CN100448658C - Method for producing honeycomb cardboard by using waste paper products - Google Patents
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- CN100448658C CN100448658C CNB2005100946974A CN200510094697A CN100448658C CN 100448658 C CN100448658 C CN 100448658C CN B2005100946974 A CNB2005100946974 A CN B2005100946974A CN 200510094697 A CN200510094697 A CN 200510094697A CN 100448658 C CN100448658 C CN 100448658C
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- 239000010893 paper waste Substances 0.000 title claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 239000011111 cardboard Substances 0.000 title claims description 31
- 239000000123 paper Substances 0.000 claims abstract description 61
- 239000011087 paperboard Substances 0.000 claims abstract description 25
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 239000002699 waste material Substances 0.000 claims description 21
- 210000003608 fece Anatomy 0.000 claims description 3
- 239000010871 livestock manure Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000002655 kraft paper Substances 0.000 claims description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims 1
- 239000003063 flame retardant Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 20
- 238000001035 drying Methods 0.000 description 9
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 238000007605 air drying Methods 0.000 description 2
- 230000003712 anti-aging effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000004537 pulping Methods 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000010791 domestic waste Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及蜂窝纸板的生产方法,确切地说是利用废旧纸品生产蜂窝纸板的方法。The invention relates to a production method of honeycomb paperboard, specifically a method for producing honeycomb paperboard by using waste paper products.
背景技术 Background technique
中国废纸用量从1995年的810万吨增到2001年的1638万吨,5年翻了一番。但与国外一些废纸用量的国家相比,还存在差距。目前,中国废纸回收利用发展不平衡,沿海地区发展较快。2001年全国废纸浆用量占造纸用浆总量的44%,扣除进口废纸,国内废纸回收率不到30%。调查表明,上海每年产生的约130万吨废纸基本上都被回收了,它们大部分被送到外地,用于低档再生纸的生产。China's waste paper consumption increased from 8.1 million tons in 1995 to 16.38 million tons in 2001, doubling in five years. However, there is still a gap compared with some foreign countries with a large amount of waste paper. At present, the development of China's waste paper recycling is unbalanced, and the coastal areas develop rapidly. In 2001, the national waste paper pulp consumption accounted for 44% of the total pulp used in papermaking. After deducting imported waste paper, the domestic waste paper recovery rate was less than 30%. Surveys show that about 1.3 million tons of waste paper produced in Shanghai each year are basically recycled, and most of them are sent to other places for the production of low-grade recycled paper.
目前,利用废旧纸生产纸板的方法主要有两种:一种是先将废纸还原成纸浆,再制成纸张、硬纸,然后,一,制成瓦楞纸板;二,制成蜂窝纸芯,再制成蜂窝纸板。后者是近年发展起来的新技术,我国尚处在起步阶段,设备多是国外引进,价格很高,国产设备正在研制提高中。At present, there are two main methods of using waste paper to produce cardboard: one is to first reduce the waste paper into pulp, and then make paper and hard paper, and then, first, make corrugated cardboard; second, make honeycomb paper core, Then make honeycomb cardboard. The latter is a new technology developed in recent years. Our country is still in its infancy. Most of the equipment is imported from abroad, and the price is very high. Domestic equipment is being developed and improved.
发明内容 Contents of the invention
本发明的目的是:提供一种直接利用资源丰富的废旧纸品生产蜂窝纸板,省掉了制浆、再制纸两道工序,即制造工艺为简单的利用废旧纸、废旧硬纸及废旧瓦楞纸生产蜂窝纸板的方法。The purpose of the present invention is: to provide a kind of honeycomb paperboard that directly utilizes waste paper products with rich resources, which saves the two processes of pulping and paper remaking, that is, the manufacturing process is simply using waste paper, waste cardboard and waste corrugated paper. Method for producing honeycomb paperboard.
具体的生产工艺方法如下:The specific production process method is as follows:
1、利用废旧纸品生产蜂窝纸板的方法,其特征在于:包括下述步骤1. A method for producing honeycomb paperboard by using waste paper products, characterized in that: comprising the following steps
(1)原材料处理(1) Raw material handling
A、将收集到的各种废旧纸品拆成片状,将大小、质地、厚度相同的纸片分别进行分类;A. Disassemble the collected waste paper products into sheets, and classify the paper sheets with the same size, texture and thickness;
B、将拆成片状的废旧纸品,剪裁成边长不小于20公分的四边形;B. Cut the waste paper products that have been disassembled into sheets into quadrilaterals with a side length of not less than 20 cm;
C、将剪裁后的四边形废旧纸品,进行干燥、阻燃、防潮、防霉处理;C. Dry, flame-retardant, moisture-proof and mildew-proof treatment for the cut quadrilateral waste paper products;
所述废旧纸品为废旧纸、为废旧瓦楞纸、为废旧硬纸;The waste paper products are waste paper, waste corrugated paper, and waste cardboard;
(2)纸板制作(2) Cardboard production
将剪裁成片的废旧纸片,一层一层粘贴成纸板,粘贴层为5-15层;且与蜂窝面长宽相配合,蜂窝面宽0.8-1.3米、长1-2.2米;接着进行干燥处理,备用;Paste the waste paper sheets cut into pieces into cardboard layer by layer, and the paste layer is 5-15 layers; and match the length and width of the honeycomb surface, the width of the honeycomb surface is 0.8-1.3 meters, and the length is 1-2.2 meters; then carry out dry processing, standby;
(3)单面瓦楞纸制作(3) Production of single-sided corrugated paper
将剪裁成片的四边形废旧硬纸双层送入单面瓦楞纸机,制成单面瓦楞纸片,备用;The quadrilateral waste cardboard cut into pieces is double-layered into a single-sided corrugated paper machine to make single-sided corrugated paper sheets for later use;
(4)蜂窝的制作(4) Production of honeycomb
将废旧瓦楞纸片或单面瓦楞纸片,一层层地整齐粘贴成蜂窝面宽0.8-1.3米、长1-2.2米,且高不小于0.2米的立方体;同层材料厚度一致;接着进行干燥处理,备用;Paste the waste corrugated paper sheets or single-sided corrugated paper sheets neatly layer by layer into a cube with a honeycomb surface width of 0.8-1.3 meters, a length of 1-2.2 meters, and a height of not less than 0.2 meters; the thickness of the same layer of materials is the same; then dry treatment ,spare;
(5)制作蜂窝纸板(5) Making honeycomb cardboard
A、将上述蜂窝立方体沿瓦楞管横截面方向切成蜂窝纸芯,蜂窝纸芯厚度为0.6-10厘米;A, above-mentioned honeycomb cube is cut into honeycomb paper core along corrugated tube cross-sectional direction, and the thickness of honeycomb paper core is 0.6-10 centimetre;
B、在蜂窝纸芯的两侧蜂窝面分别粘贴上废旧纸片制成的纸板即得蜂窝纸板。B. The honeycomb paperboard is obtained by pasting cardboards made of waste paper sheets on the honeycomb surfaces on both sides of the honeycomb paper core.
2、根据上述1所述的利用废旧纸品生产蜂窝纸板的方法,其特征在于:所述废旧纸为废旧牛皮纸。2. The method for producing honeycomb paperboard using waste paper products according to the above 1, characterized in that: the waste paper is waste kraft paper.
3、根据上述1所述的利用废旧纸及瓦楞纸生产蜂窝纸板的方法,其特征在于:所述纸板的制作是,将剪裁成片的废旧纸片,一层一层粘贴成纸板,粘贴层为8-15层。3. The method for producing honeycomb cardboard using waste paper and corrugated paper according to the above-mentioned 1 is characterized in that: the making of the cardboard is to paste the waste paper sheets cut into pieces into cardboard layer by layer, and the pasting layer is 8-15 floors.
4、根据上述1所述的利用废旧纸及瓦楞纸生产蜂窝纸板的方法,其特征在于:所述废旧硬纸为废旧瓦楞原纸、为废旧蜂窝原纸、为马粪纸、黄板纸。4. The method for producing honeycomb paperboard using waste paper and corrugated paper according to the above 1, characterized in that: the waste hard paper is waste corrugated base paper, waste honeycomb base paper, horse manure paper, and yellow board paper.
本发明的有益技术效果体现在下述几个方面:Beneficial technical effect of the present invention is embodied in following several aspects:
1、本发明的生产工艺可直接利用资源丰富的废旧纸品直接生产蜂窝纸板,省掉了制浆、制纸两道工序,简化了制蜂窝纸芯技术,省去了制蜂窝纸芯专用设备。1. The production process of the present invention can directly use waste paper products with rich resources to directly produce honeycomb paperboard, which saves the two processes of pulping and papermaking, simplifies the technology of making honeycomb paper core, and saves the special equipment for making honeycomb paper core .
2、本发明的生产方法扩大了我国废旧纸品回收利用的途经,可大大提高废旧纸品回收利用,有利于环境保护,降低能源消耗。2. The production method of the present invention expands the recycling path of waste paper products in my country, can greatly improve the recycling and utilization of waste paper products, is beneficial to environmental protection, and reduces energy consumption.
3、采用本发明方法生产的产品蜂窝纸板性能优良,质轻、隔震、隔热、隔音、阻燃、防潮、防霉,可以代替木板,广泛用于建筑业、车船制造业、家具制造业、包装业、运输业等,生产各种家具、内隔墙墙体、装饰板、包装箱、栈板等。3. The product honeycomb paperboard produced by the method of the present invention has excellent performance, light weight, shock insulation, heat insulation, sound insulation, flame retardancy, moisture resistance, and mildew resistance. It can replace wood boards and is widely used in construction, vehicle and ship manufacturing, and furniture manufacturing. , packaging industry, transportation industry, etc., producing various furniture, interior partition walls, decorative panels, packing boxes, pallets, etc.
具体实施方式 Detailed ways
下面结合实施例,对本发明作进一步地说明。Below in conjunction with embodiment, the present invention will be further described.
实施例1:Example 1:
用废旧纸品生产蜂窝纸板的方法包括下述工艺步骤:The method for producing honeycomb paperboard with waste paper products comprises the following process steps:
(1)原材料处理(1) Raw material handling
A、将收集到的各种废旧纸品拆成片状,将大小、质地、厚度相同的纸片分别进行分类;A. Disassemble the collected waste paper products into sheets, and classify the paper sheets with the same size, texture and thickness;
B、将拆成片状的废旧纸品,剪裁成边长不小于20公分的四边形;B. Cut the waste paper products that have been disassembled into sheets into quadrilaterals with a side length of not less than 20 cm;
C、将剪裁后的四边形废旧纸品,进行干燥、阻燃、防潮、防霉处理;C. Dry, flame-retardant, moisture-proof and mildew-proof treatment for the cut quadrilateral waste paper products;
上述废旧纸品为废旧纸、为废旧瓦楞纸、为废旧硬纸;The above-mentioned waste paper products are waste paper, waste corrugated paper, and waste cardboard;
所述废旧硬纸可以是废旧瓦楞原纸、也可以是废旧蜂窝原纸、还可以是马粪纸、或黄板纸。The waste cardboard can be waste corrugated base paper, waste honeycomb base paper, horse manure paper, or yellow cardboard.
(2)纸板制作(2) Cardboard production
将剪裁成片的废旧纸片,一层一层粘贴成纸板,粘贴层为5-8层;且与蜂窝面长宽相配合,蜂窝面宽0.8-1.3米、长1-2.2米。接着进行干燥处理,备用;所述干燥处理或为凉干,或为放入燥干设备燥干。胶粘剂一般采用防水、抗老化性能较好的木、纸用胶粘剂。Paste the waste paper cut into pieces into cardboard layer by layer, with 5-8 layers of paste; and match the length and width of the honeycomb surface, the width of the honeycomb surface is 0.8-1.3 meters, and the length is 1-2.2 meters. Then carry out drying treatment and set aside; said drying treatment is either air-drying or drying in drying equipment. Adhesives generally use wood and paper adhesives with good waterproof and anti-aging properties.
(3)单面瓦楞纸制作(3) Production of single-sided corrugated paper
将剪裁成片的四边形废旧硬纸双层送入单面瓦楞纸机,制成单面瓦楞纸片,备用。这里的废旧硬纸可以是废旧瓦楞原纸、也可以是废旧蜂窝原纸、还可以是马粪纸、或黄板纸。The quadrilateral waste hard paper cut into pieces is double-layered into a single-face corrugating machine to make single-face corrugated paper sheets for later use. The waste cardboard here can be waste corrugated base paper, waste honeycomb base paper, horse manure paper, or yellow cardboard.
(4)蜂窝的制作(4) Production of honeycomb
将废旧瓦楞纸片或单面瓦楞纸片,一层层地整齐粘贴成蜂窝面宽0.8-1.3米、长1-2.2米、且高不小于0.2米的立方体;同层材料厚度一致,即废旧瓦楞纸片或单面瓦楞纸片都采用相同厚度的。接着进行干燥处理备用。Paste waste corrugated paper sheets or single-sided corrugated paper sheets neatly layer by layer into a cube with a honeycomb surface width of 0.8-1.3 meters, a length of 1-2.2 meters, and a height of not less than 0.2 meters; Or single-sided corrugated sheets are of the same thickness. Then dry it for later use.
(5)制作蜂窝纸板(5) Making honeycomb cardboard
A、将上述蜂窝立方体沿瓦楞管横截面方向切成蜂窝纸芯,蜂窝纸芯厚度0.6-10厘米均可;A, above-mentioned honeycomb cube is cut into honeycomb paper core along the corrugated pipe cross-sectional direction, and the thickness of honeycomb paper core can be 0.6-10 centimeters;
B、在蜂窝纸芯的两侧蜂窝面分别粘贴上废旧纸片制成的纸板即得蜂窝纸板。B. The honeycomb paperboard is obtained by pasting cardboards made of waste paper sheets on the honeycomb surfaces on both sides of the honeycomb paper core.
必须注意,切蜂窝时,进刀方向沿着瓦楞管横截面方向横断楞管,切成厚0.6、1.0、1.2、2.0、5.0、6.0……厘米等各种规格的蜂窝芯块。It must be noted that when cutting the honeycomb, the feeding direction is along the cross-sectional direction of the corrugated tube to cross the corrugated tube, and cut into honeycomb core blocks of various specifications such as 0.6, 1.0, 1.2, 2.0, 5.0, 6.0... cm thick.
为了避免切下的蜂窝芯块断裂,可将切块与贴面板同时进行:具体操作步骤如下,(1)、先将蜂窝切面刷胶;(2)、将准备粘贴的面纸板靠近切块,准备承接切下来的蜂窝芯块;(3)、切蜂窝芯块于面纸板上;(4)、在切下来的蜂窝芯块的另一面刷胶,并放置要粘合的另一块面纸板,待干即得蜂窝纸板。In order to prevent the cut honeycomb core from breaking, the cutting and veneering can be carried out at the same time: the specific operation steps are as follows, (1), first brush the cut surface of the honeycomb with glue; (2), put the face paper board to be pasted close to the cutting, Prepare to undertake the cut honeycomb core block; (3), cut the honeycomb core block on the face paper board; (4), brush glue on the other side of the cut honeycomb core block, and place another face paper board to be bonded, After drying, the honeycomb cardboard is obtained.
实施例2:Example 2:
用废旧纸品生产蜂窝纸板方法的工艺步骤基本同实施例1:The processing steps of the method for producing honeycomb paperboard with waste paper products are basically the same as in Example 1:
不同之处在于:The difference is:
纸板制作时,将剪裁成片的废旧纸片,一层一层粘贴成纸板,为了提高承重和耐冲击力,粘贴层为9-15层。接着进行干燥处理备用;所述干燥处理或为凉干,或为放入燥干设备燥干。胶粘剂一般采用防水、抗老化性能较好的木、纸用胶粘剂。When making cardboard, the waste paper cut into pieces is pasted layer by layer to form cardboard. In order to improve the load-bearing and impact resistance, the pasting layer is 9-15 layers. Then carry out drying treatment for future use; said drying treatment is either air-drying or drying in drying equipment. Adhesives generally use wood and paper adhesives with good waterproof and anti-aging properties.
实施例3:Example 3:
蜂窝的制作可直接使用成品瓦楞纸、单面瓦楞纸或五层瓦楞纸,其它生产步骤同实施例1。The production of honeycomb can directly use finished corrugated paper, single-sided corrugated paper or five-layer corrugated paper, and other production steps are the same as in Example 1.
瓦楞纸可以选用同一种厚度的材料。为节省原材料要选用瓦楞纸单层厚度为大于4.5毫米的。Corrugated paper can use the same thickness of material. In order to save raw materials, corrugated paper with a single layer thickness greater than 4.5 mm should be selected.
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CN101922219B (en) * | 2009-06-10 | 2012-09-12 | 苏炳龙 | Environmentally friendly decorative ceiling and wall surface board in paper pulp building |
CN107116846A (en) * | 2017-05-08 | 2017-09-01 | 浙江东方职业技术学院 | Using the processing method of useless secondary corrugated case, the vertical corrugated board of corrugated board machine-shaping |
CN106976294A (en) * | 2017-05-08 | 2017-07-25 | 浙江东方职业技术学院 | The processing method that vertical corrugated board is complex as with shaping single-face corrugation using useless corrugated case, corrugated board |
CN119177579B (en) * | 2024-10-09 | 2025-05-16 | 东莞顺裕纸业有限公司 | Multilayer corrugated paper produced from waste paper raw materials and production process thereof |
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US6123793A (en) * | 1998-12-01 | 2000-09-26 | Hung; Chih-Shiu | Method for manufacturing pallets |
CN1316329A (en) * | 2000-04-11 | 2001-10-10 | 北京环森蜂窝纸板制品成套设备有限公司 | Automatically continuous production method of cellular paperboard |
EP1195241A2 (en) * | 2000-10-04 | 2002-04-10 | Hexcel Corporation | Forming process for cellulose paper based honeycomb structures |
CN1290597A (en) * | 2000-10-31 | 2001-04-11 | 陈卫国 | Method for fully automatically producing honeycomb paper board |
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