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CN100386530C - Protective method for wear resistance and anti-cavitation corrosion of metal surface - Google Patents

Protective method for wear resistance and anti-cavitation corrosion of metal surface Download PDF

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Publication number
CN100386530C
CN100386530C CNB2004100179022A CN200410017902A CN100386530C CN 100386530 C CN100386530 C CN 100386530C CN B2004100179022 A CNB2004100179022 A CN B2004100179022A CN 200410017902 A CN200410017902 A CN 200410017902A CN 100386530 C CN100386530 C CN 100386530C
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glass cloth
cavitation
grid glass
polymer material
metal surface
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CNB2004100179022A
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CN1570401A (en
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杨俭安
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Shanghai Institute of Technology
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Shanghai Institute of Technology
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Abstract

The present invention relates to an anti-abrasion and anti-cavitation protection method for local metal surfaces which can be abraded and cavitated easily in impeller machines, such as fans, water pumps, etc. The method comprises the steps: 1. grid glass cloth with certain thickness is reserved and is pressed in polymer materials by a hot pressing method, a strengthened polymer material overlaid thin layer with the functions of abrasion resistance and cavitation resistance is formed at one side, and grid glass cloth with certain thickness is exposed at the other side; 2, a metal surface required for corrosion prevention is coarsened and is cleaned by acetone; 3, the grid glass cloth exposed at one side of the overlaid thin layer is attached to the metal surface of an impeller machine required for protection with epoxy resin. Because of the adoption of the strengthened polymer material overlaid thin layer and the smooth surface, the impeller machine has the characteristics of abrasion resistance and cavitation resistance, and the grid glass cloth exposed outside the polymer material layer is firmly attached to the metal protection required for protection with epoxy resin. Thereby, the method performs the functions of abrasion resistance and cavitation resistance to the local metal surfaces of impeller machines. The method can also be used for protecting the metal surfaces of tanks, slots, etc. containing corrosive mediums.

Description

金属表面耐磨损抗汽蚀的防护方法 Protective method for wear resistance and anti-cavitation corrosion of metal surface

技术领域 technical field

本发明涉及一种用于保护风机、水泵等叶轮机械中易磨损的局部金属表面耐磨损抗汽蚀的防护方法。The invention relates to a wear-resistant and anti-cavitation protection method for protecting the local metal surfaces that are easy to wear in impeller machinery such as fans and water pumps.

背景技术 Background technique

在风机、水泵等叶轮机械局部金属表面中,磨损和汽蚀特别严重,以至报废整个设备,大大影响泵和风机的安全经济运行。因此,对泵和风机等转动机械局部加强抗汽蚀和耐磨防护显得特别重要,然而,对这些表面,多年来未采取特别的防护措施,近年来,用美国贝尔佐纳公司的1321陶瓷颗粒涂料有一定的抗磨损作用,用该公司的1341涂料对抗轻微汽蚀有作用。但未能根本解决问题。In the local metal surfaces of impeller machinery such as fans and water pumps, the wear and cavitation are particularly serious, so that the entire equipment is scrapped, which greatly affects the safe and economical operation of pumps and fans. Therefore, it is particularly important to strengthen anti-cavitation and anti-wear protection for rotating machinery such as pumps and fans. However, no special protective measures have been taken for these surfaces for many years. The paint has a certain anti-wear effect, and the company's 1341 paint has an effect against slight cavitation. But failed to solve the problem fundamentally.

发明内容 Contents of the invention

本发明的目的是为了解决风机、水泵等叶轮机械中,局部表面磨损和汽蚀的问题,提供一种耐磨损和抗汽蚀的防护方法。The purpose of the present invention is to solve the problems of local surface wear and cavitation in impeller machinery such as fans and water pumps, and provide a protection method for wear resistance and anti-cavitation.

本发明的技术方案是:方法包括以下步骤:Technical scheme of the present invention is: method comprises the following steps:

1)把一定厚度网格玻璃布,用热压方法压入到高分子材料中,与高分子材料结合在一起,经网格玻璃布增强后的高分子材料层一侧形成耐磨耐汽蚀增强高分子材料贴面薄层,另一侧为露有一定厚度网格玻璃布;1) Press a certain thickness of grid glass cloth into the polymer material by hot pressing, and combine it with the polymer material, and form a wear-resistant and cavitation-resistant layer on one side of the polymer material layer reinforced by the grid glass cloth. Reinforce the thin layer of polymer material veneer, and the other side is exposed to a certain thickness of grid glass cloth;

2)对需防腐的金属表面打毛,用丙酮擦洗干净;2) Brush the metal surface to be anti-corrosion and scrub it with acetone;

3)暴露在高分子材料一侧的网格玻璃布通过环氧树脂粘贴到需保护的叶轮机械的金属表面上。3) The grid glass cloth exposed on the side of the polymer material is pasted on the metal surface of the impeller machine to be protected by epoxy resin.

由于用热压方法把网格玻璃布与高分子材料粘合在一起,形成耐磨损抗汽蚀增强高分子材料贴面薄层,其表面是光滑的,具有耐磨损、耐汽蚀的特性,暴露在高分子材料层外的网格玻璃布用环氧树脂粘结到需保护的金属表面,它们粘结得非常牢固,因此,本方法就能对叶轮机械的局部金属表面起到防汽蚀、防磨损的良好可靠的防护作用。本方法亦可用于贮有腐蚀性介质的罐、槽等金属表面的防腐。Because the grid glass cloth and the polymer material are bonded together by hot pressing, a thin layer of wear-resistant and anti-cavitation enhanced polymer material veneer is formed. The surface is smooth and has wear-resistant and cavitation-resistant properties. Features, the mesh glass cloth exposed outside the polymer material layer is bonded to the metal surface to be protected with epoxy resin, and they are very firmly bonded, so this method can protect the local metal surface of the impeller machinery Good and reliable protection against cavitation and wear. This method can also be used for anticorrosion of metal surfaces such as tanks and tanks that store corrosive media.

附图说明 Description of drawings

图1为耐磨耐汽蚀防护层结构示意图;Fig. 1 is a schematic diagram of the structure of the wear-resistant and cavitation-resistant protective layer;

图2为耐磨耐汽蚀防护层粘贴示意图。Figure 2 is a schematic diagram of sticking the wear-resistant and cavitation-resistant protective layer.

具体实施方式 Detailed ways

本方法结合附图作一说明:方法包括以下步骤:This method is described in conjunction with accompanying drawing: method comprises the following steps:

1)由图1所示,把一定厚度的玻璃布(1),用热压方法压入到高分子材料(2)中,与高分子材料结合在一起,经网格玻璃布增强后的高分子材料层一侧形成耐磨耐汽蚀增强高分子材料贴面薄层,另一侧为露有0.1-0.8mm厚度网格玻璃布,高分子材料可用超高分子量聚乙烯UHMW-PE,网格玻璃布为玻璃纤维;1) As shown in Figure 1, the glass cloth (1) of a certain thickness is pressed into the polymer material (2) by hot pressing, and combined with the polymer material, the high-density glass cloth reinforced by the grid glass cloth One side of the molecular material layer forms a thin layer of wear-resistant and cavitation-resistant reinforced polymer material veneer, and the other side is exposed to a 0.1-0.8mm thick grid glass cloth. The polymer material can be ultra-high molecular weight polyethylene UHMW-PE, mesh Grid glass cloth is glass fiber;

2)对需防腐的金属表面打毛,用丙酮擦洗干净;2) Brush the metal surface to be anti-corrosion and scrub it with acetone;

3)由图2所示,用暴露在高分子材料一侧的网格玻璃布(1)通过环氧树脂(3)粘贴到需防护的金属表面(4)上。3) As shown in Figure 2, use the grid glass cloth (1) exposed on the side of the polymer material to be pasted on the metal surface (4) to be protected through epoxy resin (3).

Claims (3)

1. the protecting method of turbomachine concentrated wear and cavitation is characterized in that method may further comprise the steps:
1) certain thickness grid glass cloth (1), be pressed in the macromolecular material (2) with hot-press method, combine with macromolecular material, polymer material layer one side after grid glass cloth strengthens forms wear-resisting anti-cavitation and strengthens macromolecular material veneer thin layer, and opposite side has the certain thickness grid glass cloth for revealing;
2) to need corrosion-resistant metal surface hacking, use the acetone scrub;
3) paste on the metal surface (4) that needs protection by epoxy resin (3) with the grid glass cloth (1) that is exposed to macromolecular material one side.
2. the protecting method of a kind of turbomachine concentrated wear according to claim 1 and cavitation is characterized in that, the described thickness that is exposed at the outer grid glass cloth of macromolecular material is 0.1-0.8mm.
3. the protecting method of a kind of turbomachine concentrated wear according to claim 1 and cavitation, it is levied and is, and described macromolecular material is ultra-high molecular weight polyethylene UHMW-PE.
CNB2004100179022A 2004-04-23 2004-04-23 Protective method for wear resistance and anti-cavitation corrosion of metal surface Expired - Fee Related CN100386530C (en)

Priority Applications (1)

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CNB2004100179022A CN100386530C (en) 2004-04-23 2004-04-23 Protective method for wear resistance and anti-cavitation corrosion of metal surface

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Application Number Priority Date Filing Date Title
CNB2004100179022A CN100386530C (en) 2004-04-23 2004-04-23 Protective method for wear resistance and anti-cavitation corrosion of metal surface

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CN100386530C true CN100386530C (en) 2008-05-07

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110655854A (en) * 2019-08-16 2020-01-07 周家春 Antiwear method for coating on surface of metal and inorganic non-metal material

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2272953Y (en) * 1996-08-22 1998-01-21 邱德良 External circulation vertical pump for dilute sulfuric acid tank
CN2288333Y (en) * 1997-06-20 1998-08-19 上海电力学院 Composite pipeline of ultra-high molecular weight polyethylene and glass fibre reinforced plastics
JP2001079379A (en) * 1999-07-12 2001-03-27 Tokushu Kika Kogyo Kk Stirrer for finely pulverizing abrasive, stirring blade and mixing blade

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2272953Y (en) * 1996-08-22 1998-01-21 邱德良 External circulation vertical pump for dilute sulfuric acid tank
CN2288333Y (en) * 1997-06-20 1998-08-19 上海电力学院 Composite pipeline of ultra-high molecular weight polyethylene and glass fibre reinforced plastics
JP2001079379A (en) * 1999-07-12 2001-03-27 Tokushu Kika Kogyo Kk Stirrer for finely pulverizing abrasive, stirring blade and mixing blade

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
一种卓越的耐冲腐蚀磨损新型材料. 王政雄.发电设备,第12期. 1996 *
超高分子量聚乙烯管道的应用. 杨俭安,王政雄.华北电力技术,第10期. 2002 *

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