CN100378317C - Valve chamber and resin cylinder head cover - Google Patents
Valve chamber and resin cylinder head cover Download PDFInfo
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- CN100378317C CN100378317C CNB2005100807647A CN200510080764A CN100378317C CN 100378317 C CN100378317 C CN 100378317C CN B2005100807647 A CNB2005100807647 A CN B2005100807647A CN 200510080764 A CN200510080764 A CN 200510080764A CN 100378317 C CN100378317 C CN 100378317C
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- Prior art keywords
- resin
- sleeve
- valve
- cover body
- cylinder head
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F7/00—Casings, e.g. crankcases or frames
- F02F7/006—Camshaft or pushrod housings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
- F01L2001/34423—Details relating to the hydraulic feeding circuit
- F01L2001/34426—Oil control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
- F01L2001/34423—Details relating to the hydraulic feeding circuit
- F01L2001/34426—Oil control valves
- F01L2001/34433—Location oil control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L2301/00—Using particular materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49229—Prime mover or fluid pump making
- Y10T29/4927—Cylinder, cylinder head or engine valve sleeve making
- Y10T29/49272—Cylinder, cylinder head or engine valve sleeve making with liner, coating, or sleeve
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Valve Device For Special Equipments (AREA)
Abstract
本发明涉及气门室和树脂制气缸盖罩。该气门室包括安装部和套筒。该气门室安装到由树脂形成的气缸盖罩本体上。安装部由树脂形成且是该气门室的要安装油压控制阀的那一部分。套筒埋设在安装部内,且具有允许油压控制阀容纳在其中的内部空间以及油孔。每个油孔选择性地与容纳在套筒的内部空间中的油压控制阀的孔口中的一个孔口连通。套筒由刚性高于形成安装部的树脂的材料形成。因此,该气门室防止安装部变形。
The present invention relates to a valve chamber and a resin cylinder head cover. The valve chamber includes a mounting portion and a sleeve. The valve chamber is attached to a cylinder head cover body formed of resin. The mounting portion is formed of resin and is a portion of the valve chamber where the hydraulic control valve is to be mounted. The sleeve is embedded in the mounting portion, and has an inner space allowing the oil pressure control valve to be accommodated therein, and an oil hole. Each oil hole selectively communicates with one of the ports of the oil pressure control valve accommodated in the inner space of the sleeve. The sleeve is formed of a material that is more rigid than the resin forming the mounting portion. Therefore, the valve chamber prevents deformation of the mounting portion.
Description
技术领域 technical field
本发明涉及一种其上安装用于控制给内燃机的可变气门驱动机构(可变配气机构)的液压(油压)供应和从该内燃机的可变气门驱动机构的液压排放的油压控制阀(液压油控制阀,OCV)的气门室,以及一种具有这种气门室的树脂制气缸盖罩。The present invention relates to an oil pressure control mounted thereon for controlling hydraulic (oil pressure) supply to and discharge of hydraulic pressure from a variable valve drive mechanism (variable valve train) of an internal combustion engine Valve (Oil Control Valve, OCV) valve chamber, and a resin cylinder head cover having such a valve chamber.
背景技术 Background technique
在液压操作的可变气门驱动机构提供用作内燃机的正时链轮和正时带轮的情况中,从油压控制阀至可变气门驱动机构的液压供应/排放油路通常经由凸轮轴形成。In the case where a hydraulically operated variable valve mechanism is provided as a timing sprocket and a timing pulley of an internal combustion engine, a hydraulic supply/discharge oil passage from an oil pressure control valve to the variable valve mechanism is generally formed via a camshaft.
在这种情况中,例如,已提出一种构造,其中,油压控制阀安装到气缸盖罩的内表面上,该油压控制阀经由凸轮盖中的油路和凸轮轴中的油路控制液压的供应和排放。In this case, for example, a configuration has been proposed in which an oil pressure control valve is mounted on the inner surface of the cylinder head cover, the oil pressure control valve being controlled via an oil passage in the cam cover and an oil passage in the camshaft. Hydraulic supply and discharge.
然而,根据如上所述的油压控制阀容纳在气缸盖罩内部的构造,该气缸盖罩的高度增大用于容纳该油压控制阀所需要的空间。这不希望地增大了内燃机的尺寸。因此,已提出一种技术,其中,油压控制阀容纳在安装在气缸盖罩上以覆盖形成在该气缸盖罩的上部壁中的孔的气门室内(例如,参见日本专利No.3525709)。However, according to the configuration in which the oil pressure control valve is housed inside the cylinder head cover as described above, the height of the cylinder head cover increases the space required for housing the oil pressure control valve. This undesirably increases the size of the internal combustion engine. Therefore, there has been proposed a technique in which an oil pressure control valve is accommodated in a valve chamber installed on a cylinder head cover to cover a hole formed in an upper wall of the cylinder head cover (see Japanese Patent No. 3525709, for example).
若为了减轻重量而用树脂形成如上所述构造的气缸盖罩和气门室,由于树脂的刚性通常比金属低,在将气缸盖罩安装到气缸盖上时该气缸盖罩会扭曲或变形。这反过来会影响气门室。If the head cover and the valve chamber configured as above are formed of resin for weight reduction, since resin is generally less rigid than metal, the head cover is twisted or deformed when the head cover is attached to the cylinder head. This in turn affects the valve chamber.
由于这种扭曲或变形,安装有油压控制阀的安装部的尺寸精度降低。因此,油压控制阀不能准确地安装到安装部上或者油压控制阀会发生故障。Due to such distortion or deformation, the dimensional accuracy of the mounting portion where the hydraulic control valve is mounted decreases. Therefore, the oil pressure control valve cannot be accurately mounted on the mounting portion or the oil pressure control valve may malfunction.
发明内容 Contents of the invention
因此,本发明目的是提供一种防止安装有油压控制阀的安装部变形的树脂制气缸盖罩和气门室。Therefore, an object of the present invention is to provide a resin cylinder head cover and a valve chamber that prevent deformation of a mounting portion where a hydraulic control valve is mounted.
为实现前述及其它目的且根据本发明意图,提供了一种允许安装油压控制阀的气门室。该油压控制阀具有孔口且控制给内燃机的可变气门驱动机构的液压供应和从该内燃机的可变气门驱动机构的液压排放。该气门室安装到由树脂形成的气缸盖罩本体上。该气门室包括安装部、套筒、油路连接部和接合部。安装部由树脂形成且是气门室的要安装油压控制阀的那一部分。套筒埋设在安装部内,且具有允许油压控制阀容纳在其中的内部空间以及油孔。每个油孔选择性地与容纳在套筒的内部空间中的油压控制阀的孔口中的一个孔口连通。该套筒由刚性高于形成安装部的树脂的材料形成。油路连接部由树脂形成。该油路连接部具有中间油路。每个中间油路连通套筒的油孔中的一个油孔与形成在内燃机的凸轮盖中的凸轮盖油路中的相应一个凸轮盖油路,以选择性地给可变气门驱动机构供应液压和从可变气门驱动机构排放液压。接合部由树脂形成且设在气门室的位于安装部与油路连接部之间的一部分的外周处或者设在油路连接部的外周处。该接合部与罩本体接合以将气门室安装到罩本体上。To achieve the foregoing and other objects and in accordance with the intent of the present invention, there is provided a valve chamber allowing an oil pressure control valve to be installed. The oil pressure control valve has an orifice and controls supply of hydraulic pressure to and discharge of hydraulic pressure from the variable valve actuation mechanism of the internal combustion engine. The valve chamber is attached to a cylinder head cover body formed of resin. The valve chamber includes a mounting part, a sleeve, an oil circuit connection part and a joint part. The mounting portion is formed of resin and is a portion of the valve chamber where the hydraulic control valve is to be mounted. The sleeve is embedded in the mounting portion, and has an inner space allowing the oil pressure control valve to be accommodated therein, and an oil hole. Each oil hole selectively communicates with one of the ports of the oil pressure control valve accommodated in the inner space of the sleeve. The sleeve is formed of a material that is more rigid than the resin forming the mounting portion. The oil passage connecting portion is formed of resin. The oil passage connecting portion has an intermediate oil passage. Each intermediate oil passage communicates one of the oil holes of the sleeve with a corresponding one of the cam cover oil passages formed in the cam cover of the internal combustion engine to selectively supply hydraulic pressure to the variable valve drive mechanism. And discharge hydraulic pressure from the variable valve drive mechanism. The engagement portion is formed of resin and provided at an outer periphery of a portion of the valve chamber between the mounting portion and the oil passage connection portion or at an outer periphery of the oil passage connection portion. The engagement portion is engaged with the cover body to mount the valve chamber to the cover body.
本发明还提供一种具有气缸盖罩本体和前述气门室的树脂制气缸盖罩。树脂制气缸盖罩本体由树脂形成且具有开口部。该气门室通过将油路连接部插入开口部并使接合部与围绕开口部的罩本体接合而安装到罩本体上,以封闭该罩本体的开口部。The present invention also provides a resin-made cylinder head cover having a cylinder head cover main body and the aforementioned valve chamber. The resin cylinder head cover main body is formed of resin and has an opening. The valve chamber is mounted to the cover body by inserting the oil passage connecting portion into the opening portion and engaging the engagement portion with the cover body surrounding the opening portion to close the opening portion of the cover body.
结合附图从以下用例子方式说明本发明原理的叙述,本发明的其它方面和优点将变得明显。Other aspects and advantages of the invention will become apparent from the following description, illustrating by way of example the principles of the invention, taken in conjunction with the accompanying drawings.
附图说明 Description of drawings
结合附图参考以下对当前优选实施例的说明,可最好地理解本发明及其目的和优点,其中:The present invention, together with its objects and advantages, can be best understood by referring to the following description of the presently preferred embodiment, taken in conjunction with the accompanying drawings, in which:
图1是示出根据本发明第一实施例的树脂制气缸盖罩的安装有OCV的一部分及其附近的纵向截面图;1 is a longitudinal sectional view showing a part of a resin-made cylinder head cover according to a first embodiment of the present invention to which an OCV is mounted and its vicinity;
图2是示出图1所示树脂制气缸盖罩的在安装OCV之前的一部分及其附近以及OCV的纵向截面图;2 is a longitudinal sectional view showing a part of the resin cylinder head cover shown in FIG. 1 before the OCV is mounted and its vicinity, and the OCV;
图3(A)是示出图1所示气缸盖罩的气门室的俯视图;FIG. 3(A) is a top view showing a valve chamber of the cylinder head cover shown in FIG. 1;
图3(B)是示出图3(A)所示气门室的正视图;Fig. 3 (B) is the front view showing the valve chamber shown in Fig. 3 (A);
图3(C)是示出图3(A)所示气门室的底视图;Fig. 3 (C) is a bottom view showing the valve chamber shown in Fig. 3 (A);
图3(D)是示出图3(A)所示气门室的透视图;FIG. 3(D) is a perspective view showing the valve chamber shown in FIG. 3(A);
图3(E)是示出图3(A)所示气门室的左视图;Fig. 3 (E) is a left side view showing the valve chamber shown in Fig. 3 (A);
图3(F)是示出图3(A)所示气门室的右视图;Fig. 3 (F) is the right view showing the valve chamber shown in Fig. 3 (A);
图4(A)是示出图1所示气缸盖罩的套筒的透视图;FIG. 4(A) is a perspective view showing a sleeve of the cylinder head cover shown in FIG. 1;
图4(B)是示出图4(A)所示套筒的正视图;Fig. 4 (B) is the front view showing the sleeve shown in Fig. 4 (A);
图4(C)是示出图4(A)所示套筒的左视图;Figure 4(C) is a left side view showing the sleeve shown in Figure 4(A);
图4(D)是示出图4(A)所示套筒的右视图;Figure 4(D) is a right side view showing the sleeve shown in Figure 4(A);
图4(E)是示出图4(A)所示套筒的后视图;Figure 4(E) is a rear view showing the sleeve shown in Figure 4(A);
图5是示出根据本发明第二实施例的气门室及其附近的纵向截面图;以及5 is a longitudinal sectional view showing a valve chamber and its vicinity according to a second embodiment of the present invention; and
图6是示出在将套筒安装到该安装部上之前的图5所示气门室及其附近以及该套筒的纵向截面图。6 is a longitudinal sectional view showing the valve chamber shown in FIG. 5 and its vicinity and the sleeve before mounting the sleeve on the mounting portion.
具体实施方式 Detailed ways
现在将参照图1至4(E)说明本发明的第一实施例。图1示出根据第一实施例的树脂制气缸盖罩2的安装有OCV6的一部分及其附近。图2示出树脂制气缸盖罩2的在安装OCV6之前的一部分及其附近以及OCV6。A first embodiment of the present invention will now be described with reference to FIGS. 1 to 4(E). FIG. 1 shows a portion of a resin-made
如图1所示,气缸盖罩2包括树脂制气缸盖罩本体3和气门室4。气门室4与罩本体3分开地形成且安装到罩本体3上。气门室4用树脂一体成形为如图3(A)至3(F)所示的形状。As shown in FIG. 1 , the
气门室4具有作为接合部的板状法兰部10。用树脂形成为基本圆筒形的树脂制安装部12位于法兰部10的顶面上。套筒14埋设在形成树脂制安装部12的树脂内,且OCV插入端14a向外侧敞开。当用树脂一体形成气门室4时,套筒14通过嵌件成型(镶嵌造型)与树脂制安装部12一体成形。The
套筒14如图4(A)至4(E)所示是圆筒形的,且由热膨胀系数与在图1和2中所示的OCV6的滑柱式壳体7相同的材料形成。更具体地说,套筒14由铝基合金形成。套筒14也可由与OCV6的滑柱式壳体7完全相同的金属材料形成。The
套筒14包括油孔18,20,22,24,26,它们形成在与形成在OCV6的滑柱式壳体7上的五个孔口7a,7b,7c,7d,7e对应的位置处。油孔18,20,22,24,26与作为安装孔16的套筒14的内部空间连通。锥形面28形成在套筒14的OCV插入端14a处以便于OCV6的安装。在图1和2中,由于油孔18,20,22位于已被切除的一部分上,所以油孔18,20,22在套筒14上用虚线示出。The
在嵌件成型之前,给套筒14的外周面14b涂覆底漆。因此,套筒14由于该底漆而与通过嵌件成型形成的气门室4的树脂制安装部12的树脂牢固粘结。在嵌件成型过程中,滑销设在模具内以与形成在套筒14中的油孔18至26连续。这样,还可在气门室4内形成与油孔18至26连通的油路。Before the insert molding, the outer
三个油路部38,40,42形成在树脂制安装部12的外周部上。在气门室4的上述油路中,三条油路38a,40a,42a分别形成在油路部38,40,42中。油路38a,40a,42a分别与套筒14的三个油孔18,20,22连通。作为供应油路部的中间油路部40具有作为供应油路且经由管和其它油路而与气缸盖44的液压供应通路连通的油路40a。由此,液压供应给套筒14内部的OCV6。作为位于中间油路40两侧的排放油路部的油路部38,42包括作为排放油路的油路38a,42a。由此,液压直接从OCV6排放到树脂制气缸盖罩2的内部。Three
此外,在气门室4的上述油路中,中间油路46,48与套筒14的油孔24,26连通。中间油路46,48形成在树脂制油路连接部50中。中间油路46,48允许液压在OCV6与可变气门驱动机构之间供应和排放,该可变气门驱动机构是可变气门正时机构(可变配气相位机构)30(参见图1和2)。O形环52围绕中间油路46,48的开口位于树脂制油路连接部50的底面下方,且在树脂制油路连接部50抵靠凸轮盖54的顶面时用作密封件。In addition, among the above-mentioned oil passages of the
螺栓拧入孔12b形成在树脂制安装部12的OCV插入端12a内。如图1所示,当OCV6的滑柱式壳体7容纳在套筒14的安装孔16内时,设在OCV6上的托架6b的螺栓孔6c位于螺栓拧入孔12b的前面。由此,通过经由螺栓孔6c将螺栓紧固到螺栓拧入孔12b内,OCV6被紧固到气门室4上。Bolt screw-in
通过首先将套筒14设在用于注塑成形的模具内,然后用树脂一体成形法兰部10、树脂制安装部12和树脂制油路连接部50,来形成如上所述构造的气门室4。The
通过如图2所示将树脂制油路连接部50插入树脂制气缸盖罩本体3的开口部3a内、然后通过在开口部3a的外周进行焊接而将法兰部10接合到树脂制气缸盖罩本体3的顶面上,来使如上所述构造的气门室4安装到树脂制气缸盖罩本体3上。结果,树脂制气缸盖罩本体3的开口部3a完全封闭。The
图3(C)中的虚线代表当法兰部10焊接到树脂制气缸盖罩本体3上时树脂制气缸盖罩本体3的开口部3a相对于气门室4的法兰部10的布置。在树脂制气缸盖罩本体3与法兰部10相互重叠的法兰部10的区域10a中的开口部3a的整个外周处焊接法兰部10。因此,排放油路38a,42a可将液压油排放到树脂制气缸盖罩2的内部。中间供应油路部40的供应油路40a与气缸盖罩本体3中的供应通路连通,从而允许液压油供应给OCV6。The broken line in FIG. 3(C) represents the arrangement of the
当树脂制气缸盖罩2安装到气缸盖44上时,树脂制气缸盖罩本体3的开口部3a直接位于作为凸轮盖中最靠近可变气门正时机构30定位的那个凸轮盖54的正上方。因此,当树脂制气缸盖罩2如图2所示用螺栓紧固到气缸盖44上时,树脂制油路连接部50的中间油路46,48分别与凸轮盖54的凸轮盖油路54a,54b连通。When the resin-made
OCV6的滑柱式壳体7如图2所示从套筒14的OCV插入端14a插入如上所述构成的树脂制气缸盖罩2内,使得滑柱式壳体7容纳在套筒14的安装孔16内。套筒14的安装孔16以高精度形成,使得滑柱式壳体7与套筒14之间的间隙恒定。因为套筒14由刚性远远高于形成树脂制安装部12的树脂的金属材料形成,所以即使在嵌件成型之后树脂被扭曲、当树脂制气缸盖罩2紧固到气缸盖44上时树脂发生变形、或者随后导致热变形,也能充分维持安装孔16的尺寸精度。因此,滑柱式壳体7易于被插入至安装孔16中的预定位置,且OCV6按照适当方式安装到树脂制安装部12上,如图1所示。O形环7f设在滑柱式壳体7的基部处,以防止从滑柱式壳体7与套筒14之间的间隙漏出的些微液压油被排放到树脂制气缸盖罩2的外部。然后,用螺栓紧固托架6b,完成OCV6的安装。As shown in FIG. In
OCV6如上所述安装,且电子控制单元(ECU)58根据发动机的运转状态控制给OCV6的电磁线圈部6a的励磁电流。由此,从供应油路40a供应给滑柱式壳体7的孔口7b的液压被供应给油孔24,26中的一个油孔,并从油孔24,26中的另一个油孔排出。这样,利用中间油路46,48、凸轮盖油路54a,54b以及位于凸轮轴60中的两条油路60a,60b,液压供应给可变气门正时机构30并从可变气门正时机构30排出。例如,当液压经由其中一条通路即经由中间油路48、凸轮盖油路54b和油路60b供应给可变气门正时机构30且液压经由另一条通路即中间油路46、凸轮盖油路54a和油路60a排出时,可变气门正时机构30就延迟。于是,凸轮轴60相对于正时链轮62的转动相位延迟,从而延迟气门正时。The
相反,当液压经由中间油路46、凸轮盖油路54a和油路60a供应给可变气门正时机构30且经由中间油路48、凸轮盖油路54b和油路60b排出时,可变气门正时机构30就提前。于是,凸轮轴60相对于正时链轮62的转动相位提前,从而提前气门正时。On the contrary, when the hydraulic pressure is supplied to the variable
第一实施例具有以下优点。The first embodiment has the following advantages.
(a)气门室4在法兰部10处与气缸盖罩本体3接合以将气缸盖罩2形成为一整体。法兰部10设置在气门室4的位于树脂制安装部12与树脂制油路连接部50之间的中间部的外周处。(a) The
因此,若在气门室4与气缸盖罩本体3一体成形之后将它们安装到气缸盖44上时气缸盖罩本体3扭曲或变形,则该扭曲或变形会从法兰部10传递给位于树脂制安装部12与树脂制油路连接部50之间的中间部。Therefore, if the cylinder
因此,气缸盖罩本体3的扭曲或变形不会显著影响树脂制安装部12的形状。Therefore, distortion or deformation of the cylinder
此外,由刚性高于形成树脂制安装部12的树脂的材料形成的套筒14被埋设在树脂制安装部12中。套筒14的内部空间形成容纳OCV6的安装孔16。Further, a
因此,即使气缸盖罩本体3的扭曲或变形被略微传递给树脂制安装部12,具有高刚性的套筒14也会阻止该扭曲或变形影响套筒14中的安装孔16的形状。Therefore, even if twisting or deformation of the cylinder
如上所述,将第一实施例的气门室4应用于树脂制气缸盖罩2能够防止会导致OCV6安装不良或者发生故障的安装部12的变形。As described above, applying the
(b)法兰部10形成在气门室4的位于树脂制安装部12与树脂制油路连接部50之间的中间部的整个外周处。因此,气门室4在(气密)密闭状态下与气缸盖罩本体3接合,且气缸盖罩本体3的开口部3a完全封闭。此外,气缸盖罩本体3的扭曲或变形几乎全部被板状法兰部10吸收。因此,传递给树脂制安装部12的扭曲或变形量减少,并且进一步减小对套筒14的安装孔16的形状的影响。这有助于减轻套筒14的重量,例如减小套筒14的厚度。(b) The
此外,由于法兰部10和气缸盖罩本体3都由树脂形成,法兰部10易于通过焊接与气缸盖罩本体3接合。Furthermore, since both the
(c)气门室4是通过用同一种树脂一体成形除套筒14以外的树脂制安装部12、树脂制油路连接部50和法兰部10而形成的。套筒14在一体成形气门室4的同时通过嵌件成型埋设并固定在树脂制安装部12内。因此,易于形成与套筒14一体成形的气门室4。(c) The
(d)由于套筒14是金属,所以尤其是可对安装孔16进行高精度机械加工。因此,OCV6能正确安装到安装孔16上。(d) Since the
(e)由于通过分开地制造树脂制气缸盖罩本体3和气门室4来形成气缸盖罩2,树脂制气缸盖罩本体3和气门室4中每一个的形状得以简化。这便于制造用于注塑成形的模具。(e) Since the
套筒14预先埋设在树脂制安装部12中的气门室,尤其是套筒14通过嵌件成型埋设在其中的气门室4与树脂制气缸盖罩本体3接合。因此,用于埋设套筒14的过程不会复杂化。The
这是因为,若在气门室4与树脂制气缸盖罩本体3接合之后将套筒14埋设在树脂制安装部12内,套筒14所要埋设的部分在接合过程中会发生变形。This is because, if the
(f)气门室4位于凸轮盖中最靠近可变气门正时机构30的那个凸轮盖54的正上方。因此,OCV6利用非常短的油路控制给可变气门正时机构30的液压供应和从可变气门正时机构30的液压排放。这进一步加快压力响应速度,并改进可变气门正时机构30的控制响应。(f) The
现在将参照图5和6说明本发明的第二实施例。图5示出根据第二实施例的安装到树脂制气缸盖罩本体103上的气门室104。除了套筒114与树脂制安装部108的安装结构以外,第二实施例具有与第一实施例相同的构造。A second embodiment of the present invention will now be described with reference to FIGS. 5 and 6 . FIG. 5 shows the valve chamber 104 mounted to the resin cylinder head cover body 103 according to the second embodiment. The second embodiment has the same configuration as the first embodiment except for the mounting structure of the sleeve 114 and the resin-made mounting portion 108 .
在第二实施例中,内螺纹部108a在采用模具一体成形气门室104的树脂制部分的过程中形成在树脂制安装部108的内周面上。或者,内螺纹部108a不是在一体成形过程中形成的,而是在一体成形之后通过在树脂制安装部108的内周面上进行螺纹切削而形成的。In the second embodiment, the female thread portion 108a is formed on the inner peripheral surface of the resin mounting portion 108 in the process of integrally molding the resin portion of the valve chamber 104 using a mold. Alternatively, the internally threaded portion 108a is not formed during the integral molding process, but is formed by thread cutting the inner peripheral surface of the resin mounting portion 108 after the integral molding.
外螺纹部114b形成在套筒114的外周面上。套筒114拧到内螺纹部108a上且埋设在树脂制安装部108内。当套筒114拧到树脂制安装部108上时,排放油路138a、供应油路140a、排放油路142a、中间油路132,134分别与套筒114的油孔118,120,122,124,126对准。在图5和6中,由于油路138a,140a,142a和油孔118,120,122位于已被切除的一部分上,所以油路138a,140a,142a和油孔118,120,122用虚线示出。The external thread portion 114b is formed on the outer peripheral surface of the sleeve 114 . The sleeve 114 is screwed to the internal thread portion 108 a and embedded in the resin mounting portion 108 . When the sleeve 114 is screwed onto the resin mounting part 108, the discharge oil passage 138a, the supply oil passage 140a, the discharge oil passage 142a, and the intermediate oil passages 132, 134 are connected to the oil holes 118, 120, 122, 124 of the sleeve 114 respectively. , 126 aligned. In Figures 5 and 6, since the oil passages 138a, 140a, 142a and the oil holes 118, 120, 122 are located on a part that has been cut off, the oil passages 138a, 140a, 142a and the oil holes 118, 120, 122 are shown by dotted lines. out.
当套筒114拧到树脂制安装部108上时,位于树脂制安装部108的开口端的周缘处的O形环108b抵靠套筒114的法兰114a。结果,密封了外螺纹部114b与内螺纹部108a之间的接合部。为便于理解,图6中仅示出了O形环108b以及树脂制油路连接部136的O形环146的切割面。When the sleeve 114 is screwed onto the resin-made mounting portion 108 , the O-ring 108 b at the periphery of the open end of the resin-made mounting portion 108 abuts against the flange 114 a of the sleeve 114 . As a result, the junction between the externally threaded portion 114b and the internally threaded portion 108a is sealed. For ease of understanding, only the cut surfaces of the O-ring 108b and the O-
套筒114可仅通过螺纹连接而固定到树脂制安装部108上,但是套筒114也可在给外螺纹部114b或内螺纹部108a涂覆密封材料或粘合剂之后拧到树脂制安装部108上。在这种情况中,不需要采用O形环108b。The sleeve 114 can be fixed to the resin-made mounting part 108 only by screwing, but the sleeve 114 can also be screwed to the resin-made mounting part after applying a sealing material or an adhesive to the external thread part 114b or the internal thread part 108a. 108 on. In this case, the O-ring 108b need not be employed.
在如上所述完成气门室104之后,气门室104按照与第一实施例相同的方式在法兰部110处与树脂制气缸盖罩本体103接合以完成树脂制气缸盖罩102。然后,将树脂制气缸盖罩102安装到气缸盖上。随后,OCV容纳在套筒114中的安装孔116中,且OCV的托架被紧固到气门室104上。After the valve chamber 104 is completed as described above, the valve chamber 104 is joined with the resin head cover body 103 at the flange portion 110 to complete the resin head cover 102 in the same manner as the first embodiment. Then, the cylinder head cover 102 made of resin is attached to the cylinder head. The OCV is then received in the mounting hole 116 in the sleeve 114 and the bracket of the OCV is secured to the valve chamber 104 .
第二实施例具有以下优点。The second embodiment has the following advantages.
(a)由于气门室104和套筒114通过将它们拧到一起而一体成形,尽管套筒114由不同于气门室104的材料形成,气门室104和套筒114仍然以可靠的方式固定。(a) Since the valve chamber 104 and the sleeve 114 are integrally formed by screwing them together, the valve chamber 104 and the sleeve 114 are fixed in a reliable manner even though the sleeve 114 is formed of a material different from the valve chamber 104 .
对于这种构造,同样具备第一实施例的优点(a)至(f)。With this configuration, advantages (a) to (f) of the first embodiment are also provided.
这些实施例可进行如下修正。These embodiments can be modified as follows.
在第一实施例中,套筒14通过嵌件成型埋设在树脂制安装部12内;在第二实施例中,套筒114经由螺纹连接或者机械紧固埋设在树脂制安装部108内。然而,套筒14,114可在用粘合剂将其粘附在树脂制安装部12,108上的状态下埋设在树脂制安装部12,108内。In the first embodiment, the
此外,在执行嵌件成型的情况中,粘合剂例如环氧树脂基粘合剂可涂覆在套筒14,114的外周面14b上以代替底漆,或者粘合剂可在嵌件成型之前涂覆在底漆上,以使该粘合剂与树脂制安装部12,108的树脂牢固粘结。Furthermore, in the case where insert molding is performed, an adhesive such as an epoxy resin-based adhesive may be coated on the outer
在上述每个实施例中,气门室4,104的法兰部10,110通过焊接与树脂制气缸盖罩本体3,103接合,然而法兰部10,110还可利用粘合剂与本体3,103接合。或者,气门室4,104的法兰部10,110通过焊接且采用粘合剂与树脂制气缸盖罩本体3,103接合。密封材料可涂覆在法兰部10,110与树脂制气缸盖罩本体3,103之间以使法兰部10,110与气缸盖罩本体3,103的开口部3a的整个或部分周向接合。In each of the above-mentioned embodiments, the
在上述每个实施例中,法兰部10,110设置在气门室4,104的位于树脂制安装部12,108与树脂制油路连接部之间的中间部处,然而也可位于树脂制油路连接部50,136的外周处。这进一步减小气缸盖罩本体的扭曲或变形对树脂制安装部的影响。In each of the above-mentioned embodiments, the
可变气门正时机构30可以是其它可变气门驱动机构例如可变气门升程机构。The variable
Claims (11)
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JP2004207444A JP4118262B2 (en) | 2004-07-14 | 2004-07-14 | Valve case and plastic cylinder head cover |
JP207444/2004 | 2004-07-14 |
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JP (1) | JP4118262B2 (en) |
CN (1) | CN100378317C (en) |
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JP3525709B2 (en) * | 1997-10-30 | 2004-05-10 | マツダ株式会社 | Variable valve timing device for internal combustion engine |
JP2001152966A (en) * | 1999-11-30 | 2001-06-05 | Pacific Ind Co Ltd | Resin cylinder head cover |
US20040025819A1 (en) * | 2000-12-04 | 2004-02-12 | Takayuki Itou | Oil control valve and method of mounting the oil control valve |
US6684836B2 (en) * | 2002-02-05 | 2004-02-03 | Nissan Motor Co., Ltd. | Internal combustion engine |
Also Published As
Publication number | Publication date |
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US20060011158A1 (en) | 2006-01-19 |
CN1721680A (en) | 2006-01-18 |
FR2873165A1 (en) | 2006-01-20 |
JP2006029166A (en) | 2006-02-02 |
DE102005031400A1 (en) | 2006-02-09 |
DE102005031400B4 (en) | 2008-01-31 |
FR2873165B1 (en) | 2010-09-17 |
JP4118262B2 (en) | 2008-07-16 |
US7121243B2 (en) | 2006-10-17 |
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