CN100447285C - Soft magnetic structural steel plate excellent in weldability and manufacturing method thereof - Google Patents
Soft magnetic structural steel plate excellent in weldability and manufacturing method thereof Download PDFInfo
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Abstract
焊接工艺性优良的软磁结构钢板,采用超低C、1.45%~1.65%Si含量、中低Mn含量、Ni和Cr合金化、加入0.008%~0.016%的Ti、控制N含量低于0.0055%,并采用Ca或稀土元素REM处理等技术手段,优化再结晶控轧和加速冷却工艺及后续缓冷工艺,使成品软磁结构钢板的晶粒尺寸在10~30μm,获得优异的机械性能、电磁性能和焊接性,尤其改善了钢板制造及焊接加工过程中的龟裂状晶界裂纹即所谓铜脆,进一步提高了钢板的电磁性能;同时,此软磁结构钢板还具有优良的低温冲击韧性,确保软磁结构钢板在严寒地区(-30℃以下)使用的安全性,简化了生产工艺、降低了生产成本,进一步拓展了软磁结构钢的成分设计体系。Soft magnetic structural steel plate with excellent welding processability, using ultra-low C, 1.45%~1.65% Si content, medium and low Mn content, Ni and Cr alloying, adding 0.008%~0.016% Ti, and controlling N content below 0.0055% , and use Ca or rare earth element REM treatment and other technical means to optimize the recrystallization controlled rolling and accelerated cooling process and subsequent slow cooling process, so that the grain size of the finished soft magnetic structural steel plate is 10-30 μm, and excellent mechanical properties and electromagnetic properties are obtained. performance and weldability, especially improving the crack-like grain boundary cracks in the steel plate manufacturing and welding process, that is, the so-called copper brittleness, which further improves the electromagnetic properties of the steel plate; at the same time, this soft magnetic structural steel plate also has excellent low temperature impact toughness, To ensure the safety of the soft magnetic structural steel plate used in severe cold regions (below -30°C), the production process is simplified, the production cost is reduced, and the composition design system of the soft magnetic structural steel is further expanded.
Description
技术领域 technical field
本发明涉及到一种磁悬浮轨道梁专用的、具有较高的强度、优良的电磁性能和低温韧性、良好的焊接性,又具有高的磁通密度、高电阻率以及优良的抗磁时效性、耐大气腐蚀,尤其具有优良现场焊接工艺性且电磁性能极高的软磁结构钢板,特别适合用作磁悬浮列车轨道梁上的侧面导向板及其它具有电磁性能要求的耐大气腐蚀工程结构件。The invention relates to a kind of maglev track beam special, which has high strength, excellent electromagnetic properties, low temperature toughness, good weldability, high magnetic flux density, high resistivity and excellent anti-magnetic timeliness, Atmospheric corrosion resistance, especially soft magnetic structural steel plates with excellent on-site welding processability and high electromagnetic properties, are especially suitable for use as side guide plates on maglev train track beams and other atmospheric corrosion-resistant engineering structural parts with electromagnetic performance requirements.
背景技术 Background technique
用于磁悬浮的普通软磁结构钢板最先出现在德国,德国蒂森钢铁股份公司分别于1982年和1999年在美国申请了专利US 4350525“Magneticsuspension railroad parts”和US Patent6287395“可高能焊接的软磁钢及其在磁悬浮铁轨部件上的应用”,揭示了软磁结构钢板发明过程,US 4350525和US Patent6287395阐述了软磁结构钢中各合金元素的作用。但是按此专利技术生产出的软磁结构钢板,实物质量较低,表现为冲击韧性较低,尤其0℃以下的低温冲击韧性很低,0℃横向冲击功(Akv)在12J~57J之间,可能给列车运行带来隐患;同时磁感也不高,B40只有1.60T左右,尤其低磁场下磁感较低B3只有0.60T,电磁转化效率偏低,无效损耗大,电能损耗大,不能适应日益严格环境保护要求。Ordinary soft magnetic structural steel plates for magnetic levitation first appeared in Germany. German Thyssen Steel AG applied for patents US 4350525 "Magneticsuspension railroad parts" and US Patent 6287395 "High-energy weldable soft magnetic parts" in the United States in 1982 and 1999, respectively. Steel and its application on magnetic levitation rail components”, reveals the invention process of soft magnetic structural steel plate, US 4350525 and US Patent 6287395 expound the role of each alloy element in soft magnetic structural steel. However, the soft magnetic structural steel plate produced according to this patented technology has low physical quality and low impact toughness, especially low temperature impact toughness below 0°C, and the transverse impact energy (Akv) at 0°C is between 12J and 57J. , which may bring hidden dangers to train operation; at the same time, the magnetic induction is not high, B40 is only about 1.60T, especially under low magnetic field, B3 is only 0.60T, the electromagnetic conversion efficiency is low, the ineffective loss is large, and the power loss is large. Adapt to increasingly stringent environmental protection requirements.
宝钢在2001年申请的中国专利ZL01126937.5“磁悬浮列车用高性能软磁钢”,用于磁悬浮轨道梁的软磁结构钢板性能较德国发明有大幅度地提高,但其磁通密度、电阻率及低温冲击韧性仍然不够高(B40约1.60T~1.61T、B3约0.9T~1.00T、电阻率ρ约0.39~0.40μΩm,0℃ Akv≥140J),尤其冲击韧性在低于-10℃时,不能保证≥27J,焊接性也较差,焊接线能量只能控制在≤12kJ/cm才能保证热影响区(HAZ)0℃ Akv≥27J因此,此种软磁结构钢板在比较寒冷的北方使用仍存在较大安全隐患。Baosteel applied for the Chinese patent ZL01126937.5 "High-performance soft magnetic steel for maglev trains" in 2001. The performance of the soft magnetic structural steel plate used for maglev track beams has been greatly improved compared with the German invention, but its magnetic flux density and resistivity And low temperature impact toughness is still not high enough (B40 is about 1.60T~1.61T, B3 is about 0.9T~1.00T, resistivity ρ is about 0.39~0.40μΩm, 0℃ Akv≥140J), especially when the impact toughness is lower than -10℃ , cannot guarantee ≥27J, and the weldability is also poor. The welding line energy can only be controlled at ≤12kJ/cm to ensure the heat-affected zone (HAZ) 0℃ Akv≥27J. Therefore, this kind of soft magnetic structural steel plate is used in the colder north There are still major security risks.
宝钢在2002年申请的中国专利ZL02136192.4,用于磁悬浮轨道梁的软磁结构钢板性能较宝钢在2001年申请的中国专利ZL01126937.5有大幅度地提高,其磁通密度、电阻率具有大幅度提高(B40约1.65T~1.68T、B3约1.15T~1.30T、电阻率ρ约0.42~0.45μΩm),低温冲击韧性虽然提高幅度很大,Akv(-20℃)>150J,焊接性也有大幅度提高,可以采用较大线能量焊接,模拟焊接热影响区(HAZ)-20℃ Akv>27J(模拟参数:峰值温度为1350℃、t8/5为50秒、单循环),但是-20℃以下的母材和焊接接头的冲击韧性Akv波动很大,尤其是焊接热影响区存在局部脆性区(LBZ),-20℃以下的Akv不能满足≥27J,同时工序比较复杂,生产成本也较高,需要离线常化热处理。The Chinese patent ZL02136192.4 applied by Baosteel in 2002, the performance of the soft magnetic structural steel plate used for the maglev track beam is greatly improved compared with the Chinese patent ZL01126937.5 applied by Baosteel in 2001, and its magnetic flux density and resistivity have a large The range is improved (B40 is about 1.65T~1.68T, B3 is about 1.15T~1.30T, and the resistivity ρ is about 0.42~0.45μΩm). Although the low temperature impact toughness has been greatly improved, Akv (-20°C) > 150J, the weldability is also good. Greatly improved, larger heat input welding can be used, simulated welding heat-affected zone (HAZ) -20°C Akv>27J (simulation parameters: peak temperature is 1350°C, t 8/5 is 50 seconds, single cycle), but- The impact toughness Akv of the base metal and the welded joint below 20°C fluctuates greatly, especially the local brittle zone (LBZ) in the welding heat-affected zone, and the Akv below -20°C cannot meet ≥27J. At the same time, the process is relatively complicated and the production cost is also high. Higher, off-line normalization heat treatment is required.
宝钢在2003年申请的中国专利ZL03116097.2,不但制造工序简单,生产成本也较低,无需要离线常化热处理,而且钢板性能也较宝钢在2002年申请的中国专利ZL02136192.4有大幅度地提高,尤其低温冲击韧性提高幅度很大,Akv(-30℃)≥100J,焊接性也有大幅度提高,可以采用较大线能量焊接,模拟焊接热影响区(HAZ)-30℃ Akv≥21J(模拟参数:峰值温度为1350℃、t8/5为50秒、单循环),但是-30℃以下的母材和焊接接头的冲击韧性Akv波动很大,尤其是焊接热影响区存在局部脆性区(LBZ),-30℃以下的Akv不能总能满足≥27J,尤其研究发现高Si含量的合金体系决定了软磁结构钢板的低温韧性无法稳定地满足在-30℃以下寒冷地区的使用安全。The Chinese patent ZL03116097.2 applied by Baosteel in 2003 not only has a simple manufacturing process, but also lower production costs, without the need for off-line normalization heat treatment, and the performance of the steel plate is also significantly improved compared with the Chinese patent ZL02136192.4 applied by Baosteel in 2002. Improvement, especially low-temperature impact toughness has been greatly improved, Akv (-30°C) ≥ 100J, weldability has also been greatly improved, and larger heat input welding can be used to simulate welding heat-affected zone (HAZ) -30°C Akv ≥ 21J ( Simulation parameters: peak temperature is 1350°C, t 8/5 is 50 seconds, single cycle), but the impact toughness Akv of the base metal and welded joint below -30°C fluctuates greatly, especially the local brittle zone in the welding heat-affected zone (LBZ), the Akv below -30°C cannot always meet ≥27J, especially the study found that the alloy system with high Si content determines that the low temperature toughness of the soft magnetic structural steel plate cannot stably meet the use safety in cold regions below -30°C.
宝钢在2004年申请的中国专利ZL200410017999.7,采用极低C、中等Si含量、高Als、高Mn、中等Cr含量、铁磁性元素Ni合金化、加Ca或稀土元素REM处理、并采用控制Ti/N在2.5~3.2之间等技术手段,优化再结晶控轧和加速冷却工艺〖RCR+ACC或RCR+IDQ(InterruptedDirect Quenching)〗及后续缓冷工艺,使成品软磁结构钢板的晶粒尺寸在10~30μm,获得优异的机械性能、电磁性能和焊接性。-40℃的Akv≥150J,可以采用较大线能量焊接,模拟焊接热影响区(HAZ)-40℃ Akv≥50J(模拟参数:峰值温度为1350℃、t8/5为50秒、单循环),满足了在-30℃以下寒冷地区的使用安全。The Chinese patent ZL200410017999.7 applied by Baosteel in 2004 uses extremely low C, medium Si content, high Als, high Mn, medium Cr content, ferromagnetic element Ni alloying, Ca or rare earth element REM treatment, and uses controlled Ti /N between 2.5 and 3.2 and other technical means, optimize the recrystallization controlled rolling and accelerated cooling process〖RCR+ACC or RCR+IDQ(InterruptedDirect Quenching)〗and the subsequent slow cooling process, so that the grain size of the finished soft magnetic structural steel plate At 10-30 μm, excellent mechanical properties, electromagnetic properties and weldability are obtained. Akv≥150J at -40°C, larger heat input welding can be used to simulate welding heat-affected zone (HAZ) -40°C Akv≥50J (simulation parameters: peak temperature is 1350°C, t 8/5 is 50 seconds, single cycle ), which meets the safety of use in cold regions below -30°C.
但是前面所述的宝钢软磁结构钢虽然具有较高的强度、低温韧性、磁通密度、电阻率及优良的焊接接头的力学性能,即较高的接头强度、低温韧性(焊缝金属、熔合线及热影响区)。但是现场焊接工艺性不太稳定,主要原因是钢板中含有较高的Cu(~0.35%),当现场焊接施工操作不当时,易在熔合线附近形成龟裂状的晶界裂纹,造成构件返修甚至报废,不仅影响工程进度和造价,更重要的是熔合线附近龟裂状的晶界裂纹影响工程结构的安全性;其次,当钢中有较高的Cu含量时,易在板坯浇铸和板坯加热过程中造成表面龟裂状的晶界裂纹即所谓铜脆,影响钢板生产制造过程的进行,严重时造成板坯或钢板报废,不仅提高了钢板制造成本,更重要的是影响钢板制造周期和交货进度,进而影响工程建设进度;再次,当钢中有较高的Cu含量时,降低钢板的磁通密度、提高矫顽力而降低钢板的电磁性能。However, although the aforementioned Baosteel soft magnetic structural steel has high strength, low temperature toughness, magnetic flux density, resistivity and excellent mechanical properties of welded joints, that is, high joint strength, low temperature toughness (weld metal, fusion line and heat-affected zone). However, the on-site welding process is not stable. The main reason is that the steel plate contains a high amount of Cu (~0.35%). When the on-site welding operation is improper, it is easy to form cracks in the grain boundary near the fusion line, resulting in component repair. Even scrapping will not only affect the project progress and cost, but more importantly, the crack-like grain boundary cracks near the fusion line will affect the safety of the engineering structure; During the heating process of the slab, the cracked grain boundary cracks on the surface are called copper brittleness, which affects the progress of the steel plate production and manufacturing process. Cycle and delivery schedule, which in turn affects the progress of engineering construction; thirdly, when there is a high Cu content in the steel, the magnetic flux density of the steel plate is reduced, the coercive force is increased, and the electromagnetic properties of the steel plate are reduced.
发明内容 Contents of the invention
本发明的目的旨在设计出全新的成分体系,充分发挥成分设计本身的潜能,实现软磁结构钢板的高强度、高韧性、良好的焊接性及优良的电磁特性的有机统一;更重要的是彻底消除软磁结构钢板生产制造、焊接加工过程中可能出现的龟裂状晶界裂纹,提高钢板现场焊接工艺性和工艺适应性,且进一步提高钢板的电磁性能。即采用超低C、1.45%~1.65%Si含量、中低Mn含量、Ni和Cr合金化、加入0.008%~0.016%的Ti、控制N含量低于0.0055%,并采用Ca或稀土元素REM处理等技术手段,优化再结晶控轧和加速冷却工艺〖RCR+ACC或RCR+IDQ(Interrupted DirectQuenching)〗及后续缓冷工艺,使成品软磁结构钢板的晶粒尺寸在10~30μm,获得优异的机械性能、电磁性能和焊接性,尤其改善了钢板制造及焊接加工过程中的龟裂状晶界裂纹即所谓铜脆,进一步提高了钢板的电磁性能。The purpose of the present invention is to design a brand-new composition system, give full play to the potential of the composition design itself, and realize the organic unity of high strength, high toughness, good weldability and excellent electromagnetic properties of the soft magnetic structural steel plate; more importantly, Completely eliminate crack-like grain boundary cracks that may appear during the production and welding of soft magnetic structural steel plates, improve the on-site welding process and process adaptability of steel plates, and further improve the electromagnetic properties of steel plates. That is, adopt ultra-low C, 1.45%-1.65% Si content, medium-low Mn content, Ni and Cr alloying, add 0.008%-0.016% Ti, control N content below 0.0055%, and use Ca or rare earth element REM treatment And other technical means, optimize the recrystallization controlled rolling and accelerated cooling process〖RCR+ACC or RCR+IDQ(Interrupted DirectQuenching)〗and the subsequent slow cooling process, so that the grain size of the finished soft magnetic structural steel plate is 10-30μm, and excellent Mechanical properties, electromagnetic properties and weldability, especially improve the crack-like grain boundary cracks in the steel plate manufacturing and welding process, which is the so-called copper brittleness, and further improve the electromagnetic properties of the steel plate.
本发明的技术方案是,焊接工艺性优良的软磁结构钢板,其成分重量百分比为:The technical solution of the present invention is that the soft magnetic structural steel plate with excellent welding processability has the composition weight percentage as follows:
C:0.030%~0.060%C: 0.030% to 0.060%
Si:1.45%~1.65%Si: 1.45% to 1.65%
Mn:0.40%~0.80%Mn: 0.40% to 0.80%
P:≤0.015%P: ≤0.015%
S:≤0.004%S: ≤0.004%
Als:0.040%~0.060%Als: 0.040% to 0.060%
Cr:0.40%~0.60%Cr: 0.40% to 0.60%
Ti:0.008%~0.016%Ti: 0.008% to 0.016%
N:≤0.0055%N: ≤0.0055%
Ni:0.70~1.00%Ni: 0.70~1.00%
Ca:0.0010%~0.0060%或REM0.010%~0.040%Ca: 0.0010%~0.0060% or REM0.010%~0.040%
其余为铁和不可避免的夹杂;The remainder is iron and unavoidable inclusions;
且,Pcm≤0.20%,Pcm=wt%C+wt%Si/30+(wt%Mn+wt%Cu+wt%Cr)/20+wt%Ni/60+wt%Mo/15+wt%V/10+5wt%B。And, Pcm≤0.20%, Pcm=wt%C+wt%Si/30+(wt%Mn+wt%Cu+wt%Cr)/20+wt%Ni/60+wt%Mo/15+wt%V /10+5wt%B.
进一步,本发明焊接工艺性优良的软磁结构钢板的成分重量百分比还可以为:Further, the composition weight percentage of the soft magnetic structural steel plate with excellent welding processability of the present invention can also be:
C:0.040%~0.050%C: 0.040% to 0.050%
Si:1.50%~1.60%Si: 1.50% to 1.60%
Mn:0.50%~0.70%Mn: 0.50% to 0.70%
P:≤0.013%P: ≤0.013%
S:≤0.003%S: ≤0.003%
Als:0.040%~0.060%Als: 0.040% to 0.060%
Cr:0.45%~0.55%Cr: 0.45% to 0.55%
Ti:0.010%~0.014%Ti: 0.010% to 0.014%
N:≤0.0045%N: ≤0.0045%
Ni:0.80~0.90%Ni: 0.80-0.90%
Ca:0.0020%~0.0050%或REM0.02%~0.03%Ca: 0.0020%~0.0050% or REM0.02%~0.03%
其余为铁和不可避免的夹杂;The remainder is iron and unavoidable inclusions;
且,Pcm≤0.18%。And, Pcm≤0.18%.
上述软磁结构钢板的组织为10μm~30μm的等轴铁素体晶粒。The structure of the above-mentioned soft magnetic structural steel plate is an equiaxed ferrite grain of 10 μm to 30 μm.
本发明焊接工艺性优良的软磁结构钢板制造方法,其包括如下步骤:The manufacturing method of the soft magnetic structural steel plate with excellent welding manufacturability of the present invention comprises the following steps:
a)铸造,低温浇铸,浇铸温度≤1560℃;a) Casting, low temperature casting, casting temperature ≤ 1560°C;
b)板坯加热,采用超低温,板坯加热温度控制在1000℃~1150℃之间;b) The heating of the slab adopts ultra-low temperature, and the heating temperature of the slab is controlled between 1000°C and 1150°C;
c)轧制,在完全再结晶温度范围内,大轧制道次压下率进行连续轧制,确保变形金属发生完全再结晶,轧制道次压下率≥12%,轧总压下率≥70%,控制终轧温度在780~880℃点;c) Rolling, within the complete recrystallization temperature range, continuous rolling is carried out with a large rolling pass reduction rate to ensure complete recrystallization of the deformed metal. The rolling pass reduction rate is ≥ 12%, and the total rolling reduction rate ≥70%, control the finish rolling temperature at 780~880℃;
d)从轧制结束到开始加速冷却之间的传搁时间应尽可能控制得短,力争控制在30秒以内,并且加速冷却开始时,钢板温度必须在Ar3点以上,以≥10℃/s冷却速度冷却至550℃以下;d) The transfer time from the end of rolling to the start of accelerated cooling should be controlled as short as possible, try to control it within 30 seconds, and at the beginning of accelerated cooling, the temperature of the steel plate must be above Ar 3 point, with a rate of ≥10℃/ s Cooling rate to cool below 550°C;
e)随后钢板堆垛缓冷或缓冷坑缓冷至室温;或者进行轧后直接淬火至淬火停止温度,QST也控制在550℃以下,最好在450℃~550℃之间,随后钢板堆垛缓冷或缓冷坑缓冷至200℃以下后,自然空冷至室温;钢板的缓冷工艺为在350℃以上缓冷时间不得低于24小时。e) Subsequently, the steel plates are stacked and slowly cooled to room temperature or slowly cooled to room temperature; or directly quenched to the quenching stop temperature after rolling. Slow cooling in stacks or slow cooling pits to below 200°C, then naturally air-cooled to room temperature; the slow cooling process of steel plates is that the slow cooling time above 350°C should not be less than 24 hours.
其中,步骤a)铸造工艺采用连铸工艺;浇铸温度在1525℃~1550℃。Wherein, the casting process in step a) adopts a continuous casting process; the casting temperature is between 1525°C and 1550°C.
步骤b)板坯加热加热温度控制在1050℃~1100℃之间。Step b) heating the slab The heating temperature is controlled between 1050°C and 1100°C.
步骤c)连续轧制,轧制道次压下率≥15%,热轧总压下率≥80%。Step c) continuous rolling, the reduction rate of each rolling pass is ≥ 15%, and the total reduction rate of hot rolling is ≥ 80%.
步骤d)从轧制结束到开始加速冷却之间的传搁时间控制在15秒以内;并且加速冷却开始时,钢板温度必须在Ar3点以上,以≥15℃/s冷却速度冷却至450℃~550℃之间。Step d) The transfer time from the end of rolling to the start of accelerated cooling is controlled within 15 seconds; and when the accelerated cooling starts, the temperature of the steel plate must be above the Ar 3 point and cooled to 450°C at a cooling rate of ≥15°C/s ~550°C.
步骤e)进行轧后直接淬火至淬火停止温度,QST也控制在450℃~550℃之间。Step e) After rolling, it is directly quenched to the quenching stop temperature, and the QST is also controlled between 450°C and 550°C.
本发明所需要解决的技术问题是彻底消除软磁结构钢板生产制造、焊接加工过程中可能出现的龟裂状晶界裂纹,提高钢板现场焊接工艺性和工艺适应性,且进一步提高钢板的电磁性能;同时,新开发的软磁结构钢板还要具有较高强度、高的低温冲击韧性、优良的电磁性能和焊接性,确保软磁结构钢板在严寒地区(-30℃以下)使用的安全性。同时,简化生产工艺,降低生产成本,进一步拓展软磁结构钢的成分设计体系,保持宝钢在软磁结构钢板制造技术的国际领先地位。The technical problem to be solved by the present invention is to completely eliminate the crack-like grain boundary cracks that may appear in the production and welding process of the soft magnetic structural steel plate, improve the on-site welding process and process adaptability of the steel plate, and further improve the electromagnetic properties of the steel plate ; At the same time, the newly developed soft magnetic structural steel plate should have higher strength, high low temperature impact toughness, excellent electromagnetic properties and weldability, to ensure the safety of soft magnetic structural steel plate used in severe cold regions (below -30°C). At the same time, the production process is simplified, the production cost is reduced, and the composition design system of soft magnetic structural steel is further expanded to maintain Baosteel's international leading position in the manufacturing technology of soft magnetic structural steel plate.
碳:众所周知碳对软磁结构钢的电磁性能、低温冲击韧性及焊接性影响很大,从改善钢的电磁性能、低温冲击韧性及焊接性角度,希望钢中C含量比较低为宜;但从软磁结构钢的强度,更重要的从热轧过程和正火过程的显微组织控制角度,C含量不宜过低,因为软磁结构钢中Si含量比较高,过低C含量(<0.03%)造成Ac1、Ac3、Ar1、Ar3较高,这给热轧和正火的均匀细化组织带来较大问题,易形成混晶组织,造成软磁结构钢低温冲击韧性低下和焊接热影响区低温冲击韧性劣化;其次,C过低将导致晶粒长大速度变快,造成组织粗化,劣化低温冲击韧性;同时C含量过低对耐大气侵蚀性,尤其盐雾腐蚀也不利。同时,因为软磁结构钢中Si含量很高,强烈抑制碳化物析出而促进M-A形成,因此钢中C含量也不能高于0.06%,当钢中C含量高于0.06%时,焊接热影响区(HAZ)M-A岛大量形成,严重劣化HAZ的冲击韧性,且钢中C含量高时,钢板的电磁性能也会大幅度劣化。综合以上的因素,并考虑C在铁素体内最大固溶度0.02%左右,因此C的含量控制在0.030%~0.060%之间。Carbon: It is well known that carbon has a great influence on the electromagnetic properties, low-temperature impact toughness and weldability of soft magnetic structural steel. From the perspective of improving the electromagnetic properties, low-temperature impact toughness and weldability of steel, it is better to hope that the C content in steel is relatively low; but from The strength of soft magnetic structural steel, more importantly, from the perspective of microstructure control in the hot rolling process and normalizing process, the C content should not be too low, because the Si content in soft magnetic structural steel is relatively high, and the C content is too low (<0.03%) Ac 1 , Ac 3 , Ar 1 , and Ar 3 are high, which brings big problems to the uniform and refined structure of hot rolling and normalizing, and it is easy to form mixed crystal structure, resulting in low low temperature impact toughness and welding heat of soft magnetic structural steel. Low-temperature impact toughness in the affected area deteriorates; secondly, too low C will lead to faster grain growth, resulting in coarsening of the structure and deteriorating low-temperature impact toughness; at the same time, too low C content is not good for atmospheric corrosion resistance, especially salt spray corrosion. At the same time, because the Si content in the soft magnetic structural steel is very high, it strongly inhibits the precipitation of carbides and promotes the formation of MA, so the C content in the steel cannot be higher than 0.06%. When the C content in the steel is higher than 0.06%, the welding heat-affected zone A large number of (HAZ) MA islands are formed, seriously deteriorating the impact toughness of HAZ, and when the C content in the steel is high, the electromagnetic properties of the steel plate will also be greatly degraded. Based on the above factors and considering that the maximum solid solubility of C in ferrite is about 0.02%, the content of C is controlled between 0.030% and 0.060%.
硅:钢中的Si可以提高钢的电阻率和磁导率,减小磁致伸缩、涡流损耗及磁滞损耗,软磁结构钢中加入一定量的Si可以极大地提高钢的电磁性能和电阻率,而过低的硅(<1.40%)对减小磁致伸缩、涡流损耗及磁滞损耗不利;但由于Si是强铁素体稳定化元素,太多加入Si(>1.65%)不仅会造成磁通密度降低,造成Ac1、Ac3、Ar1、Ar3较高,这给热轧和正火的均匀细化组织带来较大问题,易形成混晶组织,造成软磁结构钢低温冲击韧性低下和焊接热影响区低温冲击韧性劣化;其次,Si是钢中的脆化元素,过多合金化不仅给钢本身造成很大的脆性,而且严重损害钢的焊接性,此外Si有抑制C从奥氏体和铁素体中析出,提高钢的淬硬性,促进A/M岛形成。综合上述因素,钢中Si含量控制在1.45%~1.65%之间。Silicon: Si in steel can increase the resistivity and magnetic permeability of steel, reduce magnetostriction, eddy current loss and hysteresis loss, adding a certain amount of Si to soft magnetic structural steel can greatly improve the electromagnetic properties and resistance of steel rate, and too low silicon (<1.40%) is not good for reducing magnetostriction, eddy current loss and hysteresis loss; but because Si is a strong ferrite stabilizing element, adding too much Si (>1.65%) will not only The magnetic flux density is reduced, resulting in high Ac 1 , Ac 3 , Ar 1 , and Ar 3 , which brings big problems to the uniform and refined structure of hot rolling and normalizing, and it is easy to form mixed crystal structure, resulting in low temperature of soft magnetic structural steel. Low impact toughness and low-temperature impact toughness deterioration in the welding heat-affected zone; secondly, Si is an brittle element in steel, excessive alloying not only causes great brittleness to the steel itself, but also seriously damages the weldability of the steel. In addition, Si can inhibit C precipitates from austenite and ferrite, improves the hardenability of steel, and promotes the formation of A/M islands. Based on the above factors, the Si content in the steel is controlled between 1.45% and 1.65%.
锰:Mn作为合金元素在软磁结构钢中除提高其电阻率、强度和改善韧性外,还具有扩大奥氏体相区,降低Ac1、Ac3、Ar1、Ar3点温度,细化铁素体晶粒作用;但是在较高Ni含量条件下(~1.00%Ni),加入过多Mn(>0.80%)会降低软磁结构钢的磁通密度,提高软磁结构钢的淬硬性,影响软磁结构钢的焊接性,尤其小线能量焊接时,易形成脆硬组织如马氏体,综合考虑上述因素的影响,Mn含量控制在0.40%~0.80%之间。Manganese: As an alloying element in soft magnetic structural steel, in addition to increasing its resistivity, strength and toughness, Mn also has the ability to expand the austenite phase region, reduce the temperature of Ac 1 , Ac 3 , Ar 1 , and Ar 3 points, and refine Ferrite grain effect; but under the condition of higher Ni content (~1.00% Ni), adding too much Mn (>0.80%) will reduce the magnetic flux density of soft magnetic structural steel and improve the hardenability of soft magnetic structural steel , affect the weldability of soft magnetic structural steel, especially when welding with small input energy, it is easy to form brittle and hard structures such as martensite. Considering the influence of the above factors, the Mn content is controlled between 0.40% and 0.80%.
磷:P作为钢中有害夹杂对软磁结构钢的电磁性能、机械性能,尤其低温冲击韧性和焊接性具有巨大的损害作用,理论上要求越低越好,但考虑到炼钢条件、炼钢成本和炼钢厂的物流顺畅,要求P含量控制在≤0.015%。Phosphorus: P, as a harmful inclusion in steel, has a huge detrimental effect on the electromagnetic properties and mechanical properties of soft magnetic structural steel, especially low-temperature impact toughness and weldability. Theoretically, the lower the requirement, the better. The cost and the logistics of the steelmaking plant are smooth, and the P content is required to be controlled at ≤0.015%.
硫:S作为钢中有害夹杂对软磁结构钢的电磁性能具有很大的损害作用,更重要的是S在钢中与Mn结合,形成MnS夹杂物,在热轧过程中,MnS的可塑性使MnS沿轧向延伸,形成沿轧向MnS夹杂物带,严重损害钢板的横向冲击韧性、Z向性能和焊接性,同时S还是热轧过程中产生热脆性的主要元素。理论上要求越低越好,但考虑到炼钢条件、炼钢成本和炼钢厂的物流顺畅原则,要求S含量控制在≤0.004%。Sulfur: S, as a harmful inclusion in steel, has a great damage effect on the electromagnetic properties of soft magnetic structural steel. More importantly, S combines with Mn in steel to form MnS inclusions. In the hot rolling process, the plasticity of MnS makes MnS extends along the rolling direction and forms a MnS inclusion band along the rolling direction, which seriously damages the transverse impact toughness, Z-direction performance and weldability of the steel plate. At the same time, S is also the main element that produces hot brittleness during hot rolling. Theoretically, the lower the requirement, the better, but considering the steelmaking conditions, steelmaking cost and the principle of smooth logistics of the steelmaking plant, the S content is required to be controlled at ≤0.004%.
铬:Cr与Cu所起的作用基本一样,在软磁结构钢中加入一定含量Cr元素,也能改善软磁结构钢耐大气腐蚀性能。加入Cr过少,不足以改善软磁结构钢的耐大气腐蚀性,如果加入过多Cr(>0.60%),将严重损害钢的电磁性能、低温韧性,更重要的是钢中Cr含量过高时,促进焊接HAZ内的上贝氏体Bu生长和M-A岛形成,降低HAZ低温冲击韧性,此外Cr是比较贵重元素。因此从综合考虑软磁结构钢的成分体系出发,最佳Cr含量控制在0.40%~0.60%。Chromium: Cr plays the same role as Cu. Adding a certain amount of Cr element to soft magnetic structural steel can also improve the atmospheric corrosion resistance of soft magnetic structural steel. Adding too little Cr is not enough to improve the atmospheric corrosion resistance of soft magnetic structural steel. If too much Cr (>0.60%) is added, it will seriously damage the electromagnetic properties and low temperature toughness of the steel. More importantly, the Cr content in the steel is too high When , it promotes the growth of upper bainite Bu and the formation of M-A islands in the welded HAZ, and reduces the low-temperature impact toughness of the HAZ. In addition, Cr is a relatively expensive element. Therefore, starting from the comprehensive consideration of the composition system of soft magnetic structural steel, the optimal Cr content is controlled at 0.40% to 0.60%.
镍:Ni是唯一能够同时提高钢的强度、低温韧性及改善钢的焊接性的元素;其次,Ni还是铁磁性元素,Fe-Ni合金是一种性能优良的软磁材料,在铁基合金中加入Ni不但不会降低材料的电磁性能,而且会进一步改善电磁性能;再次,当钢中添加超过0.70%的Ni元素,能够获得优良的耐大气腐蚀性;因此从理论上讲,钢中Ni含量在一定范围内(≤1.20%)越高越好,但是Ni是一种很贵重元素,从性能/价格比的角度来考虑,适宜的加入量为0.70%~1.00%。Nickel: Ni is the only element that can improve the strength, low temperature toughness and weldability of steel at the same time; secondly, Ni is also a ferromagnetic element, and Fe-Ni alloy is a soft magnetic material with excellent performance. Adding Ni not only will not reduce the electromagnetic properties of the material, but will further improve the electromagnetic properties; again, when more than 0.70% Ni element is added to the steel, excellent atmospheric corrosion resistance can be obtained; therefore, theoretically speaking, the Ni content in the steel Within a certain range (≤1.20%), the higher the better, but Ni is a very precious element. Considering the performance/price ratio, the appropriate addition amount is 0.70%-1.00%.
钛:钢中加入微量的Ti时,Ti与钢中N结合,生成稳定性很高的TiN粒子,抑制焊接热影响区(HAZ)奥氏体晶粒长大和改变二次相变产物,改善软磁结构钢的焊接性。加入Ti含量过少(<0.008%),形成TiN粒子数量不足,不足以抑制HAZ的奥氏体晶粒长大和改变二次相变产物而改善HAZ的低温韧性。加入Ti含量过多(>0.016%)时,在钢液凝固过程中,液析出大尺寸TiN粒子,这种大尺寸TiN粒子不但不能抑制HAZ的奥氏体晶粒长大,反而成为裂纹萌生的形核点;此外,生成TiN数量过多,将导致软磁结构钢的电磁性能下降和矫顽力升高。因此从改善软磁结构钢板焊接性角度的出发,同时又不损害软磁结构钢的电磁性能,Ti含量控制范围为0.008%~0.016%。Titanium: When a small amount of Ti is added to the steel, Ti combines with N in the steel to form TiN particles with high stability, which can inhibit the growth of austenite grains in the welding heat-affected zone (HAZ) and change the secondary phase transformation products, and improve the softness. Weldability of magnetic structural steels. If the Ti content is too small (<0.008%), the number of TiN particles formed is insufficient, which is not enough to inhibit the austenite grain growth of the HAZ and change the secondary phase transformation products to improve the low temperature toughness of the HAZ. When the Ti content is too much (>0.016%), large-sized TiN particles are precipitated during the solidification process of molten steel. Such large-sized TiN particles not only cannot inhibit the growth of austenite grains in the HAZ, but become the source of crack initiation. Nucleation point; In addition, too much TiN will lead to a decrease in the electromagnetic properties and an increase in the coercive force of the soft magnetic structural steel. Therefore, from the perspective of improving the weldability of the soft magnetic structural steel plate without damaging the electromagnetic properties of the soft magnetic structural steel, the Ti content control range is 0.008% to 0.016%.
氮:N的控制范围与Ti的控制范围相对应,其根本的出发点是抑制TiN粒子在钢水或钢水凝固过程中,从液态钢水中析出(从钢水中析出的TiN粒子不仅数量稀少,更主要的是尺寸十分粗大,这种粗大的TiN粒子不但不能抑制HAZ的奥氏体晶粒长大,反而成为裂纹萌生的起始点);而是要控制在钢水完全凝固以后,从固相中析出。如此,析出的TiN粒子不仅细小而且弥散,能够有效地细化晶粒和改善软磁结构钢的焊接性。依据上述分析,TiN粒子析出开始温度应低于1450℃,根据log[%Ti][%N]=4.72-16192/T,N含量应控制在0.0060%以下。但是,N含量较高时,钢中自由[N]增加,软磁结构钢在以后使用过程中可能产生严重磁时效,同时钢中N含量增加,焊接HAZ区自由[N]含量急剧增加,严重损害HAZ低温冲击韧性,恶化软磁结构钢的焊接性。因此,N含量控制在≤0.0055%。Nitrogen: The control range of N corresponds to the control range of Ti, and its fundamental starting point is to inhibit the precipitation of TiN particles from molten steel during the solidification process of molten steel or molten steel (TiN particles precipitated from molten steel are not only rare in number, but more importantly The size is very coarse, such coarse TiN particles not only cannot inhibit the growth of austenite grains in the HAZ, but become the starting point of crack initiation); but should be controlled to precipitate from the solid phase after the molten steel is completely solidified. In this way, the precipitated TiN particles are not only fine but also dispersed, which can effectively refine the grains and improve the weldability of the soft magnetic structural steel. According to the above analysis, the precipitation start temperature of TiN particles should be lower than 1450°C, and according to log[%Ti][%N]=4.72-16192/T, the N content should be controlled below 0.0060%. However, when the N content is high, the free [N] content in the steel increases, and the soft magnetic structural steel may have severe magnetic aging during later use. It will damage the low-temperature impact toughness of HAZ and deteriorate the weldability of soft magnetic structural steel. Therefore, the N content is controlled at ≤0.0055%.
Ca或REM:对钢进行Ca或REM处理,一方面可以进一步纯洁钢液,另一方面对钢中硫化物进行变性处理,使之变成不可变形的、稳定细小的球状硫化物,提高软磁钢的电磁性能、抑制S的热脆性、提高软磁钢冲击韧性和Z向性能、改善软磁结构钢冲击韧性的各向异性。Ca或REM加入量的多少,取决于钢中S含量的高低,Ca或REM加入量过低,处理效果不大;Ca或REM加入量过高,形成Ca或REM(O,S)尺寸过大,脆性也增大,可成为断裂裂纹起始点,降低钢的低温韧性,同时还降低钢质纯净度、污染钢液。一般控制Ca或REM含量按ESSP=(wt%Ca)[1-124(wt%O)]/1.25(wt%S),其中ESSP为硫化物夹杂形状控制指数,取值范围0.5~5之间为宜,因此Ca或REM含量的控制范围为0.0010%≤Ca≤0.0060%(0.010%≤REM≤0.040%)。Ca or REM: Ca or REM treatment of steel, on the one hand, can further purify the molten steel, on the other hand, denature the sulfide in the steel to make it into non-deformable, stable and fine spherical sulfide, and improve the soft magnetic field. Improve the electromagnetic properties of steel, inhibit the hot brittleness of S, improve the impact toughness and Z-direction performance of soft magnetic steel, and improve the anisotropy of impact toughness of soft magnetic structural steel. The amount of Ca or REM added depends on the S content in the steel. If the amount of Ca or REM added is too low, the treatment effect will not be great; if the amount of Ca or REM added is too high, the size of Ca or REM (O, S) will be too large. , the brittleness also increases, which can become the starting point of fracture cracks, which reduces the low-temperature toughness of steel, and at the same time reduces the purity of steel and pollutes molten steel. Generally control the content of Ca or REM according to ESSP=(wt%Ca)[1-124(wt%O)]/1.25(wt%S), where ESSP is the sulfide inclusion shape control index, and the value range is between 0.5 and 5 It is appropriate, so the control range of Ca or REM content is 0.0010%≤Ca≤0.0060% (0.010%≤REM≤0.040%).
酸溶铝Als:软磁结构钢中的Als能够固定钢中的自由[N],防止形成铁的氮化物损害磁性及防止自由[N]在温度和应力作用下产生磁时效,并具有提高软磁钢板的电阻率,同时降低焊接热影响区(HAZ)自由[N],改善HAZ的低温冲击韧性作用;但钢中加入过量的Als不但会降低钢的磁通密度,而且会在钢中形成大量弥散的针状Al2O3夹杂物,损害钢的电磁性能、低温冲击韧性和焊接性,更重要的是Al是强脱氧剂,在保证Als能够固定钢中自由N的情况下,即Al≥10(Ntotal-0.292Ti),应尽可能地减少Als含量。根据软磁结构钢成分体系,最佳Als含量控制在0.040%~0.060%之间。Acid-soluble aluminum Als: Als in soft magnetic structural steel can fix the free [N] in the steel, prevent the formation of iron nitrides from damaging the magnetism and prevent the free [N] from producing magnetic aging under the action of temperature and stress, and has the ability to improve the softness. The electrical resistivity of the magnetic steel plate, while reducing the free [N] of the welding heat-affected zone (HAZ), improves the low-temperature impact toughness of the HAZ; but adding excessive Als to the steel will not only reduce the magnetic flux density of the steel, but also form in the steel A large number of dispersed needle-like Al 2 O 3 inclusions damage the electromagnetic properties, low-temperature impact toughness and weldability of the steel. More importantly, Al is a strong deoxidizer. Under the condition that Als can fix the free N in the steel, that is, Al ≥10 (Ntotal-0.292Ti), the Als content should be reduced as much as possible. According to the composition system of soft magnetic structural steel, the optimal Als content is controlled between 0.040% and 0.060%.
Pcm≤0.20%,优选Pcm≤0.18%,其中Pcm=wt%C+wt%Si/30+(wt%Mn+wt%Cu+wt%Cr)/20+wt%Ni/60+wt%Mo/15+wt%V/10+5wt%B。Pcm≤0.20%, preferably Pcm≤0.18%, wherein Pcm=wt%C+wt%Si/30+(wt%Mn+wt%Cu+wt%Cr)/20+wt%Ni/60+wt%Mo/ 15+wt%V/10+5wt%B.
本发明还有一个关创新点:The present invention also has a related innovation point:
铜,众所周知,软磁结构钢用作磁悬浮轨道梁侧面导向板,因此要求其具有极其优良的耐大气腐蚀性能,Cu是非常有效的耐候元素,在软磁结构钢中加入一定量的Cu能很大地改善其耐大气腐蚀性;但是加入Cu后会带来以下问题:Copper, as we all know, soft magnetic structural steel is used as the side guide plate of the maglev track beam, so it is required to have excellent atmospheric corrosion resistance. Cu is a very effective weather-resistant element. Adding a certain amount of Cu to the soft magnetic structural steel can be very Greatly improve its atmospheric corrosion resistance; but the addition of Cu will bring the following problems:
首先,Cu易在焊接熔合线附近形成龟裂状的晶界裂纹,造成构件返修甚至报废,不仅影响工程进度和造价,更重要的是焊接熔合线附近龟裂状的晶界裂纹影响工程结构的安全性;First of all, Cu tends to form crack-like grain boundary cracks near the welding fusion line, causing components to be repaired or even scrapped, which not only affects the progress and cost of the project, but more importantly, the crack-like grain boundary cracks near the welding fusion line affect the engineering structure. safety;
其次,当钢中有较高的Cu含量时(~0.35%),易在板坯浇铸和板坯加热、钢板轧制过程中造成表面龟裂状的晶界裂纹即所谓铜脆,影响钢板生产制造过程的进行,严重时造成板坯或钢板报废,不仅提高了钢板制造成本,更重要的是影响钢板制造周期和交货进度,进而影响工程建设进度;Secondly, when there is a high Cu content in the steel (~0.35%), it is easy to cause surface cracks in the process of slab casting, slab heating, and steel plate rolling, which is the so-called copper brittleness, which affects the production of steel plates. The progress of the manufacturing process will cause the slab or steel plate to be scrapped in severe cases, which not only increases the manufacturing cost of the steel plate, but more importantly affects the steel plate manufacturing cycle and delivery schedule, thereby affecting the construction progress of the project;
再次,当钢中有较高的Cu含量时,降低钢板的磁通密度、提高矫顽力而降低钢板的电磁性能;Thirdly, when there is a high Cu content in the steel, the magnetic flux density of the steel plate is reduced, the coercive force is increased and the electromagnetic properties of the steel plate are reduced;
再有,Cu含量较高,在加热时产生氧化皮质密,难以去除,高压水除难度加大,而除不尽甚至会造成钢板表面缺陷。In addition, the Cu content is high, and the oxide cortex is dense when heated, which is difficult to remove. It is more difficult to remove it by high-pressure water, and if it cannot be removed, it will even cause surface defects on the steel plate.
因此本发明钢不添加Cu元素。Therefore, the steel of the present invention does not add Cu element.
软磁结构钢的显微组织类型(母材钢板):均匀细小的等轴铁素体晶粒。用作高速磁悬浮列车轨道梁上的软磁结构钢板,既要求具有优良的力学性能,尤其是低温冲击韧性,又要求具有良好的电磁性能。因此,软磁结构钢板的显微组织不同于通常的焊接结构钢板,也不同于普通的无取向电工钢板。对于通常的焊接结构钢板,为了改善其母材和焊接热影响区的低温冲击韧性,形成极细小的铁素体晶粒(<10μm)或细小的低碳贝氏体组织是有利的;而对于普通的无取向电工钢板,为了改善其电磁性能,形成均匀粗大的等轴铁素体(>100μm)是有利的。对于软磁结构钢板,如果其显微组织为极细小的铁素体晶粒(<10μm)或细小的低碳贝氏体组织,虽然能够改善其力学性能,尤其是低温冲击韧性,但是电磁性能严重恶化,尤其低磁场下的磁通密度大大降低,因为铁素体晶粒尺寸过小(<10μm),晶界面积增加,晶界钉扎磁畴壁运动的作用加强,对于细小的低碳贝氏体组织,除了不规则晶界钉扎磁畴壁运动外,更重要的是铁素体板条中大量的晶体缺陷,如位错、亚晶界等也严重阻碍磁畴壁运动,严重损害软磁结构钥的电磁性能;如果软磁结构钢板晶粒尺寸过于粗大(>30μm),虽然能够改善软磁结构钢板的电磁性能、尤其低磁场下的磁通密度,但是其低温冲击韧性、尤其焊接热影响区的低温冲击韧性急剧恶化。因此,软磁结构钢板的显微组织应为均匀细小的等轴铁素体晶粒,铁素体晶粒尺寸在10μm~30μm之间。Microstructure type of soft magnetic structural steel (base steel plate): uniform and fine equiaxed ferrite grains. The soft magnetic structural steel plates used on the track beams of high-speed maglev trains require not only excellent mechanical properties, especially low-temperature impact toughness, but also good electromagnetic properties. Therefore, the microstructure of the soft magnetic structural steel sheet is different from the usual welded structural steel sheet, and also different from the ordinary non-oriented electrical steel sheet. For ordinary welded structural steel plates, in order to improve the low-temperature impact toughness of the base metal and the welding heat-affected zone, it is beneficial to form extremely fine ferrite grains (<10 μm) or fine low-carbon bainite structures; and for For ordinary non-oriented electrical steel sheets, in order to improve their electromagnetic properties, it is advantageous to form uniform and coarse equiaxed ferrite (>100 μm). For soft magnetic structural steel plate, if its microstructure is extremely fine ferrite grains (<10μm) or fine low carbon bainite structure, although its mechanical properties, especially low temperature impact toughness can be improved, the electromagnetic properties Serious deterioration, especially the magnetic flux density under low magnetic field is greatly reduced, because the ferrite grain size is too small (<10μm), the grain boundary area increases, and the role of grain boundary pinning magnetic domain wall movement is strengthened. For small low carbon In the bainite structure, in addition to irregular grain boundaries pinning the magnetic domain wall movement, more importantly, a large number of crystal defects in the ferrite lath, such as dislocations and subgrain boundaries, also seriously hinder the magnetic domain wall movement, seriously damage the electromagnetic properties of the soft magnetic structural key; if the grain size of the soft magnetic structural steel plate is too coarse (> 30 μm), although the electromagnetic properties of the soft magnetic structural steel plate, especially the magnetic flux density under low magnetic field, can be improved, its low temperature impact toughness, In particular, the low temperature impact toughness of the welded heat-affected zone deteriorates sharply. Therefore, the microstructure of the soft magnetic structural steel plate should be uniform and fine equiaxed ferrite grains, and the ferrite grain size is between 10 μm and 30 μm.
根据本发明具有极其优良低温冲击韧性(-30℃以下)的软磁结构钥板组织是均匀细小的(10μm~30μm)等轴铁素体晶粒。According to the present invention, the molybdenum structure of the soft magnetic structure with excellent low-temperature impact toughness (below -30°C) is uniform and fine (10 μm-30 μm) equiaxed ferrite grains.
本发明的铸造工艺推荐采用连铸工艺,连铸工艺重点控制浇铸温度和钢液固速度,浇铸温度≤1560℃,最好在1525℃~1550℃之间,低温浇铸法比较好。钢液从液相线到固相线固速度是本发明关工艺过程之一,必须严格控制,在铸坯不发生裂纹的条件下,固速度越快越好。The casting process of the present invention is recommended to adopt the continuous casting process. The continuous casting process focuses on controlling the casting temperature and the solidification speed of the steel liquid. The casting temperature is ≤ 1560 ° C, preferably between 1525 ° C and 1550 ° C, and the low temperature casting method is better. The solid velocity of the molten steel from the liquidus line to the solidus line is one of the key processes of the present invention, which must be strictly controlled. Under the condition that no cracks occur in the slab, the faster the solid velocity, the better.
采用超低温板坯加热,板坯加热温度控制在1000℃~1150℃之间,最好在1050℃~1100℃之间,确保原始板坯奥氏体晶粒度均匀并且细小。Ultra-low temperature slab heating is adopted, and the slab heating temperature is controlled between 1000°C and 1150°C, preferably between 1050°C and 1100°C, to ensure that the austenite grain size of the original slab is uniform and fine.
在完全再结晶温度范围内,大轧制道次压下率进行快速连续轧制,确保变形金属发生完全再结晶,为此轧制道次压下率≥12%,最好≥15%,热轧总压下率≥70%,最好≥80%;控制终轧温度在Ar3+30℃点以上,其中Ar3(℃)=910-310[%C]-80[%Mn]-20[%Cu]-15[%Cr]-55[%Ni]-80[%Mo]-0.35(t-8),t为板厚(mm)。In the complete recrystallization temperature range, rapid continuous rolling is carried out with a large rolling pass reduction rate to ensure complete recrystallization of the deformed metal. For this reason, the rolling pass reduction rate is ≥ 12%, preferably ≥ 15%. The total rolling reduction rate is ≥70%, preferably ≥80%; the final rolling temperature is controlled above Ar 3 +30°C, where Ar 3 (°C)=910-310[%C]-80[%Mn]-20 [%Cu]-15[%Cr]-55[%Ni]-80[%Mo]-0.35 (t-8), where t is the plate thickness (mm).
从轧制结束到开始加速冷却之间的传搁时间应尽可能控制得短,力争控制在30秒以内,最好控制在15秒以内,并且特别重要的是加速冷却开始时,钢板温度必须在Ar3点以上,以≥10℃/s,最好≥15℃/s冷却速度冷却至550℃以下,最好在450℃~550℃之间,随后钢板堆垛缓冷或缓冷坑缓冷至室温;或者进行轧后直接淬火(DQ-Direct Quenching)至淬火停止温度(QST-Quenching Stop Temperature),QST也控制在550℃以下,最好在450℃~550℃之间,随后钢板堆垛缓冷或缓冷坑缓冷至200℃以下后,自然空冷至室温;钢板的缓冷工艺为在350℃以上缓冷时间不得低于24小时;采用堆垛缓冷或缓冷坑缓冷的目的是消除应加速冷却在钢板内部形成的内应力、提高电磁性能及钢板脱H。The transfer time from the end of rolling to the start of accelerated cooling should be controlled as short as possible, try to control it within 30 seconds, preferably within 15 seconds, and it is particularly important that the steel plate temperature must be at the beginning of accelerated cooling. Above the Ar 3 point, cool at a cooling rate of ≥10°C/s, preferably ≥15°C/s to below 550°C, preferably between 450°C and 550°C, and then slowly cool by stacking steel plates or slowly cooling in a slow cooling pit to room temperature; or carry out direct quenching after rolling (DQ-Direct Quenching) to the quenching stop temperature (QST-Quenching Stop Temperature), QST is also controlled below 550°C, preferably between 450°C and 550°C, and then the steel plates are stacked After slow cooling or slow cooling in slow cooling pits to below 200°C, naturally air cool to room temperature; the slow cooling process of steel plates is that the slow cooling time above 350°C shall not be less than 24 hours; slow cooling by stacking or slow cooling pits The purpose is to eliminate the internal stress formed inside the steel plate by accelerated cooling, improve the electromagnetic properties and remove H from the steel plate.
本发明的有益效果Beneficial effects of the present invention
本发明通过设计出全新的成分体系,充分发挥成分设计本身的潜能,实现软磁结构钢板的高强度、高韧性、良好的焊接性及优良的电磁特性的有机统一,更重要的是彻底消除软磁结构钢板生产制造、焊接加工过程中可能出现的龟裂状晶界裂纹,提高钢板现场焊接工艺性和工艺适应性,且进一步提高钢板的电磁性能。即采用超低C、1.45%~1.65%Si含量、中低Mn含量、Ni和Cr合金化、加入0.008%~0.016%的Ti、控制N含量低于0.0055%,并采用Ca或稀土元素REM处理等技术手段,优化再结晶控轧和加速冷却工艺【RCR+ACC或RCR+IDQ(Interrupted Direct Quenching)】及后续缓冷工艺,使成品软磁结构钢板的晶粒尺寸在10~30μm,获得优异的机械性能、电磁性能和焊接性,尤其改善了钢板制造及焊接加工过程中的龟裂状晶界裂纹即所谓铜脆,进一步提高了钢板的电磁性能;同时,此软磁结构钢板还具有优良的低温冲击韧性,确保软磁结构钢板在严寒地区(-30℃以下)使用的安全性,简化了生产工艺、降低了生产成本,进一步拓展了软磁结构钢的成分设计体系,保持了宝钢在软磁结构钢板制造技术的国际领先地位。By designing a brand-new composition system, the present invention gives full play to the potential of the composition design itself, and realizes the organic unity of high strength, high toughness, good weldability and excellent electromagnetic properties of the soft magnetic structural steel plate, and more importantly, completely eliminates the soft Crack-like grain boundary cracks that may appear during the production and welding of magnetic structural steel plates can improve the on-site welding process and process adaptability of steel plates, and further improve the electromagnetic properties of steel plates. That is, adopt ultra-low C, 1.45%-1.65% Si content, medium-low Mn content, Ni and Cr alloying, add 0.008%-0.016% Ti, control N content below 0.0055%, and use Ca or rare earth element REM treatment and other technical means, optimize the recrystallization controlled rolling and accelerated cooling process [RCR+ACC or RCR+IDQ (Interrupted Direct Quenching)] and the subsequent slow cooling process, so that the grain size of the finished soft magnetic structural steel plate is 10-30 μm, and excellent The mechanical properties, electromagnetic properties and weldability of the steel plate are especially improved, so-called copper brittleness, which is the so-called copper brittleness, in the process of steel plate manufacturing and welding process, which further improves the electromagnetic properties of the steel plate; at the same time, the soft magnetic structural steel plate also has excellent Excellent low-temperature impact toughness ensures the safety of soft magnetic structural steel plates used in severe cold regions (below -30°C), simplifies the production process, reduces production costs, further expands the composition design system of soft magnetic structural steels, and maintains Baosteel’s The international leading position in the manufacturing technology of soft magnetic structural steel plate.
附图说明 Description of drawings
图1为本发明钢实施例3的显微组织示意图。Fig. 1 is a schematic diagram of the microstructure of Steel Example 3 of the present invention.
具体实施方式 Detailed ways
实施例:本发明软磁结构钢板制造过程如下:实验室真空感应炉冶炼,钢液成分达到目标成分后,立即开始浇铸,钢水的浇铸温度为1525℃~1550℃。板坯在加热炉中均热时间=板厚(mm)×(0.5~1.0)min/mm,均热温度为1050℃~1100℃,热轧采用9道次轧制工艺,道次压下率在13%~18%之间,累计压下率70%~90%,终轧温度为800℃~850℃,终轧结束与开始加速冷却之间的传搁时间为15s~30s,开始加速冷却时钢锭的表面温度在800℃以上,加速冷却速度为10℃/s~20℃/s,停冷温度为500℃~550℃,随后缓慢冷却至200℃以下(缓慢冷却速度≤1℃/min),然后自然至室温。Embodiment: The manufacturing process of the soft magnetic structural steel plate of the present invention is as follows: smelting in a vacuum induction furnace in a laboratory, and casting starts immediately after the composition of the molten steel reaches the target composition, and the casting temperature of the molten steel is 1525°C to 1550°C. The soaking time of the slab in the heating furnace = plate thickness (mm) × (0.5 ~ 1.0) min/mm, the soaking temperature is 1050°C ~ 1100°C, the hot rolling adopts 9-pass rolling process, and the pass reduction rate Between 13% and 18%, the cumulative reduction rate is 70% to 90%, the final rolling temperature is 800°C to 850°C, the transfer time between the end of final rolling and the start of accelerated cooling is 15s to 30s, and the accelerated cooling is started When the surface temperature of the steel ingot is above 800°C, the accelerated cooling rate is 10°C/s-20°C/s, the cooling stop temperature is 500°C-550°C, and then slowly cooled to below 200°C (slow cooling rate ≤ 1°C/min ), then let it cool to room temperature.
其他实施例参见表1~表3。See Table 1-Table 3 for other embodiments.
表3在含有盐含量6.0mg/m2d(毫克/米2×天)的气氛中的腐蚀失重速率Table 3 Corrosion weight loss rate in an atmosphere containing a salt content of 6.0 mg/m 2 d (mg/m 2 × day)
磁悬浮快速列车系统是一种快速、安全、高效、环保型的交通工具,目前国际上最快的磁悬浮列车时速已达到560公里/小时以上。随着美国9.11恐怖事件发生和最近世界各地一系列的空难事件,航空业受到前所未有的打击,磁悬浮快速列车系统作为快速、安全、高效、环保型的交通工具越来越受到人们的青睐,国内外将会掀起建设磁悬浮快速列车系统的高潮;而作为磁悬浮快速列车系统轨道梁关键部件-侧面导向软磁结构钢板,尤其在沿海地区使用的高性能软磁结构钢板(我国和世界各国沿海区域多为发达地区,建设磁悬浮列车可能性最大),必将具有广阔的市场前景。The maglev express train system is a fast, safe, efficient and environment-friendly means of transportation. At present, the fastest maglev train in the world has reached a speed of over 560 km/h. With the 9.11 terrorist incident in the United States and a series of air crashes around the world recently, the aviation industry has been hit unprecedentedly. It will set off a climax of the construction of the maglev express train system; as the key component of the track beam of the maglev express train system - the side-guided soft magnetic structural steel plate, especially the high-performance soft magnetic structural steel plate used in coastal areas (mostly in coastal areas of my country and other countries in the world) In developed regions, the possibility of building maglev trains is the greatest), which will surely have broad market prospects.
随着我国国民经济和社会发展,发展磁悬浮快速列车系统已摆到日事议程,同时发展磁悬浮列车系统可以提升我国整体机械制造、自动控制等技术水平,带动相关产业发展。国家重点工程浦东国际机场磁悬浮示范线已全面建成,它的建成必将带动我国磁悬浮列车运输系统及相关产业的飞速发展而孕育着无限商机。磁悬浮侧面导向软磁结构钢板是磁悬浮导轨上的关键部件,它在磁悬浮轨道中不仅能够吸收承载力、导向力和驱动力,同时还具有高的磁通密度、高的电阻率、良好的抗老化性、抗磁时效性及好的焊接性,因而成为高效、节能、环保型的高附加值产品。由于磁悬浮列车系统具有高度垄断性(国际上仅有两家:日本和德国,而只有德国磁悬浮快速列车系统具有实用性),因此磁悬浮侧面导向软磁结构钢板生产技术也具有高度垄断性和机密性。软磁结构钢板对于我国还属于一种新的钢种,除宝钢以外,国内其它钢铁企业从未研究和生产过。由于它的用量很大(~300吨/公里)和高额的价格必将成为许多大型钢铁企业争相研究开发对象。With the development of my country's national economy and society, the development of the maglev express train system has been placed on the daily agenda. At the same time, the development of the maglev train system can improve the technical level of my country's overall machinery manufacturing and automatic control, and drive the development of related industries. The maglev demonstration line of Pudong International Airport, a national key project, has been fully completed. Its completion will surely drive the rapid development of my country's maglev train transportation system and related industries, and will bring unlimited business opportunities. Magnetic levitation side-guided soft magnetic structural steel plate is the key component of the maglev guide rail. It can not only absorb the bearing capacity, guiding force and driving force in the maglev track, but also has high magnetic flux density, high resistivity, and good aging resistance. Sex, anti-magnetic timeliness and good weldability, so it has become a high value-added product with high efficiency, energy saving and environmental protection. Because the maglev train system is highly monopolistic (there are only two in the world: Japan and Germany, and only the German maglev express train system is practical), the production technology of the maglev side-guided soft magnetic structural steel plate is also highly monopolistic and confidential . Soft magnetic structural steel plate belongs to a new type of steel for our country, which has never been researched and produced by other domestic iron and steel enterprises except Baosteel. Because of its large consumption (~300 tons/km) and high price, it will become the research and development object of many large iron and steel enterprises.
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