CN100439990C - Liquid crystal display and manufacturing method thereof - Google Patents
Liquid crystal display and manufacturing method thereof Download PDFInfo
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- CN100439990C CN100439990C CNB2006100029452A CN200610002945A CN100439990C CN 100439990 C CN100439990 C CN 100439990C CN B2006100029452 A CNB2006100029452 A CN B2006100029452A CN 200610002945 A CN200610002945 A CN 200610002945A CN 100439990 C CN100439990 C CN 100439990C
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
- G02F1/13394—Gaskets; Spacers; Sealing of cells spacers regularly patterned on the cell subtrate, e.g. walls, pillars
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1345—Conductors connecting electrodes to cell terminals
- G02F1/13458—Terminal pads
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
- G02F1/13398—Spacer materials; Spacer properties
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Abstract
本发明涉及一种LCD,其具有第一面板、第二面板、密封剂、以及位于两面板之间的液晶层。第一面板包括:沿显示区域的周边,设置在非显示区域的第一部分中的焊盘、以及设置在非显示区域的第二部分中的假金属图样。第二面板设置成与第一面板相对,使得两面板夹有液晶层。在焊盘和假金属图样上形成密封剂,并将第一面板与第二面板结合。因此,在此所述的LCD具有均匀的盒间隙。本发明还公开了一种制造具有均匀盒间隙的LCD的方法。
The present invention relates to an LCD having a first panel, a second panel, a sealant, and a liquid crystal layer between the two panels. The first panel includes: pads disposed in a first portion of the non-display area, and dummy metal patterns disposed in a second portion of the non-display area along the periphery of the display area. The second panel is arranged opposite to the first panel, so that a liquid crystal layer is sandwiched between the two panels. An encapsulant is formed on the pads and the dummy metal pattern, and the first panel is bonded to the second panel. Accordingly, the LCDs described herein have a uniform cell gap. The present invention also discloses a method of manufacturing an LCD with a uniform cell gap.
Description
相关申请的交叉引用Cross References to Related Applications
本申请要求于2005年2月1日提交的韩国专利申请第2005-0008994号和于2005年5月24日提交的韩国专利申请第2005-0043492号的优先权,其全部内容结合于此作为参考。This application claims the benefit of Korean Patent Application No. 2005-0008994 filed on February 1, 2005 and Korean Patent Application No. 2005-0043492 filed on May 24, 2005, the entire contents of which are hereby incorporated by reference .
技术领域 technical field
本发明涉及一种液晶显示器(LCD)及其制造方法。The present invention relates to a liquid crystal display (LCD) and a manufacturing method thereof.
背景技术 Background technique
被广泛地用作显示器的液晶显示器(LCD)包括LCD面板。LCD面板基于视频信号控制各个液晶盒(liquid crystal cell)的透光率。因为液晶盒布置成矩阵结构,所以通过控制液晶盒的透光率来显示期望的图像。A liquid crystal display (LCD), which is widely used as a display, includes an LCD panel. The LCD panel controls light transmittance of each liquid crystal cell based on a video signal. Since the liquid crystal cells are arranged in a matrix structure, desired images are displayed by controlling the light transmittance of the liquid crystal cells.
LCD面板包括:薄膜晶体管(TFT)阵列面板;滤色器阵列面板,其被结合到TFT阵列面板;以及液晶层,夹在TFT阵列面板和滤色器阵列面板之间。此外,偏振片附着在TFT阵列面板和滤色器阵列面板的外部。The LCD panel includes: a thin film transistor (TFT) array panel; a color filter array panel bonded to the TFT array panel; and a liquid crystal layer interposed between the TFT array panel and the color filter array panel. In addition, polarizers are attached to the outside of the TFT array panel and the color filter array panel.
TFT阵列面板和滤色器面板通常通过沿显示区域的周边涂覆的密封剂结合在一起。密封剂不仅将TFT阵列面板与滤色器阵列面板结合在一起,还形成了用于LCD的盒间隙(cell gap)。然而,被涂覆了密封剂的、形成在TFT阵列面板中的显示区域的周边厚度,根据是否存在用于将TFT阵列面板连接到激励电路(driving circuit)的焊盘(pad)而改变。因此,密封剂的厚度是有变化的,并且LCD的盒间隙是不规则的。The TFT array panel and the color filter panel are usually bonded together by a sealant coated along the periphery of the display area. The sealant not only combines the TFT array panel with the color filter array panel, but also forms a cell gap for the LCD. However, the peripheral thickness of the display area formed in the TFT array panel coated with the sealant varies depending on whether there is a pad for connecting the TFT array panel to a driving circuit. Therefore, the thickness of the encapsulant varies, and the cell gap of the LCD is irregular.
LCD的光学特性与用于夹在TFT阵列面板和滤色器阵列面板之间的液晶层的盒间隙密切相关。特别地,诸如LCD的对比度和视角的光学特性根据液晶层的双折射Δn与盒间隙的距离的乘积而变化。因此,当LCD的盒间隙有变化时,LCD的光学特性也有变化。Optical characteristics of an LCD are closely related to a cell gap for a liquid crystal layer sandwiched between a TFT array panel and a color filter array panel. In particular, optical characteristics such as contrast and viewing angle of LCD vary according to the product of the birefringence Δn of the liquid crystal layer and the distance of the cell gap. Therefore, when the cell gap of the LCD is changed, the optical characteristics of the LCD are also changed.
发明内容 Contents of the invention
本发明的一个方面是一种具有均匀盒间隙的LCD。One aspect of the invention is an LCD having a uniform cell gap.
本发明的另一方面是一种制造具有均匀盒间隙的LCD的方法。Another aspect of the invention is a method of manufacturing an LCD with a uniform cell gap.
本发明的其他优点和/或方面将部分地在随后的说明中阐述,并且部分地从说明书中变得显而易见,或者通过实施本发明而了解。Additional advantages and/or aspects of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
本发明的上述和/或其它方面可以通过提供一种LCD来实现,该LCD包括使用密封剂结合在一起的第一面板和第二面板、以及在两个面板之间的液晶层。第一面板包括:沿显示区域的周边,设置在非显示区域的第一部分中的焊盘、以及设置在非显示区域的第二部分中的假金属图样。在焊盘和假金属图样上形成密封剂。The above and/or other aspects of the present invention can be achieved by providing an LCD including a first panel and a second panel bonded together using a sealant, and a liquid crystal layer between the two panels. The first panel includes pads disposed in a first portion of the non-display area, and dummy metal patterns disposed in a second portion of the non-display area along the periphery of the display area. Forms encapsulant over pads and dummy metal patterns.
密封剂可以包括包含塑料的隔离物。例如,密封剂可以包括一种隔离物,当在室温下将约500kg/mm2的力施加到该隔离物时,该隔离物在力的方向上变形5%或更多。The sealant may include a spacer comprising plastic. For example, the sealant may include a spacer that, when a force of about 500 kg/ mm2 is applied to the spacer at room temperature, deforms by 5% or more in the direction of the force.
假金属图样可以具有比密封剂的宽度宽的宽度。The dummy metal pattern may have a width wider than that of the encapsulant.
假金属图样可以包括多个点,这些点可布置成5行或更多行。点之间的距离可以在5μm到15μm的范围内。The fake metal pattern may include multiple dots, which may be arranged in 5 or more rows. The distance between dots can be in the range of 5 μm to 15 μm.
一些点可以具有圆形截面或多边形截面。Some points may have circular or polygonal cross-sections.
一些点的直径可以在约15μm到约40μm的范围内。Some dots may range in diameter from about 15 μm to about 40 μm.
这些点的密度可以布置为在40%到60%的范围内。The density of these dots can be arranged to be in the range of 40% to 60%.
第二面板可以包括沿密封剂布置的外部黑色矩阵(outer blackmatrix)。The second panel may include an outer black matrix arranged along the encapsulant.
假金属图样可以是平行于显示区域的周边布置的线形图样。可选地,假金属图样可以包括以与显示区域的周边成预定角度布置的线形图样。The dummy metal pattern may be a line pattern arranged parallel to the periphery of the display area. Alternatively, the dummy metal pattern may include a line pattern arranged at a predetermined angle to the periphery of the display area.
焊盘可以包括栅极焊盘和数据焊盘,以及假金属图样可以由与栅极焊盘或数据焊盘相同的层形成。The pads may include a gate pad and a data pad, and the dummy metal pattern may be formed of the same layer as the gate pad or the data pad.
LCD面板也可以包括信号线,该信号线至少部分地放置在假金属图样的内部。The LCD panel may also include signal lines disposed at least partially inside the dummy metal pattern.
焊盘可以包括栅极焊盘和数据焊盘,假金属图样可以包括从栅极焊盘跨越显示区域的第一假金属图样、和从数据焊盘跨越显示区域的第二假金属图样、以及数据线可以部分地放置在第一假金属图样的内部。The pads may include a gate pad and a data pad, and the dummy metal pattern may include a first dummy metal pattern spanning the display area from the gate pad, a second dummy metal pattern spanning the display area from the data pad, and a data pad. The wire may be placed partially inside the first dummy metal pattern.
第一面板可以包括:栅极线和数据线,布置成彼此成一角度并彼此绝缘;以及信号线与数据线绝缘,并布置成与数据线成一角度。The first panel may include: gate lines and data lines arranged at an angle to each other and insulated from each other; and signal lines insulated from the data lines and arranged at an angle to the data lines.
信号线可以包括修补线(repair line)。The signal lines may include repair lines.
在另一方面,本发明包括一种LCD面板,其包括:第一面板,具有由栅极线和数据线限定的显示区域;第二面板,与第一面板相对;密封剂,其沿显示区域的周边形成,并将第一面板和第二面板结合;液晶层,设置在第一面板和第二面板之间;以及假金属图样,其设置在第一面板或第二面板上,使密封剂的高度均匀。In another aspect, the present invention includes an LCD panel comprising: a first panel having a display area defined by gate lines and data lines; a second panel opposite to the first panel; a sealant along the display area formed around the periphery of the first panel and the second panel; the liquid crystal layer is arranged between the first panel and the second panel; and the dummy metal pattern is arranged on the first panel or the second panel to make the sealant of uniform height.
在又一方面,本发明是一种制造LCD面板的方法,包括:设置第一面板,该第一面板包括:沿显示区域的周边,设置在非显示区域的第一部分中的焊盘和设置在非显示区域的第二部分中的假金属图样;设置第二面板;在第一面板或第二面板上沿焊盘和假金属图样形成密封剂;以及在第一面板和第二面板之间填充液晶,并将第一面板与第二面板结合。In yet another aspect, the present invention is a method of manufacturing an LCD panel comprising: providing a first panel comprising: pads disposed in a first portion of the non-display area along the periphery of the display area and disposed in the dummy metal pattern in the second portion of the non-display area; disposing the second panel; forming a sealant along the pad and the dummy metal pattern on the first panel or the second panel; and filling between the first panel and the second panel liquid crystal, and combine the first panel with the second panel.
焊盘可以包括栅极焊盘、以及假金属图样,该假金属图样可以在与栅极焊盘相同的处理步骤中形成。The pad may include a gate pad, and a dummy metal pattern, which may be formed in the same process step as the gate pad.
焊盘可以包括数据焊盘、以及假金属图样,该假金属图样可以在形成数据焊盘的同时形成。The pads may include data pads, and a dummy metal pattern, which may be formed simultaneously with the formation of the data pads.
假金属图样可以包括点。The fake metal pattern may include dots.
附图说明 Description of drawings
结合附图,本发明的上述和/或其他方面及优点通过下面实施例的描述将变得显而易见和更加容易理解,附图中:In conjunction with the accompanying drawings, the above and/or other aspects and advantages of the present invention will become apparent and easier to understand through the description of the following embodiments. In the accompanying drawings:
图1是根据本发明的第一实施例的LCD的结构图;1 is a structural diagram of an LCD according to a first embodiment of the present invention;
图2是LCD的沿图1中线II-II的剖视图;Fig. 2 is the sectional view of LCD along line II-II in Fig. 1;
图3是LCD的沿图1中线III-III的剖视图;Fig. 3 is the sectional view of LCD along line III-III in Fig. 1;
图4是LCD的沿图1中线IV-IV的剖视图;Fig. 4 is a sectional view of LCD along line IV-IV in Fig. 1;
图5是示出了在假金属图样中发生的静电现象的示图;5 is a diagram illustrating an electrostatic phenomenon occurring in a pseudo-metal pattern;
图6是根据本发明的第二实施例的LCD的剖视图;6 is a cross-sectional view of an LCD according to a second embodiment of the present invention;
图7是根据本发明的第三实施例的LCD的结构图;7 is a structural diagram of an LCD according to a third embodiment of the present invention;
图8是根据本发明的第四实施例的LCD的结构图;8 is a structural diagram of an LCD according to a fourth embodiment of the present invention;
图9是根据本发明的第五实施例的LCD的结构图;9 is a structural diagram of an LCD according to a fifth embodiment of the present invention;
图10是LCD的沿图9中线X-X的剖视图;Figure 10 is a cross-sectional view of the LCD along line X-X in Figure 9;
图11是根据本发明的第六实施例的假金属图样的示图;11 is a diagram of a false metal pattern according to a sixth embodiment of the present invention;
图12是根据本发明的第七实施例的假金属图样的示图;12 is a diagram of a false metal pattern according to a seventh embodiment of the present invention;
图13是根据本发明的第八实施例的假金属图样的示图;13 is a diagram of a false metal pattern according to an eighth embodiment of the present invention;
图14是根据本发明的第九实施例的假金属图样的示图;14 is a diagram of a false metal pattern according to a ninth embodiment of the present invention;
图15是根据本发明的第十实施例的LCD的结构图;15 is a structural diagram of an LCD according to a tenth embodiment of the present invention;
图16是示出了根据本发明的第十实施例的LCD中的假金属图样和修补线之间的关系的结构图;16 is a structural diagram illustrating a relationship between a dummy metal pattern and a repair line in an LCD according to a tenth embodiment of the present invention;
图17是LCD的沿图15中线XVII-XVII的剖视图;以及Figure 17 is a sectional view of the LCD along line XVII-XVII in Figure 15; and
图18是示出了在根据本发明的第十实施例的LCD中的假金属图样中发生的静电现象的示图。FIG. 18 is a diagram illustrating an electrostatic phenomenon occurring in a false metal pattern in an LCD according to a tenth embodiment of the present invention.
具体实施方式 Detailed ways
以下将详细参照本发明的实施例,其实例在附图中示出,在所有附图中使用相同的附图标号表示相同的部件。下面将参考附图对实施例进行描述。Reference will now be made in detail to embodiments of the invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals are used to refer to like parts throughout. Embodiments will be described below with reference to the drawings.
以下,将参照图1到图4描述根据本发明的第一实施例的LCD。Hereinafter, an LCD according to a first embodiment of the present invention will be described with reference to FIGS. 1 to 4 .
图1是根据本发明的第一实施例的LCD的结构图;图2是LCD的沿图1中线II-II的剖视图;图3是LCD的沿图1中线III-III的剖视图;图4是LCD的沿图1中线IV-IV的剖视图。Fig. 1 is the structural diagram of LCD according to the first embodiment of the present invention; Fig. 2 is the sectional view of LCD along line II-II in Fig. 1; Fig. 3 is the sectional view of LCD along line III-III in Fig. 1; Fig. 4 is A sectional view of the LCD along line IV-IV in FIG. 1 .
LCD包括:第一面板200,由多个TFT形成;第二面板300,与第一面板200相对;密封剂500,将第一面板200与第二面板300结合;以及液晶层400,夹在第一面板200和第二面板300之间。The LCD includes: a
第一面板200如下所述。The
第一绝缘板211由诸如玻璃、石英、塑料等的绝缘材料制成。在第一绝缘板211上形成栅极线221、栅电极222、栅极扇出(fan out)223、以及栅极焊盘224,在此总称为“栅极布线”。多个栅极线221布置成彼此平行,在第一方向上延伸;栅电极222连接到栅极线221;栅极扇出223从栅极线221延伸;以及栅极焊盘224连接到栅极扇出223并接收来自激励电路(未示出)的激励信号。在示出的实施例中,栅极扇出223和栅极焊盘224放置在显示区域外部的非显示区域中。The first insulating
在第一绝缘板211和栅极布线221、222、223、224上形成由氮化硅SiNx等制成的栅极绝缘层231。在沉积在对应于栅电极222的区域中的栅极绝缘层231上形成由非晶硅制成的半导体层232和由高度掺杂n型杂质的n+非晶硅氢化物制成的电阻接触层233。电阻接触层233相对于栅电极222被分成两部分。A
在电阻接触层233和栅极绝缘层231上形成数据线241、源电极242、漏电极243、数据扇出244、和数据焊盘245,在此总称为“数据布线”。数据线241布置在基本上与第一方向垂直的第二方向上,并通过与栅极线221交叉来限定像素;源电极242部分地从数据线241分出,并延伸到电阻接触层233的顶部;漏电极243与源电极242分开,并相对于栅电极222形成为与源电极242相对;数据扇出244从数据线241延伸;以及数据焊盘245与数据扇出244连接。在示出的实施例中,数据焊盘部分244、245布置在显示区域外部的非显示区域中。A
因此,栅极焊盘部分223、224和数据焊盘部分244、245放置在非显示区域的第一部分中。没有栅极焊盘部件223、224或数据焊盘部件244、245布置在非显示区域的第二部分中。在非显示区域的第二部分中,沿显示区域的周边形成假金属图样281、282。假金属图样281、282包括:第一假金属图样281,从栅极焊盘部分223、224跨越显示区域;以及第二假金属图样282,从数据焊盘部分224、225跨越显示区域。根据本发明的第一实施例,假金属图样281、282是由与栅极布线221、222、223、224相同的材料制成的。即,假金属图样281、282和栅极布线221、222、223、224在制造过程中的单个步骤中形成。此处,假金属图样281、282形成为匹配栅极焊盘部分223、224和数据焊盘部分244、245的高度。Accordingly, the
假金属图样281、282包括多个点283。点283布置为形成多条线。优选地,如将更加详细说明的,点283布置为5行或更多行,以防止静电进入显示区域。尽管在实施例中点283被示为具有圆形截面,但本发明并不限于此。例如,在另一实施例中,点283可以具有多边形截面,例如八角形截面等。在一个实施例中,点283之间的距离d14(如图4所示)在5μm到15μm的范围内,以及点283的直径在5μm到40μm的范围内。此外,点283布置为使得在相邻行中的点283交错,从而增加整体点密度。优选地,点283的密度近似于栅极扇出223和数据扇出244的密度。点283可以具有40%到60%的密度。The
在数据布线241、242、243、244、245和没有被数据布线241、242、243、244、245覆盖的半导体层上形成钝化层251。钝化层251可以由氮化硅制成。在示出的实施例中,钝化层251可以由氮化硅或有机层制成。钝化层251形成有接触孔271、272、273,通过这些接触孔,漏电极243、栅极焊盘224、和漏极焊盘245分别被暴露。此外,对应于接触孔271去除栅极绝缘层231,以透过该接触孔而暴露出栅极焊盘224。The
在钝化层251上形成透明电极261、262、263。透明电极261、262、263由诸如氧化铟锡、氧化铟锌等的透明导电材料制成。此处,透明电极261、262、263包括:像素电极261,通过接触孔271与漏电极243电接触;以及接触部件262、263,分别通过接触孔272、273与栅极焊盘224和漏极焊盘245接触。此外,像素电极261将来自漏电极243的电压施加至液晶层,由此调节液晶的排列。
下面将描述第二面板。The second panel will be described below.
第二面板300包括:第二绝缘板311,由诸如玻璃、石英、陶瓷、塑料等类似于第一绝缘板的绝缘材料制成;外部黑色矩阵321,沿第二绝缘板311的周边形成;三色滤色器331,具有一组红色、绿色、和蓝色或一组青色、品红色、和黄色;覆盖层341,形成在滤色器331上;以及共用电极351,形成在覆盖层341上。The
外部黑色矩阵321将显示区域与非显示区域分开。此处,外部黑色矩阵321可以由铬、氧化铬、氮化铬、或包括其混合物的多层金属制成。此外,外部黑色矩阵321可以由包括黑色颜料的感光有机材料制成,以截取光,其中黑色颜料包括炭黑、氧化钛等。The outer
滤色器331是通过重复红色、绿色、和蓝色的组或青色、品红色、和黄色的组来形成的。滤色器331使通过液晶层400的光获得颜色。滤色器231可以通过已知的颜料分散方法,由有色感光有机材料制成。The
用于保护滤色器331的覆盖层341,是由丙烯酸环氧材料制成的。The
共用电极351由诸如氧化铟锡(ITO)、氧化铟锌(IZO)等的透明导电材料制成。此处,共用电极351连同第一面板200的像素电极261,将信号电压直接施加到液晶层400。The
在外部黑色矩阵321的下面,设置了将第一面板200与第二面板300结合的密封剂500。密封剂500包括丙烯酸树脂、环氧树脂等,并通过紫外线和/或加热来硬化。此外,密封剂500另外包括氨化物硬化剂、诸如氧化铝粉的填充物,等等。在密封剂500内设置由诸如丙烯酸树脂的塑料制成的隔离物511。隔离物511可以由涂有二氧化硅的塑料制成。当在室温下将约500kg/mm2的力施加到隔离物511时,塑料的“软”特性使得隔离物511的长度在力的方向上优选地变形5%或更多。隔离物511用于维持第一面板200和第二面板300之间的盒间隙。此外,当在构造于第一面板200上的电路上形成密封剂500时,隔离物511防止电路被损坏。在一些实施例中,密封剂500可以具有由玻璃纤维或二氧化硅制成的“硬”隔离物,以维持第一面板200和第二面板300之间的盒间隙。“硬”隔离物在压力下不会像由塑料制成的“软”隔离物那样发生变形。Under the outer
密封剂500放置在对应外部黑色矩阵321的区域内。通常,外部黑色矩阵321具有约3mm到5mm范围的宽度d1,以及密封剂500的宽度d3约为0.7mm到2mm,比外部黑色矩阵321的宽度d1窄。参照图1,放置在显示区域的左侧的密封剂500形成在栅极扇出223上,以及放置在显示区域的顶侧的密封剂500形成在数据扇出244上。此外,放置在显示区域的右侧和底侧的密封剂500分别形成在假金属图样281和282上。The
下面将参照图2描述形成在栅极扇出223上的密封剂500。在对应密封剂500的区域中,栅极扇出223、栅极绝缘层231、和钝化层251按顺序铺设在第一面板200上至预定厚度d6。此外,在对应密封剂500的区域中,外部黑色矩阵321、覆盖层341、和共用电极351按顺序铺设在第二面板300上。因此,密封剂500放置在钝化层251和共用电极351之间。可选地,共用电极351可以不放置在对应密封剂500的区域中。The
下面将参照图3描述形成在数据散出244上的密封剂500。在对应密封剂500的区域中,栅极绝缘层231、数据扇出244、和钝化层251按顺序铺设在第一面板200上至预定厚度d9。此外,在对应密封剂500的区域中,外部黑色矩阵321、覆盖层341、和共用电极351按顺序铺设在第二面板300上。因此,密封剂500放置在钝化层251和共用电极351之间。在一些可选实施例中,共用电极351可以放置在对应密封剂500的区域的外部。The
下面将参照图4描述形成在第二假金属图样282上的密封剂500。同样地,形成在第一假金属图样282上的密封剂500具有与图4的结构相同的结构,因此不再赘述。在对应密封剂500的区域中,第二假金属图样282的点283、栅极绝缘层231、和钝化层251按顺序铺设在第一面板200上至预定厚度d12。此外,在对应密封剂500的区域中,外部黑色矩阵321、覆盖层341、和共用电极351按顺序铺设在第二面板300上。因此,密封剂500布置在钝化层251和共用电极351之间。可选地,共用电极351可以放置在不是对应密封剂500的区域的区域中。此处,假金属图样281和282每个的宽度d2均比外部黑色矩阵321的宽度d2窄,并比密封剂400的宽度d3宽。因此,密封剂400形成在对应假金属图样281、282的区域中。The
因此,根据密封剂500的布置,盒间隙d4、d7、和d10彼此基本上相等。例如,盒间隙d4、d7、和d10在4.5μm到5μm的范围内。因此,密封剂500和第一绝缘板211之间的距离d6、d9、和d12应该彼此基本上相等。参照图2到图4,密封剂500和第二绝缘板311之间的距离也应彼此基本上相等。此外,栅极绝缘层231和钝化层251通常设置在密封剂500和第一绝缘板211之间。因此,栅极扇出223、数据扇出244、和点283的厚度d5、d8、d11应该彼此相等。此处,栅极扇出223和点283被制成为同一层,使得它们的厚度d5、d11彼此相等。此外,栅极扇出223的厚度d5与数据扇出244的厚度d8近似。例如,厚度d5、d8在2000到2500的范围内。盒间隙d4、d7、和d10彼此基本上相等,而与它们的位置无关。Therefore, according to the arrangement of the
图5是示出了在假金属图样中发生的静电现象的示图。可以将外部静电施加到假金属图样281、282的点283。静电被传递到相邻的点283。因此,静电通过许多点283分散并耗散,以使得其不被传递到显示区。通常,耗散静电需要约五行点283。因此,点283优选地布置五行或更多行。此外,点283之间的距离d14设置为允许电子在其间跳越。因此,假金属图样281、282形成点形状,从而防止外部的静电侵入显示区域。FIG. 5 is a diagram illustrating an electrostatic phenomenon occurring in a pseudo-metal pattern. External static electricity may be applied to
以下,将描述根据本发明的第一实施例的制造LCD的方法。Hereinafter, a method of manufacturing an LCD according to a first embodiment of the present invention will be described.
在第一面板200中,在第一绝缘板211上沉积栅极布线材料并形成图样,从而形成栅极布线221、222、223、224和假金属图样281、282。后续的处理与制造已知的TFT阵列面板的处理相同。此外,第二面板200可以由已知的方法制造。In the
接下来,将包括隔离物511的密封剂500涂覆于第二面板300。可以使用分配法或印刷(丝网印刷)法涂覆密封剂500。当密封剂粘附于第一面板200时,密封剂500形成为分别位于栅极扇出223、数据扇出244、第一假金属图样281、和第二假金属图样282上。然后,通过滴注法将液晶填充到第二面板300和密封剂500之间。其后,将第一面板200和第二面板300结合,以及通过加热或紫外线来硬化密封剂500。Next, the
图6是根据本发明的第二实施例的LCD的剖视图。FIG. 6 is a cross-sectional view of an LCD according to a second embodiment of the present invention.
在对应密封剂500的区域中,栅极绝缘层231、第二假金属图样282的点284、以及钝化层251按顺序铺设在第一面板200上至预定厚度d17。此外,在对应密封剂500的区域中,外部黑色矩阵321、覆盖层341、和共用电极351按顺序铺设在第二面板300上。因此,密封剂500放置在钝化层251和共用电极351之间。在一些可选实施例中,共用电极351可以被放置在不是对应于密封剂500的区域的区域中。此处,点284由与数据扇出244相同的材料制成,其中点284的厚度d16等于数据扇出244的厚度。因此,对应第二假金属图样282的盒间隙d15与其它盒间隙d4、d7基本上相等。此外,点284的直径d18和各个点284之间的距离d19与根据第一实施例的点283的直径和间距相同。In a region corresponding to the
图7是根据本发明的第三实施例的LCD的结构图。根据本发明的第三实施例,第一假金属图样281和第二假金属图样282彼此分开。FIG. 7 is a structural diagram of an LCD according to a third embodiment of the present invention. According to the third embodiment of the present invention, the first
图8是根据本发明的第四实施例的LCD的结构图。根据本发明的第四实施例,第二假金属图样282形成有入口285。与第一实施例类似,密封剂500形成在第二面板300上。当密封剂附着于第一面板200时,密封剂500形成为分别位于栅极扇出223、数据扇出244、第一假金属图样281、和第二假金属图样282上。因此,密封剂500形成的形状对应于形成有入口285的第二假金属图样282。随后,将第一面板200和第二面板300对准并彼此粘合,以及将密封剂500通过加热和/或紫外线来硬化。在此情况下,使用真空填充法通过入口285,将液晶填充入第一面板200和第二面板300之间。在液晶完全填充面板200和300之间之后,用通过紫外线硬化的密封剂将入口285密封。FIG. 8 is a structural diagram of an LCD according to a fourth embodiment of the present invention. According to the fourth embodiment of the present invention, the second
图9是根据本发明的第五实施例的LCD的结构图,以及图10是LCD的沿图9中线X-X的剖视图。9 is a structural diagram of an LCD according to a fifth embodiment of the present invention, and FIG. 10 is a sectional view of the LCD along line X-X in FIG. 9 .
根据与第一实施例相反的第五实施例,不存在栅极焊盘部分,并且栅极线连接到设置在显示区外部的移位寄存器225。即,用于激励栅极线221的激励电路直接设置在第一面板200中。放置在显示区域左侧的密封剂500形成在移位寄存器225上,其中移位寄存器225包括多个薄膜晶体管,使得移位寄存器225比第一实施例的栅极扇出223厚。According to the fifth embodiment opposite to the first embodiment, there is no gate pad portion, and the gate lines are connected to the
参照图10,点283、栅极绝缘层231、点284、和钝化层251顺序地铺设在密封剂500和第一绝缘板211之间,从而形成预定厚度d21。此处,下部点283是由与栅极布线材料相同的材料制成的,以及上部点284是由与数据布线材料相同的材料制成的。因为下部点283和上部点284,所以密封剂500和第一绝缘板211之间的距离大于第一实施例的距离d6、d9、和d12,导致了移位寄存器225和栅极扇出223之间的厚度差。因此,在该位置的盒间隙d20小于根据第一实施例的盒间隙d4、d7、和d10。Referring to FIG. 10 , the
根据本发明的实施例,假金属图样281和282不限于点形状,而可以具有各种形状,后面将通过实例,参考第一假金属图样对其进行描述。According to an embodiment of the present invention, the
图11到图14是根据本发明的第六到第九实施例的假金属图样的示图。参照图11,根据第六实施例的第一假金属图样281具有单一实心形状。参照图12,根据第七实施例的第一假金属图样281形成平行于显示区域的周边布置的多条线285。参照图13,根据第八实施例的第一假金属图样281布置成垂直于显示区域的周边的多条线286。参照图14,根据第九实施例的第一假金属图样281具有由平行线285与垂直线286组合的格子形状。11 to 14 are diagrams of dummy metal patterns according to sixth to ninth embodiments of the present invention. Referring to FIG. 11, the first
可选地,线图样285和286可以布置成与显示区域的周边成不同角度。Alternatively,
下面,将参照图15到图18描述根据本发明的第十实施例的LCD。Next, an LCD according to a tenth embodiment of the present invention will be described with reference to FIGS. 15 to 18. FIG.
有时,如有要求,可以沿显示区域的周边形成诸如修补线的信号线。因为近来面板结构的密度变高,所以信号线靠近衬底的角部。因此,产生了信号线被静电断开的问题。在根据本发明的第十实施例的LCD中,减少了上述信号线被断开的问题。下面,将修补线描述为根据本发明的第十实施例的信号线的实例。然而,应该理解,该实施例不限于用于修补线。Sometimes, signal lines such as repair lines may be formed along the periphery of the display area as required. Since the density of the panel structure has become higher recently, the signal lines are close to the corners of the substrate. Therefore, there arises a problem that the signal lines are electrostatically disconnected. In the LCD according to the tenth embodiment of the present invention, the above-mentioned problem that the signal lines are disconnected is reduced. In the following, a repair line will be described as an example of the signal line according to the tenth embodiment of the present invention. However, it should be understood that this embodiment is not limited to use with repair lines.
沿显示区域的周边,修补线225形成在与栅极布线221、222、223、224相同的层上。修补线225设置在显示区域和数据焊盘245之间,一侧与栅极焊盘224相对,以及一侧与数据焊盘225相对。此处,修补线225与连接到数据焊盘245的数据线241绝缘并交叉,栅极绝缘层231置于修补线与数据线之间。Along the periphery of the display region,
修补线225穿过第一假金属图样281的内部。因此,第一假金属图样281被修补线225分成两部分。同样地,第二假金属图样282也被分成两部分,但是修补线225通过第二假金属图样282和显示区域之间。在一些可选实施例中,第二假金属图样282可以不被分成两部分。The
将密封剂500而不是液晶层400设置在放置于第一假金属图样281内部的修补线225和共用电极351之间。如果液晶层400放置在修补线225和共用电极351之间,则由于高介电常数,存在电阻和电容(RC)延迟,从而导致激励LCD中的缺陷。The
图18是示出了在设置了根据本发明的第十实施例的修补线225的情况下,在LCD中的假金属图样281中产生静电现象的示图。外部静电可以施加到假金属图样281的点283。在此情况下,静电被传递到相邻的点283。因此,静电通过许多点283分散,并被防止到达显示区域。即使万一一些静电到达了显示区域,到达显示区域的数量也会非常少。因此,保护了修补线225免受外部静电。同样,点283设置在修补线225和显示区域之间,从而防止静电被施加到显示区域。FIG. 18 is a diagram showing that static electricity is generated in a
上述的实施例可以修改。例如,第一假金属图样281可以被不对称地分成两部分。此外,第一假金属图样281可以被设置为数据金属层,或可以被设置为包括栅极金属层和数据金属层的双层。The above-described embodiments can be modified. For example, the first
此外,上述实施例可以用于多种组合。例如,第一假金属图样281可以在一个区域(例如,靠近显示区域的区域)中具有点形状283、284,而在另一区域(例如,远离显示区域的区域)中具有线形状285、286。此外,第一假金属图样281和第二假金属图样282可以具有彼此不同的形状。同样,在一些实施例中,仅设置了第一假金属图样281和第二假金属图样282中的一个。In addition, the above-described embodiments can be used in various combinations. For example, the first
如上所述,本发明提供了一种包括均匀盒间隙的LCD及其制造方法。As described above, the present invention provides an LCD including a uniform cell gap and a method of manufacturing the same.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的权利要求范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of the claims of the present invention.
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TWI335458B (en) | 2006-05-12 | 2011-01-01 | Chimei Innolux Corp | Liquid crystal panel module and method for manufacturing a liquid crystal display panel thereof |
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KR102257762B1 (en) * | 2015-01-07 | 2021-05-28 | 삼성디스플레이 주식회사 | Display device |
KR102349282B1 (en) | 2015-03-27 | 2022-01-11 | 삼성디스플레이 주식회사 | Display apparatus and method for manufacturing the same |
CN105044994B (en) * | 2015-09-18 | 2018-06-15 | 京东方科技集团股份有限公司 | Sealant, display panel and display device |
CN105223747B (en) * | 2015-10-27 | 2019-04-05 | 南京中电熊猫液晶显示科技有限公司 | A kind of display panel |
JP6672832B2 (en) * | 2016-01-26 | 2020-03-25 | ソニー株式会社 | Liquid crystal display and electronic equipment |
CN105789184B (en) * | 2016-04-14 | 2018-06-01 | 北京京东方显示技术有限公司 | Substrate and preparation method thereof, display device |
CN108196409B (en) * | 2018-01-02 | 2022-01-28 | 京东方科技集团股份有限公司 | Array substrate, display panel, display device and manufacturing method |
CN110109275B (en) * | 2019-06-10 | 2021-10-01 | 北海惠科光电技术有限公司 | Array substrate and display panel |
CN119024599A (en) * | 2023-05-26 | 2024-11-26 | 北京京东方光电科技有限公司 | Array substrate, display panel and display device |
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