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CN100419330C - A high-pressure grease pump - Google Patents

A high-pressure grease pump Download PDF

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Publication number
CN100419330C
CN100419330C CNB2006100414303A CN200610041430A CN100419330C CN 100419330 C CN100419330 C CN 100419330C CN B2006100414303 A CNB2006100414303 A CN B2006100414303A CN 200610041430 A CN200610041430 A CN 200610041430A CN 100419330 C CN100419330 C CN 100419330C
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China
Prior art keywords
grease
bevel gear
pump body
head piston
gear head
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Expired - Fee Related
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CNB2006100414303A
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CN1916478A (en
Inventor
缪协兴
祁方坤
徐桂云
朱滨峰
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JIANGSU CMLX ENERGY TECHNOLOGY CO LTD
China University of Mining and Technology CUMT
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China University of Mining and Technology CUMT
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Abstract

一种高压润滑脂泵,包括蜗杆传动机构、主轴、座体、深沟球轴承、柱塞、油脂筒、拨料盘、隔板,隔板上开有多个进脂口,座体的端口处设有与隔板相连的泵体,泵体中部开有套在深沟球轴承外部的通孔;泵体上设有与进脂口相同个数的进脂通道和出脂口,并设有通断进脂通道的锥齿轮头活塞,柱塞设在与锥齿轮头活塞相对位置的泵体的内侧;主轴的偏心块台肩下方设有与锥齿轮头活塞相配合并拨动其转动180°的圆锥轴齿轮。通过偏心块强制柱塞径向往复运动,形成逐渐增大的吸脂柱塞腔和逐渐减小的排脂柱塞腔,进脂口和出脂口的封闭通过锥齿轮头活塞的转动强制进行,其结构紧凑,机械效率高,性能可靠,体积小,便于移动,使用方便,成本低,具有广泛的实用性。

Figure 200610041430

A high-pressure grease pump, including a worm drive mechanism, a main shaft, a seat body, a deep groove ball bearing, a plunger, a grease cylinder, a dial, and a partition plate. There are multiple grease inlets on the partition plate, and the ports of the seat body are There is a pump body connected with the partition, and the middle part of the pump body has a through hole set outside the deep groove ball bearing; the pump body is provided with the same number of grease inlet channels and grease outlets as the grease inlet, and is set There is a bevel gear head piston with on-off grease inlet channel, the plunger is set on the inner side of the pump body opposite to the bevel gear head piston; there is a bevel gear head piston under the shoulder of the eccentric block of the main shaft to match the bevel gear head piston and turn it 180° ° conical shaft gear. The radial reciprocating movement of the plunger is forced by the eccentric block to form a gradually increasing liposuction plunger chamber and a gradually decreasing fat discharge plunger chamber, and the sealing of the fat inlet and outlet is forced by the rotation of the bevel gear head piston , its compact structure, high mechanical efficiency, reliable performance, small size, easy to move, easy to use, low cost, and has a wide range of practicability.

Figure 200610041430

Description

一种高压润滑脂泵 A high-pressure grease pump

技术领域 technical field

本发明涉及一种高压润滑脂泵,尤其适用于同时注入多个润滑点的机器或设备。The invention relates to a high-pressure lubricating grease pump, which is especially suitable for machines or equipment injecting multiple lubricating points at the same time.

背景技术 Background technique

目前,化工、建材、矿山、石油等行业中的许多大中型设备,大都采用人工加注润滑脂的方法润滑,由于机器的工作环境差,润滑部位多,各润滑部位对润滑脂的需求量也不一样,所以很容易因为加注不及等原因,造成机器的润滑不良,从而缩短机器的使用寿命。At present, many large and medium-sized equipment in the chemical industry, building materials, mining, petroleum and other industries are mostly lubricated by manually filling grease. Due to the poor working environment of the machine and many lubricating parts, the demand for grease for each lubricating part Not the same, so it is easy to cause poor lubrication of the machine due to insufficient filling and other reasons, thereby shortening the service life of the machine.

已有技术的润滑脂泵为柱塞式注油,靠圆柱凸轮式配油盘或正弦机构的方式带动柱塞往复运动,达到吸脂和排脂的目的,但圆柱凸轮式配油盘存在加工困难和正弦机构存在移动惯性大的缺点。排脂口的关闭靠弹簧压力推动柱塞移动,润滑脂放置时间长容易变硬造成弹簧失效,吸脂口关闭的同时造成已吸入柱塞腔内的润滑脂部分外泄,容积效率低。The grease pump in the prior art is a plunger-type oil injection, and the plunger is driven to reciprocate by means of a cylindrical cam oil distribution plate or a sinusoidal mechanism to achieve the purpose of liposuction and fat discharge, but the cylindrical cam oil distribution plate is difficult to process And the sinusoidal mechanism has the disadvantage of large moving inertia. The closing of the grease outlet depends on the pressure of the spring to push the plunger to move. The grease will harden for a long time and cause the spring to fail. When the grease suction port is closed, part of the grease sucked into the plunger cavity will leak out, and the volumetric efficiency is low.

发明内容 Contents of the invention

技术问题:本发明的目的是提供一种结构紧凑、注油可靠、使用方便、便于加工、制做成本低,替代手工注油的高压润滑脂泵。Technical problem: The object of the present invention is to provide a high-pressure grease pump that is compact in structure, reliable in oil injection, easy to use, easy to process, low in manufacturing cost, and replaces manual oil injection.

技术方案:本发明一种高压润滑脂泵,它包括由电机传动的蜗杆传动机构,与蜗杆传动机构相连的带有偏心块的主轴,座体,套在主轴偏心块上的深沟球轴承,与深沟球轴承外径内的圆环凹槽相配合的T形柱塞,座体上设有油脂筒,油脂筒内设有固定在主轴上的拨料盘,座体与油脂筒之间设有隔板,隔板上开有多个进脂口,所述座体的端口处设有与隔板相连的泵体,泵体中部开有套在深沟球轴承外部的通孔;泵体上设有与进脂口相同个数的进脂通道和出脂口,并设有通断进脂通道的锥齿轮头活塞,柱塞设在与锥齿轮头活塞相对位置的泵体的内侧;主轴的偏心块台肩下方设有与锥齿轮头活塞相配合并拨动其转动180°的圆锥轴齿轮。Technical solution: The present invention is a high-pressure grease pump, which includes a worm drive mechanism driven by a motor, a main shaft with an eccentric block connected to the worm drive mechanism, a seat body, and a deep groove ball bearing set on the eccentric block of the main shaft, The T-shaped plunger matched with the ring groove in the outer diameter of the deep groove ball bearing, the base body is provided with a grease cylinder, and the grease cylinder is equipped with a dial fixed on the main shaft, between the base body and the grease cylinder There is a partition, and there are multiple grease inlets on the partition. The port of the seat is provided with a pump body connected to the partition. The middle part of the pump body is provided with a through hole set outside the deep groove ball bearing; The body is provided with the same number of grease inlet passages and grease outlets as the grease inlet, and a bevel gear head piston that makes the grease inlet passages on and off, and the plunger is set on the inner side of the pump body opposite to the bevel gear head piston. ; Below the shoulder of the eccentric block of the main shaft, there is a conical shaft gear that cooperates with the piston of the bevel gear head and stirs it to rotate 180°.

本发明一种高压润滑脂泵,所述泵体的出脂口倾斜布置,出口处设有出脂管;所述的圆锥轴齿轮的锥面上相距180°位置处对称各设有3个齿;所述的蜗杆传动机构设在座体内或设在座体外部。The invention relates to a high-pressure grease pump. The grease outlet of the pump body is arranged obliquely, and a grease outlet pipe is arranged at the outlet; the conical surface of the conical shaft gear is symmetrically provided with three teeth at positions 180° apart. ; The worm drive mechanism is located in the seat or outside the seat.

有益效果:本发明一种高压润滑脂泵,最适用于同时注入多个润滑点的机器或设备。采用套在深沟球轴承外部的泵体,泵体上设有进脂口和出脂口,并设有通断进出脂通道的锥齿轮头活塞,与活塞相对位置的柱塞,通过偏心块上设置的深沟专用球轴承作为偏心套,使柱塞强制径向往复运动,形成逐渐增大的吸脂柱塞腔和逐渐减小的排脂柱塞腔,进脂口和出脂口的封闭通过齿轮的啮合强制进行,不仅克服人工润滑时由于加注不及时等原因造成缩短机器使用寿命的缺陷,而且从整体上提高了可靠性,其结构紧凑,体积小,使用方便,成本低,易于维修,便于移动,具有广泛的实用性。Beneficial effects: the present invention is a high-pressure lubricating grease pump, which is most suitable for machines or equipment that inject multiple lubricating points at the same time. The pump body is set on the outside of the deep groove ball bearing. The pump body is provided with a grease inlet and a grease outlet, and a bevel gear head piston with on-off grease inlet and outlet channels. The plunger opposite to the piston passes through the eccentric block. The deep-groove special ball bearing set on the top acts as an eccentric sleeve to force the plunger to reciprocate radially, forming a gradually increasing liposuction plunger cavity and a gradually decreasing fat discharge plunger cavity. The sealing is forced through the meshing of the gears, which not only overcomes the defect of shortening the service life of the machine due to untimely filling during manual lubrication, but also improves the reliability as a whole. It has a compact structure, small size, convenient use, and low cost. Easy to maintain, easy to move, and has a wide range of practicality.

附图说明 Description of drawings

图1是本发明高压润滑脂泵结构图。Fig. 1 is a structural diagram of a high-pressure grease pump of the present invention.

图2是图1的A-A剖面结构图。Fig. 2 is a sectional structure diagram along A-A of Fig. 1 .

图3是图1的B-B剖面结构图。Fig. 3 is a B-B sectional structure diagram of Fig. 1 .

图中:1-座体,2-主轴,3-圆锥滚子轴承,4-蜗杆传动机构,5-深沟球轴承,6-柱塞,7-内圆锥齿轮,8-活塞,9-泵体,10-螺栓,11-螺母,12-紧定螺钉,13-进脂口,14-油脂筒,15-桶盖,16-螺母,17-拨料轮,18-横向隔板,19-套筒,20-套筒,21-出脂口,22-出脂管。In the figure: 1-seat body, 2-main shaft, 3-tapered roller bearing, 4-worm drive mechanism, 5-deep groove ball bearing, 6-plunger, 7-inner bevel gear, 8-piston, 9-pump Body, 10-bolt, 11-nut, 12-set screw, 13-grease inlet, 14-grease cylinder, 15-lid, 16-nut, 17-setting wheel, 18-transverse partition, 19- Sleeve, 20-sleeve, 21-fat outlet, 22-fat pipe.

具体实施方式 Detailed ways

下面结合附图对本发明的一个实施例作进一步的描述:An embodiment of the present invention will be further described below in conjunction with accompanying drawing:

本发明一种高压润滑脂泵,图1所示:它主要由座体1、主轴2、蜗杆传动机构4、深沟球轴承5、柱塞6、内圆锥齿轮7、活塞8、泵体9、油脂筒14、拨料轮17构成。主轴2立放为带有偏心块的阶梯轴,穿过横向隔板18的上部装有拨料轮17,下部顺序设有深沟球轴承5、内圆锥齿轮7、轴套19、蜗杆传动机构4、轴套20,主轴2底端设在座体1底部装有圆锥轴承3的轴承座内。蜗杆传动机构4通过电动机驱动,将动力传递给主轴2及其连接的作为偏心套的深沟球轴承5和内圆锥齿轮7。深沟球轴承5装在主轴2的偏心块上,深沟球轴承5与偏心块之间为过盈配合,深沟球轴承5的外径内设有一个圆环凹槽。油脂筒14通过螺栓10和螺母11连接在座体1上,油脂筒14内的拨料轮17随主轴2一起转动,拨料轮17的上端部由螺母16固定。横向隔板18设在座体1与油脂筒14之间,横向隔板18上开有六个进脂口13,座体1的端口处设有与横向隔板18相连的泵体9,泵体9与横向隔板18通过螺钉紧固在座体1上。泵体9呈筒状,中部为一通孔,通孔套装在深沟球轴承5的外部,泵体9内开有六个油脂腔,均匀分布在泵体内,图2所示。泵体9径向开设的六个油脂腔向上与进脂口13相通,向下与出脂口21相通,出脂口21倾斜设置,其通断通过锥齿轮头活塞8来完成,出脂口21处连有将润滑脂从出脂口引到泵的座体的外面的出脂管22,图3所示。六个油脂腔内装有六个锥齿轮头活塞8和T形柱塞6,锥齿轮头活塞8的头部设在泵体9的外面,T形柱塞6的尾部伸出泵体9中部的通孔外,与深沟球轴承5的外径内的圆环凹槽配合,随深沟球轴承5的转动作直线拉压运动。锥齿轮头活塞8的杆体轴向设有进出油脂的通孔,径向设有一个与轴向相通的孔;深沟球轴承5与柱塞6相连接。圆锥轴齿轮7设在主轴2偏心块台肩的下方,内圆锥齿轮7上仅有六个齿,六个齿分为两组,相互对称,相隔180度,每边各三个齿,内圆锥齿轮7与锥齿轮头活塞8头部的圆锥齿轮啮合,通过内圆锥齿轮7拨动锥齿轮头活塞8头部的圆锥齿轮,每拨动一次,使锥齿轮头活塞8旋转180度,进行进脂口和出脂口的切换,即当锥齿轮头活塞8的油脂口朝上时,与进脂口相连,通过T形柱塞6的运动进行抽脂;当柱塞8的油脂口朝下时,与出脂口相连,通过T形柱塞6的运动进行排脂,锥齿轮头活塞8在其它角度时保持固定不动,从而实现了进脂和排脂。A high-pressure grease pump of the present invention, as shown in Figure 1: it mainly consists of a base body 1, a main shaft 2, a worm drive mechanism 4, a deep groove ball bearing 5, a plunger 6, an inner bevel gear 7, a piston 8, and a pump body 9 , Grease cylinder 14, dial wheel 17 constitutes. The main shaft 2 is vertically placed as a stepped shaft with an eccentric block, and the upper part passing through the transverse partition 18 is equipped with a dial wheel 17, and the lower part is sequentially provided with a deep groove ball bearing 5, an internal bevel gear 7, a shaft sleeve 19, and a worm drive mechanism 4, the axle sleeve 20, the bottom end of the main shaft 2 is located in the bearing seat that the tapered bearing 3 is equipped with at the bottom of the seat body 1. The worm transmission mechanism 4 is driven by a motor, and transmits power to the main shaft 2 and the deep groove ball bearing 5 and the inner bevel gear 7 connected thereto as eccentric sleeves. The deep groove ball bearing 5 is installed on the eccentric block of the main shaft 2, the deep groove ball bearing 5 and the eccentric block are interference fit, and the outer diameter of the deep groove ball bearing 5 is provided with an annular groove. Grease cylinder 14 is connected on the seat body 1 by bolt 10 and nut 11, and the setting wheel 17 in the grease cylinder 14 rotates together with main shaft 2, and the upper end of setting wheel 17 is fixed by nut 16. Transverse dividing plate 18 is arranged between seat body 1 and grease cylinder 14, has six grease inlets 13 on transverse dividing plate 18, and the port of seat body 1 is provided with the pump body 9 that links to each other with transverse dividing plate 18, and pump body 9 and the transverse partition 18 are fastened on the seat body 1 by screws. The pump body 9 is cylindrical, with a through hole in the middle, which is set on the outside of the deep groove ball bearing 5. There are six grease chambers in the pump body 9, which are evenly distributed in the pump body, as shown in Figure 2. The six grease chambers opened in the radial direction of the pump body 9 communicate with the grease inlet 13 upwards and communicate with the grease outlet 21 downwards. The grease outlet 21 is arranged obliquely. 21 places are connected with the fat outlet pipe 22 that lubricating grease is led to the outside of the seat of the pump from the grease outlet, as shown in Figure 3. Six bevel gear head pistons 8 and T-shaped plunger 6 are housed in the six grease chambers. The head of the bevel gear head piston 8 is set outside the pump body 9, and the tail of the T-shaped plunger 6 extends out of the middle of the pump body 9. Outside the through hole, it cooperates with the annular groove in the outer diameter of the deep groove ball bearing 5, and acts as a linear pulling and compressing motion with the rotation of the deep groove ball bearing 5. The rod body of the bevel gear head piston 8 is axially provided with a through hole for entering and exiting grease, and radially provided with a hole communicating with the axial direction; the deep groove ball bearing 5 is connected with the plunger 6 . The bevel shaft gear 7 is located under the shoulder of the eccentric block of the main shaft 2. There are only six teeth on the inner bevel gear 7, and the six teeth are divided into two groups, which are symmetrical to each other and separated by 180 degrees. There are three teeth on each side. Gear 7 meshes with the bevel gear at the head of the bevel gear head piston 8, and the bevel gear at the head of the bevel gear head piston 8 is moved by the inner bevel gear 7. Every time it is moved, the bevel gear head piston 8 is rotated 180 degrees to carry out the process. Switching between the grease port and the grease outlet, that is, when the grease port of the bevel gear head piston 8 faces up, it is connected to the grease inlet port, and the fat is sucked through the movement of the T-shaped plunger 6; when the grease port of the plunger 8 faces down When it is at an angle, it is connected with the grease outlet, and the grease is discharged through the movement of the T-shaped plunger 6, and the bevel gear head piston 8 remains fixed at other angles, thereby realizing the grease inlet and discharge.

Claims (4)

1. 一种高压润滑脂泵,它包括由电机传动的蜗杆传动机构(4),与蜗杆传动机构(4)相连的带有偏心块的主轴(2),座体(1),套在主轴(2)偏心块上的深沟球轴承(5),与深沟球轴承(5)外径内的圆环凹槽相配合的T形柱塞(6),座体(1)上设有油脂筒(14),油脂筒(14)内设有固定在主轴(2)上的拨料盘(17),座体(1)与油脂筒(14)之间设有隔板(18),隔板(18)上开有多个进脂口(13),其特征在于:所述座体(1)的端口处设有与隔板(18)相连的泵体(9),泵体(9)中部开有套在深沟球轴承(5)外部的通孔;泵体(9)上设有与进脂口(13)相同个数的进脂通和出脂口(21),并设有通断进脂通道的锥齿轮头活塞(8),T形柱塞(6)设在与锥齿轮头活塞(8)相对位置的泵体(9)的内侧;主轴(2)的偏心块台肩下方设有与锥齿轮头活塞(8)相配合并拨动其转动180°的圆锥轴齿轮(7)。1. A high-pressure grease pump, which includes a worm drive (4) driven by a motor, a main shaft (2) with an eccentric block connected to the worm drive (4), a seat (1), and a sleeve on the main shaft (2) The deep groove ball bearing (5) on the eccentric block, the T-shaped plunger (6) matched with the circular groove in the outer diameter of the deep groove ball bearing (5), and the seat body (1) is provided with The grease cylinder (14), the grease cylinder (14) is provided with a dial (17) fixed on the main shaft (2), and a dividing plate (18) is provided between the seat body (1) and the grease cylinder (14), There are a plurality of grease inlets (13) on the partition (18), and it is characterized in that: the port of the seat (1) is provided with a pump body (9) connected to the partition (18), and the pump body ( 9) There is a through hole set outside the deep groove ball bearing (5) in the middle part; the pump body (9) is provided with the same number of grease inlets and grease outlets (21) as the grease inlets (13), and The bevel gear head piston (8) with on-off grease inlet channel, the T-shaped plunger (6) is set on the inner side of the pump body (9) opposite to the bevel gear head piston (8); the eccentricity of the main shaft (2) Below the block shoulder is provided with the bevel shaft gear (7) that matches with the bevel gear head piston (8) and stirs it to rotate 180°. 2. 根据权利要求1所述的一种高压润滑脂泵,其特征在于:所述泵体(9)的出脂口(21)倾斜布置,出口处设有出脂管(22)。2. A high-pressure grease pump according to claim 1, characterized in that: the grease outlet (21) of the pump body (9) is arranged obliquely, and a grease outlet pipe (22) is provided at the outlet. 3. 根据权利要求1所述的一种高压润滑脂泵,其特征在于:所述的圆锥轴齿轮(7)的锥面上相距180°位置处对称各设有3个齿。3. A high-pressure grease pump according to claim 1, characterized in that: the conical surface of the conical shaft gear (7) is symmetrically provided with three teeth at positions 180° apart. 4. 根据权利要求1所述的一种高压润滑脂泵,其特征在于:所述的蜗杆传动机构(4)设在座体(1)内或设在座体(1)外部。4. A high-pressure grease pump according to claim 1, characterized in that: the worm drive mechanism (4) is set inside or outside the base (1).
CNB2006100414303A 2006-08-31 2006-08-31 A high-pressure grease pump Expired - Fee Related CN100419330C (en)

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CN1916478A CN1916478A (en) 2007-02-21
CN100419330C true CN100419330C (en) 2008-09-17

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