CN100448038C - Light emitting module and light emitting diode packaging structure - Google Patents
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Abstract
一种发光模块,其包括一光源、一反射组件以及一透镜部。其中,光源适于提供一光线,而反射组件配置在光源上方。透镜部配置在光源与反射组件之间,且具有彼此相对的一折射面与一底面。此外,发光模块具有一中心轴,且光线经由反射组件反射后的传递路径大致上垂直于中心轴,而部分的光线被折射面折射后的传递路径大致上垂直于中心轴。另外,本发明更提出一种发光二极管封装结构。
A light-emitting module includes a light source, a reflective component and a lens portion. The light source is suitable for providing a light, and the reflective component is arranged above the light source. The lens portion is arranged between the light source and the reflective component, and has a refractive surface and a bottom surface opposite to each other. In addition, the light-emitting module has a central axis, and the transmission path of the light after being reflected by the reflective component is substantially perpendicular to the central axis, and the transmission path of part of the light after being refracted by the refractive surface is substantially perpendicular to the central axis. In addition, the present invention further proposes a light-emitting diode packaging structure.
Description
技术领域 technical field
本发明是有关于一种发光模块与发光二极管封装结构(LED packagestructure),且特别是有关于一种侧向发光的发光模块与发光二极管封装结构。The present invention relates to a light emitting module and a light emitting diode package structure (LED package structure), and in particular to a side light emitting light module and a light emitting diode package structure.
背景技术 Background technique
图1A与图1B示出传统两种侧向发光型的发光模块的结构示意图。请参照图1A与图1B,传统侧向发光型的发光模块100a/100b包括一发光二极管芯片(LED chip)110与一透镜部120a/120b,而透镜部120a/120b包括一底面122a/122b、一反射面124a/124b以及一折射面126a/126b。其中,反射面124a/124b与折射面126a/126b相对,且折射面126a/126b与反射面124a/124b互相连接。FIG. 1A and FIG. 1B are schematic structural diagrams of two conventional side-emitting light-emitting modules. Please refer to FIG. 1A and FIG. 1B, the traditional side-emitting light-emitting module 100a/100b includes a light-emitting diode chip (LED chip) 110 and a
上述的发光模块100a/100b中,发光二极管芯片110适于提供一光线112,其中一部分的光线112由底面122a/122b入射透镜部120a/120b后,会传递至反射面124a/124b,且因其入射在反射面124a/124b的入射角大于反射面124a/124b的全反射角,因此会被反射面124a/124b反射而自折射面126a出射。另一部分的光线112由底面122a/122b入射透镜部120a/120b后,会直接自折射面126a出射。此外,光线122自透镜部120a/120b出射后的传递方向大致上垂直于中心轴50。In the above-mentioned light emitting module 100a/100b, the light
传统发光模块100a/100b中,由于部分的光线112会自折射面126a/126b反射而再次传递至反射面124a/124b,且因其入射在反射面124a/124b的入射角小于反射面124a/124b的全反射角,所以会穿透反射面124a/124b。如此不仅降低侧向发光的效率,造成光能量的损耗,透镜部120a/120b上方还会形成亮点或光圈而出现非预期的光形,因此需额外耗费成本使用遮光片或扩散片来修整此非预期的光形。In the traditional light-emitting module 100a/100b, because part of the
此外,由于反射面124a/124b与折射面126a/126b的交界处较薄,在结构上较为脆弱,因而容易断裂,且在注射成型的时候,容易发生成型不良的情形。In addition, since the junction of the reflection surface 124a/124b and the refraction surface 126a/126b is thinner, the structure is relatively fragile, so it is easy to break, and it is easy to cause molding failure during injection molding.
发明内容 Contents of the invention
有鉴于此,本发明的目的就是在提供一种发光模块,以提高发光效率。In view of this, the object of the present invention is to provide a light-emitting module to improve luminous efficiency.
本发明的另一目的是提供一种发光二极管封装结构,以提高发光效率。Another object of the present invention is to provide a light emitting diode packaging structure to improve luminous efficiency.
基于上述与其它目的,本发明提出一种发光模块,其包括一光源、一反射组件以及一透镜部。其中,光源适于提供一光线,而反射组件配置在光源上方。透镜部配置在光源与反射组件之间,且具有彼此相对的一折射面与一底面。此外,发光模块具有一中心轴,该光线的一部分被该折射面折射后的传递路径大致垂直于该中心轴,该光线的其余部分经由该反射组件反射后的传递路径大致垂直于该中心轴。Based on the above and other objectives, the present invention proposes a light emitting module, which includes a light source, a reflective component, and a lens portion. Wherein, the light source is suitable for providing a light, and the reflection component is arranged above the light source. The lens part is disposed between the light source and the reflection component, and has a refraction surface and a bottom surface opposite to each other. In addition, the light-emitting module has a central axis, the transmission path of a part of the light refracted by the refracting surface is approximately perpendicular to the central axis, and the transmission path of the rest of the light reflected by the reflective component is approximately perpendicular to the central axis.
本发明另提出一种发光二极管封装结构,其包括一承载基材、一发光二极管芯片、一反射组件以及一透镜部。其中,发光二极管芯片配置在承载基材上,且反射组件配置在发光二极管芯片上方。透镜部包覆承载基材,且与反射组件连接,此透镜部位于发光二极管芯片与反射组件之间,且具有彼此相对的一折射面与一底面。此外,发光二极管封装结构具有一中心轴,而发光二极管芯片适于提供一光线。该光线的一部分被该折射面折射后的传递路径大致垂直于该中心轴,该光线的其余部分经由该反射组件反射后的传递路径大致垂直于该中心轴。The present invention further provides an LED packaging structure, which includes a carrier substrate, an LED chip, a reflective component, and a lens portion. Wherein, the light-emitting diode chip is arranged on the carrier substrate, and the reflection component is arranged above the light-emitting diode chip. The lens part covers the carrier base material and is connected with the reflective component. The lens part is located between the light-emitting diode chip and the reflective component, and has a refraction surface and a bottom surface opposite to each other. In addition, the LED packaging structure has a central axis, and the LED chip is suitable for providing a light. The transmission path of a part of the light rays refracted by the refracting surface is approximately perpendicular to the central axis, and the transmission path of the rest of the light rays reflected by the reflecting component is approximately perpendicular to the central axis.
本发明因采用一反射组件将光线反射,因此可改善传统技术中部分光线会因入射反射面的入射角小于全反射角而穿透反射面,造成能量损失的缺点。另外,由于本发明的反射组件与透镜部为不同部件,可避免传统技术中,因透镜部的反射面与第一折射面的交界处较薄,导致结构较为脆弱,且容易在注射成型时发生成型不良的现象。Because the present invention uses a reflective component to reflect the light, it can improve the disadvantage of energy loss in the traditional technology that part of the light will penetrate the reflective surface because the incident angle of the reflective surface is smaller than the total reflection angle. In addition, since the reflective assembly and the lens part of the present invention are different parts, it is possible to avoid the thinner junction of the reflective surface of the lens part and the first refracting surface in the conventional technology, resulting in a relatively fragile structure and prone to failure during injection molding. Poor molding phenomenon.
为让本发明的上述和其它目的、特征和优点能更明显易懂,下文特举优选实施例,并配合附图,作详细说明如下。In order to make the above and other objects, features and advantages of the present invention more comprehensible, preferred embodiments are described below in detail with accompanying drawings.
附图说明 Description of drawings
图1A与图1B示出传统两种侧向发光型的发光模块的结构示意图。FIG. 1A and FIG. 1B are schematic structural diagrams of two conventional side-emitting light-emitting modules.
图2示出本发明一实施例的发光模块的结构示意图。Fig. 2 shows a schematic structural diagram of a light emitting module according to an embodiment of the present invention.
图3示出本发明另一实施例的发光模块的结构示意图。Fig. 3 shows a schematic structural diagram of a light emitting module according to another embodiment of the present invention.
图4示出本发明一实施例的发光二极管封装结构的示意图。FIG. 4 shows a schematic diagram of an LED packaging structure according to an embodiment of the present invention.
主要组件符号说明Explanation of main component symbols
50:中心轴50: central axis
100a、100b、200、200’:发光模块100a, 100b, 200, 200': light emitting modules
110、320:发光二极管芯片110, 320: LED chip
112、212、322:光线112, 212, 322: light
120a、120b、230、340:透镜部120a, 120b, 230, 340: lens part
122a、122b、234、344:底面122a, 122b, 234, 344: bottom surface
124a、124b:反射面124a, 124b: reflective surfaces
126a、126b、232、342:折射面126a, 126b, 232, 342: refraction surfaces
210:光源210: light source
220、330:反射组件220, 330: reflective components
222、332:锥形反射面222, 332: conical reflective surface
232a、342a:第一部分232a, 342a: Part I
232b、342b:第二部分232b, 342b: Part II
236、346:延伸部分236, 346: extension
300:发光二极管封装结构300: LED packaging structure
310:承载基材310: Carrying substrate
具体实施方式 Detailed ways
图2示出本发明一实施例的发光模块的结构示意图。请参照图2,本实施例的发光模块200包括一光源210、一反射组件220以及一透镜部230。其中,光源210适于提供一光线212,而反射组件220配置在光源210上方。透镜部230配置在光源210与反射组件220之间,且具有彼此相对的一折射面232与一底面234。此外,发光模块200具有一中心轴50,且光线212经由反射组件220反射后的传递路径大致上垂直于中心轴50,而部分的光线212被折射面232折射后的传递路径大致上垂直于中心轴50。Fig. 2 shows a schematic structural diagram of a light emitting module according to an embodiment of the present invention. Please refer to FIG. 2 , the
上述的发光模块200中,反射组件220例如具有一锥形反射面222,其适于反射一部分的光线212。此外,中心轴50例如通过光源210、锥形反射面222的顶点以及折射面232的中心点,而透镜部230的底面234例如至少有一部分垂直于中心轴50。In the above-mentioned
本发明一优选实施例中,光源210例如是发光二极管或其它适用的光源,其所发出的光线212有一部分会经由折射面232的第一部分232a的折射而传递至反射组件220的锥形反射面222,之后再经由锥形反射面222的反射而沿着大致上垂直于中心轴50的方向传递。另一部分的光线212经由折射面232的第二部分232b的折射后,会沿着大致上垂直于中心轴50的方向传递。换句话说,在本实施例中借由锥形反射面222及折射面232的第二部分232b来改变光线212的传递路径,以达成侧向发光的效果。In a preferred embodiment of the present invention, the
在本实施例中,锥形反射面222例如是在反射组件220镀上反射膜层或是用其它方法所形成,其除了用于反射部分的光线212外,还可防止光线212穿透锥形反射面222,造成光能量的损耗。如此一来,不仅可提高侧向发光的效率,还可避免在反射组件220上方形成亮点或光圈而造成非预期的光形。相较于传统技术,在本实施例中不需使用遮光片或扩散片来修整非预期的光形,因此可以节省遮光片或扩散片的成本。此外,由于反射组件220及透镜部230的结构较为简单,在制造上较为容易,因此可降低反射组件220及透镜部230发生成型不良的机率。In this embodiment, the conical
值得一提的是,在本实施例中当需要调整发光模块200出光光形时,只需修整反射组件220及透镜部230其中之一,所以在模具的修整上较为容易。此外,当多个发光模块200沿一方向排列时,可将各发光模块200的反射组件220整合成一个部件。It is worth mentioning that in this embodiment, when it is necessary to adjust the light shape of the
图3示出本发明另一实施例的发光模块的结构示意图。请参照图3,本实施例的发光模块200’与上述的发光模块200相似,不同处在于发光模块200’的透镜部230具有一延伸部分236,其系与反射组件220连接,且此延伸部分236与中心轴50大致上平行。Fig. 3 shows a schematic structural diagram of a light emitting module according to another embodiment of the present invention. Please refer to FIG. 3 , the light emitting module 200' of this embodiment is similar to the above
由于透镜部230的延伸部分236大致上平行于中心轴50,所以通过折射面232的第一部分232a而被反射组件220反射的部分光线212以及被折射面232的第二部分232b折射的部分光线212的传递路径大致上垂直于透镜部230的延伸部分236。换句话说,光线212通过透镜部230的延伸部分236后的传递方向不会改变(或只有轻微的改变),因此不至于影响发光模块200’的出光光形。Since the extension portion 236 of the
图4示出本发明一实施例的发光二极管封装结构的示意图。请参照图4,本实施例的发光二极管封装结构300包括一承载基材310、一发光二极管芯片320、一反射组件330以及一透镜部340。其中,发光二极管芯片320配置在承载基材310上而与承载基材310电性连接,且反射组件330配置在发光二极管芯片320上方。透镜部340包覆承载基材310,且与反射组件330连接,此透镜部340位于发光二极管芯片320与反射组件330之间,且具有彼此相对的一折射面342与一底面344。此外,发光二极管封装结构300具有一中心轴50,而发光二极管芯片320适于提供一光线322。此光线322经由反射组件330反射后的传递路径大致上垂直于中心轴50,而部分的光线322被折射面342折射后的传递路径大致上垂直于中心轴50。FIG. 4 shows a schematic diagram of an LED packaging structure according to an embodiment of the present invention. Referring to FIG. 4 , the
上述的发光二极管封装结构200中,承载基材310例如是导线架、电路板或其它基板。此外,本实施例的发光二极管封装结构200的反射组件330、透镜部340以及光线322的传递路径与图3所示出的发光模块200’的反射组件220、透镜部230以及光线212的传递路径相似,在此将不再重述。In the
综上所述,本发明的发光模块与发光二极管封装结构至少具有下列优点:To sum up, the light-emitting module and light-emitting diode packaging structure of the present invention have at least the following advantages:
1.本发明因采用一反射组件来反射部分光线,以防止光线穿透锥形反射面,造成光能量的损耗,因此本发明的发光模块与发光二极管封装结构具有较高的发光效率。1. The present invention uses a reflective component to reflect part of the light to prevent the light from penetrating the tapered reflective surface and causing loss of light energy. Therefore, the light-emitting module and LED packaging structure of the present invention have higher luminous efficiency.
2.相较于传统技术,本发明不需使用遮光片或扩散片来修整非预期的光形,因此可以节省遮光片或扩散片的成本。2. Compared with the traditional technology, the present invention does not need to use shading sheets or diffusion sheets to modify unexpected light shapes, so the cost of shading sheets or diffusion sheets can be saved.
3.由于反射组件及透镜部的结构较为简单,在制造上较为容易,因此可降低反射组件及透镜部发生成型不良的机率。3. Since the structure of the reflective component and the lens portion is relatively simple, it is relatively easy to manufacture, so the probability of poor molding of the reflective component and the lens portion can be reduced.
虽然本发明已以优选实施例公开如上,然其并非用以限定本发明,任何业内人士,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,因此本发明的保护范围当视后附的权利要求书所界定者为准。Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any person in the industry may make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection of the present invention The scope is to be determined as defined by the appended claims.
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