CN100406731C - Anti-seize vacuum pump - Google Patents
Anti-seize vacuum pump Download PDFInfo
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- CN100406731C CN100406731C CNB2005100421444A CN200510042144A CN100406731C CN 100406731 C CN100406731 C CN 100406731C CN B2005100421444 A CNB2005100421444 A CN B2005100421444A CN 200510042144 A CN200510042144 A CN 200510042144A CN 100406731 C CN100406731 C CN 100406731C
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Abstract
Description
技术领域 technical field
本发明涉及一种真空泵,具体地说是指一种经结构改进的可防止卡死的真空泵。The invention relates to a vacuum pump, in particular to a vacuum pump which is structurally improved and can prevent jamming.
背景技术 Background technique
真空泵广泛应用于各个需要对密闭空间抽真空的领域,主要用于对密闭空间进行抽真空。该真空泵的结构及原理为:在一上壳体和一隔板之间夹设一弹性膜片,该弹性膜片与上壳体之间形成一气室;上壳体设有将该气室与气室外部相连通的吸气孔和排气孔,吸气孔和排气孔均为单向,且方向相反;弹性膜片下方通过一连动轴、一偏心轮与一马达的输出轴相连,马达工作时,通过偏心轮带动弹性膜片上下动作,从而使气室从吸气孔吸气,从排气孔排气。吸气空与需抽真空的密闭空间连通,排气孔与外界大气相连通,从而可将该密闭空间内的气体通过该气室抽出。Vacuum pumps are widely used in various fields that need to evacuate confined spaces, and are mainly used to evacuate confined spaces. The structure and principle of the vacuum pump are as follows: an elastic diaphragm is interposed between an upper casing and a partition, and an air chamber is formed between the elastic diaphragm and the upper casing; The suction hole and exhaust hole connected to the outside of the air chamber are unidirectional and opposite in direction; the bottom of the elastic diaphragm is connected to the output shaft of a motor through a connecting shaft and an eccentric wheel , When the motor is working, the eccentric wheel drives the elastic diaphragm to move up and down, so that the air chamber sucks air from the suction hole and exhausts it from the exhaust hole. The suction air communicates with the closed space that needs to be vacuumed, and the exhaust hole communicates with the outside atmosphere, so that the gas in the closed space can be drawn out through the air chamber.
在上述抽真空过程中,气室完成一次排气时,弹性膜片运动到气室的最上方,当弹性膜片下方的气压大于该密闭空间内的气压,弹性膜片被完全吸合贴紧于上壳体下方,此时若断电,则可能出现马达无法带动弹性膜片向下运动的情况,即该真空泵被卡死而无法正常工作。During the above-mentioned vacuuming process, when the air chamber is exhausted once, the elastic diaphragm moves to the top of the air chamber. When the air pressure under the elastic diaphragm is greater than the air pressure in the closed space, the elastic diaphragm is completely sucked and attached tightly. Below the upper casing, if the power is cut off at this time, the motor may not be able to drive the elastic diaphragm to move downward, that is, the vacuum pump is stuck and cannot work normally.
发明内容 Contents of the invention
本发明提供一种可防卡死的真空泵,其主要目的在于克服现有真空泵在抽真空过程中易出现卡死现象而影响其正常工作的缺陷。The invention provides a vacuum pump capable of preventing jamming, the main purpose of which is to overcome the defect that the existing vacuum pump is prone to jamming during the vacuuming process and affects its normal operation.
本发明技术方案一:可防卡死的真空泵,包括:一上壳体,设有与外部连通的吸气口和排气口,吸气口内侧周围凹设有一环形沟槽,排气口内侧边缘的一侧开设有一凹槽;一中间座,嵌设于上壳体下方,该中间座设有与吸气口、排气口分加对应的吸气孔、排气孔,中间座下方设有一连接吸气孔和排气孔下侧边缘的沟槽,吸气孔边缘上方的一侧开设有一凹槽,排气孔上方周围凹设有一环形沟槽;一止回橡胶片,夹设于中间座和上壳体之间,该止回橡胶片沿与吸气孔、排气孔对应位置的周围分别设有第一止回阀片、第二止回阀片,第一止回阀片偏向上壳体一侧,第二止回阀片偏向中间座一侧;一基座及一弹性膜片,该基座连接于上壳体下方,该弹性膜片夹设于该基座与中间座之间,该弹性膜片与中间座之间形成一气室,该弹性膜片下方形成一凸伸于基座下方的连接杆,该连接杆通过一连动轴与一偏心轮连接,该偏心轮的中心与一马达的输出轴相连。
前述的可防卡死的真空泵,其中,止回橡胶片的两面于两止回阀片周围凸设有将其围绕的密封线,以防止气体向周围泄露。In the anti-seize vacuum pump mentioned above, the two sides of the non-return rubber sheet are protrudingly provided with sealing lines around the two non-return valve sheets, so as to prevent gas from leaking to the surroundings.
前述的可防卡死的真空泵,进一步包括:一马达外壳,连接于基座一侧靠下位置,所述马达安装于该马达外壳内;一下壳体,连接于基座下方,并将所述弹性膜片下方的连接杆以及连动轴、偏心轮包围于其中,该下壳体起防尘及降低真空泵运行时产生的噪音的作用。The anti-jamming vacuum pump described above further includes: a motor casing connected to a lower position on one side of the base, and the motor is installed in the motor casing; a lower casing is connected to the bottom of the base, and the The connecting rod, the linkage shaft and the eccentric wheel under the elastic diaphragm are enclosed therein, and the lower casing plays the role of dustproof and reducing the noise generated during the operation of the vacuum pump.
前述的可防卡死的真空泵,其中,上壳体底部周缘设有若干向下延伸的定位杆,定位杆底端设有螺纹孔,基座边缘位置设有供各定位杆穿过的通孔,下壳体上端部周缘设有供各定位杆端部嵌入的柱形槽,各柱形槽连设有与下壳体下表面相通的螺钉孔,各螺钉孔内配合有一螺钉,各螺钉分别旋入各定位杆底端的螺纹孔中,以将上壳体、基座、下壳体固定连接为一体。The aforementioned anti-jamming vacuum pump, wherein the bottom periphery of the upper casing is provided with a number of positioning rods extending downward, the bottom end of the positioning rods is provided with threaded holes, and the edge of the base is provided with through holes for the positioning rods to pass through. , the periphery of the upper end of the lower shell is provided with a cylindrical groove for the end of each positioning rod to be embedded, and each cylindrical groove is connected with a screw hole communicating with the lower surface of the lower shell, and a screw is fitted in each screw hole, and each screw is respectively screw into the threaded holes at the bottom ends of each positioning rod, so that the upper shell, the base and the lower shell are fixedly connected as a whole.
前述的可防卡死的真空泵,其中,上壳体内侧面于所述止回橡胶片周围向下延伸形成一定位框,该定位框设有向定位框内凸伸的定位凸点,所述止回橡胶片嵌设于该定位框内,其周缘设有与前述定位凸点配合的定位凹部。The aforementioned anti-seize vacuum pump, wherein, the inner surface of the upper casing extends downwards around the non-return rubber sheet to form a positioning frame, and the positioning frame is provided with positioning protrusions protruding into the positioning frame. The back rubber sheet is embedded in the positioning frame, and its peripheral edge is provided with a positioning concave part matched with the aforementioned positioning convex point.
前述的可防卡死的真空泵,其中,所述中间座底面向上凹陷,于吸气孔、排气孔周围形成一上小下大的锥面,所述弹性膜片中部上方向上凸起,形成与该锥面相适配的形状,该锥面上分布有纵向的凸肋。The aforementioned anti-jamming vacuum pump, wherein, the bottom surface of the middle seat is depressed upwards, and a conical surface with a small top and a large bottom is formed around the suction hole and the exhaust hole, and the middle part of the elastic diaphragm is raised upwards, A shape suitable for the tapered surface is formed, and longitudinal convex ribs are distributed on the tapered surface.
本发明技术方案二:可防卡死的真空泵,包括:一上壳体,设有与外部连通的吸气口和排气口,吸气口内侧周围凹设有一环形沟槽,排气口内侧边缘的一侧开设有一凹槽;一中间座,嵌设于上壳体下方,该中间座设有与吸气口、排气口分加对应的吸气孔、排气孔,中间座下方设有一连接吸气孔和排气孔下侧边缘的凸肋,吸气孔边缘上方的一侧开设有一凹槽,排气孔上方周围凹设有一环形沟槽;一止回橡胶片,夹设于中间座和上壳体之间,该止回橡胶片沿与吸气孔、排气孔对应位置的周围分别设有第一止回阀片、第二止回阀片,第一止回阀片偏向上壳体一侧,第二止回阀片偏向中间座一侧;一基座及一弹性膜片,该基座连接于上壳体下方,该弹性膜片夹设于该基座与中间座之间,该弹性膜片与中间座之间形成一气室,该弹性膜片下方形成一凸伸于基座下方的连接杆,该连接杆通过一连动轴与一偏心轮连接,该偏心轮的中心与一马达的输出轴相连。The second technical solution of the present invention: a vacuum pump that can prevent jamming, including: an upper casing, which is provided with an air suction port and an exhaust port communicating with the outside, an annular groove is recessed around the inner side of the air suction port, and the inner side of the exhaust port One side of the edge is provided with a groove; a middle seat is embedded under the upper casing, the middle seat is provided with suction holes and exhaust holes corresponding to the suction port and the exhaust port, and the bottom of the middle seat is provided with There is a convex rib connecting the suction hole and the lower edge of the exhaust hole, a groove is formed on the side above the edge of the suction hole, and an annular groove is recessed around the top of the exhaust hole; a non-return rubber sheet is sandwiched between Between the middle seat and the upper casing, the check rubber sheet is respectively provided with a first check valve sheet, a second check valve sheet, and a first check valve sheet along the periphery corresponding to the suction hole and the exhaust hole. Bias to the side of the upper housing, the second check valve plate is biased to the side of the middle seat; a base and an elastic diaphragm, the base is connected to the bottom of the upper housing, and the elastic diaphragm is sandwiched between the base and the middle Between the seats, an air chamber is formed between the elastic diaphragm and the middle seat, and a connecting rod protruding below the base is formed under the elastic diaphragm, and the connecting rod is connected with an eccentric wheel through a linkage shaft, and the eccentric The center of the wheel is connected to the output shaft of a motor.
技术方案二与技术方案一的主要区别在于:技术方案二于中间座下方设有一连接吸气孔和排气孔下侧边缘的凸肋,而技术方案一于中间座下方设有一连接吸气孔和排气孔下侧边缘的沟槽,虽然结构不同,但其原理及目的一致,即当弹性膜片向上运动至最高位置时,使其不致于完全贴合于中间座下方而出现卡死现象。The main difference between
本发明的技术方案三,与技术方案一的主要区别在于:将技术方案一的中间座下方连接吸气孔和排气孔下侧边缘的沟槽改为:在弹性膜片与中间座相对的面设置一连接中间座上的吸气孔和排气孔的沟槽,其目的仍为当弹性膜片向上运动至最高位置时,使其不致于完全贴合于中间座下方而出现卡死现象。The main difference between the third technical solution of the present invention and the first technical solution is that the groove connecting the lower edge of the suction hole and the lower edge of the exhaust hole under the middle seat of the technical solution one is changed to: There is a groove on the surface connecting the suction hole and the exhaust hole on the middle seat. The purpose is still to prevent the elastic diaphragm from fully fitting under the middle seat and causing it to be stuck when it moves upwards to the highest position. .
本发明的技术方案四,与技术方案一的主要区别在于:将技术方案一的中间座下方连接吸气孔和排气孔下侧边缘的沟槽改为:在弹性膜片与中间座相对的面设置一连接中间座上的吸气孔和排气孔的凸肋,其目的仍为当弹性膜片向上运动至最高位置时,使其不致于完全贴合于中间座下方而出现卡死现象。The fourth technical solution of the present invention differs from the first technical solution in that: the groove connecting the suction hole and the lower edge of the exhaust hole under the middle seat of the technical solution one is changed to: There is a convex rib connecting the suction hole and the exhaust hole on the middle seat, the purpose of which is still to prevent the elastic diaphragm from completely fitting under the middle seat and causing jamming when the elastic diaphragm moves upwards to the highest position. .
上述四个技术方案虽然结构不同,但其总体构思是相同的,即:在中间座与弹性膜片之间设置间隔装置,使弹性膜片向上运动至最高位置时,不致于完全贴合于中间座下方而出现卡死现象。Although the above four technical solutions have different structures, their overall concept is the same, that is, a spacer is provided between the middle seat and the elastic diaphragm, so that when the elastic diaphragm moves upward to the highest position, it will not be completely attached to the middle. The phenomenon of jamming occurs under the seat.
由上述对本发明结构的描述可知,本发明具有如下优点:一,本发明通过简单的、创造性的结构改进克服了真空泵易卡死的难题,当其弹性膜片向上运动至最高位置时,不会完全贴合于中间座下方而使其出现卡死现象,因而使用起来更加方便,无需因为卡死而进行维修;二,本发明结构紧凑,牢固耐用。As can be seen from the above description of the structure of the present invention, the present invention has the following advantages: 1. The present invention overcomes the difficult problem that the vacuum pump is easily stuck by simple and creative structural improvements. When its elastic diaphragm moves upwards to the highest position, it will not It is completely attached to the bottom of the middle seat to make it stuck, so it is more convenient to use and does not need to be repaired because of the stuck; second, the present invention has a compact structure and is firm and durable.
附图说明 Description of drawings
图1为本发明实施例一的立体结构示意图;FIG. 1 is a schematic diagram of a three-dimensional structure of
图2为本发明实施例一的立体爆炸图;Fig. 2 is a three-dimensional exploded view of
图3为本发明实施例一另一角度的立体爆炸图;Fig. 3 is a three-dimensional exploded view from another angle of
图4为本发明实施例一中间座的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of an intermediate seat according to an embodiment of the present invention;
图5为本发明实施例一中间座另一角度的立体结构示意图;Fig. 5 is a three-dimensional structural schematic diagram of another angle of an intermediate seat according to the embodiment of the present invention;
图6为本发明实施例一上壳体的立体结构示意图;FIG. 6 is a schematic diagram of a three-dimensional structure of an upper casing according to
图7为本发明实施例一止回橡胶片的立体结构示意图;7 is a schematic diagram of the three-dimensional structure of a non-return rubber sheet according to an embodiment of the present invention;
图8为本发明实施例一止回橡胶片另一角度的立体结构示意图;Fig. 8 is a three-dimensional structural schematic diagram of another angle of a non-return rubber sheet according to the embodiment of the present invention;
图9为本发明实施例二中间座的立体结构示意图;Fig. 9 is a schematic diagram of the three-dimensional structure of the middle seat of the second embodiment of the present invention;
图10为本发明实施例三弹性膜片的立体结构示意图;Fig. 10 is a schematic diagram of the three-dimensional structure of the elastic diaphragm of the third embodiment of the present invention;
图11为本发明实施例四弹性膜片的立体结构示意图。Fig. 11 is a schematic diagram of the three-dimensional structure of the elastic diaphragm of
具体实施例specific embodiment
本发明的具体实施例一,参照图1至图8,该可防卡死的真空泵,包括上壳体1、止回橡胶片2、中间座3、弹性膜片4、基座5、下壳体6和马达7。Specific embodiment one of the present invention, referring to Fig. 1 to Fig. 8, the anti-jamming vacuum pump includes an
上壳体1设有与外部连通的吸气口101和排气口102。参照图6,吸气口101内侧周围凹设有一环形沟槽103,排气口102内侧边缘的一侧开设有一凹槽104;The
中间座3嵌设于上壳体1下方,参照图4和图5,该中间座3设有与吸气口101、排气口102分加对应的吸气孔301、排气孔302,中间座3下方设有一连接吸气孔301和排气孔302下侧边缘的沟槽303,吸气孔301边缘上方的一侧开设有一凹槽3010,排气孔302上方周围凹设有一环形沟槽304;The
止回橡胶片2夹设于中间座3和上壳体1之间,参照图6、图7和图8,上壳体1内侧面于止回橡胶片2周围向下延伸形成一定位框11,该定位框11设有向定位框11内凸伸的定位凸点111,止回橡胶片2嵌设于该定位框11内,其周缘设有与前述定位凸点111配合的定位凹部205,该止回橡胶片2沿与吸气孔301、排气孔302对应位置的分别开设有第一止回阀片201、第二止回阀片202,第一止回阀片201偏向上壳体1一侧,第二止回阀片202偏向中间座3一侧;The
基座5连接于上壳体1下方,弹性膜片4夹设于该基座5与中间座3之间,该弹性膜片4与中间座3之间形成一气室,该弹性膜片4下方形成一凸伸于基座5下方的连接杆40,该连接杆40通过一轴承42及一连动轴43与一偏心轮8连接,该偏心轮8的中心与一马达7的输出轴71相连,马达7外部包覆有一马达外壳70,该马达外壳70连接于基座5一侧靠下位置;The
参照图4,中间座3底面向上凹陷,于其吸气孔301、排气孔320周围形成一上小下大的锥面30,弹性膜片4中部上方向上凸起,形成与该锥面30相适配的形状,该锥面30上均匀分布有纵向的凸肋32;With reference to Fig. 4, the bottom surface of the
下壳体6连接于基座5下方,并将弹性膜片4下方的连接杆40以及连动轴43、偏心轮8包围于其中。The
参照图2、图3,上壳体1底部周缘设有若干向下延伸的定位杆12,定位杆12底端设有螺纹孔121,基座5边缘位置设有供各定位杆12穿过的通孔52,下壳体6上端部周缘设有供各定位杆12端部嵌入的柱形槽62,各柱形槽62连设有与下壳体6下表面相通的螺钉孔620,各螺钉孔620内配合有一螺钉621,各螺钉621分别旋入各定位杆12底端的螺纹孔121中,以将上壳体1、基座5、下壳体6固定连接为一体。With reference to Fig. 2, Fig. 3,
上壳体1、止回橡胶片2、中间座3三者形成吸气口101、排气口102的气体单向流动的效果,即当马达7通过偏心轮8带动弹性膜片4中部上下动作时,气体只能从吸气口101进入所述气室,且只能从排气口102排出;中间座3下方连接吸气孔301和排气孔302下侧边缘的沟槽303使弹性膜片4向上运动至最高位置时,不会完全贴合于上壳体1的下方而使其出现卡死现象。The
本发明的具体实施例二,参照图9,为其中间座结构,与实施例一的主要区别在于:实施一中连接吸气孔301和排气孔302下侧边缘的为沟槽303,而实施例二中连接吸气孔301和排气孔302下侧边缘的为凸肋305,其目的相同,都是为了使弹性膜片4向上运动至最高位置时,不会完全贴合于上壳体1的下方而使其出现卡死现象。沟槽303、凸肋305为本发明防卡死的重要结构,但并不局限于此,如可将其改为凸点等其它等同结构。The
本发明的技术方案三,参照图10,为其弹性膜片4的立体结构示意图,与技术方案一的主要区别在于:将技术方案一的中间座3下方连接吸气孔301和排气孔302下侧边缘的沟槽303改为设在弹性膜片4与中间座3相对的面的沟槽,该沟槽同样用于连接中间座3上的吸气孔301和排气孔302,其目的仍为当弹性膜片4向上运动至最高位置时,使其不致于完全贴合于中间座3下方而出现卡死现象。The third technical solution of the present invention, referring to Fig. 10 , is a schematic diagram of the three-dimensional structure of the
本发明的技术方案四,参照图11,为其弹性膜片4的立体结构示意图,与技术方案一的主要区别在于:将技术方案一的中间座3下方连接吸气孔301和排气孔302下侧边缘的沟槽303改为设在弹性膜片4与中间座3相对的面上的凸肋,该凸肋同样用于连接中间座3上的吸气孔301和排气孔302,其目的仍为当弹性膜片4向上运动至最高位置时,使其不致于完全贴合于中间座3下方而出现卡死现象。前述沟槽303、凸肋305为本发明真空泵防卡死的重要结构,但并不局限于此,其具体形状可有多种变化,如直线形、曲线形等,还可将其改为凸点等其它等同结构。The fourth technical solution of the present invention, referring to Fig. 11 , is a schematic diagram of the three-dimensional structure of the
上述仅为本发明的几个具体实施例,但本发明的设计构思并不局限于此,凡利用此构思对本发明进行非实质性的改动,均应属于侵犯本发明保护范围的行为。The above are only a few specific embodiments of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial changes made to the present invention by using this concept should be an act of violating the protection scope of the present invention.
Claims (9)
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CN100406731C true CN100406731C (en) | 2008-07-30 |
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CA2679865A1 (en) * | 2007-03-13 | 2008-09-18 | Medela Holding Ag | Membrane suction pump unit |
CN101372957B (en) * | 2007-08-24 | 2012-06-20 | 张坤林 | Anti-locked air pump |
CN103405927B (en) * | 2013-08-26 | 2016-01-27 | 樊书印 | One is bolted wheel |
CN103405923B (en) * | 2013-08-26 | 2016-04-27 | 邢皓宇 | One is bolted wheel |
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