CN100425901C - Linear sliding rail lubricating system - Google Patents
Linear sliding rail lubricating system Download PDFInfo
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- CN100425901C CN100425901C CNB2004100005444A CN200410000544A CN100425901C CN 100425901 C CN100425901 C CN 100425901C CN B2004100005444 A CNB2004100005444 A CN B2004100005444A CN 200410000544 A CN200410000544 A CN 200410000544A CN 100425901 C CN100425901 C CN 100425901C
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- 230000001050 lubricating effect Effects 0.000 title claims description 10
- 239000003921 oil Substances 0.000 claims abstract description 96
- 239000010687 lubricating oil Substances 0.000 claims abstract description 48
- 238000005461 lubrication Methods 0.000 claims abstract description 22
- 238000002347 injection Methods 0.000 claims description 35
- 239000007924 injection Substances 0.000 claims description 35
- 230000004888 barrier function Effects 0.000 claims description 22
- 230000013011 mating Effects 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims 1
- 238000007789 sealing Methods 0.000 abstract description 10
- 238000010992 reflux Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 239000010913 used oil Substances 0.000 description 1
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Abstract
本发明是关于一种线性滑轨之润滑系统机构设计,特别是关于一种重新设计润滑流油路径,将习知线性滑轨之二维平面油路改进为三度空间油路,使润滑油呈三度空间流通至上下滚珠同流槽中间,使润滑油可平均分配到各个回流槽里以润滑滚珠;并且将润滑位置设于端盖及盖板的搭配面上,不再是端盖与滑块相配合之搭配面上,故同时能相当程度地改善润滑油从端盖与滑块的配合面中溢流而出之情形可提升油路密封性。
The present invention relates to a design of a lubrication system mechanism for a linear slide rail, and more particularly to a redesigned lubrication oil flow path, which improves the conventional two-dimensional plane oil path of the linear slide rail into a three-dimensional oil path, so that the lubricating oil flows in three dimensions to the middle of the upper and lower ball bearings in the same flow groove, so that the lubricating oil can be evenly distributed to each reflux groove to lubricate the balls; and the lubrication position is set on the matching surface of the end cover and the cover plate, and no longer on the matching surface of the end cover and the slider, so that at the same time, the situation of the lubricating oil overflowing from the matching surface of the end cover and the slider can be improved to a considerable extent, and the sealing of the oil path can be improved.
Description
技术领域 technical field
本发明是关于一种线性滑轨的润滑系统机构设计,特别是关于一种重新设计润滑油的流通路径,使线性滑轨的润滑油可平均分配到各个回流槽里,并提升润滑系统的密封性。The invention relates to a lubricating system mechanism design of a linear slide rail, in particular to a redesign of the lubricating oil flow path, so that the lubricating oil of the linear slide rail can be evenly distributed to each return groove, and the sealing of the lubricating system is improved. sex.
背景技术 Background technique
一般的机台上皆安装有直线导引机构,线性滑轨即为一种直线导引机构,而线性滑轨必须有充分的润滑油润滑滚珠,方能运行正常且不折损使用寿命。The general machine is equipped with a linear guide mechanism, the linear slide rail is a kind of linear guide mechanism, and the linear slide rail must have sufficient lubricating oil to lubricate the balls, so that it can operate normally without compromising the service life.
线性滑轨的润滑油流通路径,如图10所示,大多在端盖60上预留一个油嘴孔61,然后借着在端盖60的搭接面上预留特定的油路62,与滑块的端面相配合而形成润滑油流通路径,润滑油则顺着此流通路径在端盖60的搭接面上流动,而流通到端盖60的上回流槽63及下回流槽64里。另外为了降低制造的成本,通常会将端盖的搭接面设计为一盖板,而盖板组合在端盖上合成完整的滚珠回流槽,此设计的盖板上设有预留特定的油路,引导润滑油注入端盖的滚珠回流槽。以上两种方式的润滑油皆在同一平面上流动,通常不容易让润滑油被平均的分配到每一个滚珠回流槽中;就如同一条水管从中撷取支线出去,水量并无法被平均分配出去在每一条支线,而容易造成不同滚珠回流槽内的滚珠润滑不均情形,导致线性滑轨的滚珠使用寿命不均,使整体使用寿命缩短。况且因润滑油路裸露于端盖与滑块组装的配合面,若其加工精度有误差或平面粗糙度不佳,则容易导致使用者在添加润滑油时,润滑油从这个配合平面溢出。The lubricating oil circulation path of the linear slide rail, as shown in Figure 10, mostly reserves a
综上所述,上述现有技术的润滑系统的供油均匀性与油路密封性实有改良精进的必要。In conclusion, it is necessary to improve the uniformity of oil supply and the sealing performance of the oil passage of the above-mentioned prior art lubrication system.
发明内容 Contents of the invention
本发明先针对先前的线性滑轨的润滑系统的供油不均提供一个新的解决方案,使本发明的润滑系统能提供一个均匀的供油功能。The present invention firstly provides a new solution to the uneven oil supply of the previous linear slide rail lubrication system, so that the lubrication system of the present invention can provide a uniform oil supply function.
本发明的目的在于提供一种线性滑轨的润滑系统,使线性滑轨润滑系统的润滑油可平均分配到各个回流槽里。The object of the present invention is to provide a lubricating system of a linear slide rail, so that the lubricating oil of the linear slide rail lubricating system can be evenly distributed to each return groove.
本发明的次要目的在于提供一种线性滑轨的润滑系统,其可提升油路密封性。A secondary objective of the present invention is to provide a lubrication system for a linear slide rail, which can improve the sealing performance of the oil passage.
为实现上述发明目的,本发明采用的技术方案如下:For realizing above-mentioned purpose of the invention, the technical scheme that the present invention adopts is as follows:
一种线性滑轨的润滑系统,其结构主要设置于滑块两侧的端盖及盖板之间,由端盖及盖板互相搭配,形成三度空间油路,使润滑油呈三度空间流通至上下滚珠回流槽中间位置,再平均地分配到各个滚珠回流槽以润滑滚珠;而润滑位置设于端盖及盖板的搭配面上,故能改善润滑油溢流而出的情形。A lubricating system for a linear slide rail. Its structure is mainly set between the end covers and cover plates on both sides of the slider. The end covers and cover plates are matched with each other to form a three-dimensional oil circuit, so that the lubricating oil is in a three-dimensional space. It circulates to the middle position of the upper and lower ball return grooves, and then evenly distributes to each ball return groove to lubricate the balls; and the lubrication position is set on the matching surface of the end cover and the cover plate, so it can improve the overflow of lubricating oil.
注油方向为端盖的端面注油孔。注油方向也可以为端盖的侧面注油孔。注油方向为滑块上方的注油孔。盖板中设有阻隔件,使注油时润滑油不致从端盖与滑块的配合面中溢流而出。阻隔件为可拆式的阻隔结构。The oil injection direction is the oil injection hole on the end face of the end cover. The oil injection direction can also be the side oil injection hole of the end cover. The direction of oil injection is the oil injection hole above the slider. There is a barrier in the cover plate, so that the lubricating oil will not overflow from the mating surface of the end cover and the slider during oil filling. The barrier is a detachable barrier structure.
据上,使用本发明的有益效果在于:本发明主要针对线性滑轨的两个零配件:端盖与盖板,重新设计一个润滑油流通路径;本发明运用空间的变换应用:将传统的二维平面式的油路设计成三度空间式的油路。本发明利用端盖及盖板的互相搭配,形成空间上的润滑油流通路径,使润滑油呈三度空间流通至上下滚珠回流槽中间位置,再平均地分配到各个滚珠回流槽以润滑滚珠。再者因本发明的润滑油流通路径为三度空间油路,润滑位置设于端盖及盖板的搭配面上,不再是端盖与滑块相配合的搭配面上,故同时能相当程度地改善润滑油从端盖与滑块的配合面中溢流而出的情形。According to the above, the beneficial effects of using the present invention are: the present invention mainly aims at the two spare parts of the linear slide rail: the end cover and the cover plate, and redesigns a lubricating oil circulation path; The three-dimensional oil circuit is designed as a three-dimensional oil circuit. The invention utilizes the matching of the end cover and the cover plate to form a lubricating oil circulation path in the space, so that the lubricating oil can flow to the middle position of the upper and lower ball return grooves in a three-dimensional space, and then be evenly distributed to each ball return groove to lubricate the balls. Furthermore, because the lubricating oil circulation path of the present invention is a three-dimensional oil circuit, the lubricating position is set on the matching surface of the end cover and the cover plate, and is no longer the matching surface of the end cover and the slider, so it can be quite To a certain extent, the situation that lubricating oil overflows from the mating surface of the end cover and the slider is improved.
其次,本发明为更提升注油密封性能,而在盖板上增设一个特殊的阻隔结构来提高注油的密封性能,该阻隔结构设置于端盖与滑块的配合面上的盖板注油孔中,使注油时润滑油不致从端盖与滑块的配合面中溢流而出,可加强整体油路的密封性能。再者,为使本发明的润滑系统可同时适用三种常用的注油方向,进而将阻隔结构设计为可拆式的阻隔结构,以提高其通用性。Secondly, in order to improve the sealing performance of oil injection, the present invention adds a special barrier structure on the cover plate to improve the sealing performance of oil injection. The barrier structure is arranged in the oil injection hole of the cover plate on the mating surface of the end cover and the slider The lubricating oil will not overflow from the mating surface of the end cover and the slide block during oil filling, and the sealing performance of the overall oil circuit can be enhanced. Furthermore, in order to make the lubricating system of the present invention applicable to three commonly used oiling directions at the same time, the blocking structure is designed as a detachable blocking structure to improve its versatility.
为了更进一步了解本发明的特征及技术内容,请参阅以下有关本发明的实施方式说明及图式,然而此实施方式及图式仅供说明及参考用,而非用以对本发明做任何限制。In order to further understand the features and technical contents of the present invention, please refer to the following description and drawings of the embodiments of the present invention. However, the embodiments and drawings are for illustration and reference only, and are not intended to limit the present invention.
附图说明 Description of drawings
图1为本发明线性滑轨的润滑系统立体示意图Fig. 1 is the three-dimensional schematic diagram of the lubrication system of the linear slide rail of the present invention
图2为图1的端盖立体示意图Figure 2 is a three-dimensional schematic view of the end cap of Figure 1
图3为图1盖板的正面立体示意图Figure 3 is a front perspective view of the cover plate in Figure 1
图4为图1盖板的反面立体示意图Figure 4 is a perspective view of the reverse side of the cover plate in Figure 1
图5为本发明润滑系统的端盖与盖板组合示意图Figure 5 is a schematic diagram of the combination of the end cover and the cover plate of the lubrication system of the present invention
图6为图5的剖面示意图Figure 6 is a schematic cross-sectional view of Figure 5
图7为本发明的润滑系统三种注油方向立体示意图Figure 7 is a three-dimensional schematic diagram of three oiling directions of the lubrication system of the present invention
图8为图7的部分剖面示意图Figure 8 is a partial cross-sectional schematic view of Figure 7
图9为本发明盖板的阻隔件可拆式结构示意图Figure 9 is a schematic diagram of the detachable structure of the barrier of the cover plate of the present invention
图10为传统的线性滑轨润滑系统的端盖示意图Figure 10 is a schematic diagram of the end cover of the traditional linear slide rail lubrication system
10滑块 11注油孔 12注油通路10
20端盖 21注油孔 22引导油路20
23流油孔 24注油孔 25供油曲面23
25a供油口 26螺纹孔 30盖板25a
31流油孔 32引导油路 33通油孔31
34通油孔 35阻隔件 351环状凹槽34
352锥状凹槽 353环状凸缘 40锥状工具352 Tapered Groove 353 Ring Flange 40 Tapered Tool
50固定螺丝 60端盖 61注油孔50
62油路 63上回流槽 64下回流槽62
具体实施方式 Detailed ways
图1为本发明线性滑轨的润滑系统立体示意图;其中在滑块10两端各设有端盖20及盖板30,而端盖20及盖板30可组合成供滚珠转向回流的完整回流槽。Fig. 1 is the three-dimensional schematic view of the lubrication system of the linear slide rail of the present invention; wherein,
图2为图1的端盖立体示意图;图3为图1盖板的正面立体示意图;图4为图1盖板的反面立体示意图;其中的端盖20有两个注油方向:端面的注油孔21及侧面的注油孔24,当润滑油从注油孔21注入到盖板30的流油孔31,因阻隔件35有阻挡润滑油流到滑块端面效果,润滑油从引导油路32引到两侧,然后进入两侧的通油孔33将润滑油从盖板30反面(与端盖20配合面)引至盖板30正面(与滑块配合面),然后在上下回流槽中间位置(约螺纹孔26的位置)借着通油孔34,将润滑油再回导至盖板30反面与端盖20配合的供油曲面25上,以供油给上下回流槽,使滚珠得到适当润滑;另外,若从注油孔24注入润滑油,则润滑油会由流油孔23进入引导油路22再引至注油孔21,同样经过上述的流动路径而供油至上下回流槽,使滚珠得到适当润滑。Fig. 2 is a three-dimensional schematic view of the end cover of Fig. 1; Fig. 3 is a front three-dimensional schematic view of the cover plate of Fig. 1; Fig. 4 is a three-dimensional schematic view of the reverse side of the cover plate of Fig. 1; the
图5为本发明润滑系统的端盖与盖板组合示意图;图6为图5的剖面示意图;当润滑油由端盖20注入而被盖板30引导,从通油孔33流至螺纹孔26旁的通油孔34,而盖板30与端盖20的供油曲面25搭配后形成一供油口25a,通油孔34的润滑油进入供油口25a,由于供油口25a相当细小,故此处通过毛细现象将润滑油析出,而分别均匀供油给上下回流槽。Figure 5 is a schematic diagram of the combination of the end cover and the cover plate of the lubrication system of the present invention; Figure 6 is a schematic cross-sectional view of Figure 5; when lubricating oil is injected from the
图7为本发明的润滑系统三种注油方向立体示意图;图8为图7的部分剖面示意图;本发明除了可从端盖20的注油孔21或注油孔24注油,亦可从滑块10上方的注油孔11供油,当润滑油从注油孔11注入借着注油通路12通过已成通路状态的阻隔件35进入流油孔31及注油孔21,此时在注油孔21外侧设置固定螺丝50,使注油孔21成封闭状态,润滑油将同上述的路径从引导油路32引至供油口25a,分别供油给上下回流槽以润滑滚珠。Fig. 7 is a three-dimensional schematic diagram of three oil injection directions of the lubrication system of the present invention; Fig. 8 is a partial cross-sectional schematic diagram of Fig. 7; the present invention can not only inject oil from the
图9为本发明盖板的阻隔件可拆式结构示意图;本发明盖板30的阻隔件35设于流油孔31的正面上(亦即与滑块配合的面上),阻隔件35主要的结构包含:环状凹槽351、锥状凹槽352及环状凸缘353;由于阻隔件35在环状凹槽351的厚度变窄而强度变小,当使用锥状工具40往锥状凹槽352施加压力,便可轻易的将环状凹槽351所包围的部分与盖板30分离,而成为前述通孔状态的阻隔件35通路;另外为了加强从滑块的注油孔11这个方向注油的密封性,在外圈部分有一个环状凸缘353,成为这个通路的阻隔墙来确保密封效果,不让润滑油溢出。Fig. 9 is a schematic diagram of the detachable structure of the barrier member of the cover plate of the present invention; the
首先本发明的线性滑轨的润滑系统,将现有线性滑轨的二维平面油路改进为三度空间油路,使润滑油呈三度空间流通至上下滚珠回流槽中间,再平均地分配到各个滚珠回流槽以润滑滚珠。First of all, the lubrication system of the linear slide rail of the present invention improves the two-dimensional plane oil circuit of the existing linear slide rail into a three-dimensional oil circuit, so that the lubricating oil circulates in the three-dimensional space to the middle of the upper and lower ball return grooves, and then distributes it evenly to each ball return groove to lubricate the balls.
其次本发明的润滑油流通路径为三度空间油路,润滑位置设于端盖及盖板的搭配面上,不再是端盖与滑块相配合的搭配面上,故同时能相当程度地改善润滑油从端盖与滑块的配合面中溢流而出的情形。Secondly, the lubricating oil flow path of the present invention is a three-dimensional oil path, and the lubricating position is set on the matching surface of the end cover and the cover plate, and is no longer the matching surface of the end cover and the slider, so it can be used to a considerable extent at the same time Improve the situation where lubricating oil overflows from the mating surface of the end cover and the slider.
再者,本发明为更提升注油密封性能,而在盖板上增设一个特殊的阻隔结构来提高注油的密封性能,并且为使阻隔结构可同时适用三种常用的注油方向,进而将阻隔结构设计为可拆式的阻隔结构,以提高其通用性。Furthermore, in order to improve the sealing performance of oil injection, the present invention adds a special barrier structure on the cover plate to improve the sealing performance of oil injection, and in order to make the barrier structure applicable to three commonly used oil injection directions at the same time, the barrier structure design It is a detachable barrier structure to improve its versatility.
综上所述,本发明『具有产业上之可利用性』应已毋庸置疑;此外,本发明实施例所揭露的构造,申请前并未见诸刊物,亦未曾公开使用,加之又具有如上功效增进的事实,是故,本发明的『新颖性』及『进步性』又均已符合,依法提出新型专利申请。To sum up, there is no doubt that the present invention "has industrial applicability"; in addition, the structure disclosed in the embodiment of the present invention has not been published before the application, nor has it been publicly used. In addition, it has the above effects The fact of improvement, therefore, the "novelty" and "progressiveness" of the present invention have been met, and a new patent application is filed according to law.
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CN117189776B (en) * | 2023-08-22 | 2024-05-28 | 乐清市三环精密机械有限公司 | Self-lubricating rolling ball linear guide rail pair |
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US5399023A (en) * | 1991-12-12 | 1995-03-21 | Ina Walzlager Schaeffler Kg | Wiper unit for a bearing component |
DE4424795A1 (en) * | 1994-03-24 | 1995-09-28 | Schaeffler Waelzlager Kg | Rolling bearings for straight line motion of carrier along guide rail |
JPH07317761A (en) * | 1994-05-23 | 1995-12-08 | Tsubakimoto Seiko:Kk | Lubrication structure of linear motion bearing |
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TWI500859B (en) * | 2012-04-23 | 2015-09-21 | ||
TWI509166B (en) * | 2013-08-29 | 2015-11-21 | Hiwin Tech Corp | Linear slide with lubricated structure |
Also Published As
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CN1641256A (en) | 2005-07-20 |
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