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CN100371726C - Chip probe tester - Google Patents

Chip probe tester Download PDF

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Publication number
CN100371726C
CN100371726C CNB200410050062XA CN200410050062A CN100371726C CN 100371726 C CN100371726 C CN 100371726C CN B200410050062X A CNB200410050062X A CN B200410050062XA CN 200410050062 A CN200410050062 A CN 200410050062A CN 100371726 C CN100371726 C CN 100371726C
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substrate
contact pad
liquid crystal
tray
chip
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CN1715941A (en
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叶启鸿
徐同忠
刘颂斌
杨庄明
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United Microelectronics Corp
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Abstract

A chip probe tester. In order to provide an auxiliary device for manufacturing a liquid crystal display panel, which can inspect the quality of unpackaged semiconductors, reduce the cost of a packaging process and improve the yield of the packaging process, the invention is provided, which comprises a bearing seat, a tray arranged on the surface of the bearing seat and a probe card arranged above the tray; the tray comprises at least one groove for bearing at least one unpackaged liquid crystal silicon crystal display panel and a conductive connecting structure arranged on one side of the groove; the connecting structure comprises a first part and a second part, wherein the first part is used for being electrically contacted with the first contact pad, and the second part is electrically connected with the first part; the probe card is arranged on the tray and comprises at least two probes for electrically contacting the second contact pad and the second part of the connecting structure.

Description

芯片针测机 Chip needle testing machine

技术领域technical field

本发明属于制造液晶显示面板辅助装置,特别是一种芯片针测机。The invention belongs to an auxiliary device for manufacturing a liquid crystal display panel, in particular to a chip needle testing machine.

背景技术Background technique

液晶硅晶显示面板(liquid crystal on silicon,LCOS)不仅具有小画素尺寸、高亮度及高解析度等技术优势,还具有制程简单、成本低廉及体积小等优点。因此,液晶硅晶显示面板已被广泛地应用在手提摄影机、能上网的手机等的手携式个人通讯影音设备及投影电视及多媒体投影机等的影音器材。The liquid crystal on silicon display panel (LCOS) not only has technical advantages such as small pixel size, high brightness and high resolution, but also has the advantages of simple manufacturing process, low cost and small size. Therefore, LCD silicon display panels have been widely used in portable personal communication audio-visual equipment such as portable cameras, mobile phones with Internet access, and audio-visual equipment such as projection TVs and multimedia projectors.

如图1、图2所示,习知制作液晶硅晶显示面板制造时,首先,提供半导体基板10;并且半导体基板10包含数个芯片14,而各芯片14均包含用来作为液晶硅晶显示面板16的画素电路的主动式矩阵电路(active matrixarray,未显示)及用来将液晶硅晶显示面板16电连接至外部电路的数个焊垫26。接着,于半导体基板10的表面形成配向膜20a;随后再于各芯片14的周边区域形成框胶图案22。As shown in Fig. 1 and Fig. 2, when conventionally making liquid crystal silicon crystal display panels, firstly, a semiconductor substrate 10 is provided; and the semiconductor substrate 10 includes several chips 14, and each chip 14 includes a An active matrix circuit (active matrix array, not shown) of the pixel circuit of the panel 16 and several welding pads 26 for electrically connecting the liquid crystal silicon display panel 16 to external circuits. Next, an alignment film 20 a is formed on the surface of the semiconductor substrate 10 ; and then a sealant pattern 22 is formed on the peripheral area of each chip 14 .

接着,提供与半导体基板10平行相对的玻璃基板12,并于透明基板12的表面上依序形成导电光阻层18及配向膜20b。导电光阻层18用来作为共通电极及彩色滤光片,而配向膜20a、20b均用来调整液晶分子的排列方向,其包含聚醯亚胺(polyimide)树脂、二氧化硅(SiO2)或氮化硅(SiNx)等材料。然后,进行压合制程(assembly process),以使玻璃基板12经由各框胶图案22而黏合至半导体基板10上,随后再沿玻璃基板12上的切割道13及半导体基板10上的切割道11,将玻璃基板12与半导体基板10切割成各个液晶硅晶显示面板16。之后进行灌晶制程,将液晶分子灌入玻璃基板12与半导体基板10之间,以于玻璃基板12与半导体基板10之间形成液晶分子层24,从而完成各个液晶硅晶显示面板16。最后,进行封装制程,以将各个液晶硅晶显示面板16封装成各种电子装置所需的显示元件。Next, a glass substrate 12 parallel to and opposite to the semiconductor substrate 10 is provided, and a conductive photoresist layer 18 and an alignment film 20 b are sequentially formed on the surface of the transparent substrate 12 . The conductive photoresist layer 18 is used as a common electrode and a color filter, and the alignment films 20a and 20b are used to adjust the alignment direction of liquid crystal molecules, which include polyimide resin, silicon dioxide (SiO 2 ) Or silicon nitride (SiNx) and other materials. Then, an assembly process is carried out so that the glass substrate 12 is bonded to the semiconductor substrate 10 through the sealant patterns 22, and then along the dicing lines 13 on the glass substrate 12 and the dicing lines 11 on the semiconductor substrate 10. , cutting the glass substrate 12 and the semiconductor substrate 10 into individual liquid crystal silicon display panels 16 . Then, a filling process is performed to pour liquid crystal molecules between the glass substrate 12 and the semiconductor substrate 10 to form a liquid crystal molecule layer 24 between the glass substrate 12 and the semiconductor substrate 10 , thereby completing each liquid crystal silicon display panel 16 . Finally, an encapsulation process is performed to encapsulate each liquid crystal silicon display panel 16 into display elements required by various electronic devices.

值得注意的是,由于将导电光阻层18形成于玻璃基板12上及将玻璃基板12黏合至半导体基板10的制程良率低,因此,液晶硅晶显示面板16时常会产生缺陷,从而降低显示品质或无法显示画面。然而如图2所示,对于未封装的液晶显示面板16而言,玻璃基板12的导电光阻层18与半导体基板10的接触垫26位于相反两侧,而目前通用的针测机(prober)的设计无法对此种元件进行电性测试,因此这些在封装前便产生缺陷的液晶硅晶显示面板16,通常在封装完成后才会被检测出来,因而增加封装成本并降低封装品质。是故,寻求可用来测试未封装的液晶硅晶显示面板16的针测机,便是解决上述问题的重要关键。It is worth noting that, due to the low process yield of forming the conductive photoresist layer 18 on the glass substrate 12 and bonding the glass substrate 12 to the semiconductor substrate 10, the liquid crystal silicon display panel 16 often has defects, thereby degrading the display. quality or the picture cannot be displayed. However, as shown in FIG. 2 , for an unpackaged liquid crystal display panel 16 , the conductive photoresist layer 18 of the glass substrate 12 and the contact pad 26 of the semiconductor substrate 10 are located on opposite sides. The design of the present invention cannot conduct electrical tests on such elements, so these liquid crystal silicon display panels 16 that have defects before packaging are usually detected after the packaging is completed, thereby increasing the packaging cost and reducing the packaging quality. Therefore, finding a needle testing machine that can be used to test the unpackaged liquid crystal silicon display panel 16 is an important key to solve the above problems.

发明内容Contents of the invention

本发明的目的是提供一种能检验未封装半导体品质、降低封装制程成本、提升封装制程良率的芯片针测机。The purpose of the present invention is to provide a chip needle testing machine capable of inspecting the quality of unpackaged semiconductors, reducing the cost of the packaging process, and improving the yield of the packaging process.

本发明用来测试包含分别设有第一、二接触垫的第一、二基板及设置于第一、二基板之间的液晶分子层的至少一液晶硅晶显示面板;它包含承载座、设置于承载座表面上的托盘及装设于托盘上方的探针卡;托盘包含用来承置至少一未封装的液晶硅晶显示面板的至少一凹槽及装设于凹槽一侧可导电的连接结构;连接结构包含用来与第一接触垫电性接触的第一部分及与第一部分电连接的第二部分;探针卡设置于托盘上,其包含用以电性接触第二接触垫与连接结构第二部分的至少两支探针。The present invention is used to test at least one liquid crystal silicon display panel including first and second substrates respectively provided with first and second contact pads and a liquid crystal molecular layer arranged between the first and second substrates; The tray on the surface of the bearing seat and the probe card installed above the tray; the tray includes at least one groove for supporting at least one unpackaged liquid crystal silicon display panel and a conductive The connection structure; the connection structure includes a first part used to electrically contact the first contact pad and a second part electrically connected to the first part; the probe card is arranged on the tray, which includes a second part used to electrically contact the second contact pad and the second part electrically connected to the first part; At least two probes of the second portion of the structure are connected.

其中:in:

液晶硅晶显示面板第一基板与第二基板部分重叠,且第一接触垫位于未与第二基板重叠的第一基板表面上;第二接触垫位于未与第一基板重叠的第二基板表面。The first substrate of the liquid crystal silicon display panel partially overlaps the second substrate, and the first contact pad is located on the surface of the first substrate that does not overlap the second substrate; the second contact pad is located on the surface of the second substrate that does not overlap the first substrate .

第二基板为半导体基板;第一基板为透明基板。The second substrate is a semiconductor substrate; the first substrate is a transparent substrate.

位于第一基板上的第一接触垫为导电光阻层;位于第二基板上的第二接触垫为焊垫。The first contact pad on the first substrate is a conductive photoresist layer; the second contact pad on the second substrate is a welding pad.

第一基板为半导体基板;第二基板为透明基板。The first substrate is a semiconductor substrate; the second substrate is a transparent substrate.

位于第一基板上的第一接触垫为焊垫;位于第二基板上的第二接触垫为导电光阻层。The first contact pad on the first substrate is a welding pad; the second contact pad on the second substrate is a conductive photoresist layer.

连接结构的第二部分为接触垫。The second part of the connection structure is the contact pad.

连接结构的第一部分为导电性夹具。The first part of the connection structure is a conductive clip.

连接结构的第一部分包含至少一导电性探针。The first part of the connecting structure includes at least one conductive probe.

连接结构第一部分为设置于托盘表面的接触垫。The first part of the connection structure is a contact pad arranged on the surface of the tray.

托盘的每一凹槽内放置一个未封装的液晶硅晶显示面板。An unpackaged liquid crystal silicon display panel is placed in each groove of the tray.

托盘的每一凹槽内放置相连的数个未封装的液晶硅晶显示面板。Several connected unpackaged liquid crystal silicon display panels are placed in each groove of the tray.

一种芯片针测机,它用来测试包含至少一第一接触垫及至少一第二接触垫的芯片;它包含承载座、设置于承载座表面上的托盘及装设于托盘上方的探针卡;托盘包含用来承置至少一未封装芯片的至少一凹槽及装设于凹槽一侧可导电的连接结构;连接结构包含用来与第一接触垫电性接触的第一部分及与第一部分电连接的第二部分;探针卡设置于托盘上,其包含用以电性接触第二接触垫与连接结构第二部分的至少两支探针。A chip needle testing machine, which is used to test a chip comprising at least one first contact pad and at least one second contact pad; it includes a carrier, a tray arranged on the surface of the carrier, and a probe installed above the tray The card; the tray includes at least one groove for holding at least one unpackaged chip and a conductive connection structure installed on one side of the groove; the connection structure includes a first part for electrical contact with the first contact pad and a The first part is electrically connected to the second part; the probe card is arranged on the tray, which includes at least two probes for electrically contacting the second contact pad and the second part of the connection structure.

未封装的芯片为未封装的液晶硅晶显示面板。Unpackaged chips are unpackaged liquid crystal silicon display panels.

未封装的液晶硅晶显示面板包含透明基板、与透明基板部分重叠的半导体基板、设置于透明基板与半导体基板之间的液晶分子层、设于透明基板表面上并且部分位于透明基板与液晶分子之间的导电光阻层及至少一设于未与透明基板重叠的半导体基板表面上的焊垫。The unencapsulated liquid crystal silicon display panel includes a transparent substrate, a semiconductor substrate partially overlapping the transparent substrate, a layer of liquid crystal molecules disposed between the transparent substrate and the semiconductor substrate, and a liquid crystal molecule layer disposed on the surface of the transparent substrate and partially located between the transparent substrate and the liquid crystal molecules. The conductive photoresist layer between them and at least one welding pad arranged on the surface of the semiconductor substrate that does not overlap with the transparent substrate.

第一接触垫为导电光阻层;第二接触垫为焊垫。The first contact pad is a conductive photoresist layer; the second contact pad is a welding pad.

第一接触垫为焊垫;第二接触垫为导电光阻层。The first contact pad is a welding pad; the second contact pad is a conductive photoresist layer.

连接结构的第二部分为设置于托盘表面上的接触垫。The second part of the connection structure is a contact pad disposed on the surface of the tray.

与第二部分电连接的第一部分为导电性夹具。The first part electrically connected to the second part is a conductive clip.

与第二部分电连接的第一部分包含至少一导电性探针。The first part electrically connected to the second part includes at least one conductive probe.

与第二部分电连接的第一部分为设置于托盘表面上的接触垫。The first portion electrically connected to the second portion is a contact pad disposed on the surface of the tray.

托盘的每一凹槽内放置一个未封装的芯片。One unpackaged chip is placed in each groove of the tray.

托盘的每一凹槽内放置相连的数个未封装的芯片。Several connected unpackaged chips are placed in each groove of the tray.

由于本发明包含承载座、设置于承载座表面上的托盘及装设于托盘上方的探针卡;托盘包含用来承置至少一未封装的液晶硅晶显示面板的至少一凹槽及装设于凹槽一侧可导电的连接结构;第二连接结构包含用来与第一接触垫电性接触的第一部分及与第一部分电连接的第二部分;探针卡设置于托盘上,其包含用以电性接触第二接触垫与连接结构第二部分的至少两支探针。相较于习知技术,本发明具有包含有凹槽及设于凹槽一侧的连接结构的托盘,并且,由于探针卡上的各个探针可经由连接结构,而电性接触于未封装的液晶硅晶显示面板上,因此,本发明可对未封装的液晶硅晶显示面板进行电性测试,即本发明可先检验未封装的液晶硅晶显示面板的显示品质,进而判别液晶硅晶显示面板是否可用以显示画面,若液晶硅晶显示面板可用以显示画面,则继续进行后续的封装制程;但若测试结果显示液晶硅晶显示面板无法用来显示画面,则直接报废液晶硅晶显示面板或进行重做制程,不仅能检验未封装半导体品质,而且降低封装制程成本、提升封装制程良率,从而达到本发明的目的。Since the present invention includes a bearing base, a tray arranged on the surface of the bearing base, and a probe card installed above the tray; the tray includes at least one groove and a device for supporting at least one unpackaged liquid crystal silicon display panel A conductive connection structure on one side of the groove; the second connection structure includes a first part used to electrically contact the first contact pad and a second part electrically connected to the first part; the probe card is arranged on the tray, which includes At least two probes for electrically contacting the second contact pad and the second part of the connection structure. Compared with the prior art, the present invention has a tray that includes a groove and a connecting structure on one side of the groove, and since each probe on the probe card can be electrically contacted to the unpackaged through the connecting structure Therefore, the present invention can conduct an electrical test on the unpackaged liquid crystal silicon display panel, that is, the present invention can first check the display quality of the unpackaged liquid crystal silicon display panel, and then distinguish the liquid crystal silicon display panel. Whether the display panel can be used to display the picture, if the liquid crystal silicon display panel can be used to display the picture, continue the subsequent packaging process; but if the test results show that the liquid crystal silicon display panel cannot be used to display the picture, the liquid crystal silicon display will be scrapped directly The panel or rework process can not only inspect the quality of unpackaged semiconductors, but also reduce the cost of the packaging process and improve the yield of the packaging process, so as to achieve the purpose of the present invention.

附图说明Description of drawings

图1、为习知制作液晶硅晶显示面板的方法示意图。FIG. 1 is a schematic diagram of a conventional method for manufacturing a liquid crystal silicon display panel.

图2、为未封装的液晶硅晶显示面板结构示意侧视图。Fig. 2 is a schematic side view of the structure of an unpackaged liquid crystal silicon display panel.

图3、为本发明局部结构示意图。Fig. 3 is a schematic diagram of a partial structure of the present invention.

图4、为本发明托盘结构示意俯视图。Fig. 4 is a schematic top view of the tray structure of the present invention.

图5、为本发明使用状态示意图。Fig. 5 is a schematic diagram of the use state of the present invention.

图6、为本发明托盘结构示意俯视图(连接结构第一部分包含至少一导电性探针)。Fig. 6 is a schematic top view of the tray structure of the present invention (the first part of the connection structure includes at least one conductive probe).

图7、为本发明托盘结构示意俯视图(连接结构第一部分为接触垫)。Fig. 7 is a schematic top view of the tray structure of the present invention (the first part of the connection structure is the contact pad).

图8、为本发明托盘结构示意俯视图(包含分别承置一个未封装液晶硅晶显示面板的数个凹槽)。Fig. 8 is a schematic top view of the tray structure of the present invention (including several grooves respectively supporting an unpackaged liquid crystal silicon display panel).

图9、为本发明托盘结构示意俯视图(包含分别承置数个未封装液晶硅晶显示面板的数个凹槽)。Fig. 9 is a schematic top view of the tray structure of the present invention (including several grooves respectively supporting several unpackaged liquid crystal silicon display panels).

图10、为数个相连的未封装的液晶硅晶显示面板结构示意俯视图。FIG. 10 is a schematic top view of the structure of several connected unpackaged liquid crystal silicon display panels.

具体实施方式Detailed ways

本发明芯片针测机30用来测试至少一未封装液晶硅晶显示面板16。The chip needle testing machine 30 of the present invention is used to test at least one unpackaged liquid crystal silicon display panel 16 .

未封装液晶硅晶显示面板16包括第一基板12、第二基板10及设置于第一、二基板12、10之间的液晶分子层24。第一基板12为透明基板,其上设有为第一接触垫的导电光阻层18。第二基板10为半导体基板,其上设有为焊垫的第二接触垫26。第一、二基板12、10部分重叠。The unpackaged liquid crystal silicon display panel 16 includes a first substrate 12 , a second substrate 10 and a liquid crystal molecule layer 24 disposed between the first and second substrates 12 , 10 . The first substrate 12 is a transparent substrate on which a conductive photoresist layer 18 serving as a first contact pad is disposed. The second substrate 10 is a semiconductor substrate, on which are provided second contact pads 26 which are solder pads. The first and second substrates 12 and 10 are partially overlapped.

第一基板12亦可为半导体基板;第二基板10为透明基板。位于第一基板12上的第一接触垫为焊垫。位于第二基板10上的第二接触垫为导电光阻层18。The first substrate 12 can also be a semiconductor substrate; the second substrate 10 is a transparent substrate. The first contact pads on the first substrate 12 are solder pads. The second contact pad on the second substrate 10 is a conductive photoresist layer 18 .

其中第一、二基板12、10部分重叠。第一接触垫位于未与第二基板10重叠的第一基板12表面。第二接触垫位于未与第一基板12重叠的第二基板10表面。当第一接触垫为导电光阻层18时,第一接触垫同时位于与第二基板10重叠的第一基板10的表面上。当第二接触垫为导电光阻层18时,第二接触垫同时位于与第一基板12重叠的第二基板10的表面上。Wherein the first and second substrates 12 and 10 are partially overlapped. The first contact pad is located on the surface of the first substrate 12 not overlapping the second substrate 10 . The second contact pad is located on the surface of the second substrate 10 not overlapping the first substrate 12 . When the first contact pad is the conductive photoresist layer 18 , the first contact pad is also located on the surface of the first substrate 10 overlapping with the second substrate 10 . When the second contact pad is the conductive photoresist layer 18 , the second contact pad is also located on the surface of the second substrate 10 overlapping with the first substrate 12 .

本发明芯片针测机30亦可用来测试包含至少一第一接触垫及第二接触垫的至少一未封装的芯片。未封装芯片可为未封装液晶硅晶显示面板16。芯片。The chip needle tester 30 of the present invention can also be used to test at least one unpackaged chip including at least one first contact pad and second contact pad. The unpackaged chip can be an unpackaged liquid crystal silicon display panel 16 . chip.

未封装的液晶硅晶显示面板16包含透明基板12、与透明基板12部分重叠的半导体基板10、设置于透明基板12与半导体基板10之间的液晶分子层24、设于透明基板12表面上并且部分位于透明基板12与液晶分子层24之间的导电光阻层18及至少一设于未与透明基板12重叠的半导体基板10表面上的焊垫。The unencapsulated liquid crystal silicon display panel 16 comprises a transparent substrate 12, a semiconductor substrate 10 partially overlapping with the transparent substrate 12, a liquid crystal molecule layer 24 arranged between the transparent substrate 12 and the semiconductor substrate 10, a liquid crystal molecule layer 24 arranged on the surface of the transparent substrate 12 and The conductive photoresist layer 18 partially located between the transparent substrate 12 and the liquid crystal molecule layer 24 and at least one soldering pad disposed on the surface of the semiconductor substrate 10 not overlapped with the transparent substrate 12 .

如图3所示,本发明芯片针测机30包含腔体(未显示于图3)、设置于腔体的内的承载座(chuck)32、设置于承载座32表面上的托盘(tray)34、装设于托盘34上方的探针卡(probe card)36及用来控制探针卡36的控制结构38。As shown in FIG. 3 , the chip needle tester 30 of the present invention includes a cavity (not shown in FIG. 3 ), a carrier (chuck) 32 arranged in the cavity, and a tray (tray) arranged on the surface of the carrier 32 34. A probe card (probe card) 36 installed on the top of the tray 34 and a control structure 38 for controlling the probe card 36.

探针卡36包含用以电性接触待测芯片的数支探针361。此外,芯片针测机30内部包含定位结构(未显示于图3),定位结构用来测定承载座32或托盘34的位置,并使承载座32与托盘34移动至正确的位置,而芯片针测机30内部的其它细部结构与一般芯片针测机例如TSK UF200相似,便不多赘述。The probe card 36 includes several probes 361 for electrically contacting the chip under test. In addition, the chip needle measuring machine 30 includes a positioning structure (not shown in FIG. 3 ), the positioning structure is used to measure the position of the carrier 32 or the tray 34, and move the carrier 32 and the tray 34 to the correct position, and the chip needle Other detailed structures inside the tester 30 are similar to general chip needle testers such as TSK UF200, and will not be repeated here.

如图4、图5所示,托盘34包含凹槽40、覆盖于凹槽40内壁的绝缘材料层41及装设于凹槽40一侧可导电的连接结构42。As shown in FIGS. 4 and 5 , the tray 34 includes a groove 40 , an insulating material layer 41 covering the inner wall of the groove 40 , and a conductive connection structure 42 installed on one side of the groove 40 .

凹槽40位于托盘34的中央部位,并用来承置未封装的液晶硅晶显示面板16。The groove 40 is located at the center of the tray 34 and is used to accommodate the unpackaged LCD-Silicon display panel 16 .

连接结构42具有第一部分421及与第一部分421电连接的第二部分422。在本发明的最佳实施例中,第一部分421为导电性夹具(conductive clamp),其由导电性极佳的金属,例如金构成。第二部分422为接触垫(contact pad),其由铜金属构成并经由锁定结构46,例如螺丝固定于托盘34上。The connection structure 42 has a first portion 421 and a second portion 422 electrically connected to the first portion 421 . In a preferred embodiment of the present invention, the first part 421 is a conductive clamp, which is made of a metal with excellent conductivity, such as gold. The second part 422 is a contact pad, which is made of copper metal and fixed on the tray 34 via a locking structure 46, such as a screw.

绝缘材料层41则是由陶瓷材料所构成。此外,托盘34另包含三支导位销(guide pin)44及两个位于凹槽40底部的孔洞48。The insulating material layer 41 is made of ceramic material. In addition, the tray 34 further includes three guide pins 44 and two holes 48 at the bottom of the groove 40 .

导位销44用来将托盘34以可移除的方式固定于承载座32的表面上。The guide pins 44 are used to removably fix the tray 34 on the surface of the supporting seat 32 .

孔洞48贯穿托盘34而通达承载座32的表面。The hole 48 passes through the tray 34 to reach the surface of the bearing seat 32 .

因此在电性测试过程中,芯片针测机30内的真空环境可将托盘34及液晶硅晶显示面板16紧密地吸引并固定于承载座32表面上,以避免液晶硅晶显示面板16在电性测试过程中脱落。Therefore, in the electrical testing process, the vacuum environment in the chip needle tester 30 can closely attract and fix the tray 34 and the liquid crystal silicon display panel 16 on the surface of the bearing seat 32, so as to prevent the liquid crystal silicon display panel 16 from being damaged by the electric current. detached during sex testing.

如图5所示,当芯片针测机30欲进行电性测试于未封装的液晶硅晶显示面板16时,首先利用机器或人工将未封装的液晶硅晶显示面板16装入托盘34的凹槽40内,并使导电性夹具421夹住玻璃基板12,而让导电性夹具421电性接触玻璃基板12表面的导电性光阻层18;随后将托盘34固定于承载座32表面上;然后,进行芯片对准步骤(wafer alignment step),利用前述的定位结构测定并移动承载座32与托盘34的位置,以使半导体基板10的接触垫26位于正确的待测位置,必须注意的是,用于对准的接触垫26两侧必须具有相同的图案,才可确保此芯片对准步骤的精准度。随后,进行探针对准步骤(needle alignment step),以校准各探针361的位置,待各探针361校准完成后,再将各探针361分别电性接触接触垫26及连接结构42为接触垫的第二部分422。最后,控制结构38向探针卡36输入预定测试程式(test program),使探针卡36依据预定测试程式利用各探针361将电子讯号输入至接触垫26及连接结构42为接触垫的第二部分422,并由连接结构42为接触垫的第二部分422将电子讯号经由为导电性夹具的第一部分421传递至导电性光阻层18,以进行液晶硅晶显示面板16的电性测试,而电性测试的结果则再经由各探针361回传至控制结构38,并由控制结构38处理分析电性测试的结果。As shown in FIG. 5 , when the chip needle testing machine 30 intends to perform an electrical test on the unpackaged liquid crystal silicon display panel 16, firstly, the unpackaged liquid crystal silicon display panel 16 is loaded into the recess of the tray 34 by machine or manually. groove 40, and make the conductive jig 421 clamp the glass substrate 12, and allow the conductive jig 421 to electrically contact the conductive photoresist layer 18 on the surface of the glass substrate 12; then fix the tray 34 on the surface of the bearing seat 32; then , carry out the wafer alignment step (wafer alignment step), use the aforementioned positioning structure to measure and move the positions of the bearing seat 32 and the tray 34, so that the contact pad 26 of the semiconductor substrate 10 is located at the correct position to be measured. It must be noted that, The two sides of the contact pads 26 for alignment must have the same pattern to ensure the precision of this chip alignment step. Subsequently, a needle alignment step is performed to calibrate the position of each probe 361. After the calibration of each probe 361 is completed, each probe 361 is electrically contacted with the contact pad 26 and the connection structure 42 respectively. The second portion 422 of the contact pad. Finally, the control structure 38 inputs a predetermined test program (test program) to the probe card 36, so that the probe card 36 uses each probe 361 to input electronic signals to the contact pad 26 and the connection structure 42 according to the predetermined test program. Two parts 422, and the second part 422, which is a contact pad, transmits electronic signals to the conductive photoresist layer 18 through the first part 421, which is a conductive fixture, so as to perform the electrical test of the liquid crystal silicon display panel 16. , and the result of the electrical test is sent back to the control structure 38 via the probes 361, and the control structure 38 processes and analyzes the result of the electrical test.

相较于一般的芯片测试机,本发明的芯片测试机30具有可拆卸的托盘34,并且托盘34上设有凹槽40及连接结构42。连接结构42包含为导电性夹具第一部分421及为接触垫的第二部分422。值得注意的是,由于连接结构42为导电性夹具的第一部分421电连接至托盘34表面的为接触垫的第二部分422,并可电性接触玻璃基板12表面的导电性光阻层18,因此探针卡36上的各个探针361便可经由电性接触接触垫26与连接结构42为接触垫的第二部分422,而得以测量未封装的液晶硅晶显示面板16的电性表现,进而判别液晶硅晶显示面板16是否可用以显示画面,若液晶硅晶显示面板16可用以显示画面,则继续进行后续的封装制程;但若测试结果显示液晶硅晶显示面板16无法用来显示画面,则直接报废液晶硅晶显示面板16或进行重做制程(rework),如此便可降低封装制程的成本,并提升封装制程的良品率。Compared with the general chip testing machine, the chip testing machine 30 of the present invention has a detachable tray 34 , and the tray 34 is provided with a groove 40 and a connecting structure 42 . The connection structure 42 includes a first portion 421 which is a conductive clip and a second portion 422 which is a contact pad. It should be noted that since the first part 421 of the connecting structure 42 is a conductive jig, it is electrically connected to the second part 422 of the contact pad on the surface of the tray 34, and can electrically contact the conductive photoresist layer 18 on the surface of the glass substrate 12, Therefore, each probe 361 on the probe card 36 can electrically contact the second part 422 of the contact pad 26 and the connection structure 42 to measure the electrical performance of the unpackaged liquid crystal silicon display panel 16, Then judge whether the liquid crystal silicon display panel 16 can be used for displaying images, if the liquid crystal silicon display panel 16 can be used for displaying images, then proceed to the subsequent packaging process; but if the test results show that the liquid crystal silicon display panel 16 cannot be used for displaying images , the liquid crystal silicon display panel 16 is directly scrapped or reworked, so that the cost of the packaging process can be reduced and the yield rate of the packaging process can be improved.

此外,如图3、图4、图5所示的托盘34并非本发明唯一的实施方式。In addition, the tray 34 shown in FIG. 3 , FIG. 4 , and FIG. 5 is not the only embodiment of the present invention.

亦可如图6所示,托盘34a包含有凹槽40a、覆盖于凹槽40a的内壁的绝缘材料层41及装设于凹槽40a一侧且可导电的连接结构42a。As shown in FIG. 6, the tray 34a includes a groove 40a, an insulating material layer 41 covering the inner wall of the groove 40a, and a conductive connection structure 42a installed on one side of the groove 40a.

凹槽40a位于托盘34a的中央部位并用来承置未封装的液晶硅晶显示面板16。The groove 40 a is located at the center of the tray 34 a and is used to accommodate the unpackaged LCD-Silicon display panel 16 .

连接结构42a包含第一部分421a、第二部分422a及电连接于第一部分421a与第二部分422a的导线423。The connection structure 42a includes a first portion 421a, a second portion 422a, and a wire 423 electrically connected to the first portion 421a and the second portion 422a.

第一部分421a包含至少一导电性探针。The first part 421a includes at least one conductive probe.

第二部分422a为接触垫。The second portion 422a is a contact pad.

第一部分421a的导电性探针可经由导线423与为接触垫的第二部分422a电连接。并且,第一部分421a的各导电性探针用来电性接触玻璃基板12表面的导电性光阻层18,因此探针卡36上的各个探针361便可经由电性接触接触垫26及连接结构42a为接触垫的第二部分422a,而得以测量未封装的液晶硅晶显示面板16的电性表现。The conductive probes of the first part 421 a can be electrically connected to the second part 422 a which is a contact pad via wires 423 . Moreover, each conductive probe of the first part 421a is used to electrically contact the conductive photoresist layer 18 on the surface of the glass substrate 12, so each probe 361 on the probe card 36 can electrically contact the contact pad 26 and the connection structure. 42a is the second part 422a of the contact pad, so as to measure the electrical performance of the unpackaged liquid crystal silicon display panel 16 .

亦可如图7所示,托盘34b包含有凹槽40b、覆盖于凹槽40b的内壁的绝缘材料层41及装设于凹槽40b一侧且可导电的连接结构42b。As shown in FIG. 7, the tray 34b includes a groove 40b, an insulating material layer 41 covering the inner wall of the groove 40b, and a conductive connection structure 42b installed on one side of the groove 40b.

凹槽40b位于托盘34b的中央部位并用来承置未封装的液晶硅晶显示面板16。The groove 40b is located at the center of the tray 34b and is used to accommodate the unpackaged LCD-Silicon display panel 16 .

连接结构42b包含第一部分421b及电连接第二部分422b及与第一部分421b电连接的第二部分422b。The connection structure 42b includes a first portion 421b and a second portion 422b electrically connected to the second portion 422b and electrically connected to the first portion 421b.

第一、二部分421b、422b皆为接触垫。Both the first and second parts 421b and 422b are contact pads.

为接触垫的第一部分421b用来电性接触玻璃基板12表面的导电性光阻层18,因此探针卡36上的各个探针361便可经由电性接触接触垫26及连接结构42b为接触垫的第二部分422b,而得以测量未封装的液晶硅晶显示面板16的电性表现。The first part 421b, which is the contact pad, is used to electrically contact the conductive photoresist layer 18 on the surface of the glass substrate 12, so that each probe 361 on the probe card 36 can be a contact pad through electrical contact with the contact pad 26 and the connection structure 42b. The second part 422b of the second part 422b is used to measure the electrical performance of the unpackaged liquid crystal silicon display panel 16 .

亦可如图8所示,托盘34c包含以矩阵排列的方式设于其内的数个凹槽40c及分别固定于各凹槽40c一侧的数个可导电的连接结构。值得注意的是,每一个凹槽40c均用来承置一个未封装的液晶硅晶显示面板16,而各连接结构可以是图3、图6、图7所示的任何一种连接结构42(42a、42b),因此本实施例的芯片针测机30可同时载入数个液晶硅晶显示面板16,然后再一一对各液晶硅晶显示面板16进行电性测试,如此一来,更可减少更换托盘的时间。不过,必须留意的是,每一个液晶硅晶显示面板16均必须经过芯片对准步骤之后,才可利用探针卡36进行电性测试,以确保各液晶硅晶显示面板16的位置正确。Alternatively, as shown in FIG. 8 , the tray 34c includes a plurality of grooves 40c disposed therein in a matrix arrangement and a plurality of conductive connection structures respectively fixed on one side of each groove 40c. It is worth noting that each groove 40c is used to support an unpackaged liquid crystal silicon display panel 16, and each connection structure can be any connection structure 42 shown in FIG. 3, FIG. 6, and FIG. 7 ( 42a, 42b), so the chip needle testing machine 30 of this embodiment can load several liquid crystal silicon display panels 16 at the same time, and then conduct electrical tests on each liquid crystal silicon display panel 16, so that more The time to change pallets can be reduced. However, it must be noted that each LCD silicon display panel 16 must go through the chip alignment step before the probe card 36 can be used for electrical testing to ensure that the positions of each LCD silicon display panel 16 are correct.

如图9、图10所示,托盘34d包含有数个平行的凹槽40d及分别固定于各凹槽40d一侧的数个可导电的连接结构42。并且,每一个凹槽40d均系用来承置数个相连的未封装的液晶硅晶显示面板16,而各连接结构42包含为导电性夹具的第一部分421及为接触垫的第二部分422。值得注意的是,由于每一个凹槽40d内的各液晶硅晶显示面板16的玻璃基板12彼此相连,所以为导电性夹具的第一部分421只要夹住每一个凹槽40d内的其中一个液晶硅晶显示面板16的玻璃基板12即可,然后便可将托盘34d固定于承载座32表面,并对每一凹槽40d内的各液晶硅晶显示面板16进行电性测试。不过,必须留意的是,每一个凹槽40d内的第一个液晶硅晶显示面板16必须经过芯片对准步骤的后,才可利用探针卡36对各凹槽40d内的各液晶硅晶显示面板16进行电性测试。相同地,本实施例的芯片针测机30可同时载入数个液晶硅晶显示面板16,然后再一一对各液晶硅晶显示面板16进行电性测试,如此,便可减少更换托盘34d的时间。另一方面,为连接结构42的第一部分可为导电性夹具,亦可更换成导电性探针或接触垫。As shown in FIG. 9 and FIG. 10 , the tray 34d includes several parallel grooves 40d and several conductive connection structures 42 respectively fixed on one side of each groove 40d. Moreover, each groove 40d is used to accommodate several connected unpackaged liquid crystal silicon display panels 16, and each connection structure 42 includes a first part 421 which is a conductive clamp and a second part 422 which is a contact pad. . It should be noted that since the glass substrates 12 of the liquid crystal silicon display panels 16 in each groove 40d are connected to each other, the first part 421, which is a conductive clamp, only needs to clamp one of the liquid crystal silicon display panels 16 in each groove 40d. The glass substrate 12 of the liquid crystal display panel 16 is enough, and then the tray 34d can be fixed on the surface of the bearing seat 32, and the electrical test is performed on each liquid crystal silicon display panel 16 in each groove 40d. However, it must be noted that the first liquid crystal silicon display panel 16 in each groove 40d must go through the chip alignment step before using the probe card 36 to align each liquid crystal silicon display panel 16 in each groove 40d. The display panel 16 undergoes an electrical test. Similarly, the chip needle testing machine 30 of this embodiment can simultaneously load several LCD-Silicon display panels 16, and then conduct electrical tests on each LCD-Silicon display panel 16 one by one. In this way, the number of replacement trays 34d can be reduced. time. On the other hand, the first part of the connection structure 42 can be a conductive clamp, and can also be replaced with a conductive probe or a contact pad.

此外,在上述的各实施例中,连接结构42(42a、42b)的第一部分421(421a、421b)电性接触玻璃基板12的导电光阻层18,然而本发明并不限于此,本发明亦可将液晶硅晶显示面板16以倒置的方式装入本发明的芯片针测机30的凹槽40内,以使连接结构42(42a、42b)的第一部分421(421a、421b)电性接触半导体基板10表面的焊垫26,不过此时必须借由定位结构(未显示)来让第一部分421(421a、421b)可精确地对准半导体基板10表面的各个焊垫26。In addition, in the above-mentioned embodiments, the first part 421 (421a, 421b) of the connection structure 42 (42a, 42b) is electrically in contact with the conductive photoresist layer 18 of the glass substrate 12, but the present invention is not limited thereto, and the present invention The liquid crystal silicon crystal display panel 16 can also be loaded into the groove 40 of the chip needle tester 30 of the present invention in an upside-down manner, so that the first part 421 (421a, 421b) of the connecting structure 42 (42a, 42b) is electrically The first part 421 ( 421 a , 421 b ) can be accurately aligned with each pad 26 on the surface of the semiconductor substrate 10 by means of a positioning structure (not shown).

相较于习知技术,本发明的芯片针测机30具有可拆卸的托盘34(34a、34b、34c、34d),而托盘34(34a、34b、34c、34d)包含有凹槽40(40a、40b、40c)及设于凹槽40(40a、40b、40c)的一侧的连接结构42(42a、42b)。并且,由于探针卡36上的各个探针361可经由连接结构42(42a、42b),而电性接触于未封装的液晶硅晶显示面板16上,因此,本发明的芯片针测机30可对未封装的液晶硅晶显示面板16进行电性测试。此外,由于芯片针测机30可对未封装的液晶硅晶显示面板16进行电性测试,因此本发明可先检验未封装的液晶硅晶显示面板16的显示品质,然后再进行封装制程,因而可降低封装制程的成本,并提升封装制程的良品率。Compared with the prior art, the chip needle tester 30 of the present invention has a detachable tray 34 (34a, 34b, 34c, 34d), and the tray 34 (34a, 34b, 34c, 34d) contains a groove 40 (40a , 40b, 40c) and the connection structure 42 (42a, 42b) disposed on one side of the groove 40 (40a, 40b, 40c). And, since each probe 361 on the probe card 36 can be electrically contacted on the unpackaged liquid crystal silicon display panel 16 through the connection structure 42 (42a, 42b), therefore, the chip probe testing machine 30 of the present invention An electrical test can be performed on the unpackaged liquid crystal silicon display panel 16 . In addition, since the chip needle testing machine 30 can conduct electrical tests on the unpackaged liquid crystal silicon display panel 16, the present invention can first check the display quality of the unpackaged liquid crystal silicon display panel 16, and then proceed to the packaging process. The cost of the packaging process can be reduced, and the yield rate of the packaging process can be improved.

Claims (22)

1.一种芯片针测机,它用来测试包含设有第一接触垫的第一基板、设有第二接触垫的第二基板及设置于第一、二基板之间的液晶分子层的至少一液晶硅晶显示面板;其特征在于它包含承载座、设置于承载座表面上的托盘及装设于托盘上方的探针卡;托盘包含用来承置至少一未封装的液晶硅晶显示面板的至少一凹槽及装设于凹槽一侧可导电的连接结构;连接结构包含用来与第一接触垫电性接触的第一部分及与第一部分电连接的第二部分;探针卡设置于托盘上方,其包含用以电性接触第二接触垫与连接结构第二部分的至少两支探针。1. A chip needle testing machine, which is used to test the liquid crystal molecular layer comprising the first substrate provided with the first contact pad, the second substrate provided with the second contact pad and the liquid crystal molecule layer arranged between the first and second substrates At least one liquid crystal silicon crystal display panel; it is characterized in that it includes a bearing seat, a tray arranged on the surface of the bearing seat and a probe card installed above the tray; the tray includes at least one unpackaged liquid crystal silicon display panel At least one groove of the panel and a conductive connection structure installed on one side of the groove; the connection structure includes a first part used to electrically contact the first contact pad and a second part electrically connected to the first part; the probe card Set above the tray, it includes at least two probes for electrically contacting the second contact pad and the second part of the connection structure. 2.根据权利要求1所述的芯片针测机,其特征在于所述的液晶硅晶显示面板的第一基板与第二基板部分重叠,且第一接触垫位于未与第二基板重叠的第一基板表面上;第二接触垫位于未与第一基板重叠的第二基板表面。2. The chip needle tester according to claim 1, wherein the first substrate of the liquid crystal silicon display panel partially overlaps the second substrate, and the first contact pad is located on the first substrate that does not overlap the second substrate. On a substrate surface; the second contact pad is located on the second substrate surface not overlapped with the first substrate. 3.根据权利要求2所述的芯片针测机,其特征在于所述的第二基板为半导体基板;第一基板为透明基板。3. The chip probe tester according to claim 2, wherein the second substrate is a semiconductor substrate; the first substrate is a transparent substrate. 4.根据权利要求2或3所述的芯片针测机,其特征在于所述的位于第一基板上的第一接触垫为导电光阻层;位于第二基板上的第二接触垫为焊垫,且第一接触垫同时位于与第二基板重叠的第一基板的表面上。4. The chip probe tester according to claim 2 or 3, wherein the first contact pad positioned on the first substrate is a conductive photoresist layer; the second contact pad positioned on the second substrate is a solder pad. pad, and the first contact pad is simultaneously located on the surface of the first substrate overlapping the second substrate. 5.根据权利要求2所述的芯片针测机,其特征在于所述的第一基板为半导体基板;第二基板为透明基板。5. The chip probe tester according to claim 2, wherein the first substrate is a semiconductor substrate; the second substrate is a transparent substrate. 6.根据权利要求5所述的芯片针测机,其特征在于所述的位于第一基板上的第一接触垫为焊垫;位于第二基板上的第二接触垫为导电光阻层,且第二接触垫同时位于与第一基板重叠的第二基板的表面上。6. The chip probe tester according to claim 5, wherein the first contact pad on the first substrate is a solder pad; the second contact pad on the second substrate is a conductive photoresist layer, And the second contact pad is located on the surface of the second substrate overlapping with the first substrate at the same time. 7.根据权利要求1所述的芯片针测机,其特征在于所述的连接结构的第二部分为接触垫。7. The chip probe tester according to claim 1, wherein the second part of the connection structure is a contact pad. 8.根据权利要求1或7所述的芯片针测机,其特征在于所述的连接结构的第一部分为导电性夹具。8. The chip probe tester according to claim 1 or 7, characterized in that the first part of the connection structure is a conductive jig. 9.根据权利要求1或7所述的芯片针测机,其特征在于所述的连接结构的第一部分包含至少一导电性探针。9. The chip probe tester according to claim 1 or 7, wherein the first part of the connecting structure comprises at least one conductive probe. 10.根据权利要求1或7所述的芯片针测机,其特征在于所述的连接结构的第一部分为设置于托盘表面的接触垫。10. The chip probe tester according to claim 1 or 7, characterized in that the first part of the connection structure is a contact pad provided on the surface of the tray. 11.根据权利要求1所述的芯片针测机,其特征在于所述的托盘的每一凹槽内放置一个未封装的液晶硅晶显示面板。11. The chip probe testing machine according to claim 1, characterized in that an unpackaged liquid crystal silicon display panel is placed in each groove of the tray. 12.根据权利要求1所述的芯片针测机,其特征在于所述的托盘的每一凹槽内放置相连的数个未封装的液晶硅晶显示面板。12. The chip probe tester according to claim 1, wherein a plurality of unpackaged liquid crystal silicon display panels are placed in each groove of the tray. 13.一种芯片针测机,它用来测试包含至少一第一接触垫及至少一第二接触垫的未封装的芯片;其特征在于它包含承载座、设置于承载座表面上的托盘及装设于托盘上方的探针卡;托盘包含用来承置至少一未封装芯片的至少一凹槽及装设于凹槽一侧可导电的连接结构;连接结构包含用来与第一接触垫电性接触的第一部分及与第一部分电连接的第二部分;探针卡设置于托盘上方,其包含用以电性接触第二接触垫与连接结构第二部分的至少两支探针。13. A chip needle testing machine, which is used to test an unpackaged chip comprising at least one first contact pad and at least one second contact pad; it is characterized in that it includes a carrier, a tray arranged on the surface of the carrier and The probe card installed above the tray; the tray includes at least one groove for holding at least one unpackaged chip and a conductive connection structure installed on one side of the groove; the connection structure includes a connection structure for connecting with the first contact pad The first part in electrical contact and the second part electrically connected with the first part; the probe card is arranged on the tray, which includes at least two probes for electrically contacting the second contact pad and the second part of the connection structure. 14.根据权利要求13所述的芯片针测机,其特征在于所述的未封装的芯片为未封装的液晶硅晶显示面板。14. The chip probe testing machine according to claim 13, characterized in that said unpackaged chip is an unpackaged liquid crystal silicon display panel. 15.根据权利要求14所述的芯片针测机,其特征在于所述的未封装的液晶硅晶显示面板包含透明基板、与透明基板部分重叠的半导体基板、设置于透明基板与半导体基板之间的液晶分子层、设于透明基板表面上并且部分位于透明基板与液晶分子层之间的导电光阻层及至少一设于未与透明基板重叠的半导体基板表面上的焊垫;所述导电光阻层为第一接触垫,所述焊垫为第二接触垫。15. The chip probe testing machine according to claim 14, characterized in that said unpackaged liquid crystal silicon display panel comprises a transparent substrate, a semiconductor substrate partially overlapped with the transparent substrate, and is arranged between the transparent substrate and the semiconductor substrate a layer of liquid crystal molecules, a conductive photoresist layer disposed on the surface of the transparent substrate and partially between the transparent substrate and the layer of liquid crystal molecules, and at least one pad disposed on the surface of the semiconductor substrate that does not overlap with the transparent substrate; the conductive photoresist layer The resistance layer is a first contact pad, and the welding pad is a second contact pad. 16.根据权利要求14所述的芯片针测机,其特征在于所述的未封装的液晶硅晶显示面板包含透明基板、与透明基板部分重叠的半导体基板、设置于透明基板与半导体基板之间的液晶分子层、设于透明基板表面上并且部分位于透明基板与液晶分子层之间的导电光阻层及至少一设于未与透明基板重叠的半导体基板表面上的焊垫;所述导电光阻层为第二接触垫,所述焊垫为第一接触垫。16. The chip probe testing machine according to claim 14, characterized in that said unpackaged liquid crystal silicon display panel comprises a transparent substrate, a semiconductor substrate partially overlapped with the transparent substrate, and is arranged between the transparent substrate and the semiconductor substrate a layer of liquid crystal molecules, a conductive photoresist layer disposed on the surface of the transparent substrate and partially between the transparent substrate and the layer of liquid crystal molecules, and at least one pad disposed on the surface of the semiconductor substrate that does not overlap with the transparent substrate; the conductive photoresist layer The resistance layer is the second contact pad, and the welding pad is the first contact pad. 17.根据权利要求15或16所述的芯片针测机,其特征在于所述的连接结构的第二部分为设置于托盘表面上的接触垫。17. The chip probe tester according to claim 15 or 16, characterized in that the second part of the connection structure is a contact pad provided on the surface of the tray. 18.根据权利要求17所述的芯片针测机,其特征在于所述的与第二部分电连接的第一部分为导电性夹具。18. The chip probe tester according to claim 17, characterized in that the first part electrically connected to the second part is a conductive jig. 19.根据权利要求17所述的芯片针测机,其特征在于所述的与第二部分电连接的第一部分包含至少一导电性探针。19. The chip probe tester according to claim 17, wherein the first part electrically connected to the second part comprises at least one conductive probe. 20.根据权利要求17所述的芯片针测机,其特征在于所述的与第二部分电连接的第一部分为设置于托盘表面上的接触垫。20. The chip probe tester according to claim 17, wherein the first part electrically connected to the second part is a contact pad provided on the surface of the tray. 21.根据权利要求13所述的芯片针测机,其特征在于所述的每一凹槽内放置一个未封装的芯片。21. The chip probe tester according to claim 13, wherein an unpackaged chip is placed in each groove. 22.根据权利要求13所述的芯片针测机,其特征在于所述的每一凹槽内放置相连的数个未封装的芯片。22. The chip probe testing machine according to claim 13, wherein a plurality of connected unpackaged chips are placed in each groove.
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