CN100401466C - Thin film transistor array substrate and its metal layer manufacturing method - Google Patents
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- 239000000758 substrate Substances 0.000 title claims abstract description 153
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 91
- 239000002184 metal Substances 0.000 title claims abstract description 91
- 239000010409 thin film Substances 0.000 title claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000009713 electroplating Methods 0.000 claims abstract description 108
- 238000000034 method Methods 0.000 claims abstract description 92
- 239000004065 semiconductor Substances 0.000 claims abstract description 32
- 229920002120 photoresistant polymer Polymers 0.000 claims description 54
- 239000011810 insulating material Substances 0.000 claims description 48
- 239000004020 conductor Substances 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 31
- 238000005229 chemical vapour deposition Methods 0.000 claims description 25
- 238000005240 physical vapour deposition Methods 0.000 claims description 16
- 238000005530 etching Methods 0.000 claims description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- 238000000206 photolithography Methods 0.000 claims description 8
- 238000007747 plating Methods 0.000 claims description 5
- 239000007769 metal material Substances 0.000 description 9
- 229910052581 Si3N4 Inorganic materials 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 229910021417 amorphous silicon Inorganic materials 0.000 description 8
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 8
- 229910052814 silicon oxide Inorganic materials 0.000 description 8
- 239000004973 liquid crystal related substance Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000000059 patterning Methods 0.000 description 5
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Abstract
一种薄膜晶体管阵列衬底及其金属层的制作方法,包括:首先提供一个衬底,并以电镀方式在衬底上形成图案化的第一金属层;之后在衬底上形成一个栅绝缘层,且栅绝缘层会将第一金属层覆盖住;然后在第一金属层上方的栅绝缘层上形成一个半导体层;且在半导体层上形成图案化的第二金属层。其中,第一金属层、第二金属层与半导体层在衬底上构成多个薄膜晶体管以及耦接至那些薄膜晶体管的多条扫描布线与多条数据布线。
A method for manufacturing a thin film transistor array substrate and its metal layer, comprising: first providing a substrate, and forming a patterned first metal layer on the substrate by electroplating; then forming a gate insulating layer on the substrate , and the gate insulating layer will cover the first metal layer; then a semiconductor layer is formed on the gate insulating layer above the first metal layer; and a patterned second metal layer is formed on the semiconductor layer. Wherein, the first metal layer, the second metal layer and the semiconductor layer form a plurality of thin film transistors on the substrate and a plurality of scanning wirings and a plurality of data wirings coupled to those thin film transistors.
Description
技术领域 technical field
本发明关于一种薄膜晶体管阵列(Thin Film Transistor Array,TFT Array)衬底及其金属层的制作方法,且特别关于一种利用电镀法(Plating)制作薄膜晶体管阵列衬底及其金属层的方法。The present invention relates to a method for manufacturing a thin film transistor array (Thin Film Transistor Array, TFT Array) substrate and its metal layer, and in particular to a method for manufacturing a thin film transistor array substrate and its metal layer by plating .
现有技术current technology
阴极射线管(Cathode Ray Tube,CRT)因具有优异的显示品质与其经济性,一直独占近年来的显示器市场。然而,对于个人在桌上操作多数终端机/显示器装置的环境,或是以环保以及节省能源的观点来考虑,阴极射线管对于空间的利用性以及能源的消耗仍存在许多问题。因此,具有高画质、空间利用效率佳、低功耗、无辐射等优越特性的薄膜晶体管液晶显示器(Thin Film Transistor Liquid CrystalDisplay,TFT LCD)已逐渐成为市场的主流。The cathode ray tube (Cathode Ray Tube, CRT) has been monopolizing the display market in recent years because of its excellent display quality and economy. However, for an environment where individuals operate most terminal/display devices on a desk, or from the viewpoint of environmental protection and energy saving, there are still many problems in space utilization and energy consumption of cathode ray tubes. Therefore, thin film transistor liquid crystal displays (Thin Film Transistor Liquid Crystal Display, TFT LCD) with superior characteristics such as high image quality, good space utilization efficiency, low power consumption, and no radiation have gradually become the mainstream of the market.
常规的薄膜晶体管液晶显示器多以铝作为薄膜晶体管阵列衬底的金属线路材料。然而,在现今薄膜晶体管液晶显示器大尺寸化的市场趋势下,势必需要增加薄膜晶体管液晶显示器内部的金属线路长度。其中伴随而来的,便是金属线路的阻抗增加,使得薄膜晶体管液晶显示器内的信号延迟,进而引起薄膜晶体管液晶显示器的显示影像不佳等问题。Conventional thin film transistor liquid crystal displays mostly use aluminum as the metal circuit material of the thin film transistor array substrate. However, under the current market trend of large-scale TFT-LCDs, it is necessary to increase the length of metal lines inside the TFT-LCDs. Along with this, the impedance of the metal circuit increases, which causes the signal delay in the TFT-LCD, which further causes problems such as poor display images of the TFT-LCD.
发明内容 Contents of the invention
有鉴于此,本发明的目的就在于提供一种利用电镀法制作薄膜晶体管阵列衬底的方法,以改善大尺寸薄膜晶体管液晶显示器中信号延迟的现象。In view of this, the object of the present invention is to provide a method for manufacturing a thin film transistor array substrate by electroplating, so as to improve the signal delay phenomenon in large-scale thin film transistor liquid crystal displays.
本发明的再一个目的是提供一种利用电镀法以形成薄膜晶体管阵列衬底内的金属层的方法,使薄膜晶体管阵列衬底内的金属层的材料具有多样选择性。Another object of the present invention is to provide a method for forming the metal layer in the thin film transistor array substrate by electroplating, so that the material of the metal layer in the thin film transistor array substrate has various selectivity.
基于上述或其他目的,本发明提出一种薄膜晶体管阵列衬底的制作方法,其步骤如下:首先提供一个衬底,并以电镀方式在衬底上形成图案化的第一金属层;之后在衬底上形成一个栅绝缘层,且栅绝缘层会将第一金属层覆盖住;然后在第一金属层上方的栅绝缘层上形成一个半导体层;且在半导体层上形成图案化的第二金属层。其中,第一金属层、第二金属层与半导体层在衬底上构成多个薄膜晶体管以及耦接至薄膜晶体管的多条扫描布线与多条数据布线。Based on the above or other purposes, the present invention proposes a method for manufacturing a thin film transistor array substrate, the steps of which are as follows: firstly, a substrate is provided, and a patterned first metal layer is formed on the substrate by electroplating; A gate insulating layer is formed on the bottom, and the gate insulating layer will cover the first metal layer; then a semiconductor layer is formed on the gate insulating layer above the first metal layer; and a patterned second metal layer is formed on the semiconductor layer layer. Wherein, the first metal layer, the second metal layer and the semiconductor layer form a plurality of thin film transistors and a plurality of scanning wirings and a plurality of data wirings coupled to the thin film transistors on the substrate.
在本发明的一个优选实施例中,在衬底上形成图案化的第一金属层的方法例如包括下列步骤:首先,在衬底上利用例如物理气相沉积法或化学气相沉积法以形成一个第一导电材料层,并且对第一导电材料层进行一个图案化的步骤,以形成图案化的一个第一电镀种子层。而此对第一导电材料层进行图案化的步骤例如是对第一导电材料层进行光刻工艺与蚀刻工艺。然后,再以第一电镀种子层为电极,电镀形成第一金属层。In a preferred embodiment of the present invention, the method for forming a patterned first metal layer on a substrate, for example, includes the following steps: first, using, for example, physical vapor deposition or chemical vapor deposition on the substrate to form a first A conductive material layer, and a patterning step is performed on the first conductive material layer to form a patterned first electroplating seed layer. The step of patterning the first conductive material layer is, for example, performing a photolithography process and an etching process on the first conductive material layer. Then, using the first electroplating seed layer as an electrode, the first metal layer is formed by electroplating.
此外,在衬底上形成图案化的第一电镀种子层之后,且电镀形成第一金属层之前,可利用例如化学气相沉积法先在衬底上全面性地形成一个绝缘材料层。然后,对绝缘材料层进行图案化。此图案化的步骤例如是先在绝缘材料层上形成一个光刻胶层,然后再以第一电镀种子层为掩膜,由衬底的另一侧对光刻胶层进行背向曝光。之后,对光刻胶层进行显影,并以光刻胶层为掩膜,对绝缘材料层进行蚀刻之后,再移除光刻胶层,使绝缘材料层暴露出第一电镀种子层。In addition, after the patterned first electroplating seed layer is formed on the substrate, and before the first metal layer is formed by electroplating, an insulating material layer can be formed on the substrate comprehensively by using, for example, chemical vapor deposition. Then, the insulating material layer is patterned. The patterning step is, for example, first forming a photoresist layer on the insulating material layer, and then using the first electroplating seed layer as a mask to back-expose the photoresist layer from the other side of the substrate. Afterwards, the photoresist layer is developed, and the insulating material layer is etched using the photoresist layer as a mask, and then the photoresist layer is removed to expose the insulating material layer to the first electroplating seed layer.
在本发明的一个优选实施例中,在衬底上形成图案化的第一电镀种子层的方法例如包括下列步骤:首先利用例如化学气相沉积法在衬底上形成一个绝缘材料层;然后在绝缘材料层上形成图案化的光刻胶层;再以光刻胶层为掩膜,经过曝光及显影的步骤之后,再蚀刻绝缘材料层,以使绝缘材料层暴露出部分的衬底;然后利用例如物理气相沉积法在衬底上全面性地形成一个第一导电材料层;最后,利用例如光刻胶剥离法(Lift Off)移除光刻胶层与位于光刻胶层上的第一导电材料层,以形成第一电镀种子层。In a preferred embodiment of the present invention, the method for forming the patterned first electroplating seed layer on the substrate, for example, includes the following steps: first, an insulating material layer is formed on the substrate by chemical vapor deposition; Forming a patterned photoresist layer on the material layer; then using the photoresist layer as a mask, after the steps of exposure and development, etching the insulating material layer, so that the insulating material layer exposes part of the substrate; and then using For example, a physical vapor deposition method is used to comprehensively form a first conductive material layer on the substrate; finally, the photoresist layer and the first conductive layer located on the photoresist layer are removed by using, for example, a photoresist stripping method (Lift Off). material layer to form the first electroplating seed layer.
在本发明的一个优选实施例中,在衬底上形成第一金属层的方法包括下列步骤:首先,利用例如物理气相沉积法或化学气相沉积法在衬底上全面性地形成一个第一电镀种子层。然后,以第一电镀种子层为电极,电镀形成一个第一金属材料层。之后,在第一金属材料层上利用例如化学气相沉积法形成一个掩膜层,并且对掩膜层进行光刻工艺与蚀刻工艺,以图案化掩膜层。最后,借助掩膜层对第一金属材料层与第一电镀种子层进行蚀刻,以形成第一金属层。此外,掩膜层的材料例如是氮化硅或氧化硅。In a preferred embodiment of the present invention, the method for forming the first metal layer on the substrate includes the following steps: first, a first electroplating layer is formed on the substrate comprehensively by using, for example, physical vapor deposition or chemical vapor deposition. seed layer. Then, using the first electroplating seed layer as an electrode, a first metal material layer is formed by electroplating. Afterwards, a mask layer is formed on the first metal material layer using, for example, a chemical vapor deposition method, and a photolithography process and an etching process are performed on the mask layer to pattern the mask layer. Finally, the first metal material layer and the first electroplating seed layer are etched by means of the mask layer to form the first metal layer. In addition, the material of the mask layer is, for example, silicon nitride or silicon oxide.
在本发明的一个优选实施例中,形成半导体层的方法例如是先在栅绝缘层上形成通道层,然后在通道层上形成欧姆接触层。此外,第一金属层的材料例如是铜。In a preferred embodiment of the present invention, the method for forming the semiconductor layer is, for example, first forming a channel layer on the gate insulating layer, and then forming an ohmic contact layer on the channel layer. In addition, the material of the first metal layer is, for example, copper.
在本发明的一个优选实施例中,其中在半导体层上形成图案化的第二金属层的方法包括:首先利用例如物理气相沉积法或化学气相沉积法在半导体层上形成一层第二导电材料层,然后对第二导电材料层进行光刻工艺与蚀刻工艺将第二导电材料层图案化,以形成第二电镀种子层。之后,以第二电镀种子层为电极,电镀形成第二金属层。在一个实施例中,第二金属层的材料例如是铜。In a preferred embodiment of the present invention, the method for forming a patterned second metal layer on the semiconductor layer includes: firstly forming a layer of second conductive material on the semiconductor layer by using, for example, physical vapor deposition or chemical vapor deposition layer, and then perform a photolithography process and an etching process on the second conductive material layer to pattern the second conductive material layer to form a second electroplating seed layer. Afterwards, the second metal layer is formed by electroplating with the second electroplating seed layer as an electrode. In one embodiment, the material of the second metal layer is copper, for example.
本发明还提出一种形成薄膜晶体管阵列衬底内的金属层的方法,其包括下列步骤:首先提供一个衬底;然后在衬底上形成一个电镀种子层;之后以电镀种子层为电极,电镀形成金属层。The present invention also proposes a method for forming a metal layer in a thin film transistor array substrate, which includes the following steps: firstly providing a substrate; then forming an electroplating seed layer on the substrate; then using the electroplating seed layer as an electrode, electroplating A metal layer is formed.
在本发明的一个优选实施例中,在衬底上形成电镀种子层的方法例如是先在衬底上形成导电材料层;然后图案化导电材料层,以形成电镀种子层。而在衬底上形成电镀种子层之后,并且在电镀形成金属层之前,例如更包括利用物理气相沉积法或化学气相沉积法在衬底上全面性地形成一个绝缘材料层,并且图案化绝缘材料层,以使绝缘材料层暴露出电镀种子层。In a preferred embodiment of the present invention, the method for forming the electroplating seed layer on the substrate is, for example, firstly forming a conductive material layer on the substrate; then patterning the conductive material layer to form the electroplating seed layer. After the electroplating seed layer is formed on the substrate, and before the metal layer is formed by electroplating, for example, an insulating material layer is comprehensively formed on the substrate by physical vapor deposition or chemical vapor deposition, and the insulating material is patterned. layer so that the layer of insulating material exposes the plating seed layer.
此外,图案化绝缘材料层的方法例如包括下列步骤:首先在绝缘材料层上形成一个光刻胶层;然后以电镀种子层为掩膜,由衬底的另一侧对光刻胶层进行背向曝光;之后对光刻胶层进行显影;然后以光刻胶层为掩膜,对绝缘材料层进行蚀刻,并移除光刻胶层。In addition, the method for patterning the insulating material layer includes the following steps, for example: firstly forming a photoresist layer on the insulating material layer; then using the electroplating seed layer as a mask, backing the photoresist layer from the other side of the substrate exposure; then develop the photoresist layer; then use the photoresist layer as a mask to etch the insulating material layer and remove the photoresist layer.
在本发明的一个优选实施例中,在衬底上形成电镀种子层的方法包括:首先利用例如化学气相沉积法在衬底上形成一个绝缘材料层;然后在绝缘材料层上形成图案化的光刻胶层;之后以光刻胶层为掩膜,蚀刻绝缘材料层,以使绝缘材料层暴露出部分的衬底;然后利用例如物理气相沉积法在衬底上全面性地形成第一导电材料层;以及利用例如光刻胶剥离法移除光刻胶层与位于光刻胶层上的第一导电材料层,以形成第一电镀种子层。In a preferred embodiment of the present invention, the method for forming an electroplating seed layer on a substrate includes: first forming an insulating material layer on the substrate by, for example, chemical vapor deposition; Resist layer; then use the photoresist layer as a mask to etch the insulating material layer, so that the insulating material layer exposes a part of the substrate; then use, for example, physical vapor deposition to comprehensively form the first conductive material on the substrate layer; and removing the photoresist layer and the first conductive material layer on the photoresist layer by using, for example, a photoresist stripping method to form a first electroplating seed layer.
在本发明的一个优选实施例中,在衬底上全面性地形成电镀种子层,且在电镀形成金属层之后,更包括对金属层及电镀种子层进行光刻工艺与蚀刻工艺。此外,形成电镀种子层的方法例如是物理气相沉积法或化学气相沉积法。In a preferred embodiment of the present invention, the electroplating seed layer is comprehensively formed on the substrate, and after the metal layer is formed by electroplating, photolithography and etching processes are further included on the metal layer and the electroplating seed layer. In addition, the method of forming the plating seed layer is, for example, physical vapor deposition or chemical vapor deposition.
在本发明的一个优选实施例中,金属层的材料例如是铜。In a preferred embodiment of the invention, the material of the metal layer is copper, for example.
基于上述,本发明是将电镀法应用于薄膜晶体管阵列衬底及其金属层的工艺中。与常规技术不同的是,使用电镀法以制作薄膜晶体管阵列衬底,增加了薄膜晶体管阵列衬底内金属层的材料选择性。因此,在制作薄膜晶体管阵列衬底时,可以选用例如铜或其他阻抗较低的金属材料,以提升薄膜晶体管阵列衬底上的薄膜晶体管、扫瞄布线及数据布线的电性,进而改善大尺寸液晶显示器内信号延迟的现象,并且提升液晶显示器的影像品质。Based on the above, the present invention applies the electroplating method to the process of the thin film transistor array substrate and its metal layer. Different from the conventional technology, the electroplating method is used to manufacture the thin film transistor array substrate, which increases the material selectivity of the metal layer in the thin film transistor array substrate. Therefore, when fabricating the thin film transistor array substrate, copper or other metal materials with low impedance can be selected to improve the electrical properties of the thin film transistors, scanning wiring and data wiring on the thin film transistor array substrate, thereby improving the large-scale The phenomenon of signal delay in the liquid crystal display, and improve the image quality of the liquid crystal display.
为让本发明的上述和其他目的、特征和优点能更明显易懂,下文特举出优选实施例,并结合附图详细说明如下。In order to make the above and other objects, features and advantages of the present invention more comprehensible, preferred embodiments are specifically listed below and described in detail with reference to the accompanying drawings.
附图说明 Description of drawings
图1示出了本发明优选实施例形成薄膜晶体管阵列衬底的流程图;Fig. 1 shows a flow chart of forming a thin film transistor array substrate in a preferred embodiment of the present invention;
图2A~2H依序示出了本发明第一实施例的一种制作薄膜晶体管阵列衬底的示意图;2A to 2H sequentially show a schematic view of a thin film transistor array substrate according to the first embodiment of the present invention;
图3A~3G依序示出了本发明第二实施例的一种制作薄膜晶体管阵列衬底的示意图;3A to 3G sequentially show a schematic diagram of a thin film transistor array substrate according to the second embodiment of the present invention;
图4A~4G依序示出了本发明第三实施例的一种制作薄膜晶体管阵列衬底的示意图;4A to 4G sequentially show a schematic diagram of a thin film transistor array substrate according to the third embodiment of the present invention;
图5A~5G分别示出了本发明第四实施例的一种制作薄膜晶体管阵列衬底的示意图。5A to 5G respectively show a schematic diagram of a substrate for manufacturing a thin film transistor array according to the fourth embodiment of the present invention.
实施方式Implementation
图1示出了本发明的优选实施例形成薄膜晶体管阵列衬底的流程图。请参考图1,本发明制作薄膜晶体管阵列衬底的方法主要包括下列步骤:首先提供一个衬底,如步骤S100,此衬底例如是一个透明衬底。而由于使用电镀法需要在欲镀物上形成电极,才可以进行电镀,因此需要利用物理气相沉积法(如溅镀法)或化学气相沉积法在衬底上沉积一层金属以形成电镀种子层,如步骤S110。之后,再以电镀种子层为电极,并且使用电镀法在衬底上形成第一金属层,如步骤S120。然后,在衬底上利用化学气相沉积法形成覆盖第一金属层的栅绝缘层,如步骤S130。之后,在第一金属层上方的栅绝缘层上形成一个半导体层,如步骤S140。最后,在半导体层上形成第二金属层,如步骤S150。FIG. 1 shows a flow chart of forming a thin film transistor array substrate in a preferred embodiment of the present invention. Please refer to FIG. 1 , the method for manufacturing a thin film transistor array substrate of the present invention mainly includes the following steps: firstly, a substrate is provided, such as step S100 , the substrate is, for example, a transparent substrate. And because the electroplating method needs to form an electrode on the object to be plated before electroplating, it is necessary to deposit a layer of metal on the substrate by physical vapor deposition (such as sputtering) or chemical vapor deposition to form an electroplating seed layer. , as in step S110. After that, the electroplating seed layer is used as an electrode, and the first metal layer is formed on the substrate by electroplating, as in step S120. Then, a gate insulating layer covering the first metal layer is formed on the substrate by chemical vapor deposition, as in step S130. Afterwards, a semiconductor layer is formed on the gate insulating layer above the first metal layer, as in step S140. Finally, a second metal layer is formed on the semiconductor layer, as in step S150.
为了更详细说明本发明的特征,以下将就多个不同实施例对本发明的制作薄膜晶体管阵列衬底的方法加以详细说明。In order to describe the features of the present invention in detail, the method for fabricating a thin film transistor array substrate of the present invention will be described in detail below with reference to multiple different embodiments.
第一实施例first embodiment
图2A~2G依序示出了本发明第一实施例的一种制作薄膜晶体管阵列衬底的示意图。首先如图2A所示,提供一个衬底100,此衬底100例如是一个透明衬底。接下来如图2B所示,在衬底上形成一个电镀种子层114。然后,如图2C所示,对电镀种子层114进行光刻工艺与蚀刻工艺以将电镀种子层114图案化。之后,如图2D所示,利用图案化的电镀种子层114为电极,以电镀的方式在衬底100上形成一个图案化的金属层110。其中,金属层110的材料例如是铜。而且,如图2E所示,利用例如化学气相沉积法在衬底100上形成一个栅绝缘层120,此栅绝缘层120的材料例如是氮化硅(silicon nitride)或氧化硅(silicon oxide),且栅绝缘层120会将金属层110覆盖住。然后,如图2F所示,在图案化金属层110上方的栅绝缘层120上先形成一个通道层132,然后在通道层132上形成一个欧姆接触层134,其中通道层132与欧姆接触层134构成一个半导体层130。此外,通道层132的材料例如是非晶硅(amorphous silicon),而欧姆接触层134的材料例如是n+掺杂非晶硅。而在本发明另一个优选实施例中,通道层132的材料也可以例如是多晶硅。然后,如图2G所示,在半导体层130上先形成一个图案化的电镀种子层142。然后如图2H所示,在电镀种子层142上利用电镀法形成金属层140。2A to 2G sequentially show a schematic view of a substrate for manufacturing a thin film transistor array according to the first embodiment of the present invention. First, as shown in FIG. 2A , a
经由上述制作步骤后,在衬底100上所形成的金属层110、140与半导体层130可在衬底100上构成多个薄膜晶体管、多条扫描布线与多条数据布线,以形成一个薄膜晶体管阵列衬底。After the above manufacturing steps, the metal layers 110, 140 and
第二实施例second embodiment
图3A~3G依序示出了本发明第二实施例的一种制作薄膜晶体管阵列衬底的示意图。首先如图3A所示,利用例如物理沉积法或化学沉积法在衬底100上全面性地形成一个导电材料层112。然后如图3B所示,先对导电材料层112进行光刻工艺与蚀刻工艺,使导电材料层112图案化,且图案化之后的导电材料层112即为电镀种子层114。之后利用例如化学气相沉积法在衬底100上沉积一层绝缘材料层116,此绝缘层材料例如是氧化硅或氮化硅,并且在绝缘材料层116上涂布一层光刻胶层118,然后以电镀种子层114为掩膜,从衬底100的另一侧对光刻胶层118进行背向曝光。然后如图3C所示,对光刻胶层118进行显影,并且以光刻胶层118为掩膜,对绝缘材料层116进行蚀刻工艺,以暴露出电镀种子层114。之后如图3D所示,移除光刻胶层118,并且在电镀种子层114上利用电镀法沉积金属以形成金属层110。3A to 3G sequentially show a schematic diagram of a substrate for manufacturing a thin film transistor array according to the second embodiment of the present invention. First, as shown in FIG. 3A , a
值得注意的是,本实施例与第一实施例不同之处在于形成电镀种子层114之后,本实施例先在衬底100上形成绝缘材料层116,且绝缘材料层116会覆盖电镀种子层114。之后,对绝缘材料层116进行光刻工艺与蚀刻工艺,使电镀种子层114暴露出来,并使用电镀法以形成金属层110。而在第一实施例中,则是直接利用图案化的导电材料层112作为电镀种子层114,并使用电镀法在电镀种子层114上形成金属层110,并未在衬底100上沉积绝缘材料层116。It should be noted that the difference between this embodiment and the first embodiment is that after the
接下来,如图3E所示,利用例如化学气相沉积法在衬底100上形成一个栅绝缘层120,此栅绝缘层120的材料例如是氮化硅或氧化硅,且栅绝缘层120会将金属层110以及绝缘材料层116覆盖住。然后,如图3F所示,在图案化金属层110上方的栅绝缘层120上先形成一个通道层132,然后在通道层132上形成一个欧姆接触层134,其中通道层132与欧姆接触层134构成一个半导体层130。此外,通道层132的材料例如是非晶硅,而欧姆接触层134的材料例如是n+掺杂非晶硅。而在本发明另一个优选实施例中,通道层132的材料也可以例如是多晶硅。之后,如图3G所示,在半导体层130的上方先形成一层图案化的电镀种子层142,然后借助电镀种子层142以电镀法形成图案化的金属层140。Next, as shown in FIG. 3E , a
经由上述制作步骤后,在衬底100上所形成的金属层110、140与半导体层130可在衬底100上构成多个薄膜晶体管、多条扫描布线与多条数据布线,以形成一个薄膜晶体管阵列衬底。After the above manufacturing steps, the metal layers 110, 140 and
第三实施例third embodiment
图4A~4G依序示出了本发明第三实施例的一种制作薄膜晶体管阵列衬底的示意图。首先如图4A所示,先在衬底100上利用例如化学气相沉积法形成绝缘材料层116,然后在绝缘材料层116上先涂布一个光刻胶层118,并利用光刻工艺与蚀刻工艺以将光刻胶层118图案化。然后如图4B所示,以光刻胶层118为掩膜,对绝缘材料层116进行蚀刻工艺,并使绝缘材料层116暴露出部分的衬底100。之后如图4C所示,利用例如物理气相沉积法在衬底100上全面性地形成导电材料层112,并且利用例如光刻胶剥离法以将光刻胶层118以及位于光刻胶层118上方的导电材料层112移除,而未被移除的导电材料层112即为电镀种子层114。然后如图4D所示,在电镀种子层114上利用电镀法沉积金属层110。4A to 4G sequentially show a schematic view of a substrate for manufacturing a thin film transistor array according to a third embodiment of the present invention. First, as shown in FIG. 4A, an insulating
接下来,如图4E所示,利用例如化学气相沉积法在衬底100上形成一个栅绝缘层120,此栅绝缘层120的材料例如是氮化硅或氧化硅,且栅绝缘层120会将金属层110以及绝缘材料层116覆盖住。然后,如图4F所示,在图案化金属层110上方的栅绝缘层120上先形成一个通道层132,然后在通道层132上形成一个欧姆接触层134,其中通道层132与欧姆接触层134构成一个半导体层130。此外,通道层132的材料例如是非晶硅,而欧姆接触层134的材料例如是n+掺杂非晶硅。而在本发明另一个优选实施例中,通道层132的材料也可以例如是多晶硅。之后,如图4G所示,在半导体层130的上方先形成一层图案化的电镀种子层142,然后借助电镀种子层142以电镀法形成图案化的金属层140。Next, as shown in FIG. 4E, a
经由上述制作步骤后,在衬底100上所形成的金属层110、140与半导体层130可在衬底100上构成多个薄膜晶体管、多条扫描布线与多条数据布线,以形成一个薄膜晶体管阵列衬底。After the above manufacturing steps, the metal layers 110, 140 and
第四实施例Fourth embodiment
图5A~5G分别示出了本发明第四实施例的一种制作薄膜晶体管阵列衬底的示意图。首先如图5A所示,利用例如物理气相沉积法或化学气相沉积法在衬底100上全面性地形成电镀种子层114,并且以电镀种子层114为电极,电镀形成金属材料层212。然后,如图5B所示,利用化学沉积法在金属材料层212上形成一个掩膜层119,此掩膜层119的材料例如是氮化硅或氧化硅,并且对掩膜层119进行光刻工艺与蚀刻工艺,以将掩膜层119图案化。之后,如图5C所示,借助掩膜层119对金属材料层212以及电镀种子层114进行蚀刻工艺,并且移除掩膜层119。最后,如图5D所示,所遗留下来的金属材料层212以及电镀种子层114即构成金属层110。5A to 5G respectively show a schematic diagram of a substrate for manufacturing a thin film transistor array according to the fourth embodiment of the present invention. First, as shown in FIG. 5A , an
接下来,如图5E所示,利用例如化学气相沉积法在衬底100上形成一个栅绝缘层120,此栅绝缘层120的材料例如是氮化硅或氧化硅,且栅绝缘层120会将金属层110覆盖住。然后,如图5F所示,在图案化金属层110上方的栅绝缘层120上先形成一个通道层132,然后在通道层132上形成一个欧姆接触层134,其中通道层132与欧姆接触层134构成一个半导体层130。此外,通道层132的材料例如是非晶硅,而欧姆接触层134的材料例如是n+掺杂非晶硅。而在本发明另一个优选实施例中,通道层132的材料也可以例如是多晶硅。之后,如图5G所示,在半导体层130的上方先形成一层图案化的电镀种子层142,然后借助电镀种子层142以电镀法形成图案化的金属层140。Next, as shown in FIG. 5E, a
经由上述制作步骤后,在衬底100上所形成的金属层110、140与半导体层130可在衬底100上构成多个薄膜晶体管、多条扫描布线与多条数据布线,以形成一个薄膜晶体管阵列衬底。After the above manufacturing steps, the metal layers 110, 140 and
综上所述,本发明是将电镀法应用于制作薄膜晶体管阵列衬底及其金属层的工艺中。电镀法除了具有沉积金属的速度较快,且成本较为低廉的优点之外,与常规技术不同的是,使用电镀法制作薄膜晶体管阵列衬底,增加了薄膜晶体管阵列衬底内金属层的材料选择性。因此,在制作薄膜晶体管阵列衬底时,可以选用例如铜或其他阻抗较低的金属材料,以提升薄膜晶体管阵列衬底内的薄膜晶体管、扫描布线及数据布线的电性,进而改善大尺寸液晶显示器内信号延迟的现象,并且提升其影像品质。To sum up, the present invention applies the electroplating method to the process of manufacturing the thin film transistor array substrate and its metal layer. In addition to the advantages of fast metal deposition and relatively low cost, the electroplating method is different from the conventional technology in that the electroplating method is used to make the thin film transistor array substrate, which increases the material selection of the metal layer in the thin film transistor array substrate. sex. Therefore, when fabricating the thin film transistor array substrate, copper or other metal materials with low impedance can be selected to improve the electrical properties of the thin film transistors, scanning wiring and data wiring in the thin film transistor array substrate, thereby improving the performance of large-size liquid crystals. The phenomenon of signal delay in the display, and improve its image quality.
虽然本发明已以优选实施例如上所述进行了公开,但是其并非用来限定本发明,任何本领域的技术人员,在不脱离本发明的精神和范围内,应该可以作出各种变化和修改,因此本发明的保护范围当以后附权利要求书所限定的范围为准。Although the present invention has been disclosed as described above with preferred embodiments, it is not intended to limit the present invention, and any person skilled in the art should be able to make various changes and modifications without departing from the spirit and scope of the present invention , so the protection scope of the present invention shall prevail as defined by the appended claims.
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US20040051180A1 (en) * | 2002-09-17 | 2004-03-18 | Masaki Kado | Interconnect, interconnect forming method, thin film transistor, and display device |
US20040157352A1 (en) * | 2000-11-13 | 2004-08-12 | Kim Soo Kil | Method for forming thin film and method for fabricating liquid crystal display using the same |
CN1529545A (en) * | 2003-09-29 | 2004-09-15 | 威盛电子股份有限公司 | Selective electroplating method |
US20040203181A1 (en) * | 2003-04-11 | 2004-10-14 | Quanyuan Shang | Methods to form metal lines using selective electrochemical deposition |
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US20040157352A1 (en) * | 2000-11-13 | 2004-08-12 | Kim Soo Kil | Method for forming thin film and method for fabricating liquid crystal display using the same |
US20040051180A1 (en) * | 2002-09-17 | 2004-03-18 | Masaki Kado | Interconnect, interconnect forming method, thin film transistor, and display device |
US20040203181A1 (en) * | 2003-04-11 | 2004-10-14 | Quanyuan Shang | Methods to form metal lines using selective electrochemical deposition |
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