CN100445590C - disc brake - Google Patents
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- CN100445590C CN100445590C CNB2006101216598A CN200610121659A CN100445590C CN 100445590 C CN100445590 C CN 100445590C CN B2006101216598 A CNB2006101216598 A CN B2006101216598A CN 200610121659 A CN200610121659 A CN 200610121659A CN 100445590 C CN100445590 C CN 100445590C
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Abstract
一种盘式制动装置,利用简单的结构,将固定侧凸轮板、驱动侧凸轮板、推力传递板以及凸轮弹簧收容在外壳内而进行单元化,能够限制外壳的转动和缸体轴方向的移动,并且,对固定侧凸轮板止住转动,可以得到停车制动操作时的良好的行程感,切实地使调节器动作,总是良好地保持磨擦垫片和盘式转子的制动间隙。在缸体孔上具有轴方向槽以及与轴方向槽交叉的周向槽。在固定侧凸轮板上,突出设置有插入轴方向槽的止转用突片,在止转用突片的周向一侧的底面外周部形成卡止槽。在外壳上突出设置有卡合在轴方向槽的卡合肋,在卡合肋的周向一侧形成有嵌入卡止槽的卡止片。
A disc brake device, which uses a simple structure to accommodate the fixed side cam plate, the drive side cam plate, the thrust transmission plate and the cam spring in a unit, and can limit the rotation of the housing and the axial direction of the cylinder. Moving, and stopping the rotation of the fixed side cam plate, it is possible to obtain a good stroke feeling when the parking brake is operated, to reliably operate the adjuster, and to always maintain a good brake clearance between the friction pad and the disc rotor. The cylinder bore has an axial groove and a circumferential groove intersecting the axial groove. On the fixed-side cam plate, a protruding piece for detenting inserted into the groove in the axial direction protrudes, and a locking groove is formed on the outer peripheral portion of the bottom surface of the circumferential side of the protruding piece for detenting. An engaging rib engaged with the axial groove protrudes from the housing, and a locking piece fitted into the locking groove is formed on one side of the engaging rib in the circumferential direction.
Description
技术领域 technical field
本发明涉及盘式制动装置,所述盘式制动装置包括:通过液压推压磨擦垫片的活塞、用于自动调整磨擦垫片和盘式转子之间的间隙的调节器以及通过球状滑道型的推力变换机构经由所述调节器推压活塞的停车制动器。The present invention relates to a disc brake device comprising: a piston hydraulically pushing the friction pads, an adjuster for automatically adjusting the gap between the friction pads and the disc rotor, and a ball slide A channel-type thrust conversion mechanism pushes the piston's parking brake via the regulator.
背景技术 Background technique
作为应用在四轮汽车等上的盘式制动装置,有带有停车制动器的盘式制动装置,该盘式制动器包括:由制动踏板控制的液压式动作机构和通过手柄或脚踏板进行牵引操作的机械式动作机构。该带有停车制动器的盘式制动装置,一般地,在设置有制动钳体的缸体孔的前端开口侧配置构成液压式动作机构的活塞,在该活塞的后面侧配置具有调节螺母以及调节螺栓的调节器,并且在缸体孔的底部侧配置构成机械式动作机构的推力变换机构。As a disc brake device applied to four-wheeled vehicles, etc., there is a disc brake device with a parking brake, which includes: a hydraulic action mechanism controlled by a brake pedal and a A mechanical action mechanism for pulling operations. In this disc brake device with a parking brake, generally, a piston constituting a hydraulic operating mechanism is arranged on the front opening side of the cylinder hole provided with the brake caliper body, and an adjusting nut and an adjusting nut are arranged on the rear side of the piston. Adjust the adjuster of the bolt, and arrange the thrust conversion mechanism constituting the mechanical action mechanism on the bottom side of the cylinder hole.
作为推力变换机构,现有技术中球状滑道型被广泛知晓。该球状滑道型的推力变换机构将分别形成收容凸轮轴承的滑道槽的固定侧凸轮板和驱动侧凸轮板相对配置,通过对停车制动器操作使驱动侧凸轮板转动,由此利用滑道槽和凸轮轴承的凸轮作用,使活塞产生向盘式转子侧移动的推力,通过该推力经由调节器将活塞向盘式转子方向推压,将磨擦垫片压接在盘式转子上而得到制动力。并且,将所述固定侧凸轮板、所述驱动侧凸轮板、所述推力传递板以及对推力传递板向所述驱动侧凸轮板的方向施力的凸轮弹簧收容在大致圆筒状的外壳内而进行单元化,而实现提高装配性。(例如,参照专利文献1)As the thrust conversion mechanism, a spherical slide type is widely known in the prior art. In this spherical slide type thrust conversion mechanism, the fixed side cam plate and the driving side cam plate respectively forming the slideway grooves for housing the cam bearings are arranged facing each other, and the driving side cam plate is rotated by operating the parking brake, thereby utilizing the slideway grooves. The cam action of the cam bearing and the cam bearing makes the piston generate a thrust to move to the disc rotor side, and through the thrust, the piston is pushed to the disc rotor direction through the regulator, and the friction pad is crimped on the disc rotor to obtain the braking force . In addition, the fixed side cam plate, the driving side cam plate, the thrust transmission plate, and a cam spring biasing the thrust transmission plate toward the driving side cam plate are accommodated in a substantially cylindrical housing. And carry out unitization, and realize improving assemblability. (For example, refer to Patent Document 1)
专利文献1:特许第2739879号公报Patent Document 1: Patent No. 2739879
在如上述的球状滑道型的推力变换机构中,由于将固定侧凸轮板、驱动侧凸轮板、推力传递板以及凸轮弹簧收容在大致圆筒状的外壳内而进行单元化,所以必须限制外壳的缸体周向的转动和缸体轴向的移动。因此,使固定侧凸轮板与缸体孔底部凹凸卡合或是利用卡合销卡合以限制转动,此外,在周壁上突出设置安装片,通过将该安装片卡合在安装于缸体孔的止动环上,将外壳安装在缸体孔内,因此在固定侧凸轮板的安装加工或外壳的安装中费时间并且增加了部件数。In the above-mentioned spherical slide type thrust conversion mechanism, since the fixed side cam plate, the driving side cam plate, the thrust transmission plate, and the cam spring are housed in a substantially cylindrical casing to form a unit, it is necessary to limit the amount of the casing. The circumferential rotation of the cylinder and the axial movement of the cylinder. Therefore, the cam plate on the fixed side is engaged with the concave and convex bottom of the cylinder hole or the rotation is limited by engaging with the engaging pin. In addition, a mounting piece is protruded from the peripheral wall, and the mounting piece is mounted on the cylinder hole by engaging the mounting piece. Since the housing is mounted in the cylinder bore on the snap ring, it takes time and increases the number of parts in the mounting process of the fixed side cam plate or the mounting of the housing.
发明内容 Contents of the invention
本发明的目的在于:提供一种盘式制动装置,其将固定侧凸轮板、驱动侧凸轮板、推力传递板以及凸轮弹簧收容在大致圆筒状的外壳内而进行单元化,利用简单的结构限制外壳在缸体周向的转动和缸体轴向的移动以及固定侧凸轮板的转动,可以得到停车制动操作时的良好的行程感,切实地使调节器动作,使磨擦垫片和盘式转子的制动间隙总保持良好。It is an object of the present invention to provide a disc brake device that accommodates a fixed side cam plate, a drive side cam plate, a thrust transmission plate, and a cam spring in a substantially cylindrical housing to form a unit. The structure restricts the rotation of the casing in the circumferential direction of the cylinder, the movement of the axial direction of the cylinder and the rotation of the fixed side cam plate, so that a good stroke feeling can be obtained when the parking brake is operated, and the regulator can be operated reliably, so that the friction gasket and the The brake clearance of the disc rotor is always kept good.
为了达成上述的目的,本发明的盘式制动装置包括:收容在形成于制动钳体的缸体孔的前端开口侧的活塞、设置在缸体孔的底部侧的推力变换机构、具有设置在该推力变换机构和所述活塞之间的调节螺母以及调节螺栓的调节器,从所述推力变换机构经由调节器推动所述活塞的停车制动器。所述推力变换机构包括:安装在所述缸体孔的底壁的固定侧凸轮板、相对于所述缸体孔底壁和固定侧凸轮板可转动且可在缸体轴向可移动地贯通的凸轮轴、设置在该凸轮轴的缸体孔开口侧驱动侧凸轮板、分别形成在该驱动侧凸轮板及所述固定侧凸轮板的相对位置的滑道槽以及收容在该滑道槽的凸轮轴承,所述调节器在与调节螺母和调节螺栓的任一方的所述驱动侧凸轮板相对的缸体孔底部侧端部上具有推力传递板,大致圆筒状的外壳内收容有所述固定侧凸轮板、所述驱动侧凸轮板、所述推力传递板以及对所述推力传递板向所属驱动侧凸轮板方向施力的凸轮弹簧的盘式制动装置中,所述缸体孔具有底部侧内周面上的缸体轴向的轴向槽和与该轴向槽交叉的缸体周向的周向槽,所述固定侧凸轮板具有插入到突出设置在外周面的所述轴向槽的止转用突片以及形成在该止转用突片的周向一侧的底面外周面上的卡止槽,所述外壳具有可插入突出设置在缸体孔底部侧端部的所述周向槽且与所述周向槽卡合的卡合肋和嵌入形成于该卡合肋的周向一侧的所述卡合槽的嵌入卡止片,在所述外壳内,收容有所述驱动侧凸轮板、所述推力传递板以及所述凸轮弹簧,在将所述外壳的卡止片卡止在所述固定侧凸轮板的底面的状态下,将固定侧凸轮板的止转用突片和外壳的卡合肋插入缸体孔的轴向槽后,向一侧转动所述外壳,将所述外壳的卡合肋插入缸体孔的周向槽,并且将卡止片嵌入所述卡止槽并将所述外壳固定在缸体孔内。也在缸体周向上等间隔地形成多个所述轴向槽、所述止转用突片以及所述卡合肋,在各止转用突片的周向一侧在缸体周向上分别等间隔地形成所述卡止槽,并且,在各卡合肋的周向一侧在缸体周向上等间隔地分别形成所述卡止片。In order to achieve the above object, the disc brake device of the present invention includes: a piston housed in the front end opening side of the cylinder hole formed in the brake caliper body, a thrust conversion mechanism arranged at the bottom side of the cylinder hole, and a An adjustment nut between the thrust conversion mechanism and the piston and an adjuster of the adjustment bolt from which the parking brake of the piston is pushed from the thrust conversion mechanism via the adjuster. The thrust transforming mechanism includes: a fixed-side cam plate installed on the bottom wall of the cylinder hole, rotatable relative to the cylinder hole bottom wall and the fixed-side cam plate, and movably penetrated in the axial direction of the cylinder body. The camshaft of the camshaft, the driving side cam plate on the opening side of the cylinder hole of the camshaft, the slideway grooves respectively formed at the relative positions of the driving side camplate and the fixed side camplate, and the slideway grooves accommodated in the camshaft In the cam bearing, the adjuster has a thrust transmission plate on the bottom side of the cylinder bore opposite to the drive side cam plate of either the adjustment nut or the adjustment bolt, and the substantially cylindrical housing accommodates the In a disc brake device including a fixed side cam plate, the driving side cam plate, the thrust transmission plate, and a cam spring that biases the thrust transmission plate toward the corresponding driving side cam plate, the cylinder hole has The axial groove in the cylinder axial direction on the bottom side inner peripheral surface and the circumferential groove in the cylinder peripheral direction intersecting with the axial groove, the fixed side cam plate has the shaft inserted into the outer peripheral surface protrudingly The anti-rotation protruding piece to the groove and the locking groove formed on the outer peripheral surface of the bottom surface on one side of the circumferential direction of the anti-rotation protruding piece. The circumferential groove and the engaging rib engaged with the circumferential groove and the inserting and locking piece embedded in the engaging groove formed on one side of the engaging rib in the circumferential direction are accommodated in the housing. The drive side cam plate, the thrust transmission plate, and the cam spring lock the fixed side cam plate against rotation while the locking piece of the housing is locked to the bottom surface of the fixed side cam plate. After inserting the tab and the engaging rib of the shell into the axial groove of the cylinder hole, turn the shell to one side, insert the engaging rib of the shell into the circumferential groove of the cylinder hole, and insert the locking piece The locking groove fixes the housing in the cylinder hole. A plurality of the axial grooves, the anti-rotation protruding pieces, and the engaging ribs are also formed at equal intervals in the circumferential direction of the cylinder body. The locking grooves are formed at equal intervals, and the locking pieces are respectively formed at equal intervals in the circumferential direction of the cylinder on one circumferential side of each engaging rib.
通过上述的结构,固定侧凸轮板通过止转用突片插入缸体孔的轴向槽而被止住转动。由于将外壳的卡止片嵌入被止住转动状态的固定侧凸轮板的卡止槽,并且卡合肋插入到周向槽,外壳不能转动且在被限制在缸体轴向的移动的状态下被设置在缸体孔内。由此,能够利用简单的结构在停车制动操作时得到良好的行程感,并且切实地使调节器动作,可以一直良好地保持磨擦垫片和盘式转子的制动间隙,也可将部件数抑制为少量。According to the above-mentioned structure, the rotation of the fixed-side cam plate is stopped by inserting the anti-rotation protruding piece into the axial groove of the cylinder hole. Since the locking pieces of the housing are fitted into the locking grooves of the fixed side cam plate in a state where the rotation is stopped, and the engaging ribs are inserted into the circumferential grooves, the housing cannot rotate and is restricted from moving in the axial direction of the cylinder. is set in the cylinder bore. As a result, a good stroke feeling can be obtained during the parking brake operation with a simple structure, and the adjuster can be operated reliably, and the brake gap between the friction pad and the disc rotor can always be maintained well, and the number of parts can also be reduced. Suppressed to a small amount.
并且,将驱动侧凸轮板、推力传递板和凸轮弹簧收容在外壳内,通过将外壳的卡止片卡止在固定侧凸轮板上,将固定侧凸轮板、驱动侧凸轮板、推力传递板以及凸轮弹簧临时安装在外壳内而进行单元化,转动外壳使固定侧凸轮板的止转用突片和外壳的卡合肋的位置对准而插入缸体孔的轴向槽后,通过转动外壳,将卡合肋插入缸体孔的周向槽,通过将外壳的卡止片嵌入固定侧凸轮板的卡合槽,可以简便地将所述单元件安装在缸体孔内,提高了装配性。And, the driving side cam plate, the thrust transmission plate and the cam spring are accommodated in the housing, and the fixed side cam plate, the driving side cam plate, the thrust transmission plate and The cam spring is temporarily installed in the case to form a unit, and after turning the case so that the anti-rotation protrusion of the fixed side cam plate is aligned with the engaging rib of the case, insert it into the axial groove of the cylinder hole, and then turn the case, By inserting the engaging rib into the circumferential groove of the cylinder hole, and fitting the locking piece of the housing into the engaging groove of the fixed side cam plate, the unit can be easily installed in the cylinder hole, improving the assemblability.
并且,固定侧凸轮板通过设置插入所述轴向槽的止转用突片被限制转动,另外,通过在缸体周向等间隔地设置多个止转用突片,可以确定形成在固定侧凸轮板的中心的凸轮轴的插通孔的中心,将固定侧凸轮板切实地配置在合适的位置。由此,在动作时即使固定侧凸轮板上有负荷,固定侧凸轮板的中心也不会偏移,可以使设置在所述凸轮轴的驱动侧凸轮板总是在稳定的状态下转动,进行良好的停车制动操作。并且,在将在外壳内临时安装固定侧凸轮板、驱动侧凸轮板、推力传递板以及凸轮弹簧的单元件安装在缸体孔上时,将该单元件的所述止转用突片和所述卡合肋插入缸体孔的轴向槽后,转动外壳,将卡合肋插入缸体孔的周向槽,在将外壳的卡止片嵌入固定侧凸轮板的卡止槽时,即使固定凸轮板上有负荷,由于所述多个的止转用突片与所述轴向槽卡合,所以中心不会偏移,可以简单切实地安装所述单元件。In addition, the rotation of the fixed side cam plate is restricted by providing anti-rotation protruding pieces inserted into the axial groove, and by arranging a plurality of anti-rotation protruding pieces at equal intervals in the circumferential direction of the cylinder, it can be determined that the cam plate is formed on the fixed side. The center of the camshaft insertion hole at the center of the cam plate securely arranges the fixed side cam plate at an appropriate position. As a result, even if there is a load on the fixed side cam plate during operation, the center of the fixed side cam plate will not deviate, and the drive side cam plate provided on the camshaft can always rotate in a stable state. Good parking brake operation. And, when the unit unit that temporarily installs the fixed-side cam plate, the drive-side cam plate, the thrust transmission plate, and the cam spring in the housing is mounted on the cylinder hole, the anti-rotation protruding piece and the After the above engaging ribs are inserted into the axial grooves of the cylinder hole, turn the casing to insert the engaging ribs into the circumferential grooves of the cylinder hole. When the locking pieces of the casing are inserted into the locking grooves of the fixed cam plate, There is a load on the cam plate, and since the plurality of anti-rotation protrusions are engaged with the axial grooves, the center does not shift, and the unit unit can be easily and reliably attached.
附图说明Description of drawings
图1是表示本发明的一实施例的盘式制动装置的主要部分放大剖面图;FIG. 1 is an enlarged sectional view of main parts showing a disc brake device according to an embodiment of the present invention;
图2是图1的II-II剖面图;Fig. 2 is the II-II sectional view of Fig. 1;
图3是图1的III-III剖面图;Fig. 3 is a III-III sectional view of Fig. 1;
图4是表示从图2的状态转动外壳的状态的说明图;FIG. 4 is an explanatory diagram showing a state in which the casing is rotated from the state in FIG. 2;
图5是从图3的状态转动外壳将卡止片嵌入卡止槽的状态的说明图;Fig. 5 is an explanatory diagram of a state in which the locking piece is inserted into the locking groove by rotating the housing from the state of Fig. 3;
图6是相同的推力变换装置、调节螺母以及外壳的分解立体图;Fig. 6 is an exploded perspective view of the same thrust conversion device, adjusting nut and casing;
图7是相同的盘式制动装置的剖面正面图。Fig. 7 is a sectional front view of the same disc brake device.
符号说明Symbol Description
1:盘式制动装置、2:制动钳体、2a:作用部、3:液压式动作机构、4:机械式动作机构、5:盘式转子、6:制动钳托架、7:摩擦垫片、8:缸体孔、8a:大径部、8b:小径部、8e:轴向槽、8f:周向槽、8g:缸体孔底壁、8h:肋收容槽、9:活塞、10:推力变换机构、11:调节器、12:固定侧凸轮板、12a:插通孔、12b:肋、12c:止转用突片、12d:卡止槽、13:调节螺栓、13a:小径活塞、13b:离合板、14:调节螺母、14a:多条螺纹、14b:推力传递板、14c:收容孔、14d:限制部、14e:卡合用突部、15:凸轮弹簧、16:外壳、16a:大径筒部、16b:小径筒部、16c:卡合孔、16e:卡合肋、16f:卡止片、17:调节弹簧、18:轴承支架、19:止动环、20:轴承、21:凸轮轴、21a:驱动侧凸轮板、21b:圆筒部、21c:突部、22:滑道槽、23:凸轮轴承、24:止推轴承、25:操作柄1: Disc brake device, 2: Brake caliper body, 2a: Action part, 3: Hydraulic actuation mechanism, 4: Mechanical actuation mechanism, 5: Disc rotor, 6: Brake caliper bracket, 7: Friction gasket, 8: Cylinder hole, 8a: Large diameter part, 8b: Small diameter part, 8e: Axial groove, 8f: Circumferential groove, 8g: Cylinder hole bottom wall, 8h: Rib receiving groove, 9: Piston , 10: Thrust conversion mechanism, 11: Regulator, 12: Fixed side cam plate, 12a: Insertion hole, 12b: Rib, 12c: Protrusion for anti-rotation, 12d: Locking groove, 13: Adjusting bolt, 13a: Small-diameter piston, 13b: Clutch plate, 14: Adjusting nut, 14a: Multiple threads, 14b: Thrust transmission plate, 14c: Receiving hole, 14d: Restricting part, 14e: Engaging protrusion, 15: Cam spring, 16: Housing , 16a: large-diameter barrel, 16b: small-diameter barrel, 16c: engaging hole, 16e: engaging rib, 16f: locking piece, 17: adjusting spring, 18: bearing bracket, 19: stop ring, 20: Bearing, 21: Camshaft, 21a: Drive side cam plate, 21b: Cylindrical part, 21c: Protruding part, 22: Slideway groove, 23: Cam bearing, 24: Thrust bearing, 25: Operating handle
具体实施方式 Detailed ways
下面,根据附图对本发明的一实施例进行详细的说明。图1至图7表示了本发明的一实施例,图1是盘式制动装置的主要部分的放大剖面图,图2是图1的II-II剖面图,图3是图1的III-III剖面图,图4是表示从图2的状态转动外壳的状态的说明图,图5是从图3的状态转动外壳将卡止片嵌入卡止槽的状态的说明图,图6是推力变换装置、调节螺母以及外壳的分解立体图,图7是盘式制动装置的剖面正面图。Next, an embodiment of the present invention will be described in detail with reference to the accompanying drawings. 1 to 7 show an embodiment of the present invention, Fig. 1 is an enlarged sectional view of the main part of the disc brake device, Fig. 2 is a sectional view of II-II of Fig. 1 , Fig. 3 is a sectional view of III-II of Fig. 1 III sectional view, Fig. 4 is an explanatory diagram showing the state of rotating the housing from the state of Fig. 2, Fig. 5 is an explanatory diagram of the state of rotating the housing from the state of Fig. 3 to insert the locking piece into the locking groove, and Fig. 6 is a thrust conversion The disassembled perspective view of the device, the adjusting nut and the housing, Fig. 7 is a sectional front view of the disc brake device.
该盘式制动装置1是带有停车制动器的盘式制动装置,所述停车制动器同时设置有利用制动钳体2上未图示的制动踏板操作的液压式动作机构3和利用未图示的手柄或脚踏板操作的停车制动器用的机械式动作机构4,制动钳体2在为盘式转子5的一侧部固定设置在车体上的制动钳托架6,经由未图示的一对滑动销向盘轴向可移动地支承。The
所述制动钳体2具有在盘式转子5的两侧相对配置的作用部2a以及反作用部2b、跨盘式转子5的外侧连接它们的桥部2c,在作用部2a和反作用部2b之间,一对的磨擦垫片7,7夹着盘式转子5而配置。The
在作用部2a上,形成有在盘式转子侧开口的缸体孔8。缸体孔8在前端开口侧形成有大径部8a,在缸体孔底部侧形成有小径部8b,在大径部8a上、在缸体孔开口侧分别周向设置有密封槽8c和保护槽8d。在小径部8b上、在缸体轴向上周向地等间隔设置三条的轴向槽8e,在缸体孔底部侧上,设置有与各轴向槽8e交叉的缸体周向的周向槽8f。A
在缸体孔8的大径部8a上,收容有构成液压式动作机构3的有底圆筒状的活塞9,在小径部8b上,收容有构成机械式动作机构4的球状滑道型的推力变换机构10,并且,在活塞9和推力变换机构10之间,配置有用于自动调节盘式转子5和磨擦垫片7的制动间隙的调节器11。在缸体孔底壁8g上设置有固定侧凸轮板12。On the large-diameter portion 8a of the cylinder bore 8, a bottomed
调节器11由调节螺栓13和调节螺母14构成,在调节螺栓13的头部设置有小径活塞13a和离合板13b。调节螺母14内部形成有与调节螺栓13螺合的多条螺纹14a,在缸体孔底部侧的端部上设置有推力传递板14b。并且,在调节螺母14的外周侧设置有收容凸轮弹簧15和推力传递板14b的圆筒状的外壳16。The
所述活塞9,其底壁9a向着盘式转子侧收容在缸体孔8的大径部8a,在活塞9的内部中心轴上,设置有所述调节螺母14和调节螺栓13。在活塞9的底壁内面上设置有嵌合孔9b,在该嵌合孔9b上经由密封材料嵌合有所述小径活塞13a,离合板13b利用调节弹簧17的作用从嵌合孔9b的开口部压接在展开的圆锥面9c上。The bottom wall 9a of the
该调节弹簧17,其一端由轴承支架18保持,而另一端由设置在调节螺母14的外周部分上的止动环19保持,经由轴承支架18以及轴承20在可转动状态下对调节螺栓13向底壁9a侧施力。The adjusting
所述推力变换机构10包括:相对于缸体孔底壁8g和固定侧凸轮板12可转动且在缸体轴向上可移动地贯通的凸轮轴21、设置在该凸轮轴21的缸体孔开口侧端部的驱动侧凸轮板21a、分别形成在该驱动侧凸轮板21a及所述固定侧凸轮板12的相对位置的三个滑道槽22以及收容在该滑道槽22的三个凸轮轴承23。The
驱动侧凸轮板21a,其在缸体孔开口侧端部的中央,突出设置有圆筒部21b,并且在该圆筒部21b的外周侧上相对地突出设置有两个突部21c、21c,在缸体孔开口侧面上经由止推轴承24与所述推力传递板14b抵接。The drive side cam plate 21a has a
推力传递板14b,在缸体孔底部侧端部的中央,形成有收容圆筒部21b和突部21c、21c的收容孔14c,在该收容孔14c的内周侧上突出设置有限制部14d、14d,该限制部14d、14d与所述突部21c,12c抵接并将驱动侧凸轮板21a的转动量限制在各凸轮轴承23不会从滑道槽22脱落的范围。并且,在外周上等间隔地设置有三个卡合用突部14e。The
固定侧凸轮板12形成为圆盘状,在其中央设置有插通凸轮轴21的插通孔12a,在该插通孔12a的周围的底面上突出设置有插入设置于缸体孔底壁8g的肋收容槽8h的肋12b。并且,在固定侧凸轮板12的外周面上,在周向上等间隔地突出设置有分别与缸体孔8的各轴向槽8e卡合的三个止转用突片12c,在各止转用突片12c的一侧的底面外周部上从该止转用突片12c在周向上等距离间隔地分别设置有卡止槽12d。The fixed-
外壳16一体地具有形成为比缸体孔8的小径部8b的径稍小的小径的大径筒部16a,以及形成为比形成在调节螺母14上的推力传递板14b的外径大的内径的小径筒部16b,在小径筒部16b的缸体孔底部侧上,贯穿设置有所述推力传递板14b的各卡合用突部14e只在轴向可移动地卡合的三个卡合孔16c。并且,在小径筒部16b的缸体孔开口侧端部,在内周侧突出设置有凸轮弹簧15的支持片16d。在大径筒部16a的缸体孔底部侧端部,周向等间隔地突出设置有可插入缸体孔8的各轴向槽8e且分别与周向槽8f卡合的卡合肋16e,在各卡合肋16e的周向一侧,从该卡合肋16e在周向上等距离间隔地分别形成有卡止片16f。The
这样形成的本实施方式的盘式制动装置1的组装,是从外壳16的缸体孔底部侧的开口插入凸轮弹簧15,其一端与支持片16d抵接,向凸轮弹簧15的内周插通调节螺母14。使凸轮弹簧15的另一端与设置于该调节螺母14的推力传递板14b的缸体孔开口侧端部抵接,使调节螺母14的卡合突部14e与外壳16的卡合孔16c卡合。然后,在推力传递板14b的收容孔14c收容驱动侧凸轮板21a的圆筒部21b和突部21c,21c,使推力传递板14b的缸体孔底部侧与驱动侧凸轮板21a的缸体孔开口侧端部经由止推轴承24抵接。驱动侧凸轮板21a,其通过形成在圆筒部21b的突部21c与收容孔14c内形成的限制部14d抵接而被限制为规定量以上的转动。接着使凸轮轴21通过固定侧凸轮板12的插通孔12a而使各凸轮轴承23收容在各滑道槽22内,并将固定侧凸轮板12设置在驱动侧凸轮板21a的缸体孔底部侧,折曲外壳16的卡止片16f,使其与除了固定侧凸轮板12的卡止槽12d之外的底面卡止。由此,固定侧凸轮板12临时安装在外壳16的缸体孔底部侧,可以将推力变换装置10、推力传递板14b以及凸轮弹簧15安装在外壳16内而进行单元化。Assembling the
这样安装的单元件通过使外壳16和固定侧凸轮板12旋转,使外壳16的卡合肋16e和固定侧凸轮板12的止转用突片12c的周向的位置对准,将固定侧凸轮板12向着缸体孔底壁8g侧把止转用突片12c和卡合肋16e插入缸体孔的轴向槽8e而插入缸体孔8内。此时,在固定侧凸轮板12上,由于在缸体周向上等间隔地设置有插入轴向槽8e的三个止转用突片12c,故可以限制固定侧凸轮板12的旋转,并且进行决定形成在固定侧凸轮板12的中心的凸轮轴21的插通孔12a的中心,将插通孔12a配置在合适的位置。然后,旋转外壳16,将外壳16的卡合肋16e卡合在缸体孔8的周向槽8f上,并且将外壳16的各卡合片16f嵌入固定侧凸轮板12的各卡止槽12d。由此该单元件固定在缸体孔8内。在这样地旋转外壳16时,固定侧凸轮板12上虽具有负荷,但由于固定侧凸轮板12的三个止转用突片12c插入轴向槽8e,所以固定侧凸轮板12不旋转,并且中心也不偏移,可以总是以良好的状态地将设置在凸轮轴21上的驱动侧凸轮板21a设置在缸体孔内。By rotating the
另外,在活塞9的内部顺序地安装着调节螺栓13、轴承20、轴承支架18、调节弹簧17以及止动环19,这也作为一个单元。然后,将调节螺栓13螺合在调节螺母14上同时将活塞9压入缸体孔8,将操作柄25安装在凸轮轴21的突出端。由此,可以将液压式动作机构3、机械式动作机构4以及调节器11安装在制动钳体2上。并且,各密封材料在适当的阶段安装。In addition, an adjusting
该盘式制动装置1,其在利用液压式动作机构3的制动操作中,通过导入缸体孔8内的动作液的压力将活塞9向盘式转子方向推动,将作用部2a的摩擦垫片7向盘式转子5的一侧面推压,并且通过该反作用力将制动钳体2向作用部2a方向移动,反作用部2b将反作用部2b侧的磨擦垫片7推压向盘式转子5的另一侧面,进行制动作用。In this
此时,磨擦垫片7和盘式转子5的制动间隙在固定的范围内的情况下,活塞9的移动量只移动调节螺栓13和调节螺母14的齿隙的量而不能进行调节作用。若由于摩擦垫片7的摩耗与盘式转子5的制动间隙超过规定值,则活塞9超过所述齿隙量向盘式转子侧大幅移动,所以离合板13b和活塞9的圆锥面9c为离开状态。此状态下,调节螺栓13由于调节弹簧17的作用力从调节螺母14中取出,离合板13b和圆锥面9c抵接。此状态下若解除制动操作,则通过活塞9以及调节螺栓13使齿隙量后退,摩擦垫片7和盘式转子5的制动间隙在规定范围内进行自动调节。At this time, when the braking gap between the
并且,通过机械式动作机构4进行的停车制动操作中,若通过未图示的手柄或脚踏板对操作柄25进行转动操作,则驱动侧凸轮板21a与凸轮轴21一起转动,驱动侧凸轮板21a的各滑道槽22与由于止转用突片12c和轴向槽8e卡合而处于非转动状态的固定侧凸轮板12的各滑道槽22的相位偏移,由此各凸轮轴承23分别向滑道槽22的浅的部分移动,驱动侧凸轮板21a离开固定侧凸轮板12地向盘式转子侧移动。该驱动侧凸轮板21a的轴向的移动,经由调节螺栓13从调节螺母14传递到活塞9,成为将该活塞9向盘式转子侧推动的推力,与所述液压式动作机构3的制动作用相同地进行制动作用。And, in the parking brake operation performed by the mechanical operating mechanism 4, if the
这样地,通过机械式动作机构4进行停车操作时,固定侧凸轮板12由于止转用突片12c插入到缸体孔8的轴向槽8e而被止住转动,外壳16通过各个从而卡止片16f分别嵌入被止住转动状态的固定侧凸轮板12的各卡止槽12而被止住转动,并且由于卡合肋16e插入缸体孔8的周向槽8f,限制缸体轴向的移动。并且,推力传递板14b由于与外壳16的卡合孔16c卡合,在可于轴向移动的状态下被止住转动。由此,可以得到停车制动操作时良好的行程感,并且,可切实地使调节器11动作,将磨擦垫片7和盘式转子5的制动间隙总是保持在良好的状态。另外,可以容易地进行将收容固定侧凸轮板12、推力变换机构10、推力传递板14b和凸轮弹簧15的外壳16安装在缸体孔内的作业,可以提高盘式制动装置1的安装的作业性。并且,固定侧凸轮板12,由于三个止转用突片12c分别卡合在轴向槽8e上,即使动作时受到负荷也不转动,并且固定侧凸轮板12的中心也不偏移,可以将设置在凸轮轴21上的驱动侧凸轮板21a总是保持在稳定的状态下转动,从而能够良好地进行停车制动操作。In this way, when the mechanical operating mechanism 4 is used for the parking operation, the fixed-
另外,不限于如上述实施例,在调节螺母上形成推力传递板,将调节螺母收容在外壳内,除此之外,也可以在调节螺栓上形成推力传递板,将调节螺栓收容在外壳内。另外,也可以通过使进行转动凸轮轴的操作手柄和设置在制动钳体的外面的突部抵接而使凸轮轴止住转动。并且,不限于轴向槽、止转用突片和卡合肋在上述实施例中分别设置了三个,至少设置一个也可以,担为了具有确定形成在固定侧凸轮板上的凸轮轴的插通孔的中心的效果,在缸体周向上等间隔地设置三个以上为理想。In addition to not being limited to the above-mentioned embodiment, a thrust transmission plate is formed on the adjustment nut and the adjustment nut is accommodated in the housing, but a thrust transmission plate may be formed on the adjustment bolt and the adjustment bolt is accommodated in the housing. Alternatively, the rotation of the camshaft may be stopped by abutting an operating handle for rotating the camshaft against a protrusion provided on the outer surface of the caliper body. In addition, not limited to three axial grooves, anti-rotation protruding pieces, and engaging ribs in the above-mentioned embodiment, at least one may be provided. In order to have an insert for defining the camshaft formed on the fixed-side cam plate. For the effect of the center of the through hole, it is ideal to arrange three or more at equal intervals in the circumferential direction of the cylinder.
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JP4767227B2 (en) * | 2007-07-20 | 2011-09-07 | 日信工業株式会社 | Disc brake device |
ITMI20071597A1 (en) * | 2007-08-02 | 2009-02-03 | Freni Brembo Spa | PARKING DEVICE FOR A BRAKE CALIPER |
CN100470077C (en) * | 2007-09-27 | 2009-03-18 | 一汽山东汽车改装厂 | Spiral cam transmission mechanism of disc brake |
KR20110124599A (en) | 2010-05-11 | 2011-11-17 | 주식회사 만도 | Parking brake |
KR101126176B1 (en) * | 2010-05-12 | 2012-03-26 | 주식회사 만도 | Electric disc brake |
FR2966540B1 (en) * | 2010-10-22 | 2012-11-30 | Bosch Gmbh Robert | DISC BRAKE WITH BLOCK LOCKING THE CONVERSION CARTRIDGE WITH A LATCH |
KR101361319B1 (en) * | 2012-07-20 | 2014-02-11 | 주식회사 만도 | Caliper brake |
CN103912615A (en) * | 2014-03-28 | 2014-07-09 | 南车戚墅堰机车车辆工艺研究所有限公司 | Brake cylinder with clearance adjustment function |
IT202100012368A1 (en) | 2021-05-13 | 2022-11-13 | Brembo Spa | Brake caliper of a disc brake disc |
CN113374807A (en) * | 2021-07-29 | 2021-09-10 | 山东力得汽车科技股份有限公司 | Air pressure disc brake |
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WO1991010841A1 (en) * | 1990-01-11 | 1991-07-25 | Lucas Industries Public Limited Company | Actuator for a vehicle brake, in particular a disk brake |
JP2739879B2 (en) * | 1989-01-11 | 1998-04-15 | ルーカス・インダストリーズ・パブリック・リミテッド・カンパニー | Actuator with automatic readjustment of vehicle brakes |
CN1389654A (en) * | 2001-01-12 | 2003-01-08 | 日信工业株式会社 | Mechanical disc brakes for vehicles |
US6651784B1 (en) * | 1999-09-07 | 2003-11-25 | Akebono Corporation North America | Automatically-adjusting, hand-brake actuator and housing of light weight material |
-
2006
- 2006-08-28 CN CNB2006101216598A patent/CN100445590C/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2739879B2 (en) * | 1989-01-11 | 1998-04-15 | ルーカス・インダストリーズ・パブリック・リミテッド・カンパニー | Actuator with automatic readjustment of vehicle brakes |
WO1991010841A1 (en) * | 1990-01-11 | 1991-07-25 | Lucas Industries Public Limited Company | Actuator for a vehicle brake, in particular a disk brake |
US6651784B1 (en) * | 1999-09-07 | 2003-11-25 | Akebono Corporation North America | Automatically-adjusting, hand-brake actuator and housing of light weight material |
CN1389654A (en) * | 2001-01-12 | 2003-01-08 | 日信工业株式会社 | Mechanical disc brakes for vehicles |
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