 by a connecting pipeline 9, and the second tubular container 6- 2. There is a cylindrical piston 11 inside, and a piston rod 12 is arranged on the cylindrical piston 11. A measuring scale 19 is arranged on the piston rod 12. A pin hole 15 is opened on the upper part of the piston rod 12, and a pin 16 is inserted into the pin hole 15. . Both the first tubular container 6-1 and the second tubular container 6-2 have a diameter of 12 cm and a height of 65 cm.

具体实施方式二:结合图1描述本实施方式。本实施方式的气压箱1由逆止阀2、压力表3和气压管4组成,充气逆止阀2设在与气压箱1相通的充气管路20上,在气压箱1的上端分别设有压力表3和气压管4,在气压管4上设有阀门5,气压管4的下端与气压箱1连通,气压管4的上端与第一管状容器6-1的上端连通,气压箱1的左端外壁与第一管状容器6-1的右端外壁由管柱8连接。Specific Embodiment 2: This embodiment will be described in conjunction with FIG. 1 . The air pressure box 1 of this embodiment is composed of a check valve 2, a pressure gauge 3 and an air pressure pipe 4. The inflation check valve 2 is arranged on the inflation pipeline 20 communicated with the air pressure box 1. The pressure gauge 3 and the air pressure pipe 4 are provided with a valve 5 on the air pressure pipe 4, the lower end of the air pressure pipe 4 communicates with the air pressure box 1, the upper end of the air pressure pipe 4 communicates with the upper end of the first tubular container 6-1, and the air pressure box 1 The outer wall at the left end is connected with the outer wall at the right end of the first tubular container 6 - 1 by a pipe column 8 .

具体实施方式三:结合图1描述本实施方式。本实施方式的第一管状容器6-1的上端设有第一容器盖7-1,第一容器盖7-1内设有密封垫18,第一容器盖7-1内侧设有内螺纹与第一管状容器6-1上端的外螺纹连接,第一管状容器6-1的底端左侧与连接管路9的一端连通。Specific Embodiment Three: This embodiment will be described in conjunction with FIG. 1 . The upper end of the first tubular container 6-1 of the present embodiment is provided with the first container cap 7-1, and the first container cap 7-1 is provided with the gasket 18, and the inside of the first container cap 7-1 is provided with internal thread and The upper end of the first tubular container 6 - 1 is connected with the external thread, and the left side of the bottom end of the first tubular container 6 - 1 communicates with one end of the connecting pipeline 9 .

具体实施方式四:结合图1描述本实施方式。本实施方式的第二管状容器6-2上端设有第二容器盖7-2,第二容器盖7-2内侧设有内螺纹与第二管状容器6-2上端的外螺纹连接,第二容器盖7-2的圆心处开有杆孔13,活塞杆12的上部从杆孔13穿过。Specific Embodiment 4: This embodiment is described in conjunction with FIG. 1 . The upper end of the second tubular container 6-2 of the present embodiment is provided with a second container cover 7-2, and the inner side of the second container cover 7-2 is provided with an internal thread connected with the external thread on the upper end of the second tubular container 6-2. There is a rod hole 13 at the center of circle of the container cover 7-2, and the top of the piston rod 12 passes through the rod hole 13.

具体实施方式五:结合图1描述本实施方式。本实施方式的柱形活塞11与第二管状容器6-2的内壁之间有1mm的间隙。Fifth specific embodiment: This embodiment will be described in conjunction with FIG. 1 . There is a gap of 1 mm between the cylindrical piston 11 of the present embodiment and the inner wall of the second tubular container 6-2.

测量过程:Measurement process:

首先将第一管状容器6-1内充有一定压力的空气,第二管状容器6-2内的柱形活塞11处在第二管状容器6-2的下部,打开第一管状容器6-1的第一容器盖7-1,向第一管状容器6-1内注满被测混凝土17,再将第一容器盖7-1盖好,开启阀门5由气压箱1向第一管状容器6-1内施加0.05~0.1Mpa压力的气体,在气体压力的作用下第一管状容器6-1内的被测混凝土17通过连接管路9出口进入第二管状容器6-2内,随着进入第二管状容器6-2内的被测混凝土17的增加,柱形活塞11也随着被测混凝土17的升高而向上移动,当第一管状容器6-1内的气体压降至某一压力值时,第二管状容器6-2内的被测混凝土17停止向上移动,此时被测混凝土17在第二管状容器6-2内的高度可从活塞杆12上的刻度19计录下来(也可显示被测混凝土17的体积),在平衡状态下,第二管状容器6-2内的重量为进入被测混凝土、柱形活塞体的自重和管路的阻力之和等于气压作用力;气压的推动力减去被测混凝土和柱形活塞11的重量,即得被测混凝土在本装置内的流动阻力;该装置通过活塞杆12上的刻度测得被测混凝土在第二管状容器6-2内上升的高度和上升该高度所需的时间,即可计算出被测混凝土在本装置中的流动速度。实现了用阻力和流速检测混凝土的可泵性。At first the first tubular container 6-1 is filled with air of a certain pressure, the cylindrical piston 11 in the second tubular container 6-2 is at the bottom of the second tubular container 6-2, and the first tubular container 6-1 is opened Fill the first container cover 7-1 with the concrete 17 to be tested in the first tubular container 6-1, then cover the first container cover 7-1, open the valve 5, and flow from the air pressure box 1 to the first tubular container 6 0.05 ~ 0.1Mpa pressure gas is applied in -1, under the action of gas pressure, the concrete 17 to be tested in the first tubular container 6-1 enters the second tubular container 6-2 through the outlet of the connecting pipeline 9, and as it enters As the measured concrete 17 in the second tubular container 6-2 increases, the cylindrical piston 11 also moves upwards along with the rising of the measured concrete 17, and when the gas pressure in the first tubular container 6-1 drops to a certain When the pressure value is reached, the measured concrete 17 in the second tubular container 6-2 stops moving upwards, and the height of the measured concrete 17 in the second tubular container 6-2 can be recorded from the scale 19 on the piston rod 12 (also can show the volume of measured concrete 17), under equilibrium state, the weight in the second tubular container 6-2 is to enter the sum of measured concrete, the self-weight of cylindrical piston body and the resistance of pipeline equal to the air pressure action force The propelling force of the air pressure subtracts the weight of the measured concrete and the cylindrical piston 11 to obtain the flow resistance of the measured concrete in the device; The rising height in 6-2 and the time required to rise to the height can be used to calculate the flow velocity of the measured concrete in the device. The pumpability of concrete is tested by resistance and flow velocity.

Claims (4)

1、新拌混凝土泵输性能的检测装置,其特征在于它由气压箱(1)、第一管状容器(6-1)、第二管状容(6-2)连接管路(9)组成,气压箱(1)由逆止阀(2)、压力表(3)和气压管(4)组成,充气逆止阀(2)设在与气压箱(1)相通的充气管路(20)上,在气压箱(1)的上端分别设有压力表(3)和气压管(4),在气压管(4)上设有阀门(5),气压管(4)的下端与气压箱(1)连通,气压管(4)的上端与第一管状容器(6-1)的上端连通,气压箱(1)的左端外壁与第一管状容器(6-1)的右端外壁由管柱(8)连接,气压箱(1)设在第一管状容器(6-1)的右侧,气压箱(1)的出气端与第一管状容器(6-1)的上端连通,第一管状容器(6-1)的下部左侧与第二管状容器(6-2)的下部右侧由连接管路(9)连通,第一管状容器(6-1)的上端设有第一容器盖(7-1),第一容器盖(7-1)内设有密封垫(18),第一容器盖(7-1)内侧设有内螺纹与第一管状容器(6-1)上端的外螺纹连接,第一管状容器(6-1)的底端左侧与连接管路(9)的一端连通,第二管状容器(6-2)内设有柱形活塞(11),柱形活塞(11)上设有活塞杆(12),活塞杆(12)上设有计量刻度(19),在活塞杆(12)的上部开有销孔(15),销钉(16)插在销孔(15)内。1. A detection device for fresh concrete pumping performance, characterized in that it consists of an air pressure box (1), a first tubular container (6-1), a second tubular container (6-2) and a connecting pipeline (9), The air pressure box (1) is composed of a check valve (2), a pressure gauge (3) and an air pressure pipe (4). , the upper end of the air pressure box (1) is respectively provided with a pressure gauge (3) and an air pressure pipe (4), and the air pressure pipe (4) is provided with a valve (5), and the lower end of the air pressure pipe (4) is connected with the air pressure box (1) ), the upper end of the air pressure tube (4) communicates with the upper end of the first tubular container (6-1), and the outer wall of the left end of the air pressure box (1) is connected with the outer wall of the right end of the first tubular container (6-1) by the pipe column (8 ) connection, the air pressure box (1) is located on the right side of the first tubular container (6-1), and the gas outlet end of the air pressure box (1) communicates with the upper end of the first tubular container (6-1), and the first tubular container ( The lower left side of 6-1) communicates with the lower right side of the second tubular container (6-2) by a connecting pipeline (9), and the upper end of the first tubular container (6-1) is provided with a first container cover (7 -1), the first container cover (7-1) is provided with a gasket (18), the inside of the first container cover (7-1) is provided with an internal thread and an external thread on the upper end of the first tubular container (6-1) Connect, the bottom left side of the first tubular container (6-1) communicates with one end of the connecting pipeline (9), the second tubular container (6-2) is provided with a cylindrical piston (11), the cylindrical piston ( 11) is provided with a piston rod (12), the piston rod (12) is provided with a measurement scale (19), and a pin hole (15) is provided on the top of the piston rod (12), and the pin (16) is inserted in the pin hole ( 15) inside. 2、根据权利要求1所述的新拌混凝土泵输性能的检测装置,其特征在于第二管状容器(6-2)上端设有第二容器盖(7-2),第二容器盖(7-2)内侧设有内螺纹与第二管状容器(6-2)上端的外螺纹连接,第二容器盖(7-2)的圆心处开有杆孔(13),活塞杆(12)的上部从杆孔(13)穿过。2. The detection device for fresh concrete pumping performance according to claim 1, characterized in that the upper end of the second tubular container (6-2) is provided with a second container cover (7-2), and the second container cover (7-2) -2) The inner side is provided with an internal thread to connect with the external thread on the upper end of the second tubular container (6-2), the center of the second container cover (7-2) has a rod hole (13), and the piston rod (12) The upper part passes through the rod hole (13). 3、根据权利要求1所述的新拌混凝土泵输性能的检测装置,其特征在于柱形活塞(11)与第二管状容器(6-2)的内壁之间有1mm的间隙。3. The detection device for pumping performance of fresh concrete according to claim 1, characterized in that there is a gap of 1 mm between the cylindrical piston (11) and the inner wall of the second tubular container (6-2). 4、根据权利要求1所述的新拌混凝土泵输性能的检测装置,其特征在于第一管状容器(6-1)和第二管状容器(6-2)的直径均为12cm,高都为65cm。4. The detection device for pumping performance of fresh concrete according to claim 1, characterized in that the first tubular container (6-1) and the second tubular container (6-2) have a diameter of 12 cm and a height of 12 cm. 65cm.
CNB2006100102725A 2006-07-10 2006-07-10 Apparatus for detecting pumping performance of newly-mixed concrete Expired - Fee Related CN100451337C (en)

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CN102519841A (en) * 2011-12-31 2012-06-27 中联重科股份有限公司 Method and device for detecting pumpability of concrete
AT522243B1 (en) * 2019-07-11 2020-09-15 Lisec Austria Gmbh Method and device for filling hollow profile strips

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Publication number Priority date Publication date Assignee Title
CN2557721Y (en) * 2002-05-31 2003-06-25 山东鸿达建工集团有限公司 Displacement switching valve for concrete conveying pump
CN1455084A (en) * 2003-01-27 2003-11-12 张文杰 Air-placed concrete pump
US20050053522A1 (en) * 2003-09-10 2005-03-10 King Mackenzie E. Sampling management for a process analysis tool to minimize sample usage and decrease sampling time
CN1657893A (en) * 2004-02-19 2005-08-24 通用电气公司 Apparatus and methods for dynamically pressure testing an article

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2557721Y (en) * 2002-05-31 2003-06-25 山东鸿达建工集团有限公司 Displacement switching valve for concrete conveying pump
CN1455084A (en) * 2003-01-27 2003-11-12 张文杰 Air-placed concrete pump
US20050053522A1 (en) * 2003-09-10 2005-03-10 King Mackenzie E. Sampling management for a process analysis tool to minimize sample usage and decrease sampling time
CN1657893A (en) * 2004-02-19 2005-08-24 通用电气公司 Apparatus and methods for dynamically pressure testing an article

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