CN100449406C - Resistance Measuring System and Measuring Method Using It - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种电阻测量系统及应用其的测量方法,且特别涉及一种用以检测机台上不同部位间的电阻值,以检测机台状况是否异常的电阻测量系统及应用其的测量方法。The present invention relates to a resistance measuring system and a measuring method using the same, and in particular to a resistance measuring system and a measuring method using the same to detect the resistance value between different parts on a machine to detect whether the condition of the machine is abnormal .
背景技术 Background technique
在光电产业中,生产机台的运作除了例行的保养维修外,基本上是以二十四小时不间断的方式进行生产,以维持最大的产能。在生产过程中,机台难免仍有故障或状态异常的情况发生,往往只有在产品出现瑕疵时才能够加以发现。In the optoelectronic industry, except for routine maintenance, the operation of production machines is basically carried out in a 24-hour uninterrupted manner to maintain maximum production capacity. During the production process, it is unavoidable that the machine still has faults or abnormal states, and it is often only discovered when the product is defective.
以曝光制程中所使用的扫描式曝光机为例,是以曝光平台(chuck)承载基板以进行曝光。而曝光平台则藉由底部所设置的多孔性材质的气垫(airpad),将空气持续吹出使平台悬浮在基座上方。请参照图1,其示出了传统扫描式曝光机的曝光平台的气垫配置示意图。曝光平台100的底部中央设置有六个底部气垫110,两侧位于滑轨上方的底部共设置有四个滑轨气垫120。此外,还包括用以与旁侧保持一定间距的两个侧向气垫130。曝光平台100即藉由这些气垫保持平稳且不受外界干扰的状态,使其所承载的基板能够精确的进行曝光。Taking the scanning exposure machine used in the exposure process as an example, the exposure platform (chuck) supports the substrate for exposure. The exposure platform continuously blows out the air through the porous material air pad at the bottom to suspend the platform above the base. Please refer to FIG. 1 , which shows a schematic diagram of an air cushion configuration of an exposure platform of a conventional scanning exposure machine. Six
当气垫发生异常状况,例如发生堵塞时,则曝光平台100会因作用力不平衡产生倾斜,导致进行曝光的基板的曝光图案错误。传统上往往必须等到发现曝光图案错误之后才知道问题产生,此时已生产出相当数量的瑕疵品而造成损失。而且接着必须在停机之后以人工逐一检查各个气垫,十分耗时。即使在例行保养维修工作中,也是仰赖人工逐一检查各个气垫,造成生产线停摆。When an abnormal situation occurs in the air cushion, such as clogging, the exposure platform 100 will be tilted due to unbalanced force, resulting in a wrong exposure pattern of the exposed substrate. Traditionally, it is often necessary to wait until the exposure pattern error is found to know that the problem has occurred. At this time, a considerable number of defective products have been produced and caused losses. And then each air cushion must be manually checked one by one after shutdown, which is very time consuming. Even in routine maintenance and repair work, each air cushion is manually inspected one by one, causing the production line to stop.
发明内容 Contents of the invention
有鉴于此,本发明的目的就是在提供一种电阻测量系统及应用其的测量方法,利用测量气垫与基座之间的电阻值,判断机台是否发生异常,可以立即停机进行处理。因此本发明可以在机台发生异常时的第一时间内停止作业,防止继续生产出有瑕疵的产品。而即使气垫的状况未达警戒的标准,所量得的电阻值也可据以了解所连接的气垫的状况,在保养维修时可做为参考之用。In view of this, the object of the present invention is to provide a resistance measurement system and a measurement method using the same. By measuring the resistance value between the air cushion and the base, it is judged whether the machine is abnormal, and the machine can be shut down immediately for processing. Therefore, the present invention can stop the operation in the first time when the machine platform is abnormal, so as to prevent the continuous production of defective products. And even if the condition of the air cushion does not reach the warning standard, the measured resistance value can also be used to understand the condition of the connected air cushion, which can be used as a reference during maintenance.
根据本发明的目的,提出一种电阻测量系统,应用于一机台,机台具有基座及承载座。承载座具有至少一第一气垫,第一气垫设置在承载座的底面,承载座以第一气垫悬浮在基座上。电阻测量系统包括一电阻计,电阻计具有接地输入端及至少一第一欧姆输入端。接地输入端耦接基座,第一欧姆输入端耦接第一气垫,电阻计测量第一气垫及基座间的电阻值。当电阻值小于一临界电阻值时,电阻计发出一信号以使机台停止运作。According to the purpose of the present invention, a resistance measurement system is proposed, which is applied to a machine, and the machine has a base and a bearing seat. The bearing base has at least one first air cushion, the first air cushion is arranged on the bottom surface of the bearing base, and the bearing base is suspended on the base by the first air cushion. The resistance measuring system includes a resistance meter having a ground input terminal and at least one first ohm input terminal. The ground input end is coupled to the base, the first ohm input end is coupled to the first air cushion, and the resistance meter measures the resistance between the first air cushion and the base. When the resistance value is less than a critical resistance value, the resistance meter sends out a signal to stop the operation of the machine.
根据本发明的目的,提出一种电阻测量方法,应用于一机台。机台具有基座及承载座,承载座具有至少一第一气垫,第一气垫设置在承载座的底面。承载座以第一气垫悬浮在基座上,该方法包括下列步骤:首先,提供一电阻计,电阻计具有接地输入端及至少一第一欧姆输入端;接着,耦接接地输入端与基座;然后,耦接第一欧姆输入端与第一气垫;接着,设定电阻计的临界电阻值;然后,测量第一气垫及基座间的一电阻值。当电阻值小于临界电阻值时,电阻计发出一信号以使机台停止运作。According to the purpose of the present invention, a resistance measurement method is proposed, which is applied to a machine. The machine table has a base and a bearing seat, and the bearing seat has at least one first air cushion, and the first air cushion is arranged on the bottom surface of the bearing seat. The bearing seat is suspended on the base with a first air cushion, and the method includes the following steps: firstly, providing a resistance meter, the resistance meter has a ground input terminal and at least one first ohm input terminal; then, coupling the ground input terminal and the base ; Then, couple the first ohm input terminal with the first air cushion; then, set the critical resistance value of the resistance meter; then, measure a resistance value between the first air cushion and the base. When the resistance value is less than the critical resistance value, the resistance meter sends out a signal to stop the operation of the machine.
根据本发明的目的,再提出一种电阻测量系统,应用于一机台。机台具有基座及承载座,承载座是以多组气垫悬浮在基座上。电阻测量系统包括电阻测量线路、高阻计及警报器。电阻测量线路包括与多组气垫连接的多条气垫线路,及与基座连接的一接地线路。电阻测量线路用以测量多组气垫和基座间的一电阻值。高阻计具有一欧姆输入端及一接地输入端,多条气垫线路并联后连接欧姆输入端,接地线路连接接地输入端。高阻计内具有一预设的临界电阻值。警报器设置在机台内并与高阻计电性连接。当电阻测量线路所测量到的电阻值小于预设的临界电阻值时,高阻计送出一警告信号至警报器,以使机台停止运作。According to the purpose of the present invention, a resistance measurement system is further proposed, which is applied to a machine. The machine table has a base and a bearing base, and the bearing base is suspended on the base with multiple groups of air cushions. The resistance measurement system includes a resistance measurement circuit, a megger and an alarm. The resistance measuring circuit includes a plurality of air cushion circuits connected with multiple groups of air cushions, and a ground circuit connected with the base. The resistance measuring circuit is used for measuring a resistance value between multiple sets of air cushions and the base. The megger has an ohm input terminal and a ground input terminal, multiple air cushion lines are connected in parallel to the ohm input terminal, and the ground line is connected to the ground input terminal. The megger has a preset critical resistance value. The alarm is set in the machine table and is electrically connected with the megger. When the resistance value measured by the resistance measuring circuit is lower than the preset critical resistance value, the megger sends a warning signal to the alarm to stop the operation of the machine.
为让本发明的上述目的、特征、和优点能更明显易懂,下文特举出几项实施例,并配合附图,作详细说明如下。In order to make the above-mentioned purpose, features, and advantages of the present invention more comprehensible, several embodiments are listed below and described in detail in conjunction with the accompanying drawings.
附图说明 Description of drawings
图1示出了传统扫描式曝光机的曝光平台的气垫配置示意图;Figure 1 shows a schematic diagram of the air cushion configuration of the exposure platform of a traditional scanning exposure machine;
图2示出了本发明实施例一的一种电阻测量系统的方块图;Fig. 2 shows the block diagram of a kind of resistance measuring system of embodiment one of the present invention;
图3示出了本发明实施例二的一种电阻测量系统的方块图;以及Fig. 3 shows the block diagram of a kind of resistance measuring system of embodiment 2 of the present invention; And
图4示出了本发明一种应用电阻测量的警报系统运作方法流程图。FIG. 4 shows a flow chart of an operation method of an alarm system using resistance measurement according to the present invention.
附图符号说明Description of reference symbols
100:曝光平台100: Exposure platform
110:底部气垫110: bottom air cushion
112、122、132:气垫线路112, 122, 132: air cushion circuit
120:滑轨气垫120: Slide rail air cushion
130:侧向气垫130: Lateral Air Cushion
150:基座150: Base
152:接地线路152: Ground line
180:控制模块180: control module
200、400:数字式电阻计200, 400: digital resistance meter
210:欧姆输入端210: Ohm input terminal
220、440:接地输入端220, 440: ground input terminal
300:警报系统300: Alarm System
410:第一欧姆输入端410: first ohm input
420:第二欧姆输入端420: second ohm input
430:第三欧姆输入端430: The third ohm input terminal
具体实施方式 Detailed ways
本发明是将原有的机台加上一组电阻测量系统,测量悬浮的承载座与机台的基座之间的电阻值。藉由电阻值的检测判断机台是否发生异常,以发出警报信号或停止机台的运作。至于详细的实施方式请参照以下实施例。The present invention adds a group of resistance measuring systems to the original machine to measure the resistance value between the suspended bearing seat and the base of the machine. By detecting the resistance value, it is judged whether the machine is abnormal, so as to issue an alarm signal or stop the operation of the machine. As for the detailed implementation, please refer to the following examples.
实施例一Embodiment one
请参照图2,其示出了本发明实施例一的一种电阻测量系统的方块图。电阻测量系统应用于一机台,例如一扫描式曝光机。扫描式曝光机具有基座150及承载座,承载座例如为图1的曝光平台100。曝光平台100共具有六个底部气垫110、四个滑轨气垫120及两个侧向气垫130。底部气垫110设置在曝光平台100的底面,滑轨气垫120设置在曝光平台100在滑轨(未显示)上方的底面,侧向气垫130设置在曝光平台100的侧面上。曝光平台100以多个底部气垫110悬浮在基座150上。电阻测量系统包括一电阻计(高阻计),例如一数字式电阻计200。数字式电阻计200具有接地输入端220及一欧姆输入端210,接地输入端220以一接地线路152耦接基座150。本实施例中各取一底部气垫110、滑轨气垫120及侧向气垫130分别与气垫线路112、122及132连接。将气垫线路112、122及132并联之后,耦接于欧姆输入端210。数字式电阻计200测量并联后的气垫与基座150间的电阻值。当任一气垫发生阻塞而减少出力时,阻塞的气垫与基座150之间的距离会缩短,使得阻塞的气垫与基座150之间的电阻值下降,因此气垫并联之后的电阻值也跟着下降。当电阻值小于数字式电阻计200所设定的临界电阻值时,数字式电阻计200发出一信号A1至与数字式电阻计200耦接的警报系统300。警报系统300收到信号A1后,即发出警报通知状态异常。此处的警报系统300可以是扫描式曝光机本身的一部份例如内部所安装的一警报器。Please refer to FIG. 2 , which shows a block diagram of a resistance measurement system according to Embodiment 1 of the present invention. The resistance measurement system is applied to a machine, such as a scanning exposure machine. The scanning exposure machine has a
此外,警报系统300更与扫描式曝光机的控制模块180耦接。警报系统300在发出警报的同时,亦发出警告信号C1至控制模块180,控制模块180即停止扫描式曝光机的运作。In addition, the
然而,本发明所属的技术领域具有通常知识者,可知本发明的技术不限于此。曝光机台100的六个底部气垫110、四个滑轨气垫120及两个侧向气垫130可以部分或全部并联后耦接欧姆输入端210。因此只要耦接的气垫中有任一发生阻塞,导致测量的电阻值小于临界电阻值时,数字式电阻计200即发出信号A1至警报系统300,警报系统300即发出警报。However, those skilled in the technical field to which the present invention pertains will understand that the technology of the present invention is not limited thereto. The six
实施例二Embodiment two
请参照图3,其示出了本发明实施例二的一种电阻测量系统的方块图。本实施例与实施例一的主要不同之处,在于数字式电阻计400具有第一欧姆输入端410、第二欧姆输入端420及第三欧姆输入端430。并各取一底部气垫110、滑轨气垫120及侧向气垫130分别与第一欧姆输入端410、第二欧姆输入端420及第三欧姆输入端430耦接。也就是说,数字电阻计400可用以分别测量底部气垫110、滑轨气垫120及侧向气垫130与基座150之间的电阻值。因此当底部气垫110与基座150之间的电阻值小于数字式电阻计400内预设的临界电阻值时,数字式电阻计400发出信号A1至警报系统300,警报系统300即发出警报。同样的原理,当滑轨气垫120及侧向气垫130与基座150之间的电阻值小于预设的临界电阻值时,数字式电阻计400分别发出信号A2及信号A3至警报系统300,使警报系统300发出警报。而警报系统300可设计成接收到不同的信号时,发出不一样的警报,可以藉此得知是那个欧姆输入端连接的气垫发生异常。因此本实施例可以更有效率的找出发生异常状况的气垫,以利于状况排除。Please refer to FIG. 3 , which shows a block diagram of a resistance measurement system according to Embodiment 2 of the present invention. The main difference between this embodiment and the first embodiment is that the digital resistance meter 400 has a first ohmic input terminal 410 , a second ohmic input terminal 420 and a third ohmic input terminal 430 . And each of a
然而本发明所属的技术领域具有通常知识者,可知本发明的技术不限于此。如果数字式电阻计具有更多独立的欧姆输入端,足以个别耦接六个底部气垫110、四个滑轨气垫120及两个侧向气垫130时,则数字式电阻计可以根据每个接垫发生异常状况时发出不同的信号。警报系统可据以发出不同的警报并停止扫描式曝光机的运作。本实施例可更有效率地找出发生问题的气垫进行状况排除。However, those skilled in the technical field to which the present invention pertains will understand that the technology of the present invention is not limited thereto. If the digital resistance meter had more independent ohm inputs sufficient to individually couple the six
请参照图4,其示出了本发明一种应用电阻测量的警报系统运作方法流程图,并使用实施例一图2的电阻测量系统作说明。首先,如步骤11所示,提供数字式电阻计200。数字式电阻计200具有欧姆输入端210及接地输入端220。Please refer to FIG. 4 , which shows a flowchart of an operation method of an alarm system using resistance measurement according to the present invention, and uses the resistance measurement system shown in FIG. 2 of Embodiment 1 for illustration. First, as shown in
接着,如步骤12所示,以接地线路152耦接接地输入端220及基座150。Next, as shown in
然后,如步骤13所示,一底部气垫110、一滑轨气垫120及一侧向气垫130分别与气垫线路112、122及132连接且并联之后与欧姆输入端210耦接。Then, as shown in
接着,如步骤14所示,设定数字式电阻计200的临界电阻值。Next, as shown in
然后,如步骤15所示,测量并联的气垫与基座150之间的电阻值。Then, as shown in step 15 , the resistance value between the air cushions connected in parallel and the
接着,如步骤16所示,耦接数字式电阻计200及警报系统300。Next, as shown in
然后,如步骤17所示,当电阻值小于数字式电阻计200所设定的临界电阻值时,数字式电阻计200发出信号A1至警报系统300,警报系统300根据信号A1发出警报。Then, as shown in
接着,如步骤18所示,警报系统300发出警告信号C1至扫描式曝光机,使扫描式曝光机停止运作。Next, as shown in
此外,本警报系统的运作方法亦可使用实施例二图3的电阻测量系统。主要差异在于步骤17中,当底部气垫110、滑轨气垫120或侧向气垫130所耦接的第一欧姆输入端410、第二欧姆输入端420或第三欧姆输入端430所量得的电阻值小于预设的临界电阻值时,数字式电阻计400分别发出信号A1、A2或A3至警报系统300,警报系统300可根据不同信号发出不同的警报并停止扫描式曝光机的运作。In addition, the operation method of the alarm system can also use the resistance measuring system shown in FIG. 3 of the second embodiment. The main difference is that in
本发明上述实施例所揭露的电阻测量系统及应用其的测量方法,应用-电阻计测量曝光机的基座与曝光平台的气垫之间的电阻值,一旦气垫发生异常状况导致电阻值小于所设定的临界电阻值,则电阻计发出信号给耦接的警报系统发出警报。而警报系统可进一步与曝光机的控制模块连接,在警报发出的同时发出警告信号通知控制模块停止曝光机的运作。而即使气垫的状况未达警戒的标准,所量得的电阻值也可据以了解所连接的气垫的状况,在保养维修时可做为参考。The resistance measurement system disclosed in the above-mentioned embodiments of the present invention and the measurement method using it, use a resistance meter to measure the resistance value between the base of the exposure machine and the air cushion of the exposure platform. If a certain critical resistance value is reached, the resistance meter sends a signal to the coupled alarm system to sound an alarm. The alarm system can be further connected with the control module of the exposure machine, and when the alarm is issued, a warning signal is sent to inform the control module to stop the operation of the exposure machine. And even if the condition of the air cushion does not reach the warning standard, the measured resistance value can also be used to understand the condition of the connected air cushion, which can be used as a reference during maintenance.
综上所述,虽然本发明已以几项实施例揭露如上,然其并非用以限定本发明。本发明所属技术领域中具有通常知识者,在不脱离本发明的精神和范围内,当可作各种的更动与润饰。因此,本发明的保护范围当视后附的申请专利范围所界定者为准。In conclusion, although several embodiments of the present invention have been disclosed above, they are not intended to limit the present invention. Those skilled in the art of the present invention can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be defined by the scope of the appended patent application.
Claims (14)
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US4716441A (en) * | 1985-07-19 | 1987-12-29 | Matsushita Electric Industrial Co., Ltd. | Light exposure apparatus |
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JPH0917339A (en) * | 1995-06-28 | 1997-01-17 | Sony Corp | Positioning mechanism of exposing device |
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JP2004080877A (en) * | 2002-08-13 | 2004-03-11 | Nikon Corp | Stage device and exposure apparatus |
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US4716441A (en) * | 1985-07-19 | 1987-12-29 | Matsushita Electric Industrial Co., Ltd. | Light exposure apparatus |
CN1094827A (en) * | 1993-05-05 | 1994-11-09 | 哈尔滨工业大学 | Double-sided Plate Exposure Machine |
US5839324A (en) * | 1995-06-15 | 1998-11-24 | Nikon Corporation | Stage apparatus and exposure apparatus provided with the stage apparatus |
JPH0917339A (en) * | 1995-06-28 | 1997-01-17 | Sony Corp | Positioning mechanism of exposing device |
CN1374563A (en) * | 2002-04-19 | 2002-10-16 | 清华大学 | Precise workstable structure for array IC photoetching system |
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