CN100388024C - Polarizing film, polarizing plate and method for producing optical laminate - Google Patents
Polarizing film, polarizing plate and method for producing optical laminate Download PDFInfo
- Publication number
- CN100388024C CN100388024C CNB2004100851630A CN200410085163A CN100388024C CN 100388024 C CN100388024 C CN 100388024C CN B2004100851630 A CNB2004100851630 A CN B2004100851630A CN 200410085163 A CN200410085163 A CN 200410085163A CN 100388024 C CN100388024 C CN 100388024C
- Authority
- CN
- China
- Prior art keywords
- aqueous solution
- boric acid
- film
- solution containing
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/42—Polarizing, birefringent, filtering
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Nonlinear Science (AREA)
- Mathematical Physics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Polarising Elements (AREA)
- Laminated Bodies (AREA)
Abstract
本发明的课题是提供可以显示更加中性的黑色的偏振薄膜的制备方法、偏振片的制备方法以及光学层压体的制备方法。偏振薄膜的制备方法包括,将碘吸附定向在聚乙烯醇类薄膜上后,在含硼酸的水溶液中进行多步浸渍处理,从而制得偏振薄膜,其特征在于:含硼酸的水溶液是(1)相对于100重量份的水,含有3—10重量份的硼酸以及1—20重量份的碘化物、温度为50—70℃的水溶液,以及(2)相对于100重量份的水,含有1—5重量份的硼酸以及3—30重量份的碘化物、温度为10—45℃的水溶液,经(1)的含硼酸水溶液处理后,再由(2)的含硼酸水溶液处理,与(1)的含硼酸水溶液相比(2)的含硼酸水溶液的碘化物浓度更高,并且硼酸的浓度更低,此外,温度也更低。The subject of this invention is to provide the manufacturing method of the polarizing film which can display more neutral black, the manufacturing method of a polarizing plate, and the manufacturing method of an optical laminated body. The preparation method of the polarizing film comprises: after iodine is adsorbed and oriented on the polyvinyl alcohol film, multi-step dipping treatment is carried out in the aqueous solution containing boric acid, thereby making the polarizing film, it is characterized in that: the aqueous solution containing boric acid is (1) Relative to 100 parts by weight of water, containing 3-10 parts by weight of boric acid and 1-20 parts by weight of iodide, the temperature is an aqueous solution of 50-70 ° C, and (2) relative to 100 parts by weight of water, containing 1- 5 parts by weight of boric acid, 3-30 parts by weight of iodide, and an aqueous solution at a temperature of 10-45° C., after being treated with the boric acid-containing aqueous solution of (1), and then treated with the boric-acid aqueous solution of (2), and (1) Compared with the boric acid aqueous solution of (2), the iodide concentration of the boric acid aqueous solution is higher, and the concentration of boric acid is lower, in addition, the temperature is also lower.
Description
【技术领域】 【Technical field】
本发明涉及一种可以显示更加中性的黑色的偏振薄膜的制备方法、在该偏振薄膜的至少一个面上层压保护薄膜的偏振片的制备方法,此外,还涉及将相位差薄膜,亮度改善薄膜,场角改善薄膜以及半反射薄膜中的任一种单独或多种粘合在一起而制得光学层压体的制备方法。The present invention relates to a method for preparing a polarizing film that can display a more neutral black color, and a method for preparing a polarizer that laminates a protective film on at least one surface of the polarizing film. In addition, it also relates to a retardation film, a brightness improvement film , A method for preparing an optical laminate by bonding any one of the field angle-improving film and the semi-reflective film alone or a plurality of them together.
【背景技术】 【Background technique】
作为偏振薄膜,一直以来,都是使用在聚乙烯醇类薄膜上使二色性色素吸附定向的物质。也就是说,已公知了使用碘作为二色性色素的碘类偏振薄膜和使用二色性染料作为二色性色素的染料类偏振薄膜等。通常,通过如下操作,将这些偏振薄膜制成偏振片:在上述的偏振薄膜的一面或两面上,利用由聚乙烯醇类树脂的水溶液构成的胶粘剂,贴合三乙酰纤维素等保护薄膜。As a polarizing film, a polyvinyl alcohol-based film in which a dichroic dye is adsorbed and aligned has been conventionally used. That is, an iodine-based polarizing film using iodine as a dichroic dye, a dye-based polarizing film using a dichroic dye as a dichroic dye, and the like are known. Usually, these polarizing films are made into polarizing plates by attaching a protective film such as triacetyl cellulose to one or both sides of the above-mentioned polarizing film with an adhesive consisting of an aqueous solution of polyvinyl alcohol resin.
此外,还有在含硼酸的水溶液中进行浸渍处理后,在碘化物的水溶液中再进行浸渍处理的情况。例如,在专利文献1中,用二色性色素对聚乙烯醇类薄膜染色,在含硼酸的水溶液中进行浸渍处理后,在规定浓度的碘化物的水溶液中,利用规定的时间进行浸渍处理,经过干燥,从而制备偏振薄膜。根据专利文献1,通过使用碘化物的水溶液进行浸渍处理,可以防止从薄膜中析出硼酸,克服斑点和杂质等缺点。In addition, after the immersion treatment in the aqueous solution containing boric acid, the immersion treatment in the aqueous solution of iodide may be performed again. For example, in Patent Document 1, a polyvinyl alcohol film is dyed with a dichroic dye, dipped in an aqueous solution containing boric acid, and then dipped in an aqueous solution of iodide at a predetermined concentration for a predetermined period of time. After drying, a polarizing film was prepared. According to Patent Document 1, the immersion treatment using an aqueous solution of iodide prevents the precipitation of boric acid from the thin film and overcomes defects such as spots and impurities.
此外,在专利文献2的实施例1中,对聚乙烯醇类薄膜进行染色后,在硼酸浓度3.5重量%以及碘化钾浓度1.5重量%的水溶液中进行拉伸,然后,在硼酸浓度6重量%以及碘化钾浓度1.5重量%的水溶液中再进行浸渍处理,经过干燥,从而制备偏振薄膜。根据专利文献2,利用硼酸浓度不同的2个以上的处理步骤,耐水性、耐湿热性、耐久性、光学特性得到提高。In addition, in Example 1 of Patent Document 2, after the polyvinyl alcohol film is dyed, it is stretched in an aqueous solution having a boric acid concentration of 3.5% by weight and a potassium iodide concentration of 1.5% by weight, and then stretched in an aqueous solution having a boric acid concentration of 6% by weight and The polarizing film was prepared by dipping in an aqueous solution having a potassium iodide concentration of 1.5% by weight and drying. According to Patent Document 2, water resistance, heat and humidity resistance, durability, and optical properties are improved by using two or more treatment steps with different boric acid concentrations.
然而,在迄今为止的偏振薄膜的制备方法中,未得到能充分满足光学特性的偏振薄膜,例如,存在黑色中带有绿色或红色等问题,因此,需要一种可以显示更加中性的黑色的偏振薄膜。Yet, in the preparation method of the polarizing film so far, the polarizing film that can fully satisfy optical characteristic has not been obtained, for example, there are problems such as green or red in black, therefore, need a kind of can show more neutral black polarizing film.
【专利文献1】特开2001-290027号公报[Patent Document 1] JP-A-2001-290027
【专利文献2】特开平07-198939号公报[Patent Document 2] Japanese Patent Laid-Open Publication No. 07-198939
【发明的内容】【Content of invention】
本发明的课题是提供可以显示更加中性的黑色的偏振薄膜的制备方法、偏振片的制备方法以及光学层压体的制备方法。The subject of this invention is to provide the manufacturing method of the polarizing film which can display more neutral black, the manufacturing method of a polarizing plate, and the manufacturing method of an optical laminated body.
本发明者们为了解决上述课题,反复进行了精心的研究,结果发现下列新的事实:将碘吸附定向于聚乙烯醇类薄膜后,在含硼酸的水溶液中进行多步的浸渍处理时,当使用相对于利用第1种含硼酸水溶液的处理,利用碘化物的浓度较高、而硼酸浓度较低、含有硼酸和碘化物、且温度较低的水溶液,进行第2种含硼酸水溶液的处理时,所得到的偏振薄膜可以显示更加中性的黑色,至此完成本发明。In order to solve the above-mentioned problems, the inventors of the present invention have repeatedly conducted intensive studies, and as a result, found the following new fact: after the polyvinyl alcohol-based film is subjected to multi-step immersion treatment in an aqueous solution containing boric acid after iodine is adsorbed orientated, when When using an aqueous solution with a higher concentration of iodide, a lower concentration of boric acid, containing boric acid and iodide, and a lower temperature than the treatment with the first aqueous solution containing boric acid, the second aqueous solution containing boric acid is used. , the obtained polarizing film can show a more neutral black color, and the present invention has been completed so far.
即,本发明的偏振薄膜的制备方法是,将碘吸附定向于聚乙烯醇类薄膜后,在含硼酸的水溶液中进行多步浸渍处理而形成偏振薄膜的制备方法,其特征在于:含硼酸的水溶液是第1种含硼酸的水溶液和第2种含硼酸的水溶液,其中第1种含硼酸的水溶液是:相对于100重量份的水,含有3-10重量份的硼酸以及1-20重量份的碘化物,且温度为50-70℃的水溶液;第2种含硼酸的水溶液是:相对于100重量份的水,含有1-5重量份的硼酸以及3-30重量份的碘化物,且温度为10-45℃的水溶液;在第1种含硼酸的水溶液中进行处理,接着第2种含硼酸的水溶液中进行处理,此时,与第1种含硼酸的水溶液相比,第2种含硼酸的水溶液的碘化物浓度更高,并且硼酸的浓度更低,此外,温度也更低。That is, the preparation method of the polarizing film of the present invention is a preparation method of forming a polarizing film by performing multi-step immersion treatment in an aqueous solution containing boric acid after adsorbing and orienting iodine on a polyvinyl alcohol film, characterized in that: The aqueous solution is the first aqueous solution containing boric acid and the second aqueous solution containing boric acid, wherein the first aqueous solution containing boric acid is: relative to 100 parts by weight of water, containing 3-10 parts by weight of boric acid and 1-20 parts by weight iodide, and the temperature is an aqueous solution of 50-70 ° C; the second aqueous solution containing boric acid is: relative to 100 parts by weight of water, containing 1-5 parts by weight of boric acid and 3-30 parts by weight of iodide, and Aqueous solution at a temperature of 10-45°C; treatment in the first aqueous solution containing boric acid, followed by treatment in the second aqueous solution containing boric acid, at this time, compared with the first aqueous solution containing boric acid, the second Aqueous solutions containing boric acid have higher concentrations of iodide and lower concentrations of boric acid, and are also cooler.
本发明中,优选多步地进行使用第1种含硼酸的水溶液的处理和/或使用第2种含硼酸的水溶液的处理。In the present invention, it is preferable to perform the treatment with the first boric acid-containing aqueous solution and/or the second boric acid-containing aqueous solution in multiple steps.
此外,本发明的偏振片的制备方法,其特征在于,在上述偏振薄膜的至少一个面上粘合保护薄膜。该保护薄膜可以具有相位差薄膜、亮度改善薄膜、场角改善薄膜以及半反射薄膜中的任何一种功能。或者,也可以在至少一个面上粘合有保护薄膜的上述偏振片上,粘合选自相位差片、亮度改善薄膜、场角改善薄膜以及半反射薄膜中的至少一种薄膜而制备光学层压体。In addition, the method for producing a polarizing plate of the present invention is characterized in that a protective film is adhered to at least one surface of the above-mentioned polarizing film. The protective film may have any function of a phase difference film, a brightness improving film, a field angle improving film, and a semi-reflective film. Alternatively, an optical laminate may be prepared by bonding at least one film selected from a phase difference film, a brightness improving film, a field angle improving film, and a semi-reflective film on the above-mentioned polarizer having a protective film bonded on at least one surface. body.
根据本发明,在含硼酸水溶液中进行多步浸渍处理时,当使用碘化物浓度高于利用第1种含硼酸水溶液的处理,并且硼酸浓度低于第1种含水硼酸水溶液的处理、且含有硼酸和碘化物的、温度更低的水溶液,进行利用第2种含硼酸水溶液的处理,可以提高补色效果,从而可以获得一种能够显示更加中性的黑色的偏振薄膜和偏振片。通过将利用本发明获得的偏振片、光学层压体应用于液晶显示装置,可以制得薄型、高品质的液晶显示器。According to the present invention, when multi-step immersion treatment is carried out in aqueous solution containing boric acid, when the iodide concentration is higher than the treatment with the first aqueous solution containing boric acid and the concentration of boric acid is lower than that of the first aqueous solution containing boric acid, and contains boric acid And the aqueous solution of iodide and lower temperature, the treatment with the second boric acid aqueous solution can improve the color complementary effect, so that a kind of polarizing film and polarizing plate that can display more neutral black can be obtained. A thin and high-quality liquid crystal display can be produced by applying the polarizing plate and optical laminate obtained by the present invention to a liquid crystal display device.
【具体实施方式】 【Detailed ways】
形成本发明的聚乙烯醇类薄膜的聚乙烯醇类树脂,一般可以列举由皂化聚乙酸乙烯类树脂而得到的树脂。皂化度为85mol%以上,优选为90mol%以上,更优选为99mol%-100mol%。作为聚乙酸乙烯类树脂,除了作为乙酸乙烯单聚体的聚乙酸乙烯,还可以是乙酸乙烯和可以与之进行共聚合的其它单体的共聚体,例如,可以列举乙烯-乙酸乙烯共聚体等。作为可以进行共聚合的其他单体,例如,可以列举不饱和羧酸类、烯烃类、乙烯基醚类、不饱和磺酸等。聚乙烯醇类树脂的聚合度为1000-10000,优选为1500-5000左右。The polyvinyl alcohol-based resin forming the polyvinyl alcohol-based film of the present invention generally includes resins obtained by saponifying polyvinyl acetate-based resins. The degree of saponification is above 85 mol%, preferably above 90 mol%, more preferably between 99 mol% and 100 mol%. As the polyvinyl acetate-based resin, in addition to polyvinyl acetate which is a vinyl acetate monomer, a copolymer of vinyl acetate and other monomers that can be copolymerized with it may be used, for example, ethylene-vinyl acetate copolymer, etc. . Examples of other copolymerizable monomers include unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, and the like. The degree of polymerization of the polyvinyl alcohol resin is 1000-10000, preferably about 1500-5000.
还可以对这些聚乙烯醇类树脂进行改性,例如,还可以使用通过醛类进行改性的聚乙烯醇缩甲醛、聚乙烯醇缩乙醛、聚乙烯醇缩丁醛等。一般,作为制造偏振薄膜的起始材料,使用厚度为20μm-100μm、优选为30μm-80μm的、未对聚乙烯醇类树脂薄膜进行拉伸的薄膜。在工业上,宽度为1500mm-4000mm的薄膜是实用的。These polyvinyl alcohol-based resins can also be modified, for example, polyvinyl formal, polyvinyl acetal, polyvinyl butyral, etc. modified with aldehydes can also be used. Generally, as a starting material for producing a polarizing film, a polyvinyl alcohol-based resin film that has not been stretched and has a thickness of 20 μm to 100 μm, preferably 30 μm to 80 μm, is used. Industrially, films with a width of 1500mm-4000mm are practical.
依次对该未拉伸薄膜进行膨胀处理、染色处理、硼酸处理、洗涤处理,最后进行干燥而制得的聚乙烯醇类偏振薄膜的厚度,例如约为5-50μm左右。The unstretched film is sequentially subjected to expansion treatment, dyeing treatment, boric acid treatment, washing treatment, and finally drying to obtain a polyvinyl alcohol-based polarizing film with a thickness of, for example, about 5-50 μm.
本发明的偏振薄膜是使碘吸附定向的聚乙烯醇类单轴拉伸薄膜,作为其制造方法,大致分为2种。第1种方法是,在空气或者惰性气体中,对聚乙烯醇进行单轴拉伸后,依次进行膨胀处理、染色处理、硼酸处理以及水洗处理,最后进行干燥的方法。第2种方法是,在水溶液中,依次对未拉伸的聚乙烯醇类薄膜进行膨胀处理、染色处理、硼酸处理以及洗涤处理,在硼酸处理步骤和/或硼酸处理步骤之前的步骤中,进行湿式单轴拉伸,最后进行干燥的方法。The polarizing film of the present invention is a polyvinyl alcohol-based uniaxially stretched film in which iodine is adsorbed and oriented, and its production method is roughly classified into two types. The first method is a method in which polyvinyl alcohol is uniaxially stretched in air or an inert gas, followed by expansion treatment, dyeing treatment, boric acid treatment, and water washing treatment in order, and finally drying. The second method is to sequentially perform expansion treatment, dyeing treatment, boric acid treatment and washing treatment on the unstretched polyvinyl alcohol film in an aqueous solution, and perform the boric acid treatment step and/or the step before the boric acid treatment step A method of wet uniaxial stretching followed by drying.
在任意一种方法中,可以在1个步骤中进行单轴拉伸,也可以在2个以上的步骤中进行单轴拉伸,优选在多个步骤中进行单轴拉伸。对于拉伸方法,可以采用公知的方法,例如,控制输送薄膜的2个压料辊之间的圆周速度差而进行拉伸的辊筒间的拉伸,如特许2731813号公报所记载的热辊筒拉伸法、拉幅拉伸法等。此外,步骤的顺序基本上按照上述那样的顺序,对于处理液的数量和处理条件没有限制。此外,当然也可以为了其他目的而插入上述步骤中没有记载的步骤。In either method, uniaxial stretching may be performed in one step, or may be performed in two or more steps, but it is preferable to perform uniaxial stretching in a plurality of steps. For the stretching method, a known method can be used, for example, the stretching between rollers that controls the peripheral speed difference between the two nip rollers that convey the film and stretches it, such as the hot roller described in the Japanese Patent No. 2731813 Cylinder stretching method, tenter stretching method, etc. In addition, the order of the steps is basically as described above, and there is no limitation on the number of treatment liquids and treatment conditions. In addition, it is of course possible to insert steps not described in the above steps for other purposes.
膨胀步骤是为了除去薄膜表面的杂质、除去薄膜中的增塑剂、提供后续步骤中的易染色性、薄膜的增塑化等而进行的。将处理条件设定在可以达成这些目的、并且不产生基底材料薄膜的过度溶解、丧失透明性等缺陷的范围内。在预设的气体中使拉伸薄膜膨胀的情况下,例如,在20℃-70℃、优选为30-60℃的水溶液中进行浸渍。薄膜的浸渍时间为30秒-300秒,更优选为60-240秒左右。从最初使未拉伸的原始薄膜膨胀的情况下,例如,在10℃-50℃、优选为20-40℃的水溶液中浸渍薄膜。薄膜的浸渍时间为30秒-300秒,更优选为60-240秒左右。The swelling step is performed for the purpose of removing impurities on the surface of the film, removing plasticizers in the film, providing easy dyeability in subsequent steps, plasticizing the film, and the like. The processing conditions are set within a range in which these objects can be achieved and defects such as excessive dissolution and loss of transparency of the base material film do not occur. In the case of expanding the stretched film in a predetermined gas, for example, immersion is performed in an aqueous solution at 20°C to 70°C, preferably 30 to 60°C. The immersion time of the film is about 30 seconds to 300 seconds, more preferably about 60 to 240 seconds. In the case of expanding an unstretched raw film from the beginning, for example, the film is dipped in an aqueous solution at 10°C to 50°C, preferably 20 to 40°C. The immersion time of the film is about 30 seconds to 300 seconds, more preferably about 60 to 240 seconds.
在膨胀处理工序中,由于薄膜沿宽度方向膨胀易在薄膜上产生摺痕等问题,优选一边使用拉幅轧辊(expander roll)、螺旋轧辊(spiral roll)、轧辊(crownroll)、导布装置(cross guider)、弯曲棒(bend bar)、伸幅夹(tenter clip)等公知的扩幅装置而消除薄膜的摺痕,一边输送薄膜。为了在溶液中稳定地输送薄膜,利用水中的喷淋管来控制膨胀溶液中的水流,或者并用EPC装置(边缘位置控制装置:检测薄膜的边缘而防止薄膜曲折的装置)等是很有用的。在本工序中,薄膜也沿着薄膜运行的方向膨胀扩大,为了消除输送方向的薄膜下垂,例如,优选采取控制处理前后输送辊筒的速度等方法。此外,对于使用的膨胀处理液,除了纯水,还可以使用添加0.01重量%-10重量%的硼酸(如特开平10-153709号公报所述)、氯化物(如特开平06-281816号公报所述)、无机酸、无机盐、水溶性有机溶剂、醇类等的水溶液。In the expansion treatment process, since the expansion of the film along the width direction tends to cause problems such as creases on the film, it is preferable to use expander rolls, spiral rolls, crown rolls, and cloth guides. Guider), bending bar (bend bar), tenter clip and other well-known expansion devices to eliminate the creases of the film while conveying the film. In order to stably transport the film in the solution, it is useful to control the flow of water in the swelling solution with a spray pipe in water, or to use an EPC device (edge position control device: a device that detects the edge of the film to prevent the film from bending). In this step, the film also expands along the direction in which the film travels. In order to eliminate the sagging of the film in the conveying direction, for example, it is preferable to take methods such as controlling the speed of the conveying roller before and after the treatment. In addition, for the swelling treatment liquid used, in addition to pure water, boric acid (as described in JP-A-10-153709 ), chloride (as described in JP-A-06-281816 ) and 0.01% by weight to 10% by weight can also be used. mentioned), inorganic acid, inorganic salt, water-soluble organic solvent, alcohols, etc. aqueous solution.
使用碘进行染色的步骤是为了使碘吸附在薄膜上,并使之定向而进行的。将处理条件设定在可以达成这些目的、并且不导致基底材料薄膜的过度溶解、丧失透明性等缺陷的范围内。例如,在10℃-45℃、优选为20℃-35℃的温度下,而且以重量比计,在碘/KI/水=0.003-0.2/0.1-10/100的浓度下,进行30秒-600秒、优选为60秒-300秒的浸渍处理。可以使用其它的碘化物代替钾,例如碘化锌等。此外,可以将其它的碘化物和碘化钾同时使用。此外,还可以使碘化物以外的化合物共存,例如硼酸、氯化亚铅、氯化钴。添加硼酸的情况下,在含有碘这一点上,区别于下述的硼酸处理。相对100重量份的水,只要含有0.003重量份以上的碘,就可以看作染色槽。The step of dyeing with iodine is carried out in order to adsorb iodine on the film and orient it. The processing conditions are set within a range in which these objects can be achieved without causing defects such as excessive dissolution and loss of transparency of the base material film. For example, at a temperature of 10°C-45°C, preferably 20°C-35°C, and in a weight ratio, at a concentration of iodine/KI/water=0.003-0.2/0.1-10/100, for 30 seconds- 600 seconds, preferably 60 seconds-300 seconds of dipping treatment. Other iodides can be used instead of potassium, such as zinc iodide and the like. In addition, other iodides and potassium iodide may be used simultaneously. In addition, compounds other than iodide, such as boric acid, leadous chloride, and cobalt chloride, may coexist. When boric acid is added, it differs from the boric acid treatment described below in that iodine is contained. If it contains 0.003 weight part or more of iodine with respect to 100 weight part of water, it can be regarded as a dyeing tank.
如上所述,还可以在染色槽中使薄膜拉伸。拉伸是利用使染色槽前后的压料辊具有圆周速度差等方法而进行的。此外,也可以与膨胀步骤同样地在染色液中和/或溶液出入口设置拉幅轧辊、螺旋轧辊、轧辊、导布装置、弯曲棒等。此外,膨胀步骤后,可以在染色处理前对聚乙烯醇类薄膜进行湿式拉伸处理。As mentioned above, it is also possible to stretch the film in the dye tank. Stretching is carried out by using a method such as providing a peripheral speed difference between the nip rolls before and after the dyeing tank. In addition, tenter rolls, helical rolls, nip rolls, fabric guides, bending rods, etc. may be provided in the dyeing solution and/or the solution inlet and outlet in the same manner as in the expansion step. In addition, after the expansion step, the polyvinyl alcohol-based film may be subjected to wet stretching treatment before dyeing treatment.
本发明中,利用含硼酸水溶液的浸渍处理是多步进行的。第1种含硼酸水溶液为(1)相对于100重量份的水,含3-10重量份的硼酸和1-20重量份的碘化物,温度为50-70℃的水溶液。还可以和硼酸同时使用硼砂、乙二醛、戊二醛等交联剂。作为碘化物,可以列举碘化钾、碘化锌等,通常,使用碘化钾。此外,还可以使碘化物以外的化合物共存,例如氯化锌、氯化钴、氯化锆、硫代硫酸钠、亚硫酸钾等。In the present invention, the immersion treatment with the boric acid-containing aqueous solution is performed in multiple steps. The first aqueous solution containing boric acid is (1) an aqueous solution containing 3-10 parts by weight of boric acid and 1-20 parts by weight of iodide relative to 100 parts by weight of water, and the temperature is 50-70°C. Borax, glyoxal, glutaraldehyde and other cross-linking agents can also be used together with boric acid. Potassium iodide, zinc iodide, etc. are mentioned as an iodide, Usually, potassium iodide is used. In addition, compounds other than iodide, such as zinc chloride, cobalt chloride, zirconium chloride, sodium thiosulfate, potassium sulfite, etc., may coexist.
该第1种种含硼酸水溶液的温度,通常为50℃-70℃,优选55℃-65℃。浸渍时间一般为30-600秒左右,优选为60-420秒,更优选为90-300秒。如果温度低于50℃,很难获得最终的光学特性,相反,一旦超过70℃,就会损害薄膜的外观,两者均不理想。The temperature of the first boric acid-containing aqueous solution is usually 50°C to 70°C, preferably 55°C to 65°C. The dipping time is generally about 30-600 seconds, preferably 60-420 seconds, more preferably 90-300 seconds. If the temperature is lower than 50°C, it is difficult to obtain the final optical properties, on the contrary, once it exceeds 70°C, the appearance of the film will be damaged, neither of which is ideal.
该第1种含硼酸水溶液的处理还可以利用2-4个这样的工序多步进行。各情况的水溶液组成、温度,在上述的范围内可以相同,也可以不同。The treatment of the first aqueous solution containing boric acid can also be carried out in multiple steps by utilizing 2-4 such processes. The composition and temperature of the aqueous solution in each case may be the same or different within the above-mentioned range.
第2种含硼酸水溶液为(1)相对于100重量份的水,含1-5重量份的硼酸和3-30重量份的碘化物、温度为10-45℃的水溶液。浸渍时间最好为2-120秒左右。The second boric acid-containing aqueous solution is (1) an aqueous solution containing 1-5 parts by weight of boric acid and 3-30 parts by weight of iodide relative to 100 parts by weight of water, and at a temperature of 10-45°C. The dipping time is preferably about 2-120 seconds.
在本发明中,第1种含硼酸的水溶液和第2种含硼酸的水溶液是满足上述浓度以及温度范围的溶液,第2种含硼酸的水溶液必须比第1种含硼酸水溶液的碘化物的浓度高,硼酸的浓度更低、且温度更低。In the present invention, the first kind of boric acid-containing aqueous solution and the second kind of boric acid-containing aqueous solution are solutions that meet the above-mentioned concentration and temperature range, and the second kind of boric acid-containing aqueous solution must be higher than the iodide concentration of the first kind of boric acid-containing aqueous solution. High, the concentration of boric acid is lower, and the temperature is lower.
第2种含硼酸水溶液的碘化物浓度低于第1种含硼酸水溶液的碘化物浓度的情况下,不能得到中性的色调。第2种含硼酸水溶液的硼酸浓度高于第1种含硼酸水溶液的硼酸浓度的情况下,存在析出硼酸而形成异物的危险。此外,第2种含硼酸水溶液的温度与第1种含硼酸水溶液的硼酸温度相同或者更高的情况下,就不能得到中性的色调。When the iodide concentration of the second boric acid-containing aqueous solution is lower than that of the first boric acid-containing aqueous solution, a neutral color tone cannot be obtained. When the boric acid concentration of the second boric-acid-containing aqueous solution is higher than that of the first boric-acid-containing aqueous solution, boric acid may precipitate to form foreign substances. In addition, when the temperature of the second boric-acid-containing aqueous solution is the same as or higher than the boric acid temperature of the first boric-acid-containing aqueous solution, a neutral color tone cannot be obtained.
该第2种含硼酸水溶液的处理也可以与第1种含硼酸水溶液的处理一样,通过2-4个这样的工序多步进行。这样,在各步中碘化物以及硼酸的浓度都必须在上述的浓度范围内,优选使后面步骤的碘化物浓度与前面步骤的碘化物浓度相同或更高,并使硼酸的浓度和温度与前面步骤相同或更低。The treatment of the 2nd kind of boric acid-containing aqueous solution can also be the same as the treatment of the 1st kind of boric-acid-containing aqueous solution, and it can be carried out in multiple steps through 2-4 such processes. Like this, in each step, the concentration of iodide and boric acid all must be in the above-mentioned concentration range, preferably make the iodide concentration of back step and the iodide concentration of front step identical or higher, and make the concentration of boric acid and temperature and front The steps are the same or lower.
利用这些含硼酸水溶液的处理,是为了通过交联防水化和色泽调节(防止带有绿色等)等而实施的。上述的第1种含硼酸水溶液的处理主要是为了进行防水化,也称之为防水化处理、交联处理、定位处理等名称。此外,上述的第2种含硼酸水溶液的处理主要是为了进行色泽调整,也称之为色泽调节处理、补色处理、再染色处理等名称。The treatment with these boric acid-containing aqueous solutions is carried out for water repellency and color adjustment (prevention of greenish color etc.) by crosslinking. The treatment of the above-mentioned first type of boric acid-containing aqueous solution is mainly for waterproofing, and is also called waterproofing treatment, cross-linking treatment, positioning treatment and other names. In addition, the above-mentioned second type of boric acid-containing aqueous solution treatment is mainly for color adjustment, and is also called color adjustment treatment, color correction treatment, re-dyeing treatment and other names.
使用含硼酸水溶液进行处理后,对薄膜进行洗涤处理。洗涤处理按如下步骤进行,例如,将经过硼酸处理的聚乙烯醇类薄膜浸渍在水中,以喷淋的形式喷洒水,或者同时进行浸渍和喷雾。在洗涤处理中,水温通常可以是2-40℃左右,浸渍时间最好是2-120秒左右。洗涤后,在干燥炉中,在约40-100℃的温度下,进行约60-600秒的干燥步骤。After treatment with an aqueous solution containing boric acid, the film is washed. The washing treatment is performed by, for example, immersing the boric acid-treated polyvinyl alcohol-based film in water, spraying water in the form of a shower, or performing both immersion and spraying. In the washing process, the water temperature can usually be about 2-40°C, and the immersion time is preferably about 2-120 seconds. After washing, a drying step is performed in a drying oven at a temperature of about 40-100° C. for about 60-600 seconds.
本发明中,在膨胀处理、染色处理、含硼酸水溶液处理步骤之前或在这些步骤中的至少一个步骤中,进行单轴拉伸。或者,可以在上述步骤中间,添加用于进行单轴拉伸的湿式拉伸步骤。单轴拉伸可以在一个步骤中进行,但优选在多个步骤中进行。对于拉伸方法,可以采用公知的方法,例如,控制输送薄膜的2个压料辊之间的圆周速度差而进行拉伸的辊筒间拉伸、如特许2731813号公报所记载的热轧辊拉伸法、伸幅拉伸法等。此外,在进行膨胀步骤的之前,可以事先将聚乙烯醇类薄膜在空气或者惰性气体等气体中进行单轴拉伸。最终的累积拉伸倍率为4.5-7.0倍,优选为5.0-6.5倍。In the present invention, uniaxial stretching is performed before or during at least one of the steps of swelling treatment, dyeing treatment, and boric acid-containing aqueous solution. Alternatively, a wet stretching step for performing uniaxial stretching may be added in the middle of the above steps. Uniaxial stretching can be performed in one step, but is preferably performed in multiple steps. For the stretching method, a known method can be used, for example, stretching between rollers by controlling the peripheral speed difference between two nip rolls that convey the film, hot roller stretching as described in Japanese Patent No. 2731813. stretching method, stretching method, etc. In addition, the polyvinyl alcohol film may be uniaxially stretched in air or inert gas before the expansion step. The final cumulative stretch ratio is 4.5-7.0 times, preferably 5.0-6.5 times.
在这样制备的偏振薄膜的至少一面上,用粘合剂粘合保护薄膜,从而制得偏振片。On at least one side of the polarizing film thus prepared, a protective film was adhered with an adhesive, thereby producing a polarizing plate.
作为保护薄膜,可以列举由三乙酰纤维素和二乙酰纤维素那样的乙酰纤维素类树脂构成的薄膜、由聚对苯二甲酸乙二醇酯和聚萘二甲乙二醇酯、聚对苯二甲酸丁二醇酯那样的聚酯类树脂构成的薄膜、由聚碳酸类树脂构成的薄膜、由环烯烃类树脂构成的薄膜。作为市售的热塑性环烯烃类树脂,例如,由德国Ticona社销售的Topas(注册商标)、由JSR公司销售的Arton(注册商标)、由日本Zeon公司销售的Zeonor和Zeonnex(注册商标)、由三井化学(株)销售的Apel(注册商标)等。于是,把对这种环烯烃类树脂制膜而得到的薄膜制成保护薄膜,在制膜中,合适地采用溶剂铸造法、熔融挤压法等公知的方法。制膜的环烯烃类树脂薄膜也是市售的,例如,由积水化学工业(株)(SekisuiChemicalCo.,Ltd.)销售的“エスシ-ナ”和“SCA40”等。Examples of protective films include films made of acetyl cellulose resins such as triacetyl cellulose and diacetyl cellulose, films made of polyethylene terephthalate, polyethylene naphthalate, polyethylene terephthalate, etc. Films made of polyester-based resins such as butylene formate, films made of polycarbonate-based resins, and films made of cycloolefin-based resins. As commercially available thermoplastic cycloolefin-based resins, for example, Topas (registered trademark) sold by Ticona Corporation of Germany, Arton (registered trademark) sold by JSR Corporation, Zeonor and Zeonnex (registered trademark) sold by Zeon Corporation of Japan, Apel (registered trademark) sold by Mitsui Chemicals Co., Ltd., etc. Then, a film obtained by forming such a cycloolefin-based resin into a film is used as a protective film, and a known method such as a solvent casting method or a melt extrusion method is suitably used for film forming. Cycloolefin-based resin films for film formation are also commercially available, for example, "Escina" and "SCA40" sold by Sekisui Chemical Co., Ltd., and the like.
保护薄膜的厚度优选为薄的,但如果厚度太薄,强度下降、加工性变差,另一方面,如果厚度太厚,就会产生透明性下降,或层压后需要的固化时间变长等问题。因此,保护薄膜的适当厚度,例如为5-200μm左右,优选为10-150μm,更优选为20-100μm。The thickness of the protective film is preferably thin, but if the thickness is too thin, the strength decreases and the workability deteriorates. On the other hand, if the thickness is too thick, the transparency decreases, or the curing time required after lamination becomes longer, etc. question. Therefore, an appropriate thickness of the protective film is, for example, about 5-200 μm, preferably 10-150 μm, more preferably 20-100 μm.
为了提高粘合剂和偏振薄膜和/或保护薄膜之间的粘合性,还可以在偏振薄膜和/或保护薄膜上,进行电晕处理、火焰处理、等离子处理、紫外线照射、底层涂布处理、皂化处理等表面处理。In order to improve the adhesion between the adhesive and the polarizing film and/or protective film, corona treatment, flame treatment, plasma treatment, ultraviolet irradiation, and bottom coating treatment can also be performed on the polarizing film and/or protective film , saponification treatment and other surface treatments.
在保护薄膜上,还可以单独或者组合地进行防闪(anti-glare)处理、抗反射(anti-reflection)处理、硬涂层处理、抗静电处理、防污处理等表面处理。此外,保护薄膜和/或保护薄膜表面的保护层还可以含有二苯甲酮类化合物、苯并三唑类化合物等紫外线吸收剂和苯磷酸酯类化合物、对苯二甲酸酯化合物等可塑剂。On the protective film, surface treatments such as anti-glare treatment, anti-reflection treatment, hard coat treatment, antistatic treatment, and antifouling treatment may be performed alone or in combination. In addition, the protective film and/or the protective layer on the surface of the protective film may also contain ultraviolet absorbers such as benzophenone compounds and benzotriazole compounds and plasticizers such as phenylphosphate compounds and terephthalate compounds. .
可以将所述的保护薄膜粘合在偏振薄膜的一个面上,也可以粘合在双面上。The protective film can be bonded on one side or both sides of the polarizing film.
使用水溶剂类粘合剂、有机溶剂类粘合剂、热熔类粘合剂、无溶剂类粘合剂等粘合剂,对偏振薄膜和保护薄膜进行层压。作为水溶剂类粘合剂,例如,可以列举聚乙烯醇类树脂水溶液、水系二组份尿烷类乳胶粘合剂等,作为有机溶剂类粘合剂,例如,可以列举二组份尿烷类粘合剂等,作为无溶剂类粘合剂,例如,可以列举一组份型尿烷类粘合剂等。使用利用皂化处理等对与偏振薄膜的粘合面进行亲水性处理的乙酰纤维素类薄膜作为保护薄膜的情况下,聚乙烯醇类树脂水溶液适宜用作粘合剂。在作为粘合剂使用的聚乙烯醇类树脂中,除了对作为乙酸乙烯单聚体的聚乙酸乙烯进行皂化处理而制得的乙烯醇均聚物之外,还有对乙酸乙烯和可以与之共聚合的其他单体的共聚物进行皂化处理而制得的乙烯醇类共聚物、以及对那些羟基进行部分改性的聚乙烯醇类聚合物等。在这种粘合剂中,还可以使用多元醛、水溶性环氧化合物、蜜胺类化合物等作为添加剂。The polarizing film and protective film are laminated using adhesives such as water-solvent adhesives, organic solvent-based adhesives, hot-melt adhesives, and solvent-free adhesives. Examples of water-solvent-based adhesives include polyvinyl alcohol-based resin aqueous solutions, water-based two-component urethane-based latex adhesives, and organic solvent-based adhesives such as two-component urethane-based adhesives. Adhesive etc. As a solventless adhesive, a one-component type urethane adhesive etc. are mentioned, for example. In the case of using an acetylcellulose-based film that has been hydrophilically treated with a polarizing film by saponification or the like as the protective film, an aqueous solution of polyvinyl alcohol-based resin is suitably used as the binder. Among polyvinyl alcohol resins used as binders, in addition to vinyl alcohol homopolymers obtained by saponifying polyvinyl acetate as a monomer of vinyl acetate, there are vinyl acetate and Vinyl alcohol copolymers obtained by saponifying copolymers of other monomers that have been copolymerized, and polyvinyl alcohol polymers that partially modify those hydroxyl groups. In this adhesive, polyaldehydes, water-soluble epoxy compounds, melamine compounds, etc. can also be used as additives.
对于粘合偏振薄膜和保护薄膜的方法,没有特别地限制,例如,可以列举在偏振薄膜或保护薄膜的表面上均匀地涂覆粘合剂,在涂覆面上再放上另一层薄膜,并通过轧辊等进行粘合、干燥的方法等。For the method of bonding polarizing film and protective film, not particularly limited, for example, can enumerate on the surface of polarizing film or protective film and evenly coat adhesive, put another layer of film on the coated surface again, and Bonding with rolls, etc., drying methods, etc.
通常,粘合剂是在调制后,在15-40℃的温度下涂覆的,粘合温度通常为15-30℃左右。粘合后进行干燥处理,以除去在粘合剂中含有的水等溶剂,此时的干燥温度通常为30-85℃,优选为40-80℃。然后,还可以在15-85℃、优选为20-50℃、更优选为35-45℃的温度环境下,通常进行1-90天的阶段固化,使粘合剂固化。如果固化时间较长,产率降低,因此,固化时间为1-30天左右,优选为1-7天。Usually, the adhesive is coated at a temperature of 15-40°C after preparation, and the bonding temperature is usually about 15-30°C. Drying is performed after bonding to remove solvents such as water contained in the adhesive, and the drying temperature at this time is usually 30-85°C, preferably 40-80°C. Then, it can also be cured in steps of 1-90 days at a temperature environment of 15-85°C, preferably 20-50°C, more preferably 35-45°C, to cure the adhesive. If the curing time is longer, the yield will decrease. Therefore, the curing time is about 1-30 days, preferably 1-7 days.
因此,可以通过粘合剂层,制得在偏振薄膜的单面或者双面上粘合保护薄膜的偏振片。Therefore, a polarizing plate in which a protective film is adhered to one or both surfaces of a polarizing film via an adhesive layer can be produced.
本发明中,保护薄膜还可以具有作为相位差薄膜的功能、作为亮度改善薄膜的功能、作为反射薄膜的功能、作为半反射薄膜的功能、作为扩散薄膜的功能、作为光学补偿薄膜的功能等光学功能。由此,例如通过在保护薄膜表面上,层压相位差薄膜、亮度改善薄膜、反射薄膜、半反射薄膜、扩散薄膜的功能、光学补偿薄膜等光学功能性薄膜,可以具备这样的功能,除此之外,还可以给保护薄膜本身带来这样的功能。此外,还可以像具有亮度改善薄膜的功能的扩散薄膜等那样,使保护薄膜本身具有多种功能。In the present invention, the protective film may also have a function as a retardation film, a function as a brightness improving film, a function as a reflective film, a function as a semi-reflective film, a function as a diffusion film, a function as an optical compensation film, etc. Function. Thus, for example, by laminating an optically functional film such as a retardation film, a brightness improvement film, a reflective film, a semi-reflective film, a diffusion film, or an optical compensation film on the surface of the protective film, such a function can be provided. In addition, such a function can also be brought to the protective film itself. In addition, the protective film itself may have various functions, such as a diffusion film having the function of a brightness improving film.
例如,通过进行如特许第2841377号公报、特许第3094113号公报等所述的拉伸处理,或者通过进行如特许第3168850号公报所述的处理,可以给上述保护薄膜带来作为相位差薄膜的功能。此外,通过利用如特开2002-169025号公报合特开200329030号公报所述的方法而形成微孔,再通过重叠选择性反射中心波长不同的2层以上的胆甾醇型液晶层,可以给上述保护薄膜带来作为辉度改善薄膜的功能。通过在上述保护薄膜上利用蒸汽或溅射形成金属薄膜,可以带来作为反射薄膜或半反射薄膜的功能。通过在上述保护薄膜上涂覆含有微粒的树脂溶液,可以带来作为扩散薄膜的功能。此外,通过在上述保护薄膜上涂覆碟状(デイスコイツク)液晶化合物等液晶化合物、并使之定向,可以带来作为光学补偿薄膜的功能。此外,还可以使用适当的粘合剂,直接将商品名:DBEF(スリ-エム(株)生产)等亮度改善薄膜、商品名:WV薄膜(富士照相薄膜(株)生产)等视场角改良薄膜、商品名:Sumikalight(注册商标)(住友化学工业(株))等相位差薄膜等市售的光学功能性薄膜直接粘合在偏振薄膜上。For example, by carrying out stretching treatment as described in Japanese Patent No. 2841377, Japanese Patent No. 3094113, etc., or by performing the treatment described in Japanese Patent No. 3168850, it is possible to give the above-mentioned protective film the effect of being a retardation film. Function. In addition, by using the method described in Japanese Patent Application Laid-Open No. 2002-169025 and Japanese Patent Laid-Open No. 200329030 to form micropores, and then by overlapping two or more cholesteric liquid crystal layers having different selective reflection center wavelengths, the above-mentioned The protective film functions as a luminance improvement film. By forming a metal thin film on the protective film by steam or sputtering, it can function as a reflective film or a semi-reflective film. By coating the above-mentioned protective film with a resin solution containing fine particles, it can function as a diffusion film. In addition, by coating and aligning a liquid crystal compound such as a discotic liquid crystal compound on the protective film, a function as an optical compensation film can be brought about. In addition, brightness improvement films such as trade name: DBEF (manufactured by Suri-Em Co., Ltd.), and viewing angle improvement films such as trade name: WV film (manufactured by Fuji Photo Film Co., Ltd.) can be directly coated with an appropriate adhesive. Film, trade name: Sumikalight (registered trademark) (Sumitomo Chemical Industries Co., Ltd.) and other commercially available optical functional films such as phase difference films are directly bonded to the polarizing film.
下面,通过实施例对本发明进行更详细地说明,但本发明并不限于这些实施例。Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited to these examples.
下述的实施例以及比较例是按照如下步骤进行的:一边用组合压料辊和自由轧辊的连续输送装置,输送聚乙烯醇的长薄膜,一边进行各种处理。单轴延伸是通过控制处理槽前后的的驱动压料辊的圆周速度差而进行的。The following examples and comparative examples were carried out in accordance with the procedure of carrying out various treatments while conveying a long film of polyvinyl alcohol using a continuous conveying device combining nip rolls and free nip rolls. The uniaxial stretching is carried out by controlling the peripheral speed difference of the driven nip rolls before and after the treatment tank.
而且,光学性能是指:在(株)岛津制造所社制造的紫外可视分光光度计UV2450中,设置作为可选辅助部件的“装有偏光镜的胶片盒”,并测定透过方向和吸收方向的偏振片的紫外可视光谱,将2片偏振片布置在交叉尼科尔棱镜时的色泽,以JIS-Z8729为标准,计算、并且求得正交色泽、正交L*、正交a*、正交b*。In addition, the optical performance refers to the measurement of the transmission direction and The ultraviolet-visible spectrum of the polarizer in the absorption direction, the color when two polarizers are arranged in a crossed Nicol prism, is calculated according to JIS-Z8729, and the orthogonal color, orthogonal L * , and orthogonal a * , orthogonal b * .
【实施例1】【Example 1】
将厚度为75μm的聚乙烯醇薄膜(クラレビビニロンVF-PS#7500,聚合度2400,皂化度99.9摩尔%以上)在30℃的纯水中浸渍约130秒,为了使薄膜不松弛而使薄膜保持紧张状态,使薄膜充分地膨胀。接着,一边将薄膜浸渍在碘/碘化钾/水的重量比为0.02/1.5/100的水溶液中而进行染色处理,一边进行单轴拉伸。Immerse a polyvinyl alcohol film with a thickness of 75 μm (Kurarebivinylon VF-PS#7500, a degree of polymerization of 2400, a degree of saponification of 99.9 mol% or more) in pure water at 30°C for about 130 seconds, and dry the film so that the film does not sag. Maintain tension to fully inflate the film. Next, the film was uniaxially stretched while being dipped in an aqueous solution having a weight ratio of iodine/potassium iodide/water of 0.02/1.5/100 for dyeing treatment.
之后,一边将薄膜浸渍在碘化钾/硼酸/水的重量比为10/5/100、温度为60℃的硼酸水溶液中而进行浸渍处理,一边进行单轴拉伸,直到累积的拉伸倍率是原始的5.9倍。此外,再将薄膜在碘化钾/硼酸/水的重量比为20/3/100、温度为30℃的第二硼酸水溶液中浸渍约30秒进行渍浸处理。接着,用10℃的纯水洗涤约10秒钟。在温度60℃下干燥2分钟,制得偏振薄膜。After that, the film was uniaxially stretched while dipping the film in a boric acid aqueous solution with a weight ratio of potassium iodide/boric acid/water of 10/5/100 and a temperature of 60°C until the accumulated stretching ratio was equal to the original value. 5.9 times. In addition, the film was dipped in a second boric acid aqueous solution at a weight ratio of potassium iodide/boric acid/water of 20/3/100 and a temperature of 30°C for about 30 seconds. Next, it was washed with pure water at 10° C. for about 10 seconds. Dry at a temperature of 60° C. for 2 minutes to prepare a polarizing film.
该偏振薄膜的光学性能为正交a*=0.2,正交b*=-0.3,并且是色泽更加中性的偏振薄膜。The optical performance of the polarizing film is cross a * =0.2, cross b * =-0.3, and it is a polarizing film with more neutral color.
【实施例2】[Example 2]
除了第2种含硼酸水溶液的处理是前一步骤用碘化钾/硼酸/水的重量比为15/3/100、温度为40℃的水溶液,后一步骤用碘化钾/硼酸/水的重量比为20/3/100、温度为30℃的水溶液两步进行以外,与实施例1同样地制得偏振薄膜。In addition to the treatment of the second boric acid-containing aqueous solution, the previous step uses potassium iodide/boric acid/water with a weight ratio of 15/3/100 and a temperature of 40°C, and the latter step uses potassium iodide/boric acid/water with a weight ratio of 20 /3/100, except that the aqueous solution at 30°C was used in two steps, a polarizing film was produced in the same manner as in Example 1.
该偏振薄膜的光学性能为正交a*=0.1,正交b*=-0.1,而且是色泽更加中性的偏振薄膜。The optical performance of the polarizing film is orthogonal a * =0.1, orthogonal b * =-0.1, and it is a polarizing film with more neutral color.
【比较例1】[Comparative Example 1]
除使用碘化钾/硼酸/水的重量比为20/0.5/100、温度为30℃的水溶液,进行利用第2种含硼酸水溶液的处理以外,与实施例1同样地制得偏振薄膜。A polarizing film was produced in the same manner as in Example 1, except that the second boric acid-containing aqueous solution was treated with an aqueous solution having a weight ratio of potassium iodide/boric acid/water of 20/0.5/100 and a temperature of 30°C.
该偏振薄膜的光学性能为正交a*=0.6,正交b*=-1.8,并且显示出带绿色的黑色。The optical properties of the polarizing film were cross a * = 0.6, cross b * = -1.8, and exhibited greenish black.
【比较例2】【Comparative example 2】
除使用碘化钾/硼酸/水的重量比为10/0/100、温度为30℃的水溶液,进行利用第2种含硼酸水溶液的处理以外,与实施例1同样地制得偏振薄膜。A polarizing film was produced in the same manner as in Example 1, except that the second boric acid-containing aqueous solution was treated with an aqueous solution having a weight ratio of potassium iodide/boric acid/water of 10/0/100 and a temperature of 30°C.
该偏振薄膜的光学性能为正交a*=1.3,正交b*=-4.1,并且显示出带绿色的黑色。The optical properties of this polarizing film were cross a * = 1.3, cross b * = -4.1, and exhibited greenish black.
【比较例3】[Comparative Example 3]
除使用碘化钾/硼酸/水的重量比为10/7.5/100、温度为30℃的水溶液,进行利用第2种含硼酸水溶液的处理以外,与实施例1同样地制得偏振薄膜,然而在溶液出口的轧辊上有硼酸析出,干燥后,产生异物。Except that the weight ratio of potassium iodide/boric acid/water is 10/7.5/100, and the temperature is 30° C., except that the second kind of boric acid-containing aqueous solution is used, a polarizing film is obtained in the same manner as in Example 1, but in the solution Boric acid is precipitated on the exit roll, and after drying, foreign matter is produced.
【比较例4】[Comparative Example 4]
除使用碘化钾/硼酸/水的重量比为1/5/100、温度为30℃的水溶液,进行利用第2种含硼酸水溶液的处理以外,与实施例1同样地制得偏振薄膜。A polarizing film was produced in the same manner as in Example 1, except that the second boric acid-containing aqueous solution was treated with an aqueous solution having a weight ratio of potassium iodide/boric acid/water of 1/5/100 and a temperature of 30°C.
该偏振薄膜的光学性能为正交a*=0.6,正交b*=-1.5,显示出带有绿色的黑色。The optical properties of the polarizing film were cross a * = 0.6, cross b * = -1.5, and showed greenish black.
【比较例5】【Comparative Example 5】
除使用碘化钾/硼酸/水的重量比为20/3/100、温度为60℃的水溶液,进行利用第2种含硼酸水溶液的处理以外,与实施例1相同地制得偏振薄膜。A polarizing film was produced in the same manner as in Example 1, except that the weight ratio of potassium iodide/boric acid/water was 20/3/100 and the temperature was 60° C., except that the second boric acid-containing aqueous solution was used.
该偏振薄膜的光学性能为正交a*=0.8,正交b*=-2.5,显示出带有绿色的黑色。The optical properties of the polarizing film were cross a * = 0.8, cross b * = -2.5, and showed greenish black.
Claims (5)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003318419A JP2005084507A (en) | 2003-09-10 | 2003-09-10 | Manufacturing method of polarizing film, manufacturing method of polarizing plate, and manufacturing method of optical laminate |
JP318419/2003 | 2003-09-10 | ||
JP318419/03 | 2003-09-10 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1616996A CN1616996A (en) | 2005-05-18 |
CN100388024C true CN100388024C (en) | 2008-05-14 |
Family
ID=34417710
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNB2004100851630A Expired - Lifetime CN100388024C (en) | 2003-09-10 | 2004-09-08 | Polarizing film, polarizing plate and method for producing optical laminate |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP2005084507A (en) |
KR (1) | KR101137677B1 (en) |
CN (1) | CN100388024C (en) |
TW (1) | TWI429941B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101008230B1 (en) * | 2006-06-27 | 2011-01-17 | 금오공과대학교 산학협력단 | Polarizing Film and Manufacturing Method Thereof |
JP6420747B2 (en) * | 2015-04-17 | 2018-11-07 | 日東電工株式会社 | Polarizer, polarizing plate, and method for producing polarizer |
WO2016167060A1 (en) * | 2015-04-17 | 2016-10-20 | 日東電工株式会社 | Polarizer, polarizing plate, and method for producing polarizer |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5476171A (en) * | 1977-11-29 | 1979-06-18 | Mitsubishi Electric Corp | Production of polarizing film |
JPH1152130A (en) * | 1997-07-31 | 1999-02-26 | Sumitomo Chem Co Ltd | Manufacturing method of polarizing film |
JP2003240945A (en) * | 2002-02-14 | 2003-08-27 | Nitto Denko Corp | Method for manufacturing polarizer, polarizer, polarizing plate, and image display device |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10170721A (en) | 1996-12-09 | 1998-06-26 | Tokai Rubber Ind Ltd | Production of polarizing film |
KR100866005B1 (en) * | 2001-09-28 | 2008-10-29 | 닛토덴코 가부시키가이샤 | Polarizing plate, manufacturing method thereof, and liquid crystal display device |
-
2003
- 2003-09-10 JP JP2003318419A patent/JP2005084507A/en active Pending
-
2004
- 2004-08-30 TW TW093126079A patent/TWI429941B/en not_active IP Right Cessation
- 2004-09-07 KR KR1020040071065A patent/KR101137677B1/en active IP Right Grant
- 2004-09-08 CN CNB2004100851630A patent/CN100388024C/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5476171A (en) * | 1977-11-29 | 1979-06-18 | Mitsubishi Electric Corp | Production of polarizing film |
JPH1152130A (en) * | 1997-07-31 | 1999-02-26 | Sumitomo Chem Co Ltd | Manufacturing method of polarizing film |
JP2003240945A (en) * | 2002-02-14 | 2003-08-27 | Nitto Denko Corp | Method for manufacturing polarizer, polarizer, polarizing plate, and image display device |
Also Published As
Publication number | Publication date |
---|---|
TW200510756A (en) | 2005-03-16 |
KR101137677B1 (en) | 2012-04-20 |
TWI429941B (en) | 2014-03-11 |
CN1616996A (en) | 2005-05-18 |
KR20050026859A (en) | 2005-03-16 |
JP2005084507A (en) | 2005-03-31 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101276013B (en) | Manufacturing methods of polarized light film and polarized light piece | |
JP4697964B2 (en) | Polarizer manufacturing method and cleaning apparatus | |
CN101519502A (en) | Method for manufacturing polarizing film, polarizing sheet and optical laminate | |
KR101638196B1 (en) | Process for producing a polarizing film | |
JP2013178356A (en) | Method for manufacturing polarizing plate | |
CN101382616A (en) | Polarizing film, polarizing plate and manufacturing method thereof | |
CN100388023C (en) | Polarizing film, manufacturing method thereof, polarizing plate, and optical laminate | |
CN100397110C (en) | Polarizing film, manufacturing method thereof, polarizer, and optical laminate | |
CN100409044C (en) | Manufacturing method of polarizing film, manufacturing method of polarizing plate, and manufacturing method of optical laminate | |
WO2014024712A1 (en) | Layered object, polarizing film, and process for producing polarizing film | |
CN100399071C (en) | Manufacturing method of polarizing film, manufacturing method of polarizing plate, and manufacturing method of optical laminated body | |
CN1800888A (en) | Manufacturing method of polarized light film, polarized light slice and optical laminate style | |
TW200931082A (en) | A polarized film, a method for producing a polarized film, and a method for producing polarizer | |
CN100410696C (en) | Manufacturing method of polarizing plate, polarizer and optical laminate thereof | |
JP4421886B2 (en) | Method for producing iodine polarizing film and method for producing polarizing plate | |
CN1800881B (en) | Manufacturing method of polarizing film, polarizing plate, and optical laminate | |
CN100388024C (en) | Polarizing film, polarizing plate and method for producing optical laminate | |
JP2005173216A (en) | Manufacturing method of polarizing film, manufacturing method of polarizing plate, and manufacturing method of optical laminate | |
JP2009237096A (en) | Method of manufacturing polarizing film, polarizing plate and optical laminate | |
JP2007163570A (en) | Polarizing plate for lens |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20080514 |