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CN100404814C - Method for operating a direct injection diesel internal combustion engine - Google Patents

Method for operating a direct injection diesel internal combustion engine Download PDF

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Publication number
CN100404814C
CN100404814C CNB2003801067723A CN200380106772A CN100404814C CN 100404814 C CN100404814 C CN 100404814C CN B2003801067723 A CNB2003801067723 A CN B2003801067723A CN 200380106772 A CN200380106772 A CN 200380106772A CN 100404814 C CN100404814 C CN 100404814C
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piston
combustion chamber
fuel
internal combustion
combustion engine
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CN1729354A (en
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F·齐梅拉
J·萨托
M·格伦斯威格
T·山姆斯
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AVL List GmbH
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/3011Controlling fuel injection according to or using specific or several modes of combustion
    • F02D41/3017Controlling fuel injection according to or using specific or several modes of combustion characterised by the mode(s) being used
    • F02D41/3035Controlling fuel injection according to or using specific or several modes of combustion characterised by the mode(s) being used a mode being the premixed charge compression-ignition mode
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B23/00Other engines characterised by special shape or construction of combustion chambers to improve operation
    • F02B23/02Other engines characterised by special shape or construction of combustion chambers to improve operation with compression ignition
    • F02B23/06Other engines characterised by special shape or construction of combustion chambers to improve operation with compression ignition the combustion space being arranged in working piston
    • F02B23/0618Other engines characterised by special shape or construction of combustion chambers to improve operation with compression ignition the combustion space being arranged in working piston having in-cylinder means to influence the charge motion
    • F02B23/0621Squish flow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B23/00Other engines characterised by special shape or construction of combustion chambers to improve operation
    • F02B23/02Other engines characterised by special shape or construction of combustion chambers to improve operation with compression ignition
    • F02B23/06Other engines characterised by special shape or construction of combustion chambers to improve operation with compression ignition the combustion space being arranged in working piston
    • F02B23/0645Details related to the fuel injector or the fuel spray
    • F02B23/0648Means or methods to improve the spray dispersion, evaporation or ignition
    • F02B23/0651Means or methods to improve the spray dispersion, evaporation or ignition the fuel spray impinging on reflecting surfaces or being specially guided throughout the combustion space
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B23/00Other engines characterised by special shape or construction of combustion chambers to improve operation
    • F02B23/02Other engines characterised by special shape or construction of combustion chambers to improve operation with compression ignition
    • F02B23/06Other engines characterised by special shape or construction of combustion chambers to improve operation with compression ignition the combustion space being arranged in working piston
    • F02B23/0672Omega-piston bowl, i.e. the combustion space having a central projection pointing towards the cylinder head and the surrounding wall being inclined towards the cylinder center axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D35/00Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for
    • F02D35/02Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions
    • F02D35/025Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions by determining temperatures inside the cylinder, e.g. combustion temperatures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/0002Controlling intake air
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    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D41/40Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
    • F02D41/401Controlling injection timing
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    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/01Internal exhaust gas recirculation, i.e. wherein the residual exhaust gases are trapped in the cylinder or pushed back from the intake or the exhaust manifold into the combustion chamber without the use of additional passages
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    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/02EGR systems specially adapted for supercharged engines
    • F02M26/04EGR systems specially adapted for supercharged engines with a single turbocharger
    • F02M26/05High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor
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    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/02EGR systems specially adapted for supercharged engines
    • F02M26/04EGR systems specially adapted for supercharged engines with a single turbocharger
    • F02M26/06Low pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust downstream of the turbocharger turbine and reintroduced into the intake system upstream of the compressor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/22Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
    • F02M26/23Layout, e.g. schematics
    • F02M26/24Layout, e.g. schematics with two or more coolers
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    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/22Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
    • F02M26/23Layout, e.g. schematics
    • F02M26/28Layout, e.g. schematics with liquid-cooled heat exchangers
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    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/34Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with compressors, turbines or the like in the recirculation passage
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    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B23/00Other engines characterised by special shape or construction of combustion chambers to improve operation
    • F02B23/02Other engines characterised by special shape or construction of combustion chambers to improve operation with compression ignition
    • F02B23/06Other engines characterised by special shape or construction of combustion chambers to improve operation with compression ignition the combustion space being arranged in working piston
    • F02B23/0678Unconventional, complex or non-rotationally symmetrical shapes of the combustion space, e.g. flower like, having special shapes related to the orientation of the fuel spray jets
    • F02B23/0693Unconventional, complex or non-rotationally symmetrical shapes of the combustion space, e.g. flower like, having special shapes related to the orientation of the fuel spray jets the combustion space consisting of step-wise widened multiple zones of different depth
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04Cooling of air intake supply
    • F02B29/0406Layout of the intake air cooling or coolant circuit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2250/00Engine control related to specific problems or objectives
    • F02D2250/36Control for minimising NOx emissions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/0025Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D41/0047Controlling exhaust gas recirculation [EGR]
    • F02D41/005Controlling exhaust gas recirculation [EGR] according to engine operating conditions
    • F02D41/0057Specific combustion modes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Dispersion Chemistry (AREA)
  • Combustion Methods Of Internal-Combustion Engines (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)

Abstract

本发明涉及一种用于运行直接喷射柴油内燃机的方法,带有至少一个在气缸(24)内往复移动的活塞(27),其中,内燃机这样运行,使燃油在低于NOx-形成温度的局部温度下并以高于炭黑形成极限的局部空气比进行燃烧,其中,燃油喷射在曲柄转角50°和5°之间的范围内在压缩阶段的上止点之前开始并回收废气,其中,废气回收率约为50%-70%。为达到特别低的氮氧化物-和炭黑排放,提供至少一个活塞(27),带有一个挤压面(34)和一个环形活塞盆形燃烧室(28)和一个处于挤压面(34)与活塞盆形燃烧室(28)之间过渡区内的收缩部位(29);在活塞(27)向上运动时,产生一种从外向内对着活塞盆形燃烧室(28)的挤压流(43);燃油至少主要向环形活塞盆形燃烧室(28)内喷射,并通过挤压流(43)沿活塞盆形燃烧室侧壁(31)和/或活塞底(32)在至少部分汽化下输送。

The invention relates to a method for operating a direct injection diesel internal combustion engine with at least one reciprocating piston (27) in a cylinder (24), wherein the internal combustion engine is operated in such a way that the fuel is kept at a local temperature below the NOx-forming temperature Combustion at temperatures and with local air ratios above the soot formation limit, where fuel injection starts before top dead center of the compression phase in the crank angle range between 50° and 5° and exhaust gas recovery, where exhaust gas recovery The rate is about 50%-70%. In order to achieve particularly low nitrogen oxide and soot emissions, at least one piston (27) is provided with an extrusion face (34) and an annular piston basin-shaped combustion chamber (28) and a ) and the constriction (29) in the transition zone between the piston bowl-shaped combustion chamber (28); when the piston (27) moves upwards, a kind of extrusion is produced against the piston bowl-shaped combustion chamber (28) from the outside to the inside flow (43); the fuel is at least mainly injected into the annular piston bowl-shaped combustion chamber (28), and is passed through the squeeze flow (43) along the piston bowl-shaped combustion chamber side wall (31) and/or the piston bottom (32) at least Transported under partial vaporization.

Description

用于运行直接喷射柴油内燃机的方法 Method for operating a direct injection diesel internal combustion engine

技术领域 technical field

本发明涉及一种用于运行直接喷射柴油内燃机的方法,带有至少一个在气缸内往复移动的活塞,其中,内燃机这样运行,使燃油在低于NOx-形成温度的局部温度下并以高于炭黑形成极限的局部空气比进行燃烧,其中,燃油喷射在曲柄转角50°和5°之间的范围内在压缩阶段的上止点之前开始并回收废气,其中,废气回收率约为50%-70%。此外,本发明还涉及一种用于实施该方法的一种内燃机。The invention relates to a method for operating a direct injection diesel internal combustion engine with at least one piston reciprocating in a cylinder, wherein the internal combustion engine is operated such that the fuel is at a local temperature below the NOx-forming temperature and at a temperature above Soot formation Combustion at extreme local air ratios where fuel injection starts before top dead center in the compression phase and exhaust gas recovery in the range between 50° and 5° of crank angle where exhaust gas recovery is about 50%- 70%. Furthermore, the invention relates to an internal combustion engine for carrying out the method.

背景技术 Background technique

采用内部燃烧的内燃机中燃烧过程最主要的参数是,燃烧过程或燃烧开始的相位、气缸压力的最大上升速度以及峰值压力。The most important parameters of the combustion process in an internal combustion engine with internal combustion are the phase of the combustion process or the start of combustion, the maximum rate of rise of the cylinder pressure and the peak pressure.

在基本上通过直接喷射燃油量的自点火进行燃烧的内燃机中,这些参数关键是通过喷油时间点、充气成分和点火延迟来确定。这些参数本身由大量影响因素决定,例如像转速、燃油量、进气温度、增压压力、有效压缩比、气缸充量的废气含量和零件温度。In internal combustion engines in which the combustion takes place essentially by self-ignition of the direct injection of the fuel quantity, these parameters are determined crucially by the timing of the injection, the charge composition and the ignition delay. These parameters are themselves determined by a large number of influencing factors such as rotational speed, fuel quantity, intake air temperature, boost pressure, effective compression ratio, exhaust gas content of the cylinder charge and component temperatures.

严格的法律规定使得在设计燃烧方法时,必须不断开辟新的途径,以减少柴油内燃机上炭黑颗粒和NOx-排放的排出物。Strict legal regulations make it necessary to constantly find new ways to reduce the emissions of soot particles and NOx-emissions from diesel internal combustion engines when designing combustion methods.

公知的减少废气中NOx-和炭黑排放的方法是通过提前喷油时间点加大点火延迟,从而通过稀薄的燃油-空气混合气的自点火进行燃烧。在这里一种可行的方案称为HCLI-方法(Homogenous Charge Late Injection)。如果燃油喷射在压缩阶段的上止点之前足够远进行,那么产生这种混合气形成,由此产生一种在一定程度上提前混合的燃油-空气混合气。通过废气回收可以达到将燃烧温度保持在对NOx-形成所要求的最低温度以下。A known way to reduce NOx and soot emissions in the exhaust gas is to increase the ignition delay by advancing the timing of the fuel injection, so that combustion takes place by self-ignition of a lean fuel-air mixture. A possible solution here is called the HCLI-method (Homogenous Charge Late Injection). If the fuel injection takes place far enough before the top dead center of the compression phase, this air-fuel mixture takes place, whereby a somewhat premixed fuel-air mixture is produced. By means of exhaust gas recovery it is possible to keep the combustion temperature below the minimum temperature required for NOx formation.

美国专利US 6.338.245 B1介绍了一种按照HCLI-方法工作的柴油内燃机,其中,燃烧温度和点火延迟这样调整,在低和中部分负荷范围内使燃烧温度低于NOx-形成温度和局部空气比高于对炭黑形成关键的数值。燃烧温度在此方面通过改变废气回收率,点火延迟通过燃油喷射时间点进行控制。在中和高负荷情况下,燃烧温度尽可能降低,使其既减少NOx-也减少炭黑形成。US patent US 6.338.245 B1 describes a diesel internal combustion engine operating according to the HCLI-method, in which the combustion temperature and ignition delay are adjusted in such a way that the combustion temperature is lower than the NOx-forming temperature and the local air in the low and middle part load range The ratio is higher than the value critical for carbon black formation. The combustion temperature is controlled in this respect by varying the exhaust gas recovery ratio, and the ignition delay is controlled by the timing of the fuel injection. At medium and high loads, the combustion temperature is kept as low as possible to reduce both NOx- and soot formation.

此外,公知柴油内燃机的活塞采用基本上环形的活塞盆形燃烧室构成。在此方面,在活塞端面与活塞盆形燃烧室之间的过渡区内设置一个收缩部位,构成一个相当窄的通过横断面。通过窄的输送横断面提供一种高混合气形成能量,由此燃油处理得到明显改善。带有这种环形活塞盆形燃烧室的活塞,基本由公开专利EP 0 383 001 A1、DE 1 122 325 AS、AT 380 311 B、DE 21 36 594 A1、DE 974 449 C或者JP 60-206960 A是已知的。在常规运行的内燃机中,利用这种活塞对内燃机的运行特性产生如下具有优点的效果:可以提高烟气限制的满负荷;可以实现高压缩,从中通过更小的点火延迟产生更低的燃烧噪声、更低的碳氢化合物排放、发动机更有利的起动特性和提高内燃机的效率;此外产生的可能性是将点火时间在方向上靠后延期,通过混合气形成能量在更长时间间隔上保持高水平这种事实,没有明显的烟气、消耗和HC上升。这种可能性意味着主要是降低了氮氧化物、燃烧噪声和气缸峰值压力。Furthermore, the pistons of known diesel internal combustion engines are formed with essentially annular piston bowl-shaped combustion chambers. In this respect, a constriction is provided in the transition region between the piston end face and the piston bowl-shaped combustion chamber, forming a relatively narrow passage cross section. Due to the narrow delivery cross-section, a high mixture formation energy is provided, whereby the fuel handling is significantly improved. Pistons with such an annular piston basin-shaped combustion chamber are basically covered by published patents EP 0 383 001 A1, DE 1 122 325 AS, AT 380 311 B, DE 21 36 594 A1, DE 974 449 C or JP 60-206960 A is known. In a conventionally operating internal combustion engine, the use of such a piston has the following advantageous effects on the operating characteristics of the internal combustion engine: the full load of the smoke restriction can be increased; a high compression can be achieved, resulting in lower combustion noise due to a smaller ignition delay , lower hydrocarbon emissions, more favorable starting behavior of the engine and increased efficiency of the internal combustion engine; in addition, the possibility arises to delay the ignition time in the direction and to keep the energy of the mixture formation high over a longer time interval level this fact, there is no noticeable rise in smoke, consumption and HC. This possibility means mainly reduced NOx, combustion noise and peak cylinder pressures.

此外,公开专利DE 11 22 325 C1已知一种带有活塞盆形燃烧室和收缩部位的活塞,其中,在挤压面和收缩部位之间具有一个造型。Furthermore, laid-open patent DE 11 22 325 C1 has known a piston with a piston bowl-shaped combustion chamber and a constriction, wherein a molding is provided between the extrusion surface and the constriction.

在按照HCLI-方法工作的内燃机中,迄今为止不使用这种带有深收缩活塞盆形燃烧室的活塞样式,因为迄今为止人们认为,由于深活塞盆形燃烧室和很强的挤压流起动能力和热力学的效率会变得过差。美国专利US 6.158.413 A因此提出首先抑制挤压流,其中,使用带有非常扁平的活塞盆形燃烧室的活塞。In internal combustion engines operating according to the HCLI method, such a piston configuration with a deeply constricted piston bowl combustion chamber has not been used until now, because it was thought until now that due to the deep piston bowl combustion chamber and the strong squeeze flow starting Capacity and thermodynamic efficiency can become too poor. The US patent US 6.158.413 A therefore proposes to firstly suppress the squeeze flow, wherein a piston with a very flat piston-cone-shaped combustion chamber is used.

发明内容 Contents of the invention

本发明任务在于,对用于运行内燃机的HCLI-方法这样进行改进,使其一方面可以进一步降低氮氧化物和炭黑排放,另一方面可以达到扩大可以在HCLI-运行中行驶的负荷范围。The object of the present invention is to improve the HCLI method for operating an internal combustion engine in such a way that on the one hand the nitrogen oxide and soot emissions can be further reduced and on the other hand a widening of the load range that can be driven in HCLI operation can be achieved.

依据本发明该任务由此得以实现,即提供至少一个活塞,带有至少一个挤压面和一个环形活塞盆形燃烧室以及一个在挤压面与活塞盆形燃烧室之间过渡区内的收缩部位;在活塞向上运动时,产生一种从外向内对着活塞盆形燃烧室的挤压流;燃油至少主要向环形活塞盆形燃烧室内喷射,并通过挤压流沿活塞盆形燃烧室侧壁和/或活塞底在至少部分汽化下输送。燃油射束在此方面喷入流入活塞盆形燃烧室内的挤压流内。挤压流将大部分燃油输送到活塞盆形燃烧室内,在那里燃油汽化并与流入的空气进行接近均匀的混合。活塞盆形燃烧室内的流动取决于是否存在带有涡流或者无涡流的进气流。This object is achieved according to the invention in that at least one piston is provided with at least one pressing surface and an annular piston bowl-shaped combustion chamber and a constriction in the transition region between the pressing surface and the piston bowl-shaped combustion chamber. position; when the piston moves upwards, a squeeze flow is generated from the outside to the inside of the piston bowl-shaped combustion chamber; the fuel is at least mainly injected into the annular piston bowl-shaped combustion chamber, and through the squeeze flow along the side of the piston bowl-shaped combustion chamber The wall and/or the piston bottom are transported under at least partial vaporization. In this case, the fuel jet is injected into the squeeze flow flowing into the piston bowl-shaped combustion chamber. Squeeze flow delivers most of the fuel into the piston bowl, where it vaporizes and mixes nearly uniformly with incoming air. The flow in the piston-cone combustion chamber depends on whether there is an intake air flow with or without swirl.

因此在依据本发明的一种实施方案中,在气缸内产生一种涡流数≥1的带有涡流的进气流,而且燃油通过挤压流沿活塞盆形燃烧室侧壁,在至少部分汽化下向活塞底方向并继续沿活塞底向盆形燃烧室中心输送。涡流在压缩阶段期间保持在活塞盆形燃烧室的内部。Therefore, in an embodiment according to the invention, a kind of swirl flow with a swirl number ≥ 1 is generated in the cylinder, and the fuel is squeezed along the side wall of the piston bowl-shaped combustion chamber, under at least partial vaporization To the direction of the bottom of the piston and continue along the bottom of the piston to the center of the basin-shaped combustion chamber. The swirl is maintained inside the piston bowl-shaped combustion chamber during the compression phase.

而在另一实施方案中则相反,在气缸内产生一种涡流数<1的无涡流的进气流,而且燃油通过挤压流在至少部分汽化下从盆形燃烧室中心,沿活塞底向活塞盆形燃烧室侧壁并继续向收缩部位输送。In another embodiment, on the contrary, a swirl-free intake flow with a swirl number <1 is generated in the cylinder, and the fuel flows from the center of the basin-shaped combustion chamber, along the bottom of the piston to the piston through the extrusion flow, at least partially vaporized. The side wall of the basin-shaped combustion chamber and continue to deliver to the contraction part.

情况令人惊异地表明,通过安装活塞盆形燃烧室,起动能力在按HCLI-方法工作的内燃机上并没有明显变差。挤压流造成的热力学的效率的损失,通过活塞盆形燃烧室内得到改善的混合气处理,可以明显抵消高涡流的后果。Surprisingly, it has been shown that the startability of an internal combustion engine operating according to the HCLI method is not significantly impaired by the installation of a piston-cone-shaped combustion chamber. The loss of thermodynamic efficiency due to squeeze flow can be significantly offset by the effect of high swirl through the improved mixture handling in the piston bowl-shaped combustion chamber.

在此方面,最好将燃油向活塞的收缩部位方向喷射,其中,喷射开始时大部分燃油量至少一个燃油射束的射束轴线的切合点,处于盆形燃烧室侧壁和挤压面之间的一个区域内,该区域包括悬挂壁区、收缩部位以及挤压面与收缩部位之间的进气区。In this respect, the fuel is preferably injected in the direction of the constriction of the piston, wherein at the start of the injection the majority of the fuel quantity is at least one point of intersection of the jet axis of the fuel jet between the side wall of the bowl-shaped combustion chamber and the squeeze surface In an area between, the area includes the hanging wall area, the constriction and the air intake area between the extrusion surface and the constriction.

在常规的柴油内燃机中,燃油的切合点和喷射时间点通常这样选择,使燃油在喷射开始时-与负荷无关-射中收缩部位下面的悬挂壁区。在本发明的主题中,切合点在低负荷下根据活塞盆形燃烧室内部悬挂壁区的一个区域进行调整,而且随着负荷的上升切合点向收缩部位的方向移动。这一点可以通过提前喷油时间点达到。由此部分燃油-与挤压流相反-喷射到活塞和气缸盖之间的间隙内。喷射到活塞表面和气缸盖之间间隙内的大部分燃油被挤压流带入活塞盆形燃烧室内。这一点有利地降低HC-和CO-排放情况下提高了空气分布和混合气处理。燃油-空气混合气既在活塞盆形燃烧室内也在活塞表面和气缸盖之间的间隙内进行燃烧。In conventional diesel internal combustion engines, the engagement point and the injection timing of the fuel are usually chosen such that the fuel hits the suspension wall region below the constriction at the start of the injection—independent of the load. In the subject matter of the invention, the cut-in point is set at low loads by a region of the hanging wall area inside the piston bowl-shaped combustion chamber and shifts in the direction of the constriction as the load increases. This can be achieved by advancing the injection timing. Part of the fuel is thus injected—in contrast to the squeeze flow—into the gap between the piston and cylinder head. Most of the fuel injected into the gap between the piston surface and the cylinder head is carried by the squeeze flow into the piston bowl-shaped combustion chamber. This advantageously improves air distribution and mixture treatment while reducing HC- and CO-emissions. The fuel-air mixture is combusted both in the piston cone-shaped combustion chamber and in the gap between the piston surface and the cylinder head.

因为内燃机在50%与70%之间这一相当高的废气回收率下运行,所以局部燃烧温度处于NOx-形成温度以下。局部过量空气系数保持在炭黑形成极限以上。废气回收可以通过外部或者内部的废气回收装置进行,或者通过外部和内部的废气回收装置与可变的阀门配气组合进行。并且,外部废气回收通过排气阶段期间打开进气阀和/或通过进气阶段期间打开排气阀进行。燃油喷射在500和2500bar之间的喷油压力下进行。燃烧重点处于上止点后最高10°曲柄转角前的10°之间,由此产生一种非常高的效率。内燃机以约1.0-2.0的非局部空气比运行。Since the internal combustion engine is operated with a relatively high exhaust gas recovery rate of between 50% and 70%, the local combustion temperature is below the NOx formation temperature. The local excess air ratio remains above the carbon black formation limit. Exhaust gas recuperation can be carried out with external or internal exhaust gas recuperation, or in combination with external and internal exhaust gas recuperation with variable valve distribution. Also, external exhaust gas recovery takes place by opening the intake valve during the exhaust phase and/or by opening the exhaust valve during the intake phase. Fuel injection takes place at injection pressures between 500 and 2500 bar. The focus of combustion is between top dead center and up to 10° before the crank angle of 10°, resulting in a very high efficiency. Internal combustion engines operate with a non-local air ratio of about 1.0-2.0.

为实施该方法而使用一种内燃机,它带有至少一个用于直接燃油喷射的喷射装置,一个废气回收装置和至少一个在气缸内往复移动的活塞,该活塞具有一个鲜明的挤压面和一个环形的活塞盆形燃烧室。在此方面,活塞在挤压面和活塞盆形燃烧室之间的过渡区内具有一个圆形的收缩部位。由此一方面产生一种鲜明的挤压流,而另一方面达到液流以相当高的速度流入盆形燃烧室内。活塞盆形燃烧室内相当高的涡流水平面有利地影响充分燃烧状况,由此可以明显降低HC-和CO-排放。特别有利的是,活塞盆形燃烧室这样确定尺寸,使其适用最大盆形燃烧室直径DB与活塞直径D之比为:0.5<DB/D<0.7,而且活塞盆形燃烧室这样确定尺寸,使其适用最大盆形燃烧室深度HB与活塞直径D之比为:0.12<HB/D<0.22。由此可以将自由燃油射束长度保持在尽可能大的程度上。为构成鲜明的挤压流,最好活塞盆形燃烧室这样确定尺寸,使其适用收缩部位的直径DT与最大盆形燃烧室直径DB之比为:0.7<DT/DB<0.95。An internal combustion engine is used for carrying out the method, which has at least one injection device for direct fuel injection, an exhaust gas recuperation device and at least one reciprocating piston in the cylinder, which piston has a distinct pressing surface and a Annular piston bowl shaped combustion chamber. In this respect, the piston has a circular constriction in the transition region between the pressure surface and the piston bowl-shaped combustion chamber. On the one hand, this results in a sharp squeeze flow, and on the other hand, a relatively high velocity of the liquid flow into the bowl-shaped combustion chamber is achieved. The relatively high swirl level in the piston bowl-shaped combustion chamber favorably influences the complete combustion conditions, whereby HC and CO emissions can be significantly reduced. It is particularly advantageous that the piston bowl-shaped combustion chamber is dimensioned such that the ratio of the maximum bowl-shaped combustion chamber diameter D B to the piston diameter D is: 0.5< DB /D<0.7, and the piston bowl-shaped combustion chamber is determined in this way Size, so that it is suitable for the ratio of the depth H B of the largest basin-shaped combustion chamber to the diameter D of the piston: 0.12<H B /D<0.22. As a result, the free fuel jet length can be kept as large as possible. In order to form a distinct squeeze flow, it is best to determine the size of the piston basin-shaped combustion chamber so that the ratio of the diameter D T of the suitable contraction part to the diameter D B of the largest basin-shaped combustion chamber is: 0.7<D T /D B <0.95 .

在挤压面和收缩部位之间作为进气区设置一个环形造型,带有平整的底部和圆柱形的壁。最好该造型具有最大盆形燃烧室深度5%与15%之间的深度,该造型具有至少部分圆柱形的壁,而且该造型在壁的区域内具有大于收缩部位直径10%-20%之间的直径。通过该造型在活塞下行时降低从活塞盆形燃烧室的径向流出速度。由此燃料部分不是沿活塞端面,而是在轴向输送到气缸盖。An annular shape with a flat bottom and cylindrical walls is provided as an inlet region between the extrusion surface and the constriction. Preferably the shape has a depth of between 5% and 15% of the maximum basin-shaped combustion chamber depth, the shape has an at least partially cylindrical wall, and the shape has a diameter in the region of the wall between 10% and 20% greater than the diameter of the constriction. diameter between. As a result of this shaping, the radial outflow velocity from the piston bowl-shaped combustion chamber is reduced during the downward stroke of the piston. The fuel portion is thus conveyed to the cylinder head not along the piston end face, but axially.

附图说明 Description of drawings

下面借助附图对本发明进行详细说明。其中:The invention will be described in detail below with the aid of the drawings. in:

图1示出用于实施依据本发明方法的内燃机;Figure 1 shows an internal combustion engine for implementing the method according to the invention;

图2a和2b示出该内燃机气缸的纵剖面;Figures 2a and 2b show a longitudinal section of the cylinder of the internal combustion engine;

图3示出图2a的局部放大图III,以及Figure 3 shows a partial enlargement III of Figure 2a, and

图4示出依据现有技术水平的该局部放大图。FIG. 4 shows an enlarged view of this part according to the state of the art.

具体实施方式 Detailed ways

图1示出具有进气收集器2和排气收集器3的内燃机1。内燃机1通过废气涡轮增压器4增压,后者具有废气驱动的涡轮5和通过涡轮5驱动的压缩机6。沿压缩机6的逆流在进气侧上设置一个增压空气冷却器7。FIG. 1 shows an internal combustion engine 1 with an intake air collector 2 and an exhaust gas collector 3 . The internal combustion engine 1 is supercharged by an exhaust gas turbocharger 4 , which has an exhaust gas-driven turbine 5 and a compressor 6 driven by the turbine 5 . A charge air cooler 7 is arranged on the intake side downstream of the compressor 6 .

此外,高压废气回收系统8在废气线路10和进气管11之间具有第一废气回收管9。废气回收系统8具有废气回收冷却器12和废气回收阀13。根据排气线路10和进气管11之间的压差,第一废气回收管9内还可以具有一个废气泵14,以便控制或提高废气回收率。Furthermore, the high-pressure exhaust gas recovery system 8 has a first exhaust gas recovery line 9 between the exhaust gas line 10 and the intake line 11 . The exhaust gas recovery system 8 has an exhaust gas recovery cooler 12 and an exhaust gas recovery valve 13 . According to the pressure difference between the exhaust line 10 and the intake pipe 11, an exhaust gas pump 14 may also be provided in the first exhaust gas recovery pipe 9, so as to control or increase the exhaust gas recovery rate.

除了该高压废气回收系统8外,还具有一个沿涡轮5的顺流和沿压缩机6的逆流的低压废气回收系统15,其中,在废气管16内沿微尘滤清器17的顺流分支第二废气回收管18并沿压缩机6的逆流通入进气管19内。此外,在第二废气回收管18内设置一个废气回收冷却器20和一个废气回收阀21。为控制废气回收率在废气管16内沿支线的顺流设置一个废气阀22。In addition to the high-pressure exhaust gas recovery system 8, there is also a low-pressure exhaust gas recovery system 15 downstream of the turbine 5 and countercurrent to the compressor 6, wherein in the exhaust gas line 16 it is branched along the downstream flow of the particle filter 17 The second exhaust gas recovery pipe 18 flows into the intake pipe 19 along the reverse flow of the compressor 6 . Furthermore, an exhaust gas recovery cooler 20 and an exhaust gas recovery valve 21 are arranged in the second exhaust gas recovery pipe 18 . A waste gas valve 22 is set in the downstream of the branch line in the waste gas pipe 16 for controlling the waste gas recovery rate.

沿第一废气回收管9支线的逆流在废气线路10内设置一个氧化催化器23,去除HC、CO和颗粒排放的挥发部分。副作用是与此同时废气温度提高并因此将附加的能量输送到涡轮5。在此方面,原则上也可以将氧化催化器23沿废气回收管9分支的顺流设置。图1所示的采用沿氧化催化器23顺流支线的设置所具有的优点是废气冷却器12受到更小的污染,但缺点是由于废气温度升高,需要废气回收冷却器12具有更高的冷却能力。An oxidation catalytic converter 23 is provided in the exhaust gas line 10 along the counterflow of the branch line of the first exhaust gas recovery pipe 9 to remove HC, CO and the volatile part of particulate emissions. A side effect is that at the same time the exhaust gas temperature increases and thus additional energy is delivered to the turbine 5 . In this respect, it is also possible in principle to arrange the oxidation catalytic converter 23 downstream along the branch of the exhaust gas recovery line 9 . The arrangement shown in FIG. 1 with a branch line downstream of the oxidation catalyst 23 has the advantage that the exhaust gas cooler 12 is less polluted, but has the disadvantage that a higher exhaust gas recovery cooler 12 is required due to the increased temperature of the exhaust gas. cooling capacity.

内燃机1的每个气缸24具有至少一个将柴油直接喷射到燃烧室26内的喷油阀25,其喷油开始可以在上止点前50°至5°曲柄转角之间的范围内变化。喷油压力在此方面处于500和2500bar之间。Each cylinder 24 of the internal combustion engine 1 has at least one injection valve 25 that injects diesel directly into the combustion chamber 26 , the injection start of which can be varied in the range between 50° and 5° crank angle before top dead center. The injection pressure is here between 500 and 2500 bar.

在气缸24内往复移动的活塞27具有一个基本上旋转对称的环形活塞盆形燃烧室28,设计成一个悬挂壁区30的收缩部位29。活塞盆形燃烧室28的侧壁采用31、活塞底采用32以及凸起的盆形燃烧室中心采用44标注。The reciprocating piston 27 in the cylinder 24 has a substantially rotationally symmetrical annular piston basin-shaped combustion chamber 28 designed as a constriction 29 of a hanging wall region 30 . The side wall of the piston basin-shaped combustion chamber 28 adopts 31, the bottom of the piston adopts 32 and the center of the raised basin-shaped combustion chamber adopts 44 to mark.

在活塞端面33上,收缩部位29的外面设计成一个挤压面34。活塞27的几何形状、喷油时间点和喷油阀25的喷油几何形状这样确定,使喷油射束的轴线35对着环绕侧壁31和挤压面34之间收缩部位29的一个区域36(图3)。该区域36包括悬挂壁区30、收缩部位29本身以及通过一个环形的造型37a在挤压面34和收缩部位29之间构成的进气区37。造型37a具有一个平整的底部37b和一个圆柱形的壁37c,其中,过渡半径r设计为约1mm和活塞盆形燃烧室深度HB的50%之间。造型37a的深度h约为最大盆形燃烧室深度HB的5%-15%。造型37a的直径D1大于收缩部位29直径DT的10%-20%。大部分喷射的燃油量第一喷油射束轴线35固有的第一切合点38,处于区域36的内部并取决于负荷的变化。在低负荷时,切合点38处于悬挂壁区30的区域内。附图符号39表示非常低负荷时最下部的切合点38。随着负荷上升,切合点38向挤压面34的方向移动,如图3中箭头P2所示。图3中附图符号40表示切合点38的最上部极端位置。因此在较高负荷时,一部分喷射的燃油逆挤压流43或43a的方向喷射到挤压面34和气缸盖42之间的挤压空间41内。在图2b中,附图符号43表示带有涡流的进气流中的挤压流,而附图符号43a则表示无涡流的进气流中的挤压流。通过活塞27的向上运动,切合点38在喷油期间向活塞盆形燃烧室28的方向移动,如箭头P1所示。在活塞27向上运动时,通过挤压面34产生的挤压流43、43a的作用是,将一部分进入在活塞端面33和气缸盖42之间构成的挤压空间41内的燃油,由挤压流43、43a带到活塞盆形燃烧室28的方向上并在那里汽化。由此形成与空气特别好的充分混合,从而一方面提高HCLI-运行中可以达到的最大负荷,而另一方面可以进一步降低HC-和CO-排放。燃烧既在活塞盆形燃烧室28的内部,也在挤压空间41的区域内进行。The outside of the constriction 29 is designed as a pressing surface 34 on the piston end face 33 . The geometry of the piston 27, the timing of the injection and the injection geometry of the injection valve 25 are determined in such a way that the axis 35 of the injection jet faces a region surrounding the constriction 29 between the side wall 31 and the pressure surface 34 36 (Fig. 3). This region 36 includes the hanging wall region 30 , the constriction 29 itself and the inlet region 37 formed between the pressing surface 34 and the constriction 29 by means of an annular profile 37 a. The profile 37a has a flat bottom 37b and a cylindrical wall 37c, wherein the transition radius r is designed to be between approximately 1 mm and 50% of the piston bowl-shaped combustion chamber depth H B . The depth h of the profile 37a is approximately 5%-15% of the depth H B of the largest bowl-shaped combustion chamber. The diameter D 1 of the profile 37 a is 10%-20% larger than the diameter DT of the constriction 29 . The first cut-off point 38 specific to the first injection jet axis 35 for the majority of the injected fuel quantity is located within the region 36 and is dependent on the load. At low loads, the engagement point 38 is in the region of the hanging wall region 30 . Reference numeral 39 designates the lowermost cut-in point 38 at very low loads. As the load increases, the engagement point 38 moves toward the pressing surface 34, as shown by the arrow P2 in FIG. 3 . Reference numeral 40 in FIG. 3 indicates the uppermost extreme position of the juncture point 38 . At higher loads, therefore, a part of the injected fuel is injected counter to the direction of the squeeze flow 43 or 43 a into the squeeze space 41 between the squeeze surface 34 and the cylinder head 42 . In FIG. 2 b , reference numeral 43 designates a squeeze flow in an intake flow with swirl, while reference numeral 43 a designates a squeeze flow in an intake flow without swirl. As a result of the upward movement of the piston 27 , the engagement point 38 is displaced during the fuel injection in the direction of the piston bowl-shaped combustion chamber 28 , as indicated by the arrow P 1 . When the piston 27 moves upwards, the effect of the squeeze flow 43, 43a produced by the squeeze surface 34 is to partly enter the fuel in the squeeze space 41 formed between the piston end face 33 and the cylinder head 42, and squeeze it out. The streams 43 , 43 a are carried in the direction of the piston bowl-shaped combustion chamber 28 and vaporized there. This results in a particularly good thorough mixing with the air, so that on the one hand the achievable maximum load in HCLI operation is increased and on the other hand the HC and CO emissions can be further reduced. Combustion takes place both within the piston bowl-shaped combustion chamber 28 and also in the region of the compression space 41 .

通过造型37a,在活塞27向下运动时明显降低了径向流出速度,由此大大减少了向活塞端面33上和继续向气缸壁输送的燃油部分。由此只有少量燃烧残留物进入发动机油内。The shaping 37 a significantly reduces the radial outflow velocity during the downward movement of the piston 27 , so that the fraction of fuel delivered to the piston end face 33 and onward to the cylinder wall is considerably reduced. As a result, only small amounts of combustion residues get into the engine oil.

为进行比较,图4示出在常规分层运行的柴油内燃机上止点区域内燃油喷射开始时喷油射束第一切合点的区域36’。燃油的该区域36’-与负荷状态无关-通常始终处于悬挂壁区30的区域内。因此切合点不移动。For comparison, FIG. 4 shows the region 36' of the first cut-off point of the injection jet at the start of the fuel injection in the top dead center region of a diesel internal combustion engine in conventional stratified operation. This area 36' of the fuel - regardless of the load state - is generally always in the area of the hanging wall area 30. So the tangency point does not move.

喷油的开始特别是在下部部分负荷区域内相对提前处于压缩行程内,也就是上止点之前约50°-5°的曲柄转角时,由此为构成局部均匀的混合气较长的点火延迟,可供预混合的燃烧使用。通过鲜明的预混合和稀释,可以达到极低的炭黑-和NOx-排放值。在此方面,局部过量空气系数始终高于对炭黑形成关键的极限。通过50%-70%之间的高废气回收率达到,局部燃烧温度始终低于最小的氮氧化物形成温度。对外部废气的回收是通过排气阶段期间打开进气阀和/或通过进气阶段期间打开排气阀来进行的。在此方面,喷油在500-2500bar之间的压力时进行。长的点火延迟的作用是,将燃烧阶段推迟到环绕上止点的效率最佳位置。燃烧重点处于上止点后最高10°曲柄转角前的10°之间,由此可达到一种高效率。高的废气回收率可以或者仅通过外部的废气回收装置,或者也可以通过外部与内部废气回收装置的组合,通过可变的阀门控制装置实现。为在混合气形成时达到一种高涡流,具有优点的是产生涡流的进气道用于产生最高约5个高涡流数。The start of the fuel injection is relatively early in the compression stroke, in particular in the lower partial load range, that is, at a crank angle of about 50°-5° before top dead center, resulting in a relatively long ignition delay for the formation of a locally homogeneous mixture , available for premixed combustion. Very low carbon black- and NOx-emission values can be achieved through sharp premixing and dilution. In this respect, the local excess air factor is always above the critical limit for soot formation. Achieving a high exhaust gas recovery rate between 50% and 70%, the local combustion temperature is always below the minimum nitrogen oxide formation temperature. The recovery of external exhaust gases takes place by opening the intake valve during the exhaust phase and/or by opening the exhaust valve during the intake phase. In this respect, the injection takes place at a pressure between 500-2500 bar. The effect of the long ignition delay is to delay the combustion phase to the efficiency sweet spot around top dead center. The combustion focus is between top dead center and up to 10° before the crank angle of 10°, whereby a high efficiency can be achieved. A high exhaust gas recovery can be achieved either solely by means of an external exhaust gas recovery or also by means of a combination of external and internal exhaust gas recovery via a variable valve control. In order to achieve a high swirl during mixture formation, it is advantageous if the swirl-generating inlet channel is used to generate up to about 5 high swirl numbers.

活塞盆形燃烧室28具有一个相当大的最大直径DB,其中,DB与D之比处于0.5-0.7的范围内。最大活塞深度HB与活塞直径D之比,以有利的方式处于0.12和0.22之间。由此可以产生一种长的自由射束长度,它对混合气形成具有优点。为构成一种强挤压流43,收缩部位29的直径DT与最大活塞直径DB之比处于0.7-0.95之间。由此达到进入活塞盆形燃烧室28内的高进气速度,这有利于燃油-空气混合气的均匀化。Piston bowl combustion chamber 28 has a relatively large maximum diameter DB , wherein the ratio of DB to D is in the range of 0.5-0.7. The ratio of the maximum piston depth H B to the piston diameter D is advantageously between 0.12 and 0.22. This results in a long free jet length, which has advantages for mixture formation. In order to form a strong squeezing flow 43, the ratio of the diameter DT of the constriction 29 to the maximum piston diameter DB is between 0.7-0.95. This results in a high intake velocity into the piston bowl-shaped combustion chamber 28 , which facilitates the homogenization of the fuel-air mixture.

喷油射束35的几何形状以及活塞盆形燃烧室28的几何形状,可以对常规的柴油内燃机在满负荷程度上进行优化。The geometry of the injection jet 35 and the geometry of the piston bowl-shaped combustion chamber 28 can be optimized for a conventional diesel internal combustion engine at full load.

Claims (18)

1.用于运行直接喷射柴油内燃机的方法,带有至少一个在气缸(24)内往复移动的活塞(27),其中,内燃机这样运行,使燃油在低于NOx形成温度的局部温度下并以高于炭黑形成极限的局部空气比进行燃烧,其中,燃油喷射在曲柄转角50°和5°之间的范围内在压缩阶段的上止点之前开始并回收废气,其中,废气回收率约为50%-70%,其特征在于,提供至少一个活塞(27),带有至少一个挤压面(34)和一个环形活塞盆形燃烧室(28)和一个处于挤压面(34)与活塞盆形燃烧室(28)之间过渡区内的收缩部位(29);在活塞(27)向上运动时,产生一种从外向内对着活塞盆形燃烧室(28)的挤压流(43);燃油至少主要向环形活塞盆形燃烧室(28)内喷射,并通过挤压流(43)沿活塞盆形燃烧室侧壁(31)和/或活塞底(32)在至少部分汽化下输送,以及,将燃油向活塞(27)的收缩部位(29)方向喷射,其中,喷油开始时大部分燃油量的至少一个燃油射束的射束轴线(35)的切合点(38)处于盆形燃烧室侧壁(31)和挤压面(34)之间的一个区域(36)内,该区域包括悬挂壁区(30)、收缩部位(29)以及挤压面和收缩部位(29)之间的进气区(37),切合点(38)在低负荷下根据活塞盆形燃烧室(28)内部悬挂壁区(30)的一个区域进行调整,随着负荷的上升切合点(38)向收缩部位(29)的方向移动。1. Method for operating a direct injection diesel internal combustion engine with at least one piston (27) reciprocating in a cylinder (24), wherein the internal combustion engine is operated such that the fuel is at a local temperature below the NOx formation temperature and at Combustion with a local air ratio above the soot formation limit, where fuel injection starts before top dead center in the compression phase and exhaust gas recovery in the crank angle range between 50° and 5°, where the exhaust gas recovery is about 50 %-70%, it is characterized in that at least one piston (27) is provided with at least one extrusion surface (34) and an annular piston basin-shaped combustion chamber (28) and an extrusion surface (34) and piston basin The constriction (29) in the transition zone between the shaped combustion chambers (28); when the piston (27) moves upwards, a squeeze flow (43) is generated from the outside to the inside of the piston bowl shaped combustion chamber (28) ; the fuel is injected at least mainly into the annular piston basin combustion chamber (28) and is conveyed under at least partial vaporization along the piston basin combustion chamber side walls (31) and/or the piston bottom (32) by the squeeze flow (43) , and the fuel is injected in the direction of the constriction (29) of the piston (27), wherein at the beginning of the fuel injection the tangent point (38) of the jet axis (35) of at least one fuel jet of the majority of the fuel quantity is in the basin In an area (36) between the side wall (31) and the extrusion surface (34) of the shaped combustion chamber, this area includes the hanging wall area (30), the constriction (29) and the extrusion surface and the constriction (29) Between the intake area (37), the cut-off point (38) is adjusted according to an area of the hanging wall area (30) inside the piston bowl-shaped combustion chamber (28) under low load, and the cut-off point (38) is adjusted as the load increases ) moves in the direction of the constriction (29). 2.按权利要求1所述的方法,其特征在于,在气缸(24)内产生一种涡流数≥1的带有涡流的进气流,而且燃油通过挤压流(43)沿活塞盆形燃烧室侧壁(31)在至少部分汽化下向活塞底(32)方向并继续沿活塞底(32)向盆形燃烧室中心(44)输送。2. by the described method of claim 1, it is characterized in that, in cylinder (24), produce a kind of intake flow with vortex number ≥ 1 with vortex, and fuel oil burns along piston basin shape by extrusion flow (43) The chamber side walls ( 31 ) are conveyed under at least partial vaporization in the direction of the piston bottom ( 32 ) and continue along the piston bottom ( 32 ) towards the center ( 44 ) of the basin-shaped combustion chamber. 3.按权利要求1所述的方法,其特征在于,在气缸(24)内产生一种涡流数<1的无涡流的进气流,而且燃油通过挤压流(43)在至少部分汽化下从盆形燃烧室中心(44)沿活塞底(32)向活塞盆形燃烧室侧壁(31)并继续向收缩部位(29)输送。3. The method according to claim 1, characterized in that, in the cylinder (24), a swirl-free intake air flow with a swirl number<1 is produced, and the fuel oil passes through the squeeze flow (43) under at least partial vaporization from The center of the basin-shaped combustion chamber (44) is conveyed to the side wall (31) of the piston basin-shaped combustion chamber along the bottom of the piston (32) and continues to the contraction part (29). 4.按权利要求1-3之一所述的方法,其特征在于,随着负荷的上升,喷油从上止点之前一个分配给低部分负荷的约5°-15°的区域直至上止点之前约50°曲柄转角提前开始。4. The method according to any one of claims 1-3, characterized in that as the load increases, the fuel injection starts from an area of about 5°-15° allocated to the low partial load before the top dead center until the top dead center About 50° before the crank angle starts early. 5.按权利要求1-3之一所述的方法,其特征在于,燃油喷射在喷油压力处于500-2500bar之间进行。5. The method as claimed in one of claims 1-3, characterized in that the fuel injection takes place at an injection pressure of 500-2500 bar. 6.按权利要求1-3之一所述的方法,其特征在于,燃烧重点处于上止点之前的10°-上止点之后的10°之间的曲柄转角范围内。6. The method according to any one of claims 1-3, characterized in that the combustion emphasis is within the crank angle range between 10° before top dead center and 10° after top dead center. 7.按权利要求1-3之一所述的方法,其特征在于,非局部空气比在1.0和2.0之间调整。7. The method as claimed in claim 1, characterized in that the non-local air ratio is set between 1.0 and 2.0. 8.按权利要求1-3之一所述的方法,其特征在于,废气回收在外部和/或内部进行。8. The method as claimed in one of claims 1 to 3, characterized in that the waste gas recovery takes place externally and/or internally. 9.按权利要求8所述的方法,其特征在于,外部废气回收通过排气阶段期间打开进气阀和/或通过进气阶段期间打开排气阀进行。9. The method as claimed in claim 8, characterized in that the external exhaust gas recuperation takes place by opening the intake valve during the exhaust phase and/or by opening the exhaust valve during the intake phase. 10.直接喷射柴油内燃机,用于实施按权利要求1-12之一所述的方法,利用该方法可以对燃油喷射的开始在压缩阶段上止点之前的50°至5°曲柄转角之间的范围内进行调整,以及带有一个废气回收率处于50%和70%之间的废气回收系统,带有至少一个在气缸(24)内往复移动的活塞(27),其特征在于,活塞(27)在其端面(33)上具有至少一个挤压面(34)和一个带有收缩部位(29)的环形活塞盆形燃烧室(28),基本上成凹形弯曲的侧壁(31)和底部(32),以及一个侧壁(31)与收缩部位之间的悬挂壁区(30),其中,大部分燃油量的喷油装置(25)燃油射束的至少一个射束轴线(35)对着侧壁(31)与挤压面(34)之间的一个区域(36),该区域(36)包括悬挂壁区(30)、收缩部位(29)以及挤压面(34)与收缩部位(29)之间的进气区(37),射束轴线(35)的切合点(38)在低负荷下根据活塞盆形燃烧室(28)内部悬挂壁区(30)的一个区域进行调整,随着负荷的上升切合点(38)向收缩部位(29)的方向移动。10. Direct injection diesel internal combustion engine, be used for carrying out by the described method of one of claim 1-12, utilize this method to be able to start fuel injection between 50 ° to 5 ° of crank angle before top dead center of compression stage range, and with an exhaust gas recovery system with an exhaust gas recovery rate between 50% and 70%, with at least one piston (27) reciprocating in the cylinder (24), characterized in that the piston (27 ) has on its end face (33) at least one extrusion surface (34) and an annular piston basin-shaped combustion chamber (28) with a constriction (29), substantially concavely curved side walls (31) and Bottom (32), and a hanging wall region (30) between a side wall (31) and the constriction, wherein at least one jet axis (35) of the fuel jet of the fuel injection device (25) for the majority of the fuel quantity Facing a region (36) between side wall (31) and extrusion surface (34), this region (36) comprises hanging wall area (30), contraction part (29) and extrusion surface (34) and contraction The inlet area (37) between the points (29), the point of intersection (38) of the jet axis (35) is carried out at low loads by means of an area of the hanging wall area (30) inside the piston bowl-shaped combustion chamber (28) Adjustment, along with the rising of load, the cutting point (38) moves to the direction of the contraction part (29). 11.按权利要求10所述的内燃机,其特征在于,活塞盆形燃烧室(28)这样确定尺寸,使其适用最大盆形燃烧室直径(DB)与活塞直径(D)之比为:0.5<DB/D<0.7。11. Internal combustion engine according to claim 10, characterized in that the piston bowl-shaped combustion chamber (28) is dimensioned such that the ratio of the maximum bowl-shaped combustion chamber diameter ( DB ) to the piston diameter (D) is suitable for: 0.5< DB /D<0.7. 12.按权利要求10或11之一所述的内燃机,其特征在于,活塞盆形燃烧室(28)这样确定尺寸,使其适用最大盆形燃烧室深度(HB)与活塞直径(D)之比为:0.12<HB/D<0.22。12. Internal combustion engine according to one of claims 10 or 11, characterized in that the piston bowl (28) is dimensioned such that it is suitable for the maximum bowl depth (H B ) and piston diameter (D) The ratio is: 0.12<H B /D<0.22. 13.按权利要求10或11之一所述的内燃机,其特征在于,活塞盆形燃烧室(28)这样确定尺寸,使其适用收缩部位(29)的直径(DT)与最大盆形燃烧室直径(DB)之比为:0.7<DT/DB<0.95。。13. Internal combustion engine according to one of claims 10 or 11, characterized in that the piston pot combustion chamber (28) is dimensioned such that it is suitable for the diameter (D T ) of the constriction (29) and the maximum pot combustion The ratio of chamber diameter (D B ) is: 0.7<D T /D B <0.95. . 14.按权利要求10或11之一所述的内燃机,其特征在于,进气区(37)在挤压面(34)与收缩部位(29)之间具有一个环形的造型(37a)。14. The internal combustion engine as claimed in claim 10, characterized in that the intake region (37) has an annular shape (37a) between the pressing surface (34) and the constriction (29). 15.按权利要求14所述的内燃机,其特征在于,造型(37a)具有通向活塞盆形燃烧室(28)的平整底部(37b)。15. The internal combustion engine as claimed in claim 14, characterized in that the molding (37a) has a flat base (37b) which opens into the piston bowl-shaped combustion chamber (28). 16.按权利要求14所述的内燃机,其特征在于,造型(37a)具有最大盆形燃烧室深度(HB)5%和15%之间的深度(h)。16. The internal combustion engine as claimed in claim 14, characterized in that the shaping (37a) has a depth (h) of between 5% and 15% of the maximum bowl-shaped combustion chamber depth (H B ). 17.按权利要求14所述的内燃机,其特征在于,造型(37a)具有一个至少部分圆柱形的壁(37c)。17. The internal combustion engine as claimed in claim 14, characterized in that the molding (37a) has an at least partially cylindrical wall (37c). 18.按权利要求17所述的内燃机,其特征在于,造型(37a)在壁(37c)区域内具有大于收缩部位(29)直径(DT)10%-20%之间的直径(D1)。18. Internal combustion engine according to claim 17, characterized in that the molding (37a) has a diameter ( D 1 ).
CNB2003801067723A 2002-12-19 2003-12-18 Method for operating a direct injection diesel internal combustion engine Expired - Fee Related CN100404814C (en)

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