CN100419300C - Composite mineral fibre reinforced brake liner and preparation process and special device therefor - Google Patents
Composite mineral fibre reinforced brake liner and preparation process and special device therefor Download PDFInfo
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- CN100419300C CN100419300C CNB2006100128439A CN200610012843A CN100419300C CN 100419300 C CN100419300 C CN 100419300C CN B2006100128439 A CNB2006100128439 A CN B2006100128439A CN 200610012843 A CN200610012843 A CN 200610012843A CN 100419300 C CN100419300 C CN 100419300C
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- 239000008041 oiling agent Substances 0.000 claims description 15
- 238000005516 engineering process Methods 0.000 claims description 13
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical class [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 11
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- -1 phosphate amine salt Chemical class 0.000 description 6
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 5
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- 230000008646 thermal stress Effects 0.000 description 3
- 244000226021 Anacardium occidentale Species 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
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- 235000020226 cashew nut Nutrition 0.000 description 2
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- KNXVOGGZOFOROK-UHFFFAOYSA-N trimagnesium;dioxido(oxo)silane;hydroxy-oxido-oxosilane Chemical compound [Mg+2].[Mg+2].[Mg+2].O[Si]([O-])=O.O[Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O KNXVOGGZOFOROK-UHFFFAOYSA-N 0.000 description 2
- 229910000604 Ferrochrome Inorganic materials 0.000 description 1
- QDLZHJXUBZCCAD-UHFFFAOYSA-N [Cr].[Mn] Chemical compound [Cr].[Mn] QDLZHJXUBZCCAD-UHFFFAOYSA-N 0.000 description 1
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- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
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Abstract
The present invention belongs to the technical field of preparation techniques of brake blocks, which particularly to discloses a composite mineral fiber strengthen brake liner and a preparing method and a special device thereof. The composite mineral fiber strengthen brake liner is made of compounding mineral fibers composed of meerschaum fibers, wollastonite raphioid fibers and modification mineral wool, adhesive, lubricant and fillers and is prepared through steel back preparation, liner material preparation, cold briquetting, hot pressing solidification, heat treatment, surface grinding, paint spraying, drying, etc. Because the brake liner adopts the composite mineral fibers as reinforcing material, and the cold briquetting of the brake liner is added in the process, heat stress of the inner structure of the prepared brake blocks is uniformly distributed, and the present invention overcomes the defects of generation of expansion, crazing, etc., when in use; the present invention using the technique to prepare brake liners also has the characteristics of low cost and high productive efficiency.
Description
Technical field
The invention belongs to the preparing technical field of brake block, disclose a kind of composite mineral fibre reinforced brake liner and preparation process thereof and special device specifically.
Background technique
The friction material goods are mainly brake facing (being commonly called as brake block) and clutch surface, are mainly used on various vehicles such as automobile and the engineering machinery.Because asbestos dust is harmful to health, and is current, in the world the Friction Material Industry of most advanced countries total ban use traditional asbestos material.China's regulation can not re-use asbestos from October, 2003 in the brake block.The most frequently used non-asbestos type brake block in home and abroad is a semi-metallic brake pad at present, and its reinforcing material is mainly adopted and is Steel Fibre and iron powder.But semi-metallic brake pad also exist easily get rusty, (density is 2.5-3g/cm than great
3), quality firmly, easily produces brake noise, big to brake disc and drum wearing and tearing, friction factor is unstable (temperature μ in the time of 100 ℃-350 ℃ is 0.32-0.42), easily cause many defectives such as brake fluid is overheated.The application for a patent for invention that number of patent application is 200510012626.5 in addition, notification number is CN1710302 discloses a kind of enhancement mode brake lining, and the reinforcing material that this enhancement mode brake lining is adopted is a ceramic fiber.This enhancement mode brake lining have strengthen the property, advantage that friction factor is big, but because the ceramic fiber quality is more crisp, therefore the wear rate of the brake lining of prepared one-tenth is higher, thereby causes its working life shorter.
At present, the preparation of reinforced brake lining has two kinds of technologies.A kind of technology---as the disclosed technology of patent of invention that the patent No. is 96115295.8, notification number is CN1165255, name is called a kind of brake block.The preparation section of its brake block is: the tailoring of steel backing, the kneading of brake block liner, raw material comprise the pretreatment of drying, pulverizing, in the mould of preheating coating release agent, dose behind the steel backing that scribbles tackiness agent and the pretreated liner material operations such as the heating pressurization is once hot-forming.Utilize this technology to prepare disc brake pad and then have following shortcoming: the mold filling operation in this technology is the batch mixing of the liner of powdery directly to be inserted to heat with steel backing in the mould be bonded together, because the heat transfer inequality of the liner batch mixing of powdery, temperature gradient is big, can make the powdery batch mixing can not get the even variation of uniform chemical reaction and physical form, cause the brake block internal structure thermal stress distribution inequality prepared, the brake block of preparing in use easily produces and expands and unconquerable defectives such as be full of cracks; Although this technology makes the brake block once-through since the mould of preparation brake block too thick and heavy, make that hot pressing time is long, power consumption is high, therefore also exist the low defective of manufacturing efficiency (manufacturing mechanism can only produce about 20/hour).The preparation process's of another kind of brake block manufacturing process is: tailor the batching of steel backing, brake block liner and batch mixing, the brake block liner is hot-forming, with tackiness agent the two is bonded together then.Utilize this technology to prepare disc brake pad, in use then exist steel backing and the caducous defective of brake block liner.
Summary of the invention
Purpose of the present invention with regard to provide a kind of light weight, friction factor high and stablize, heat fade is little, intensity is high, can reduce the composite mineral fibre reinforced brake liner of brake noise.
Another object of the present invention just provides that a kind of brake block internal structure thermal stress distribution is even, the preparation process of the simple composite mineral fibre reinforced brake liner of technology.
The 3rd purpose of the present invention just provides the special device of the high preparation composite mineral fibre reinforced brake liner of a kind of manufacturing efficiency.
The technological scheme that realizes first purpose proposed by the invention is:
A kind of composite mineral fibre reinforced brake liner substantially is made of the material that the 30-45 weight portion contains the raising friction factor of the filler of oiling agent, 15-30 weight portion of tackiness agent, the 10-20 weight portion of compound mineral fiber that sepiolite fibre, wollastonite raphioid fiber and modification slag wool constitute, 10-20 weight portion and 3-8 weight portion.
The preparation process who prepares above-mentioned composite mineral fibre reinforced brake liner includes following operation:
The preparation of first step steel backing
Tailor steel backing, need are pasted the surface of liner and handled and be coated with phenolic resin class joint compound;
The preparation of the second step liner material
To the material that liner is required pulverize, dry, mix pretreatment;
The 3rd step cold moudling
In the die cavity that the liner material for preparing and steel backing are inserted mould, compression moulding;
The 4th step hot-press solidifying
The liner of cold moudling was inserted in the vulcanization die under 135 ℃-160 ℃ temperature hot-press solidifying 10-15 minute;
The 5th step heat treatment
The liner of sulfidization molding is heat-treated, its heat treatment step is a temperature-gradient method technology, the temperature and time that is heat treatment is for initial by 140 ℃, after 20 ℃ of every risings, kept constant temperature 25-30 minute, until 180 ℃, after 20 ℃ of 180 ℃ of every risings, kept constant temperature 1.5-2.5 hour, and rose to 240 ℃ until temperature and end; And this heat treatment period is between 6-10 hour;
The 6th step flat surface grinding
The method that utilization is sandblasted is with the polishing treatment of sandblasting of the non-surface of need pasting liner of steel backing;
The 7th goes on foot the oven dry of spraying paint
The steel backing that is about to above-mentioned polishing sprays paint and dries and packing.
The special device that uses in the technology of above-mentioned preparation composite mineral fibre reinforced brake liner, it includes the sulfuration mechanism of cold moudling mechanism and hot-press solidifying, wherein
Described cold moudling mechanism comprises pressure mechanism and platform, and described pressure mechanism is provided with at least one patrix, is fixed with the displaceable counterdie corresponding with patrix on the described platform, and described platform is provided with positioning means and type hole;
The structure of the sulfuration mechanism of described hot-press solidifying comprises pressure flat and working platform, the two is provided with several layers and is connected with the heating plate that thermal source has heating function, and the Die and mould plate that has some die cavitys can insert and finish the sulfidization molding that places the die cavity brake block between described heating plate.
Wherein, be connected with drawing mechanism between the heating plate in the sulfuration mechanism of described hot-press solidifying.
Composite mineral fibre reinforced brake liner provided by the present invention and preparation process thereof and special device are compared with prior art, have the following advantages: one, because it mainly adopts multi mineral fiber and the fire resistant organic fibre main body reinforcing material as brake block, do not contain Steel Fibre and iron powder, this brake block has light weight, friction factor is high and stablize, heat fade is little, the intensity height, it is low (only for being 1/60 of aramid fiber to reduce brake noise and price, 2/3 of Steel Fibre, ceramic fiber 1/10) etc. advantage, overcome the above-mentioned shortcoming of semi-metallic brake pad, can satisfy the automobile brake requirement better, its main performance contrast is as follows:
They are two years old, because before composite mineral fibre reinforced brake liner is hot-forming, carry out cold moudling after having increased dusty material mold filling with liner, and make liner under physical condition, be compressed the operation that is bonded on the steel backing, therefore internal heat transfer is even when making the brake block of moulding be heating and curing sulfuration, temperature gradient is less, the liner internal structure thermal stress distribution of preparing is even, has avoided in use easily producing the defective of phenomenons such as expansion and be full of cracks; They are three years old, when being heating and curing vulcanizing treatment again after liner colded pressing earlier, the thickness of hot pressing die is 1/3rd of one-shot forming technique mold thickness, therefore transmission of heat is accelerated when the liner of moulding being heating and curing, the time of whole hot-press solidifying is 1/2nd of one-shot forming technique only, and power consumption reduces greatly; Its four, the equipment that this technology provides can be so that be heating and curing the operation continization, the hydraulic press suitable with one-shot forming technique once can be heating and curing to the liner of 60 (about 120/hour) at least, improved manufacturing efficiency greatly.
Description of drawings
Fig. 1: be the structural representation of cold moudling mechanism;
Fig. 2: for being used for the mould structure schematic representation of cold moudling mechanism;
Fig. 3: be the structural representation of hot-press solidifying sulfuration mechanism;
Fig. 4: for being used for the structural representation of hot-press solidifying sulfuration mechanism mould;
Fig. 5: be the structural representation of the brake block base of cold moudling.
Embodiment
Below in conjunction with accompanying drawing composite mineral fibre reinforced brake liner provided by the invention and preparation process thereof and special device are described in further detail:
Be the structural representation of the former block that uses in the cold moudling operation among the preparation process of composite mineral fibre reinforced brake liner and the structural representation of mould as depicted in figs. 1 and 2.Be that cold moudling mechanism comprises the pressure mechanism 1 that is provided with two (can be one or more) patrixes 2 and is provided with positioning means and is used for fixing the platform 4 of the displaceable counterdie 3 corresponding with patrix 2, this platform 4 is provided with the type hole 5 corresponding with the die cavity 6 of counterdie.
Be the structural representation of the sulfuration mechanism that uses in the hot-press solidifying operation among the preparation process of composite mineral fibre reinforced brake liner and the structural representation of sulfuration mechanism mould as shown in Figure 3 and Figure 4.The structure of the sulfuration mechanism of pressing solidly of instant heating comprises pressure flat 7 and working platform 8, the two is provided with the heating plate 10 that 6 layers (its number of plies is set as required) have thermal source 9, the Die and mould plate 12 that has ten (can be provided with a plurality of as required) second die cavitys 11 can insert 10 of heating plates, finishes the sulfidization molding that places die cavity brake block base 13.
The operation of utilizing above-mentioned special device to prepare composite mineral fibre reinforced brake liner is:
Embodiment 1
The preparation of first step steel backing
Be tailoring of steel backing: utilize the brake block steel back of punch press punching out moulding, by cleaning, polishing its surface is handled, and be coated with last layer phenolic resin 2123 tackiness agents;
The preparation of the second step liner material
Take by weighing 20 kilograms sepiolite fibre, 10 kilograms wollastonite raphioid fiber, 10 kilograms modification slag wool, 2 kilograms cellulose fiber, 8 kilograms phenol-formaldehyde resin modified 2123 is made tackiness agent, 20 kilograms graphite is done the barium sulphate of oiling agent and 15 kilograms and is made filler, carries out drying respectively, pulverizing process, again at sepiolite fibre, the wollastonite raphioid fiber, adding 0.01 kilogram r-aminopropyl triethoxysilane in modification slag wool and the cellulose fiber makes the phosphate amine salt of coupling agent and 0.02 kilogram and makes pretreatment process such as anti-static agent mixing and be prepared into required Powdered;
The 3rd step cold moudling
With steel backing 14 and the good pulverous liner material 17 of weighing successively (steel backing 14 down) be filled in the die cavity 6 of counterdie 3 as depicted in figs. 1 and 2, breakout pressure mechanism 1 is pressed in this die cavity 6 patrix 2, compression moulding is brake block base as shown in Figure 5, make steel backing 14 and liner base 15 be combined as a whole, meanwhile finish the filler of opposite side die cavity; Start patrix then, make it to lift, pulling counterdie 3 makes the die cavity 6 of moulding aim at the brake block base that is arranged on the platform 4 to portal and 5 make it depanning that breakout pressure mechanism 1 is pressed in this die cavity patrix 2 simultaneously.So circulation has improved the manufacturing efficiency of cold moudling.
The 4th step hot-press solidifying
The brake block base arrangement of cold moudling is inserted in second die cavity 11 of sulfuration plate 12 as shown in Figure 4, on it propelling heating plate 10 as shown in Figure 3, push away full heating plate 10 back breakout pressure flat boards 7 at sulfuration plate 12 and compress and heat to 135 ℃ and make brake block base 13 solidify moulding in 15 minutes.Restart pressure flat board 7 makes on the drawing mechanism 16 of 10 connections of heating plate and lifts, and extracts sulfuration plate 12 out, and the brake block of moulding is taken out.
The 5th step heat treatment
For the compound mineral fiber material in the brake block that makes sulfidization molding, tackiness agent, oiling agent, and other compositions are more even, after making product heat treatment, realize not having be full of cracks, aliquation, bubble, bad phenomenon such as distortion, guaranteed quality of product, therefore the brake block of sulfidization molding is inserted in the hot case, constant temperature was 30 minutes after temperature risen to 140 ℃, constant temperature is 30 minutes after being warming up to 160 ℃ again, constant temperature is 90 minutes after being warming up to 180 ℃ for the third time, constant temperature is 120 minutes after being warming up to 200 ℃ the 4th time, constant temperature is 180 minutes after being warming up to 220 ℃ the 5th time, be warming up to 240 ℃ the 6th time after constant temperature 120 minutes, the back cooling is taken out.
The 6th step flat surface grinding
The method that utilization is sandblasted is with the polishing treatment of sandblasting of the non-surface of need pasting liner of steel backing;
The 7th goes on foot the oven dry of spraying paint
The steel backing that is about to above-mentioned polishing sprays paint and dries and packing.
The preparation of first step steel backing
Be tailoring of steel backing: utilize the brake block steel back of punch press punching out moulding, by cleaning, polishing its surface is handled, and be coated with last layer phenolic resin J04 tackiness agent;
The preparation of the second step liner material
Take by weighing 10 kilograms sepiolite fibre, 5 kilograms wollastonite raphioid fiber, 5 kilograms modification slag wool, 8 kilograms fiber made of paper, 12 kilograms modified nano phenolic resin is made tackiness agent, the rubbing agent of 5 kilograms graphite and 5 kilograms is done the heavy calcium of oiling agent and 20 kilograms and is made filler, carries out drying respectively, pulverizing process, again at sepiolite fibre, the wollastonite raphioid fiber, adding 0.06 kilogram anilinomethyl triethoxysilane in modification slag wool and the fiber made of paper makes the pretreatment process such as antistatic agent TM mixing of coupling agent and 0.05 kilogram and is prepared into required Powdered;
The 3rd step cold moudling
With embodiment 1;
The 4th step hot-press solidifying
The brake block base arrangement of cold moudling is inserted in second die cavity 11 of sulfuration plate 12 as shown in Figure 4, on it propelling heating plate 10 as shown in Figure 3, push away full heating plate 10 back breakout pressure flat boards 7 at sulfuration plate 12 and compress and heat to 160 ℃ and make brake block base 13 solidify moulding in 10 minutes.Restart pressure flat board 7 makes on the drawing mechanism 16 of 10 connections of heating plate and lifts, and extracts sulfuration plate 12 out, and the brake block of moulding is taken out.
The 5th step heat treatment
For the compound mineral fiber material in the brake block that makes sulfidization molding, tackiness agent, oiling agent, and other compositions are more even, after making product heat treatment, realize not having be full of cracks, aliquation, bubble, bad phenomenon such as distortion, guaranteed quality of product, therefore the brake block of sulfidization molding is inserted in the hot case, constant temperature was 30 minutes after temperature risen to 140 ℃, constant temperature is 30 minutes after being warming up to 160 ℃ again, constant temperature is 120 minutes after being warming up to 180 ℃ for the third time, constant temperature is 120 minutes after being warming up to 200 ℃ the 4th time, constant temperature is 180 minutes after being warming up to 220 ℃ the 5th time, be warming up to 240 ℃ the 6th time after constant temperature 60 minutes, the back cooling is taken out.
The flat surface grinding in the 6th step and the 7th step, spray paint that it is identical with embodiment 1 to dry.
The preparation of first step steel backing
With embodiment 1
The preparation of the second step liner material
Take by weighing 10 kilograms wollastonite raphioid fiber, 10 kilograms modification slag wool, 8 kilograms cellulose fiber, 10 kilograms nitrile rubber modified phenolic resin is made tackiness agent, 5 kilograms mica, the friction material of 5 kilograms French chalk and 5 kilograms is done the barite of oiling agent and 15 kilograms, 10 kilograms wollastonite is made filler, 8 kilograms ferrochrome powder carries out drying respectively to increase friction factor, pulverizing process, again at the wollastonite raphioid fiber, adding 0.015 kilogram r-aminopropyl triethoxysilane in modification slag wool and the cellulose fiber makes the phosphate amine salt of coupling agent and 0.02 kilogram and makes pretreatment process such as anti-static agent mixing and be prepared into required Powdered;
The 3rd step cold moudling
With embodiment 1;
The 4th step hot-press solidifying
The brake block base arrangement of cold moudling is inserted in second die cavity 11 of sulfuration plate 12 as shown in Figure 4, on it propelling heating plate 10 as shown in Figure 3, push away full heating plate 10 back breakout pressure flat boards 7 at sulfuration plate 12 and compress and heat to 150 ℃ and make brake block base 13 solidify moulding in 10 minutes.Restart pressure flat board 7 makes on the drawing mechanism 16 of 10 connections of heating plate and lifts, and extracts sulfuration plate 12 out, and the brake block of moulding is taken out.
The 5th step heat treatment
For the compound mineral fiber material in the brake block that makes sulfidization molding, tackiness agent, oiling agent, and other compositions are more even, after making product heat treatment, realize not having be full of cracks, aliquation, bubble, bad phenomenon such as distortion, guaranteed quality of product, therefore the brake block of sulfidization molding is inserted in the hot case, constant temperature was 60 minutes after temperature risen to 140 ℃, constant temperature is 60 minutes after being warming up to 160 ℃ again, constant temperature is 120 minutes after being warming up to 180 ℃ for the third time, constant temperature is 120 minutes after being warming up to 200 ℃ the 4th time, constant temperature is 120 minutes after being warming up to 220 ℃ the 5th time, be warming up to 240 ℃ the 6th time after constant temperature 120 minutes, the back cooling is taken out.
The flat surface grinding in the 6th step and the 7th step, spray paint that it is identical with embodiment 1 to dry.
The preparation of first step steel backing
With embodiment 2
The preparation of the second step liner material
Take by weighing 10 kilograms sepiolite fibre, 10 kilograms wollastonite raphioid fiber, 10 kilograms modification slag wool, 6 kilograms carbon fiber, 9 kilograms cashew nut oil modified alkyd resin is made tackiness agent, 10 kilograms molybdenum disulfide is done the barium sulphate of oiling agent and 10 kilograms, 10 kilograms heavy calcium is made filler, carries out drying respectively, pulverizing process, again at sepiolite fibre, the wollastonite raphioid fiber, adding 0.1 kilogram r-aminopropyl triethoxysilane in modification slag wool and the carbon fiber makes the pretreatment process such as antistatic agent TM mixing of coupling agent and 0.08 kilogram and is prepared into required Powdered;
The 3rd step cold moudling
With embodiment 1;
The 4th step hot-press solidifying
The brake block base arrangement of cold moudling is inserted in second die cavity 11 of sulfuration plate 12 as shown in Figure 4, on it propelling heating plate 10 as shown in Figure 3, push away full heating plate 10 back breakout pressure flat boards 7 at sulfuration plate 12 and compress and heat to 140 ℃ and make brake block base 13 solidify moulding in 10 minutes.Restart pressure flat board 7 makes on the drawing mechanism 16 of 10 connections of heating plate and lifts, and extracts sulfuration plate 12 out, and the brake block of moulding is taken out.
The 5th step heat treatment
For the compound mineral fiber material in the brake block that makes sulfidization molding, tackiness agent, oiling agent, and other compositions are more even, after making product heat treatment, realize not having be full of cracks, aliquation, bubble, bad phenomenon such as distortion, guaranteed quality of product, therefore the brake block of sulfidization molding is inserted in the hot case, constant temperature was 30 minutes after temperature risen to 140 ℃, constant temperature is 60 minutes after being warming up to 160 ℃ again, constant temperature is 60 minutes after being warming up to 180 ℃ for the third time, constant temperature is 60 minutes after being warming up to 200 ℃ the 4th time, constant temperature is 60 minutes after being warming up to 220 ℃ the 5th time, be warming up to 240 ℃ the 6th time after constant temperature 60 minutes, the back cooling is taken out.
The flat surface grinding in the 6th step and the 7th step, spray paint that it is identical with embodiment 1 to dry.
The preparation of first step steel backing
With embodiment 1;
The preparation of the second step liner material
Take by weighing 15 kilograms sepiolite fibre, 10 kilograms wollastonite raphioid fiber, 15 kilograms modification slag wool, 7 kilograms cellulose fiber, 10 kilograms manganese chromium land reform phenolic resin is made tackiness agent, 5 kilograms graphite, the molybdenum disulfide of 10 kilograms mica and 5 kilograms is done the barium sulphate of oiling agent and 16 kilograms, 7 kilograms heavy calcium and 7 kilograms barite are made filler, 5 kilograms brown corundum carries out drying respectively, pulverizing process, again at sepiolite fibre, the wollastonite raphioid fiber, adding 0.05 kilogram anilinomethyl triethoxysilane in modification slag wool and the cellulose fiber makes the phosphate amine salt of coupling agent and 0.10 kilogram and makes pretreatment process such as anti-static agent mixing and be prepared into required Powdered;
The 3rd step cold moudling
With embodiment 1;
The 4th step hot-press solidifying
The brake block base arrangement of cold moudling is inserted in second die cavity 11 of sulfuration plate 12 as shown in Figure 4, on it propelling heating plate 10 as shown in Figure 3, push away full heating plate 10 back breakout pressure flat boards 7 at sulfuration plate 12 and compress and heat to 160 ℃ and make brake block base 13 solidify moulding in 15 minutes.Restart pressure flat board 7 makes on the drawing mechanism 16 of 10 connections of heating plate and lifts, and extracts sulfuration plate 12 out, and the brake block of moulding is taken out.
The 5th step heat treatment
With embodiment 1;
The flat surface grinding in the 6th step and the 7th step, spray paint that it is identical with embodiment 1 to dry.
Embodiment 6
The preparation of first step steel backing
With embodiment 2;
The preparation of the second step liner material
Take by weighing that 10 kilograms sepiolite fibre, 10 kilograms modification slag wool, 7 kilograms fiber made of paper, 11 kilograms phenol-formaldehyde resin modified J 04 are made tackiness agent, 10 kilograms French chalk is done oiling agent and 12 kilograms heavy calcium and 13 kilograms barite and made filler, carry out drying, pulverizing process respectively, in sepiolite fibre, modification slag wool and fiber made of paper, add 0.1 kilogram r-aminopropyl triethoxysilane again and make the pretreatment process such as antistatic agent TM mixing of coupling agent and 0.01 kilogram and be prepared into required Powdered;
The 3rd step cold moudling
With steel backing 14 and the good pulverous liner material 17 of weighing successively (steel backing 14 down) be filled in the die cavity 6 of counterdie 3 as depicted in figs. 1 and 2, breakout pressure mechanism 1 is pressed in this die cavity 6 patrix 2, compression moulding is brake block base as shown in Figure 5, make steel backing 14 and liner base 15 be combined as a whole, meanwhile finish the filler of opposite side die cavity; Start patrix then, make it to lift, pulling counterdie 3 makes the die cavity 6 of moulding aim at the brake block base that is arranged on the platform 4 to portal and 5 make it depanning that breakout pressure mechanism 1 is pressed in this die cavity patrix 2 simultaneously.So circulation has improved the manufacturing efficiency of cold moudling.
The 4th step hot-press solidifying
The brake block base arrangement of cold moudling is inserted in second die cavity 11 of sulfuration plate 12 as shown in Figure 4, on it propelling heating plate 10 as shown in Figure 3, push away full heating plate 10 back breakout pressure flat boards 7 at sulfuration plate 12 and compress and heat to 140 ℃ and make brake block base 13 solidify moulding in 12 minutes.Restart pressure flat board 7 makes on the drawing mechanism 16 of 10 connections of heating plate and lifts, and extracts sulfuration plate 12 out, and the brake block of moulding is taken out.
The 5th step heat treatment
With embodiment 2;
The flat surface grinding in the 6th step and the 7th step, spray paint that it is identical with embodiment 1 to dry.
Embodiment 7
The preparation of first step steel backing
With embodiment 1;
The preparation of the second step liner material
Take by weighing 10 kilograms sepiolite fibre, 20 kilograms wollastonite raphioid fiber, 5 kilograms modification slag wool, 6 kilograms fiber made of paper, 8 kilograms nitrile rubber modified phenolic resin is made tackiness agent, 15 kilograms mica is done the barium sulphate of oiling agent and 25 kilograms and is made filler, 3 kilograms zircon carries out drying respectively, pulverizing process, again at sepiolite fibre, the wollastonite raphioid fiber, adding 0.03 kilogram anilinomethyl triethoxysilane in modification slag wool and the fiber made of paper makes the phosphate amine salt of coupling agent and 0.08 kilogram and makes pretreatment process such as anti-static agent mixing and be prepared into required Powdered;
The 3rd step cold moudling
With embodiment 1;
The 4th step hot-press solidifying
The brake block base arrangement of cold moudling is inserted in second die cavity 11 of sulfuration plate 12 as shown in Figure 4, on it propelling heating plate 10 as shown in Figure 3, push away full heating plate 10 back breakout pressure flat boards 7 at sulfuration plate 12 and compress and heat to 135 ℃ and make brake block base 13 solidify moulding in 10 minutes.Restart pressure flat board 7 makes on the drawing mechanism 16 of 10 connections of heating plate and lifts, and extracts sulfuration plate 12 out, and the brake block of moulding is taken out.
The 5th step heat treatment
With embodiment 3;
The flat surface grinding in the 6th step and the 7th step, spray paint that it is identical with embodiment 1 to dry.
Embodiment 8
The preparation of first step steel backing
With embodiment 2;
The preparation of the second step liner material
Take by weighing 5 kilograms sepiolite fibre, 20 kilograms modification slag wool, 8 kilograms carbon fiber, 12 kilograms modified nano phenolic resin and do the molybdenum disulfide of tackiness agent, 5 kilograms graphite, 5 kilograms friction material and 10 kilograms and do the barite of oiling agent and 20 kilograms and make filler, carry out drying, pulverizing process respectively, in sepiolite fibre, modification slag wool and carbon fiber, add 0.20 kilogram r-aminopropyl triethoxysilane again and make the phosphate amine salt of coupling agent and 0.15 kilogram and make pretreatment process such as anti-static agent mixing and be prepared into required Powdered;
The 3rd step cold moudling
With embodiment 1;
The 4th step hot-press solidifying
The brake block base arrangement of cold moudling is inserted in second die cavity 11 of sulfuration plate 12 as shown in Figure 4, on it propelling heating plate 10 as shown in Figure 3, push away full heating plate 10 back breakout pressure flat boards 7 at sulfuration plate 12 and compress and heat to 150 ℃ and make brake block base 13 solidify moulding in 12 minutes.Restart pressure flat board 7 makes on the drawing mechanism 16 of 10 connections of heating plate and lifts, and extracts sulfuration plate 12 out, and the brake block of moulding is taken out.
The 5th step heat treatment
With embodiment 3;
The flat surface grinding in the 6th step and the 7th step, spray paint that it is identical with embodiment 1 to dry.
Embodiment 9
The preparation of first step steel backing
With embodiment 2;
The preparation of the second step liner material
Take by weighing that 10 kilograms wollastonite raphioid fiber, 20 kilograms modification slag wool, 10 kilograms cashew nut oil modified alkyd resin 2123 are made tackiness agent, 15 kilograms friction material is done oiling agent and 10 kilograms heavy calcium and 5 kilograms cloud and separated the masonry filler, carry out drying, pulverizing process respectively, in wollastonite raphioid fiber, modification slag wool, add 0.35 kilogram anilinomethyl triethoxysilane again and make the phosphate amine salt of coupling agent and 0.2 kilogram and make pretreatment process such as anti-static agent mixing and be prepared into required Powdered;
The 3rd step cold moudling
With embodiment 1;
The 4th step hot-press solidifying
The brake block base arrangement of cold moudling is inserted in second die cavity 11 of sulfuration plate 12 as shown in Figure 4, on it propelling heating plate 10 as shown in Figure 3, push away full heating plate 10 back breakout pressure flat boards 7 at sulfuration plate 12 and compress and heat to 135 ℃ and make brake block base 13 solidify moulding in 13 minutes.Restart pressure flat board 7 makes on the drawing mechanism 16 of 10 connections of heating plate and lifts, and extracts sulfuration plate 12 out, and the brake block of moulding is taken out.
The 5th step heat treatment
With embodiment 4;
The flat surface grinding in the 6th step and the 7th step, spray paint that it is identical with embodiment 1 to dry.
Claims (4)
1. composite mineral fibre reinforced brake liner is characterized in that: the material that contains the raising friction factor of the filler of oiling agent, 15-30 weight portion of tackiness agent, the 10-20 weight portion of compound mineral fiber that sepiolite fibre, wollastonite raphioid fiber and modification slag wool constitute, 10-20 weight portion and 3-8 weight portion by the 30-45 weight portion constitutes substantially.
2. the technology for preparing a kind of composite mineral fibre reinforced brake liner as claimed in claim 1 includes following operation:
The preparation of first step steel backing
Tailor steel backing, need are pasted the surface of liner and handled and be coated with phenolic resin class joint compound;
The preparation of the second step liner material
To the material that liner is required pulverize, dry, mix pretreatment;
The 3rd step cold moudling
In the die cavity that the liner material for preparing and steel backing are inserted mould, compression moulding;
The 4th step hot-press solidifying
The liner of cold moudling was inserted in the vulcanization die under 135 ℃-160 ℃ temperature hot-press solidifying 10-15 minute;
The 5th step heat treatment
The liner of sulfidization molding is heat-treated, its heat treatment step is a temperature-gradient method technology, the temperature and time that is heat treatment is for initial by 140 ℃, after 20 ℃ of every risings, kept constant temperature 25-30 minute, until 180 ℃, after 20 ℃ of 180 ℃ of every risings, kept constant temperature 1.5-2.5 hour, and rose to 240 ℃ until temperature and end; And this heat treatment period is between 6-10 hour;
The 6th step flat surface grinding
The method that utilization is sandblasted is with the polishing treatment of sandblasting of the non-surface of need pasting liner of steel backing;
The 7th goes on foot the oven dry of spraying paint
The steel backing that is about to above-mentioned polishing sprays paint and dries and packing.
3. for implementing the employed special device of technology of the described composite mineral fibre reinforced brake liner of claim 2, it includes the sulfuration mechanism of cold moudling mechanism and hot-press solidifying, wherein
Described cold moudling mechanism comprises pressure mechanism and platform, and described pressure mechanism is provided with at least one patrix, is fixed with the displaceable counterdie corresponding with patrix on the described platform, and described platform is provided with positioning means and type hole;
The structure of the sulfuration mechanism of described hot-press solidifying comprises pressure flat and working platform, the two is provided with several layers and is connected with the heating plate that thermal source has heating function, and the Die and mould plate that has some die cavitys can insert and finish the sulfidization molding that places the die cavity brake block between described heating plate.
4. special device as claimed in claim 3 is characterized in that: be connected with drawing mechanism between the heating plate in the sulfuration mechanism of described hot-press solidifying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100128439A CN100419300C (en) | 2006-06-19 | 2006-06-19 | Composite mineral fibre reinforced brake liner and preparation process and special device therefor |
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| CNB2006100128439A CN100419300C (en) | 2006-06-19 | 2006-06-19 | Composite mineral fibre reinforced brake liner and preparation process and special device therefor |
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| CN1865728A CN1865728A (en) | 2006-11-22 |
| CN100419300C true CN100419300C (en) | 2008-09-17 |
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| CNB2006100128439A Expired - Fee Related CN100419300C (en) | 2006-06-19 | 2006-06-19 | Composite mineral fibre reinforced brake liner and preparation process and special device therefor |
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| CN102431114B (en) * | 2011-09-22 | 2014-01-15 | 山东金麒麟股份有限公司 | Production method of disc brake pad |
| CN104533998A (en) * | 2014-12-28 | 2015-04-22 | 福建冠良汽车配件工业有限公司 | Non-asbestos micro-metal mineral fiber disk type brake block for automobile |
| CN105605131A (en) * | 2016-02-29 | 2016-05-25 | 天长市天航摩擦材料有限公司 | Manufacturing method of brake pad for heavy machine |
| KR101895587B1 (en) | 2018-01-31 | 2018-09-05 | 케이비오토시스 주식회사 | Brake pad manufacturing method and apparatus for stabilization of quality |
| CN108644270A (en) * | 2018-05-10 | 2018-10-12 | 浙江科马摩擦材料股份有限公司 | A kind of aramid fiber clutch surface and its preparation process |
| CN108895101A (en) * | 2018-09-05 | 2018-11-27 | 安徽龙行密封件有限公司 | A kind of preparation method of modified silicon rubber elevator brake block |
| DE102019212441A1 (en) * | 2019-08-20 | 2021-02-25 | BKRZ GmbH | Process for recycling insulation wool, device for processing insulation wool, fiber-reinforced foam, fire-resistant wood-based material as well as a process for producing a fire-resistant wood-based material |
| CN111577802A (en) * | 2020-04-15 | 2020-08-25 | 河北正大摩擦制动材料有限公司 | Production method of enhanced friction lining and novel brake pad |
| CN112032228B (en) * | 2020-09-02 | 2022-05-17 | 浙江铭泰汽车零部件有限公司 | Dry-mixed cold-pressed friction material, brake pad and preparation method of brake pad |
| CN112917766A (en) * | 2021-01-20 | 2021-06-08 | 杭州九鼎汽车部件有限公司 | Automatic temperature control rapid heat treatment curing process |
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