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CN100413662C - Air Knife Linear Slides - Google Patents

Air Knife Linear Slides Download PDF

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Publication number
CN100413662C
CN100413662C CNB021248257A CN02124825A CN100413662C CN 100413662 C CN100413662 C CN 100413662C CN B021248257 A CNB021248257 A CN B021248257A CN 02124825 A CN02124825 A CN 02124825A CN 100413662 C CN100413662 C CN 100413662C
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slide rail
air
dust
sliding block
linear slide
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CN1463834A (en
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林明源
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Hiwin Technologies Corp
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Hiwin Technologies Corp
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Abstract

The invention relates to an air knife type linear slide rail, in particular to the improvement of a dust prevention technology of the linear slide rail, wherein the dust prevention is a dust prevention mode of passively preventing sundries from entering a slide block, but is a dust removal mode of actively removing the sundries. The invention improves the dust-proof mode of the linear slide rail into the dust-removing mode, greatly improves the dust-proof effect of the linear slide rail, prolongs the service life of the linear slide rail, and can be applied to the working environment with serious pollution because the periphery of the sliding block combination has the air-spraying dust-removing effect, so that the application range of the linear slide rail is wider, and the competitiveness of the product is greatly improved.

Description

气刀式线性滑轨 Air Knife Linear Slides

技术领域 technical field

本发明是关于一种气刀式线性滑轨,特别指一种线性滑轨的防尘技术的提升,成为一种可主动地去除杂物的除尘方式的线性滑轨,尤其适合木工机械、石材切割及纺织工业等高粉尘使用环境中的线性滑轨。The invention relates to an air-knife linear slide rail, in particular to the improvement of the dust-proof technology of a linear slide rail, which becomes a linear slide rail that can actively remove sundries and is especially suitable for woodworking machinery, stone materials, etc. Linear slides in high dust environments such as cutting and textile industries.

背景技术 Background technique

传统的线性滑轨如图7所示,其中包含滑轨10、滑块20、端盖30、盖体7b、滚动体5b及刮油片40,并以螺丝6b将端盖30、盖体7b及刮油片40锁在滑块20上,滑轨10及滑块20上皆有珠槽,而滚动体5b则置于滑块20珠槽与滑轨10珠槽之间作循环滚动,可使滑块20在滑轨10上相对移动时所产生的摩擦阻力较小。滑块20的两侧各有一端盖30可使滚动体5b转向,当滑块20在滑轨10上移动时,滚动体5b由滑块20与滑轨10的珠槽间经端盖30进入滑块20的回流孔(未标出),再由回流孔进入另一端的端盖30而回到滑块20与滑轨10的珠槽中,如此滚动体5b可作无限的循环运动。由于此滚动体5b的循环路径会因杂质的进入而受污或破坏,故设置刮油片40于滑块2The traditional linear slide rail is shown in Figure 7, which includes a slide rail 10, a slider 20, an end cover 30, a cover body 7b, a rolling element 5b and an oil scraper 40, and the end cover 30 and the cover body 7b are connected by screws 6b. and the oil wiper 40 is locked on the slider 20, there are bead grooves on both the slide rail 10 and the slider 20, and the rolling element 5b is placed between the bead groove of the slider 20 and the bead groove of the slide rail 10 for circular rolling, so that the slider The frictional resistance generated when the block 20 moves relatively on the slide rail 10 is relatively small. There is an end cover 30 on both sides of the slider 20 to turn the rolling body 5b. When the slider 20 moves on the slide rail 10, the rolling body 5b enters through the end cover 30 between the slider 20 and the bead groove of the slide rail 10. The return hole (not marked) of the slider 20 enters the end cover 30 at the other end through the return hole and returns to the bead groove of the slider 20 and the slide rail 10, so that the rolling body 5b can perform infinite circular motion. Since the circulation path of the rolling element 5b will be polluted or damaged due to the entry of impurities, an oil scraper 40 is arranged on the slider 2

0两边端盖30的外侧,避免滑轨10上的杂物进入滑轨10与滑块20的滚动体5b循环路径中,以达到防尘的效果。0 The outer sides of the end covers 30 on both sides prevent the debris on the slide rail 10 from entering the circulation path of the rolling elements 5b of the slide rail 10 and the slider 20, so as to achieve the effect of dust prevention.

目前线性滑轨已经被广泛地使用于精密机械及一般产业机械中,故线性滑轨对防尘的要求有愈来愈高的趋向。但是目前线性滑轨的防尘技术却仍停留在阻止杂物进入滑块内部的阶段,亦即使用刮油片以阻挡滑轨表面的杂物进入滑块内部。此种方式的防尘效率完全靠刮油片与滑轨的外形轮廓的密合度,若刮油片与滑轨是过度紧密配合则可能影响线性滑轨的预压力,且刮油片可能因快速磨损,很快即失去阻止杂物进入滑块的功能;另一方面,若刮油片与滑轨之间不是紧密配合,则其只能阻挡滑轨表面上较大的杂物,使较大的杂物不进入滑块内部,但对于较小的杂质甚至于粉尘等就不太具有防尘效果,故杂质粉尘还是进入滑块内部污染甚至破坏滚动体的循环路径,而降低线性滑轨的使用寿命,也因此线性滑轨的应用范围大大地受到限制。At present, linear slide rails have been widely used in precision machinery and general industrial machinery, so the requirements for dust-proof linear slide rails are getting higher and higher. However, the current anti-dust technology of linear slide rails is still at the stage of preventing debris from entering the interior of the slider, that is, oil scrapers are used to prevent debris on the surface of the slide rail from entering the interior of the slider. The dust-proof efficiency of this method depends entirely on the tightness of the oil scraper and the outline of the slide rail. If the oil scraper and the slide rail are too tightly fitted, it may affect the preload of the linear slide rail, and the oil scraper may be damaged due to rapid Wear and tear will soon lose the function of preventing debris from entering the slider; on the other hand, if the oil scraper and the slide rail are not tightly fitted, it can only block the larger debris on the surface of the slide rail, making the larger The debris does not enter the inside of the slider, but it does not have a dust-proof effect for smaller impurities or even dust, so the impurities and dust still enter the inside of the slider to pollute or even destroy the circulation path of the rolling elements, and reduce the linear slideway. Therefore, the application range of linear slide rails is greatly limited.

综上所述,上述的已知技术实有改良精进的必要。To sum up, it is necessary to improve the above-mentioned known technologies.

发明内容 Contents of the invention

本发明的目的即在于提供一种气刀式线性滑轨,其将线性滑轨的防尘技术由防尘方式提升为除尘方式,使得线性滑轨可应用的范围更为广泛,并能延长线性滑轨的使用寿命及提升线性滑轨的竞争力。The purpose of the present invention is to provide an air-knife linear slide rail, which improves the dust-proof technology of the linear slide rail from the dust-proof method to the dust-removal method, so that the applicable range of the linear slide rail is wider and the linear slide rail can be extended. The service life of the slide rail and enhance the competitiveness of the linear slide rail.

本发明一种气刀式线性滑轨,其特征在于,至少包含:An air-knife linear slide rail according to the present invention is characterized in that it at least includes:

一滑轨,为一有限长度的长条,滑轨的两侧表面具有和滑轨平行的长条状珠槽;a slide rail, which is a strip of limited length, and the two sides of the slide rail have strip-shaped bead grooves parallel to the slide rail;

一滑动块组合,与前述的滑轨配合而在滑轨上滑动,且其内具有与前述的滑轨珠槽配合的珠槽,并设有滚动体的回流系统;该滑动块组合包括一滑块、两端盖、两刮油片、两空气导块及两盖板所组合而成,其中空气导块两边各有两个固定孔,使空气导块与盖板紧密结合;且空气导块的两侧各设有一气流导入口;A sliding block assembly, which cooperates with the aforementioned slide rail and slides on the sliding rail, and has a bead groove matching with the aforementioned slide rail bead groove, and is provided with a return system for rolling elements; the sliding block assembly includes a sliding block block, two end covers, two oil scrapers, two air guide blocks and two cover plates, wherein there are two fixing holes on both sides of the air guide block, so that the air guide block and the cover plate are tightly combined; and the air guide block There is an air inlet on each side of the air inlet;

多数的滚动体,置于前述的滑轨及滑动块组合的珠槽间;Most of the rolling elements are placed between the bead grooves of the aforementioned slide rail and sliding block combination;

一气室,为一空间,设于前述的滑动块组合内部;An air chamber, which is a space, is located inside the aforementioned sliding block assembly;

其中该滑轨及滑动块组合及置于两者之间的滚动体及一导引气流的气室的组合,是将空气导入气室,由此使空气从滑动块组合内侧沿着滑轨外型的轮廓向外喷出,而达到除尘的效果。Wherein the combination of the slide rail and the sliding block, the rolling element placed between them and an air chamber for guiding the air flow is to introduce air into the air chamber, so that the air flows from the inside of the sliding block assembly along the outside of the slide rail. The outline of the shape is sprayed out to achieve the effect of dust removal.

其中所述的气室是设置于空气导块的封闭空间中。Wherein said air chamber is arranged in the closed space of the air guide block.

其中所述的盖板是设于空气导块的外侧。Wherein the cover plate is arranged on the outside of the air guide block.

其中的盖板可为金属材料制造而成。The cover plate can be made of metal material.

由于目前线性滑轨相当广泛的应用在一般的产业机械受精密机械上,其在应用时须克服一些问题,而防尘即为其中的主要问题之一。Since linear slide rails are currently widely used in general industrial machinery and precision machinery, some problems must be overcome during application, and dust prevention is one of the main problems.

本发明的气刀式线性滑轨,将线性滑轨的防尘技术由消极的防止杂质污尘进入滑块本体的方式改为积极的去除滑轨表面杂质污尘的方式。本发明运用气流的原理,将空气导入滑动块组合的气室,利用风路使压力空气从滑动块组合的内侧沿滑轨轮廓往外喷射,由此气喷可预先去除滑轨表面的杂质污尘,使滑动块组合通过前,滑轨表面的杂质污尘即已被气流所喷除。The air-knife linear slide rail of the present invention changes the dust-proof technology of the linear slide rail from a passive method of preventing impurities and dust from entering the slider body into a positive method of removing impurities and dust on the surface of the slide rail. The present invention uses the principle of air flow to introduce air into the air chamber of the sliding block combination, and uses the wind path to spray the pressure air from the inner side of the sliding block combination along the outline of the slide rail, so that the air spray can remove impurities and dust on the surface of the slide rail in advance , before the sliding block combination passes, the impurities and dust on the surface of the slide rail have been sprayed off by the airflow.

故本发明将已知的防尘方式由较低层次的防止杂质污尘进入滑块提升为主动地去除滑轨表面杂质污尘,让滑动块组合所通过的滑轨表面为无杂质污尘的滑轨表面,此时自然就无须考虑杂质污尘会进入滑块本体的问题,使滑块内部的滚动体循环系统不受污染或破坏,以延长线性滑轨的使用寿命,并可让线性滑轨应用于污染较严重的环境,进而使线性滑轨的可应用范围更为广泛,因此线性滑轨的竞争力将可大大地提升。Therefore, the present invention upgrades the known dust-proof method from a lower level of preventing impurities and dust from entering the slider to actively removing impurities and dust on the surface of the slide rail, so that the surface of the slide rail through which the slider assembly passes is free of impurities and dust. At this time, there is no need to consider the problem that impurities and dust will enter the slider body, so that the rolling element circulation system inside the slider will not be polluted or damaged, so as to prolong the service life of the linear slide rail and allow the linear slide rail It is applied in a more polluted environment, which makes the application range of the linear slide rail more extensive, so the competitiveness of the linear slide rail will be greatly improved.

附图说明 Description of drawings

为了方便进一步了解本发明的特征及技术内容,请详细参阅以下有关本发明的较佳实施例及附图,然而此实施例及附图仅供说明及参考用,而非用以对本发明做任何限制。In order to facilitate a further understanding of the features and technical content of the present invention, please refer to the following preferred embodiments of the present invention and accompanying drawings in detail. However, these embodiments and accompanying drawings are only for illustration and reference, and are not intended to make any contribution to the present invention. limit.

请参阅以下有关本发明一较佳实施例的详细说明及其附图,将可进一步了解本发明的技术内容及其目的功效,其中:Please refer to the following detailed description of a preferred embodiment of the present invention and the accompanying drawings, will further understand the technical content of the present invention and its purpose effect, wherein:

有关该实施例的附图为:The accompanying drawings about this embodiment are:

图1为本发明的气刀式线性滑轨实施例的立体视图;Fig. 1 is the perspective view of embodiment of air knife type linear slide rail of the present invention;

图2为图1的空气导块的正视图;Fig. 2 is a front view of the air guide block of Fig. 1;

图3为图2的空气导块的侧视图;Figure 3 is a side view of the air guide block of Figure 2;

图4为图3的A-A剖面视图;Fig. 4 is the A-A sectional view of Fig. 3;

图5为图2的B-B剖面视图;Fig. 5 is the B-B sectional view of Fig. 2;

图6为图2的C-C剖面视图;Fig. 6 is the C-C sectional view of Fig. 2;

图7为已知的线性滑轨的部分剖面视图。Fig. 7 is a partial sectional view of a known linear slide.

具体实施方式 Detailed ways

请参阅图1为本发明的气刀式线性滑轨实施例的立体视图,本发明的气刀式线性滑轨包含一滑轨10及一滑动块组合(未标出)及置于两者之间的滚动体(未标出)及一导引气流的气室56(图2中),而滑动块组合可由一滑块20、两端盖30、两刮油片40、两空气导块50及两盖板60所组合而成,则导引气流的气室56设于空气导块50中。本发明的实施例是将空气导入空气导块50,由此使空气从空气导块50内侧沿着滑轨外型的轮廓喷出,而达到除尘的效果。Please refer to Fig. 1, which is a perspective view of an embodiment of the air knife type linear slide of the present invention, the air knife type linear slide of the present invention comprises a slide rail 10 and a sliding block combination (not shown) and is placed between the two Between the rolling elements (not marked) and an air chamber 56 (in Fig. 2) for guiding the air flow, and the sliding block combination can be composed of a sliding block 20, two end covers 30, two oil wipers 40, two air guide blocks 50 And two cover plates 60 are combined, then the air chamber 56 for guiding the airflow is arranged in the air guide block 50 . In the embodiment of the present invention, the air is introduced into the air guide block 50, so that the air is ejected from the inner side of the air guide block 50 along the outline of the slide rail, so as to achieve the effect of dust removal.

为更详细明了本发明的实施例,请参阅图2、图3及图4;图2为图1的空气导块的正视图,而图3为图2的空气导块的侧视图,图4则为图3的A-A剖面视图;其中空气导块50两边各有两个固定孔52,使空气导块50与盖板60可紧密结合;且空气导块50的两侧各设有一气流导入口51,将空气由两侧的气流导入口51导入气室56中,导入的空气受上方的气流导引平面561及两侧的气流导引平面562导引而往下流动并往内集中,且因为空气导块50与盖板60紧密结合,使得原为开放型态的气室56成为密封型态的气室56;并且图5为图2的B-B剖面视图,图6为图3的C-C剖面视图;当空气在密封型态的气室56时,因受空气导块50上方的气流导引斜面563及两侧的气流导引斜面564影响,则会使气室56内的空气压力升高,故空气会快速地从与滑轨10外形轮廓相配合的气流喷出面53及54喷出滑动块组合之外,使粘附于滑轨10表面的粉尘或切屑等杂质,可于滑动块组合通过前即被往外喷出的空气所喷除,故没有杂质能进入滑动块组合内破坏滚动体循环系统,而达到良好的除尘效果。另外,前述与空气导块50紧密结合的盖板60若为金属材质,则其刚性会较佳。For a more detailed description of the embodiment of the present invention, please refer to Figure 2, Figure 3 and Figure 4; Figure 2 is a front view of the air guide block of Figure 1, and Figure 3 is a side view of the air guide block of Figure 2, Figure 4 Then it is the A-A sectional view of Fig. 3; wherein the two sides of the air guide block 50 respectively have two fixing holes 52, so that the air guide block 50 and the cover plate 60 can be closely combined; 51, the air is introduced into the air chamber 56 through the airflow inlets 51 on both sides, and the introduced air is guided by the airflow guide plane 561 above and the airflow guide plane 562 on both sides to flow downward and concentrate inwardly, and Because the air guide block 50 is closely combined with the cover plate 60, the open air chamber 56 becomes a sealed air chamber 56; and FIG. 5 is a B-B sectional view of FIG. 2, and FIG. View; when the air is in the air chamber 56 of the sealed type, the air pressure in the air chamber 56 will be increased due to the influence of the airflow guide slope 563 above the air guide block 50 and the airflow guide slope 564 on both sides , so the air will quickly be ejected from the airflow ejection surfaces 53 and 54 matching the outline of the slide rail 10 out of the slide block assembly, so that impurities such as dust or chips adhering to the surface of the slide rail 10 can be released on the slide block Before the combination passes, it is sprayed out by the air sprayed out, so no impurities can enter the sliding block combination and destroy the rolling element circulation system, so as to achieve a good dust removal effect. In addition, if the aforementioned cover plate 60 closely combined with the air guide block 50 is made of metal, its rigidity will be better.

上列详细说明是针对本发明可行实施例的具体说明,该实施例并非用以限制本发明的专利范围,凡未脱离本发明技术精神所为的等效实施或变更,均应包含于本案的专利范围中。The above detailed description is a specific description of the feasible embodiment of the present invention. This embodiment is not used to limit the patent scope of the present invention. Any equivalent implementation or change that does not deviate from the technical spirit of the present invention shall be included in the scope of this case. within the scope of the patent.

特点与功效Features and functions

首先本发明的气刀式线性滑轨,将线性滑轨的防尘技术由防尘方式提升为除尘方式。Firstly, the air-knife linear slide rail of the present invention upgrades the dust-proof technology of the linear slide rail from the dust-proof method to the dust-removal method.

其次本发明的气刀式线性滑轨,可使滑动块组合在没有杂质污尘的滑轨表面上移动,故滑动块组合内部的循环系统不受污染或破坏,可延长线性滑轨的使用寿命。Secondly, the air-knife linear slide rail of the present invention can make the sliding block assembly move on the surface of the slide rail without impurities and dust, so the circulation system inside the sliding block assembly is not polluted or damaged, and the service life of the linear slide rail can be extended .

再者本发明的气刀式线性滑轨,由于在滑动块组合的四周具有气喷除尘的功效,使得线性滑轨可应用于较严重污染的工作环境,让线性滑轨应用的范围更为广泛,而大大地提升线性滑轨的竞争力。Furthermore, the air-knife linear slide rail of the present invention has the effect of air jet dust removal around the sliding block combination, so that the linear slide rail can be applied to a more seriously polluted working environment, and the application range of the linear slide rail is wider , and greatly enhance the competitiveness of linear slides.

Claims (4)

1. 一种气刀式线性滑轨,其特征在于,至少包含:1. An air knife type linear slideway, is characterized in that, comprises at least: 一滑轨,为一有限长度的长条,滑轨的两侧表面具有和滑轨平行的长条状珠槽;a slide rail, which is a strip of limited length, and the two sides of the slide rail have strip-shaped bead grooves parallel to the slide rail; 一滑动块组合,与前述的滑轨配合而在滑轨上滑动,且其内具有与前述的滑轨珠槽配合的珠槽,并设有滚动体的回流系统;该滑动块组合包括一滑块、两端盖、两刮油片、两空气导块及两盖板所组合而成,其中空气导块两边各有两个固定孔,使空气导块与盖板紧密结合;且空气导块的两侧各设有一气流导入口;A sliding block assembly, which cooperates with the aforementioned slide rail and slides on the sliding rail, and has a bead groove matching with the aforementioned slide rail bead groove, and is provided with a return system for rolling elements; the sliding block assembly includes a sliding block block, two end covers, two oil scrapers, two air guide blocks and two cover plates, wherein there are two fixing holes on both sides of the air guide block, so that the air guide block and the cover plate are tightly combined; and the air guide block There is an air inlet on each side of the air inlet; 多数的滚动体,置于前述的滑轨及滑动块组合的珠槽间;Most of the rolling elements are placed between the bead grooves of the aforementioned slide rail and sliding block combination; 一气室,为一空间,设于前述的滑动块组合内部;An air chamber, which is a space, is located inside the aforementioned sliding block assembly; 其中该滑轨及滑动块组合及置于两者之间的滚动体及一导引气流的气室的组合,是将空气导入气室,由此使空气从滑动块组合内侧沿着滑轨外型的轮廓向外喷出,而达到除尘的效果。Wherein the combination of the slide rail and the sliding block, the rolling element placed between them and an air chamber for guiding the air flow is to introduce air into the air chamber, so that the air flows from the inside of the sliding block assembly along the outside of the slide rail. The outline of the shape is sprayed out to achieve the effect of dust removal. 2. 如权利要求1所述的气刀式线性滑轨,其特征在于,其中所述的气室是设置于空气导块的封闭空间中。2. The air knife type linear slide rail according to claim 1, wherein the air chamber is arranged in the closed space of the air guide block. 3. 如权利要求2所述的气刀式线性滑轨,其特征在于,其中所述的盖板是设于空气导块的外侧。3. The air knife type linear slide rail according to claim 2, wherein the cover plate is arranged on the outside of the air guide block. 4. 如权利要求3所述的气刀式线性滑轨,其特征在于,其中的盖板可为金属材料制造而成。4. The air knife linear slide rail according to claim 3, wherein the cover plate can be made of metal material.
CNB021248257A 2002-06-20 2002-06-20 Air Knife Linear Slides Expired - Lifetime CN100413662C (en)

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CN100406775C (en) * 2004-06-28 2008-07-30 上银科技股份有限公司 Rolling channel for linear slide rail
CN102297178A (en) * 2011-08-01 2011-12-28 安徽捷迅光电技术有限公司 Cylinder slider with dust exhaust hole
CN104494495B (en) * 2014-12-12 2018-07-10 宁波市镇海怡福莱文化创意有限公司 It is a kind of be connected lorry load bed and headstock and rear load bed be connected guidance set

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