CN100436916C - Ball socket joint used in deep sea resource exploiting system mine throwing subsystem - Google Patents
Ball socket joint used in deep sea resource exploiting system mine throwing subsystem Download PDFInfo
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- CN100436916C CN100436916C CNB2006101143205A CN200610114320A CN100436916C CN 100436916 C CN100436916 C CN 100436916C CN B2006101143205 A CNB2006101143205 A CN B2006101143205A CN 200610114320 A CN200610114320 A CN 200610114320A CN 100436916 C CN100436916 C CN 100436916C
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- 238000005065 mining Methods 0.000 claims description 21
- 238000007789 sealing Methods 0.000 claims description 9
- 239000004519 grease Substances 0.000 claims description 5
- 239000003566 sealing material Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 2
- 206010039509 Scab Diseases 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 239000011572 manganese Substances 0.000 claims description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims 1
- 230000033001 locomotion Effects 0.000 abstract description 5
- 238000013461 design Methods 0.000 description 10
- 238000005452 bending Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 241001589086 Bellapiscis medius Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000012925 reference material Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明属于机械制造领域,涉及一种用于深海资源开采系统扬矿子系统中的管接头,该接头是一种球铰接头。The invention belongs to the field of mechanical manufacturing, and relates to a pipe joint used in an ore lifting sub-system of a deep-sea resource mining system. The joint is a ball joint.
背景技术 Background technique
集矿机与扬矿管道相结合的水力提升采矿系统是21世纪最有前途的第一代商业开采系统。在此系统中,扬矿管道之间的联接方式及其装置至关重要,是需要解决的技术关键之一。The hydraulic lifting mining system combined with the mining machine and the lifting pipeline is the most promising first-generation commercial mining system in the 21st century. In this system, the connection mode and device between the hoisting pipelines are very important, and it is one of the technical keys that need to be solved.
扬矿管随采矿船在某一时间内以某一速度移动,扬矿管下端几乎为自由端,作业方式为移动式。扬矿管接头不仅要承受采矿系统的总载荷,而且还要为布放、回收作业提供支承面。扬矿管接头设计主要有两种设计方法,一种是参照国外深海采矿系统已有的关于扬矿管的研究成果和经验进行设计,另一种是借鉴和利用近海石油开采技术中钻杆或套管的设计标准进行设计。The ore lifting pipe moves with the mining ship at a certain speed within a certain period of time. The lower end of the ore lifting pipe is almost a free end, and the operation mode is mobile. The hoisting pipe joint not only bears the total load of the mining system, but also provides a bearing surface for deployment and recovery operations. There are mainly two design methods for the design of pipe joints for lifting mines. One is to design with reference to the existing research results and experience on pipes for lifting mines in foreign deep-sea mining systems, and the other is to learn from and use drill pipes or The casing design standard is designed.
国内外有过不少对扬矿管及其联接装置的研究。这些管接头的联接方式主要分为两种,一种是螺纹联接,一种是螺纹与卡环联接。There have been many researches on ore-lifting pipes and their connecting devices at home and abroad. The connection methods of these pipe joints are mainly divided into two types, one is threaded connection, and the other is threaded and snap ring connection.
如OMA公司试采的扬矿管接头为管夹试;美国海德里尔公司和日本住友公司、川崎制铁公司研制出了两极柱螺纹接头、VAMACE接头、NEWVAM接头、FOX接头等等。我国在“八五”、“九五”期间,也研制出了螺纹联接的扬矿管接头。For example, the ore pipe joints tested by OMA Company are pipe clamp tests; Hydrill Company of the United States, Sumitomo Company of Japan, and Kawasaki Iron and Steel Company have developed two-pole threaded joints, VAMACE joints, NEWVAM joints, FOX joints and so on. During the "Eighth Five-Year Plan" and "Ninth Five-Year Plan" periods in our country, we have also developed threaded joints for mining pipes.
国外的扬矿管及其接头为我国大洋多金属结核1000m海上开采系统中扬矿管及接头的设计提供了很好的借鉴素材,这些系统的抗拉强度高,密封性能比较好,可靠性强。它们有的螺纹扣牙受力均匀,有的密封性能好,有的经济性好。The foreign mining pipes and their joints provide a good reference material for the design of the mining pipes and joints in the 1000m offshore mining system of oceanic polymetallic nodules in my country. These systems have high tensile strength, good sealing performance and strong reliability . Some of them have uniform force on the threaded buckle teeth, some have good sealing performance, and some have good economy.
虽然具有以上的优点,但是总的说来,它们都有一个缺点,就是这些接头都是刚性联接,这不适合深海采矿的工作要求,因为在海底作业工况下,有海浪和海流产生的液动力,还有采矿船拖航时产生的液动力,经过扬矿管传递到接头上会有很大的弯矩。这会造成不必要的变形而影响矿浆的传输,严重时甚至会发生失效破坏,在作业水深超过5000米时负面影响愈加突出,需要采用新型接头防止管道系统和其它设备发生过大的弯曲变形和损坏。Although they have the above advantages, generally speaking, they all have a disadvantage, that is, these joints are rigidly connected, which is not suitable for the working requirements of deep sea mining, because in the working conditions of the seabed, there are liquids generated by waves and currents. The power, as well as the hydraulic power generated when the mining ship is towed, will have a large bending moment when it is transmitted to the joint through the lifting pipe. This will cause unnecessary deformation and affect the transmission of slurry, and even failure and damage will occur in severe cases. The negative impact will become more prominent when the operating water depth exceeds 5,000 meters. It is necessary to use new joints to prevent excessive bending deformation and other equipment in the pipeline system. damage.
发明内容 Contents of the invention
本发明的一个目的是提供一种球铰型式的接头,使扬矿管在深海采矿作业时只受轴向力,不受弯矩和扭矩,相当于柔性管,并且不会带来尺寸和重量的明显增加。One object of the present invention is to provide a ball joint type joint, so that the hoisting pipe is only subjected to axial force during deep sea mining operations, and is not subject to bending moment and torque, which is equivalent to a flexible pipe, and does not bring size and weight obvious increase.
一种用于深海资源开采系统扬矿子系统中的球铰接头,其结构特点在于球铰接头由扬矿管1、螺栓2、螺母3、垫圈4、卡环5、外球套6、球头7、下接头球端连接件8、接头管端连接件9、上接头球端连接件10构成。上、下接头联接件10、8及接头管端连接件9用螺纹固紧在扬矿管1的两端不再拆卸,两个半圆卡环5通过四组螺栓把扬矿管1的上下接头联接件联接在一起。球头7和外球套6之间有一定的相对运动,可以保证接头有三个转动自由度。球头7和下接头连接件8之间采用螺纹连接,但要保证有一定的密封。球头7和下接头连接件8之间的螺纹连接部分、上接头联接件10通过螺纹与外球套6连接部分加入了以耐温、抗水的多效脂基加入抗磨、耐极压及抗腐蚀等添加剂而制得的具有良好密封润滑脂作为密封材料,确保球铰接头和扬矿管联接处的螺纹部分的密封。A ball joint used in the lifting sub-system of the deep sea resource mining system, its structural feature is that the ball joint is composed of a lifting pipe 1, a bolt 2, a nut 3, a washer 4, a snap ring 5, an outer ball sleeve 6, a ball The head 7, the lower joint ball end connector 8, the joint pipe end connector 9, and the upper joint ball end connector 10 constitute. The upper and lower joints 10, 8 and the joint pipe end connector 9 are fastened to the two ends of the mining pipe 1 with threads and will not be disassembled. Two semicircular snap rings 5 connect the upper and lower joints of the mining pipe 1 through four sets of bolts. The connectors are joined together. There is a certain relative movement between the ball head 7 and the outer ball sleeve 6, which can ensure that the joint has three rotational degrees of freedom. Adopt threaded connection between ball joint 7 and lower joint connector 8, but must guarantee to have certain sealing. The threaded connection part between the ball head 7 and the lower joint connecting part 8, and the connecting part of the upper joint connecting part 10 and the outer ball sleeve 6 through threads are added with a multi-effect grease base with temperature resistance and water resistance to add anti-wear and extreme pressure resistance The good sealing grease made of anti-corrosion and other additives is used as the sealing material to ensure the sealing of the threaded part of the ball joint and the connection of the mining pipe.
本发明的特征在于:The present invention is characterized in that:
1)在结构上采用上、下接头联接件和卡环相联接的结构型式。上、下接头联接件用螺纹固紧在扬矿管的两端不再拆卸,两个半圆卡环通过四根螺栓把扬矿管的上下接头联接件联接在一起,其材料为40Cr。1) In terms of structure, the upper and lower joints are connected with the snap ring. The upper and lower joints are fastened to the two ends of the mine lifting pipe with threads and will not be disassembled. Two semicircular snap rings connect the upper and lower joints of the mine lifting pipe through four bolts. The material is 40Cr.
2)没有焊接部件,联接强度高,拆装快捷,可多次重复使用,能为布放回收装置提供承载面,而且不需要专门的拧管机。2) No welding parts, high connection strength, fast disassembly and assembly, can be reused many times, can provide a bearing surface for deploying and recycling devices, and does not require a special pipe twister.
这次设计采用了球铰式联接,用球型铰接接头和卡环联接扬矿管,联接装置里的螺纹部分采用API标准,这样既吸取了国外的先进经验,又作了很大的改进,使扬矿管只受轴向力,不受弯矩和扭矩,相当于柔性管,满足设计要求。This time, the design adopts the ball-joint connection, and the hoisting pipe is connected with the ball-type joint and the snap ring. The thread part in the connection device adopts the API standard, which not only absorbs the advanced experience from abroad, but also makes great improvements. The ore hoisting pipe is only subjected to axial force and not subject to bending moment and torque, which is equivalent to a flexible pipe and meets the design requirements.
本发明的效果:通过球头和外球套的相对运动,释放接头的三个转动自由度,使扬矿管在运动中不受弯矩和扭矩,从而实现扬矿管之间的柔性联接。通过螺纹部分的密封防止扬矿管中物质的外漏,实现安全运输并且无环境污染。这种球铰接头适用于大洋锰结核、富钴结壳、热液硫化物等多种深海资源的提升系统。The effect of the invention: through the relative movement of the ball head and the outer ball sleeve, the three rotational degrees of freedom of the joint are released, so that the ore lifting pipes are free from bending moment and torque during movement, thereby realizing the flexible connection between the ore lifting pipes. The sealing of the threaded part prevents the leakage of the material in the lifting pipe, and realizes safe transportation and no environmental pollution. This ball joint is suitable for the hoisting system of various deep-sea resources such as oceanic manganese nodules, cobalt-rich crusts, and hydrothermal sulfides.
附图说明 Description of drawings
图1是以前扬矿管连接的剖视图Figure 1 is a cross-sectional view of the connection of the front lift pipe
图2是本发明实施例的剖视图Fig. 2 is a sectional view of an embodiment of the present invention
具体实施方式 Detailed ways
以下,利用图面的实施形态来说明本发明。Hereinafter, the present invention will be described using embodiments in the drawings.
球铰接头由扬矿管1、螺栓2、螺母3、垫圈4、卡环5、外球套6、球头7、下接头球端连接件8、接头管端连接件9、上接头球端连接件10构成。The ball joint is composed of lifting pipe 1, bolt 2, nut 3, washer 4, snap ring 5, outer ball sleeve 6, ball head 7, lower joint ball end connector 8, joint pipe end connector 9, upper joint ball end Connector 10 constitutes.
图2的剖面图中,为了使设计的结果能够满足多项要求,设计中使用的几处螺纹连接,包括:扬矿管1端头与接头管端连接件的连接,外球套6和上接头球端连接件10的连接,球头7和下球头端连接件8的连接,接头管端连接件9和扬矿管端头的连接。以上所有连接均使用密封材料。由于扬矿管在使用中承受巨大的轴向拉力,故所有连接要求较高的加工工艺。In the sectional view of Fig. 2, in order to make the design result meet multiple requirements, several threaded connections used in the design include: the connection between the end of the mining pipe 1 and the joint pipe end connector, the outer ball sleeve 6 and the upper The connection of the joint ball end connector 10, the connection of the ball head 7 and the lower ball end connector 8, the connection of the joint pipe end connector 9 and the end of the mine lifting pipe. All of the above connections use sealing material. Since the hoisting pipe bears huge axial tension during use, all connections require high processing technology.
扬矿管1与上接头球端连接件10的连接使用了两个半圆卡环5通过四组螺栓联接在一起,这一部分是完全固定的,零件间没有可移动空间,除更换零件以外都可看作一个整体,不再拆卸。The connection between the hoisting pipe 1 and the upper joint ball end connector 10 uses two semicircular snap rings 5 connected together by four sets of bolts. This part is completely fixed, and there is no movable space between parts, except for replacement parts. As a whole, no disassembly.
接头管端连接件9和扬矿管端头的连接同样使用两个半圆卡环5通过四组螺栓联接在一起,同样是固定的,零件间没有可移动空间,除更换零件以外的时候都可看作一个整体,不再拆卸。The connection between the joint pipe end connector 9 and the end of the mining pipe is also connected by two semicircular snap rings 5 through four sets of bolts, which are also fixed, and there is no movable space between the parts. As a whole, no disassembly.
上接头连接件10与外球套6及下接头连接件8与球头7的部分是本设计的关键部分,上接头连接件10与外球套6的连接使内部形成一个球面,球头7可以在内部自由转动一定的角度,除了扬矿管的方向外还有二个转动自由度,放到整个扬矿管中,使扬矿管在运动中不受弯矩和扭矩,从而实现扬矿管之间的柔性联接。The parts of the upper joint connector 10 and the outer ball sleeve 6 and the lower joint connector 8 and the ball head 7 are the key parts of this design. The connection between the upper joint connector 10 and the outer ball sleeve 6 makes the inside form a spherical surface, and the ball head 7 It can rotate freely inside a certain angle. Besides the direction of the ore lifting pipe, there are two degrees of freedom of rotation, which are placed in the entire ore lifting pipe, so that the ore lifting pipe is not subject to bending moment and torque during motion, so as to realize the ore lifting Flexible joints between pipes.
球头7和下接头连接件8之间采用的螺纹连接要求较高,以耐温、抗水的多效脂基加入一定量的抗磨、耐极压及抗腐蚀等添加剂而制得的具有良好密封润滑脂作为密封材料,确保球铰接头和扬矿管联接处的螺纹部分的密封。The threaded connection between the ball head 7 and the lower joint connecting piece 8 has high requirements. It is made by adding a certain amount of additives such as anti-wear, extreme pressure and corrosion resistance to the temperature-resistant and water-resistant multi-effect grease base. Good sealing grease is used as a sealing material to ensure the sealing of the threaded part of the joint between the ball joint and the hoist pipe.
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CN102730019A (en) * | 2012-06-18 | 2012-10-17 | 上海大屯能源股份有限公司 | Hard connecting device for mining transport equipment |
CN105888564B (en) * | 2016-06-07 | 2019-10-18 | 三一集团有限公司湖南分公司 | Well-repairing work platform |
Citations (4)
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---|---|---|---|---|
US4141159A (en) * | 1977-03-18 | 1979-02-27 | Summa Corporation | Method and apparatus for deep sea mining |
CN2228597Y (en) * | 1995-08-24 | 1996-06-05 | 冶金工业部鞍山热能研究院 | Adjustable quick change pipe connector |
CN1065191C (en) * | 1996-10-24 | 2001-05-02 | 冶金工业部马鞍山矿山研究院 | Deep sea distributed mining system |
JP2003329182A (en) * | 2002-05-14 | 2003-11-19 | Mitsubishi Plastics Ind Ltd | Universal fittings |
-
2006
- 2006-11-06 CN CNB2006101143205A patent/CN100436916C/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4141159A (en) * | 1977-03-18 | 1979-02-27 | Summa Corporation | Method and apparatus for deep sea mining |
CN2228597Y (en) * | 1995-08-24 | 1996-06-05 | 冶金工业部鞍山热能研究院 | Adjustable quick change pipe connector |
CN1065191C (en) * | 1996-10-24 | 2001-05-02 | 冶金工业部马鞍山矿山研究院 | Deep sea distributed mining system |
JP2003329182A (en) * | 2002-05-14 | 2003-11-19 | Mitsubishi Plastics Ind Ltd | Universal fittings |
Non-Patent Citations (2)
Title |
---|
Design of Deep Seabed Mining System. Feng,Yali,Zhang,Wenming,Li,Haoran.北京工业大学学报,第26卷第1期. 2000 |
Design of Deep Seabed Mining System. Feng,Yali,Zhang,Wenming,Li,Haoran.北京工业大学学报,第26卷第1期. 2000 * |
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