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CN100364897C - A kind of preparation method of nano indium tin oxide powder - Google Patents

A kind of preparation method of nano indium tin oxide powder Download PDF

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CN100364897C
CN100364897C CNB2005100106666A CN200510010666A CN100364897C CN 100364897 C CN100364897 C CN 100364897C CN B2005100106666 A CNB2005100106666 A CN B2005100106666A CN 200510010666 A CN200510010666 A CN 200510010666A CN 100364897 C CN100364897 C CN 100364897C
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oxide powder
presoma
indium
temperature
powder
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CN1673096A (en
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宋宁
戴永年
杨斌
马文会
戴建清
陈为亮
刘大春
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Kunming University of Science and Technology
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Abstract

The present invention relates to a method for preparing the powder of nanometer indium-tin oxide. Indium and tin of 4N or 5N are adopted as raw materials to be dissolved by mineral acid, and are then precipitated by ultrasonic waves, dried by microwaves, calcined, or dried by freezing and calcined by a boiling reflux method so as to prepare the powder of the nanometer indium-tin oxide, wherein the powder has the purity of more than 99.99% and the average particle diameter (5 to 10 nm, specific surface area) of 15m<2>/g. In the process of preparing the powder of the nanometer indium-tin oxide, the method has no problem of soft agglomeration or hard agglomeration, and the powder of the indium-tin oxide has the advantages of high purity, small particle size, narrow particle distribution, controllable component, uniform composition, high surface activity, fine dispersibility, no need of adding a dispersing agent, little pollution and easy realization of industrialized production.

Description

A kind of preparation method of nano In-Sn oxide powder
One. technical field: field of powder metallurgy.
Two. background technology: the preparation method of sodium rice In-Sn oxide powder is a lot, can be divided into physics method, chemical method and physico-chemical processes by the subject of studying.Virgin state according to material can be divided into again: solid phase method, liquid phase method and vapor phase process.As: mechanical mixing, spray pyrolysis, chemical precipitation method, sol-gel method etc.
1. mechanical mixing
Mechanical mixing is the mixing of 90: 10 ratio machinery with Indium sesquioxide, stannic oxide exactly by weight, after heat treatment obtains composition, granularity, purity and meets the requirements of In-Sn oxide powder.The Indium sesquioxide powder is a main body component of forming the indium tin oxide target.Therefore, how preparing the Indium sesquioxide and the putty powder of having relatively high expectations is the key that these class methods prepare the indium tin oxide powder.In these class methods, because Indium sesquioxide, stannic oxide are all synthetic via chemical process, there is the cost height, easily the defective of reuniting also has, and with Indium sesquioxide and stannic oxide blended simultaneously, inevitably can bring staining in various degree; In addition this explained hereafter cycle long, productivity effect is low.
2. spray pyrolysis
Spray pyrolysis be exactly earlier with water, ethanol or other solvents with the reaction raw materials wiring solution-forming, again by spraying plant with reaction solution atomizing and import in the reactor, there with the spray drying of precursor solution, chemical reactions such as reactant generation thermolysis or burning, thus obtain and the diverse method of initial reactant with ultra micron product of brand-new chemical constitution.Coulee Zhan Hong etc. adopt spray heating decomposition, even also can suppress the sintering of indium tin oxide powder and doubt poly-at high temperature oxidation.Indium and the tin-salt solution that uses do not had too many restriction, atomizing thermolysis process employing reactor external-heat and flame-type all can, the way of recycling of indium tin oxide powder is unrestricted.Spray pyrolysis has the product purity height, and granularity and component are even, and the simple advantage such as continuous of process has much the potentiality of suitability for industrialized production.
3. hydrothermal method
Hydrothermal method has another name called hydrothermal method, is meant in sealed pressure vessel, prepares under the condition of High Temperature High Pressure as solvent (also can be one of solid phase composition) and a kind of method of research material with water (gas liquid).K.Y. waited with Hydrothermal Preparation nano level indium tin oxide powder, its specific practice is: take by weighing a certain amount of InCl 34H 20 and SnCl 2, be dissolved in respectively in a certain amount of distilled water, by a certain percentage two solution are mixed and add from Yu Shui being made into desired concn solution again; In joining solution, drip excessive analytical pure ammoniacal liquor and carry out vigorous stirring simultaneously with the speed of 2ml/min, obtain flaxen gel this moment, again gel is placed on temperature and is and soak 10h in 80 ℃ the water-bath and constantly stir, take out precipitation, wash after filtration until no Cl -And NH 4+Then the throw out of gained is placed in the autoclave hydrothermal treatment consists 24h under 300 ℃ condition.Studies show that the throw out after hydrothermal treatment consists is the InOOHP:Sn that particle diameter is about 80nm.The technology of Hydrothermal Preparation powder is comparatively simple, does not need high-temperature roasting to handle, and can directly obtain the powder of complete crystallization, narrow particle size distribution.The subject matter of hydrothermal method is exactly High Temperature High Pressure synthesis device costliness, and investment is big; And experimentation carries out in sealed vessel, and in a single day pre-reaction material joins in the reaction vessel, and proportioning, concentration and parameter in its preparation system between the various components all can not change, thereby the operational requirement height.
4. chemical precipitation method
The precipitator method are normally mixed the material of different chemical composition under solution state, clamp-on suitable precipitation agent and prepare the presoma throw out in mixing solutions, again throw out are carried out drying or calcining, thereby obtain the corresponding powder particle.Li Fengguang etc. are with pure indium, SnCl 45H 2O is a raw material, adopts the chemical liquid phase precipitator method to prepare nano level In 2O 3~(SnO 2) powder.Result of study shows: the powder that co-precipitation makes is high-purity, monophasic nanoscale powder, and median size is 30nm.Employing chemical coprecipitations such as high more honor have prepared the indium tin hydroxide nano powder of cubic structure, and powder size is 10~20nm behind 600 ℃ of thermal treatment 1h, particle subglobular, good dispersity.B.C.Kim etc. are with In (NO 3) 3XH 2O and SnCl 4XH 2O is a raw material, with coprecipitation method synthesized particle diameter be about 15nm, cubical indium tin oxide powder.S.H.Kim etc. are with In (NO 3) 3And SnCl 4For raw material, ammoniacal liquor and urea are precipitation agent, prepared the indium tin oxide powder that particle diameter is about 47nm with the homogeneous coprecipitation method.Chemical precipitation method technology is simple, and is easy to operate, not high again to the requirement of equipment, less investment, and production cost is low, the product purity height, composition is controlled, is easy to realize suitability for industrialized production, and the powder dispersity of producing is good.Adopt indium tin oxide target low-cost, the simple pressureless sintering method preparation of production technique to sell at home, product performance satisfy requirement of client fully.But anionic washing is difficulty comparatively, and powder is easily reunited, and adds ammoniacal liquor owing to adopt from the outside, so indium tin oxide crystal grain is inhomogeneous, mainly being distributed in 10~160nm scope is the subject matter of the existence of this method.
5. sol-gel method
Sol-gel method is a kind of method of newly rising in the wet chemical method of preparation material, also is referred to as sol-gel process, mainly refers to comprise the sol-gel process that adopts metal or metal-salt, high molecular polymer and alkoxide to make the source material.Song Weiming etc. utilize the so-gel technology, with indium and SnCl 45H 2O is that raw material has synthesized the indium tin oxide ultrafine powder.Find after deliberation, the nanocrystalline favorable dispersity of the indium tin oxide of gained, the crystal grain almost spherical, median size is 5-20nm, crystal grain is evenly distributed, no agglomeration.The Japan scholar adds alkali lye and contains in the organic solution of In, Sn, generates the organic salt of In, Sn, obtains uniform In-Sn oxide powder after drying, the thermal treatment.This method can adopt distillation or recrystallization technology to guarantee the purity of raw material, and the gained diameter of particle is less, and narrow particle size distribution.But it also has weak point, as the toxicity of cost of material height, organic solvent and when at high temperature doing thermal treatment particle is reunited fast, and technological process is amplified difficult, and industrial applications has very big difficulty.The applicant has proposed a kind of method of sol-gel of indium tin oxide film preparation in the patent of ZL001099280, adopting indium alkoxide and tin alkoxide is raw material, with monohydroxy-alcohol is that solvent is even, add entry and make it to produce hydrolysis reaction, the mixed solution that obtains obtains the film solution of indium tin oxide at 40~80 ℃ of ageing 4~8h.
6. micro emulsion method
The micro emulsion method be disperse phase with emulsion as microreactor, prepare the method for superfine powder by the chemical precipitation of drop internal reaction thing.P.Sujatha Devi etc. has synthesized the nano indium tin oxide powder with emulsion technique, and they dissolve a certain amount of indium ingot and a certain amount of SnCl with HCI earlier 45H 2O mixes, and then adds a certain amount of 2 one butanols or 2 monopropylene glycol diacid in mixing salt solution, makes that the volume of mixing salt solution and this volume of organic solvent ratio are 1: 7.In this precursor solution, add a certain amount of triethylamine and carry out vigorous stirring simultaneously, when the pH value is 8~9, stop to add triethylamine, make indium tin precipitation fully.The throw out washing with acetone that centrifugation obtains, centrifugation again, repetitive operation is twice like this.Filter is done is deposited in after 100 ℃ of oven dry at 250 ℃ temperature lower calcination 6h, obtain monophasic, cubical, size distribution 20~58nm, median size is the indium tin oxide powder of 38nm.Microemulsion method prepares ultramicro particle and has that experimental installation is simple relatively, processing ease, size of particles are controlled, narrow diameter distribution, be easy to realize advantage such as continuous industry production, for the production of China's functional materials great importance is arranged.But the micro emulsion method will be used a large amount of organic solvents, and the not only most of costlinesses of these organic reagents, and toxicity is also very big, and environment is polluted; The use of organic reagent also must cause the residual of carbon, thereby influences the performance and the purity of powder.
The scientific and technical personnel of countries such as Japan, Britain are from the nineties, the preparation of the indium tin oxide ultrafine powder that begins one's study, and the technology that they adopt has: the plain precipitator method of urea, spray pyrolysis, organic solvent azeotropic method, organic solvent coprecipitation method etc.All there are disadvantages such as consumes expensive organic reagent, cost height or the superfluous factory of technology, washing, filtration difficulty, the easy reunion of powder to some extent in these technologies.
Three. summary of the invention
1. goal of the invention: be that to adopt indium, the tin of 4N or 5N be raw material, behind inorganic acid solution, with ultrasonic wave precipitation, microwave drying, calcining, or the calcining of lyophilize, boiling reflux, produce purity and be 99.99% or 99.999%, median size<5~10nm, specific surface area>15m 2The sodium rice indium tin oxide of/g solves the soft-agglomerated and hard aggregation problem in the preparation nano indium tin oxide powder process, to improve the indium tin oxide quality product, reaches the requirement of indium tin oxide product performance.
2. technology contents: the indium metal with 99.99% or 99.999%, tin are respectively with behind the inorganic acid solution, in frequency is 20kHz~60kHz, under the ultrasonic agitation effect of power 100W, both are mixed 5~10min, continuation is under hyperacoustic agitaion and heated solution, controlled temperature adds NH at 75~100 ℃ 4OH or (NH 4) 2CO 3With the volume ratio of water be 1: 1 precipitation agent, the pH value is transferred to 5.5~7.5, obtain white pulpous state suspension liquid.This liquid can adopt two kinds of methods to handle:
First method is that this suspension is removed clear liquid with 4000r/min speed centrifugation 10~15min, the throw out that obtains is used ultrasonic dispersing, washing again, first ammonia scrubbing with 0.1~0.3mol, wash in deionized water then 1~2 time, at last again with absolute ethanol washing once, the gained precipitation is indium tin hydroxide, put it into microwave power 750W, dry 3~10min in the microwave oven of frequency 2450MHz, 105~200 ℃ of temperature obtain the presoma indium tin hydroxide.
Second method is that the lyophilizer that suspension is directly put into power 1000W is carried out lyophilize 5~12h.Take out solid and be the presoma indium tin hydroxide.
The presoma indium tin hydroxide of above-mentioned two kinds of methods preparation, can handle with following two kinds of methods:
First method is with presoma indium tin hydroxide microwave power 750W, the microwave oven of microwave frequency 2450MHz calcining 20~40min, 500~1000 ℃ of temperature.Grind the back and obtain sodium rice In-Sn oxide powder, its purity is 99.99% or 99.999%, maximum particle diameter≤80nm, and median size<5~10nm, it is spherical that particle is, and do not have and reunite, In 2O 3: SnO 2(weight)=(90~95): (10~5), specific surface area>15m 2/ g.
Second method is that the presoma indium tin hydroxide is calcined 2~4h with fluidizing furnace, and temperature is controlled at 750~1000 ℃.Grind the back and obtain sodium rice In-Sn oxide powder, its purity is 99.99% or 99.999%, maximum particle diameter≤80nm, and median size<5~10nm, it is spherical that particle is, and it is few to reunite, In 2O 3: SnO 2(weight)=(90~95): (10~5), specific surface area>15m 2/ g.
3. the advantage and the positively effect that compared with prior art have of present technique:
Nos soft-agglomerated and hard aggregation problem in the preparation sodium rice In-Sn oxide powder process, the purity height of In-Sn oxide powder, granularity is little and narrowly distributing, controllable component, composition is even, surfactivity is high, good dispersity, need not to add dispersion agent, pollution-free.Be easy to realize suitability for industrialized production.
Four. description of drawings: Fig. 1 is a process flow sheet of the present invention.
Five. embodiment:
Example 1: after getting 99.99% indium metal, tin and using the sulfuric acid dissolution of 4M respectively, under the agitaion of ultrasonic wave (frequency is 50kHz, power 100W) both are mixed 5min, continue with ultrasonic agitation and heated solution, controlled temperature adds NH at 80 ℃ 4The volume ratio of OH and water is 1: 1 a precipitation agent, is to stop to drip precipitation agent NH at 7.0 o'clock up to the pH of solution value 4OH, obtain white pulpous state suspension, this suspension is removed clear liquid with 4000r/min speed centrifugation 10min, the throw out that obtains is used ultrasonic dispersing, washing again, use the ammonia scrubbing of 0.1mol/L earlier, wash 2 times in deionized water then, at last again with absolute ethanol washing once, gained is precipitated as the presoma indium tin hydroxide.This presoma is put into dry 5min in the microwave oven (microwave power 750W, microwave frequency 2450MHz), 150 ℃ of temperature.Then the dry precursor indium tin hydroxide is used again microwave oven (microwave power 750W, microwave frequency 2450MHz) calcining 40min, 750 ℃ of temperature, grind light green sodium rice In-Sn oxide powder, its purity is 99.99%, maximum particle diameter is 75nm, median size is 9nm, it is spherical that particle is, hard aggregation-free, In 2O 3: SnO 2(weight)=90: 10, specific surface area is 30m 2/ g.
Example 2: 99.99% indium metal grain is added the solution that nitric acid dissolve becomes 190g/L, get 99.99% pure metal tin with behind the sulfuric acid dissolution of 4M, (frequency is 40kHz in ultrasonic wave, power 100W) under the agitaion both is mixed 8min, continuation is with ultrasonic agitation and heated solution, controlled temperature adds the precipitation agent (NH of 1: 1 (v/v) at 75 ℃ 4) 2CO 3, be to stop to drip precipitation agent (NH at 7.5 o'clock up to the pH of solution value 4) 2CO 3, obtain white pulpous state suspension liquid, carry out lyophilize 9h with directly putting into lyophilizer (power 1000W) after this suspension cooling.Take out solid and be presoma indium tin carbonate compound.Dry precursor is calcined 30min, 800 ℃ of temperature with microwave oven (microwave power 750W, microwave frequency 2450MHz).Grind orange-yellow sodium rice In-Sn oxide powder, its purity is 99.999%, maximum particle diameter is 70nm, median size is 7nm, it is spherical that particle is, hard aggregation-free, In 2O 3: SnO 2(weight)=90: 10, specific surface area is 36m 2/ g.
Example 3: 99.99% indium metal grain is added the solution that nitric acid dissolve becomes 190g/L, get 99.99% pure metal tin with behind the dissolving with hydrochloric acid of 6M, (frequency is 30kHz in ultrasonic wave, power 100W) under the agitaion both is mixed 8min, continuation is also heated with ultrasonic agitation, controlled temperature adds NH at 70 ℃ 4The volume ratio of OH and water is 1: 1 a precipitation agent, is to stop to drip precipitation agent at 7.5 o'clock up to the pH of solution, obtains white pulpous state suspension liquid.This suspension liquid is removed clear liquid with 4000r/min speed centrifugation 8min, the throw out that obtains under the ultrasonic agitation effect, with deionized water disperse, washing, centrifugation, 2 times repeatedly, more once with absolute ethanol washing, up to using 5%AgNO 3Solution is checked less than Cl -, then resulting white depositions presoma is put into dry 8min in the microwave oven (microwave power 750W, microwave frequency 2450MHz) of 150 ℃ of temperature respectively, calcining 3h in fluidizing furnace (be boiling reflux, medium is an air), temperature is controlled at 800 ℃.Grind and obtain sodium rice In-Sn oxide powder, its purity is 99.99%, and maximum particle diameter is 75nm, and median size is 10nm, and it is spherical that particle is, and it is few to reunite, In 2O 3: SnO 2(weight)=95: 5, specific surface area is 28.9m 2/ g.
Example 4: with (frequency is 20kHz in ultrasonic wave behind 99.99% pure indium metal, the dissolving with hydrochloric acid that tin is used 6M respectively, power 100W) under the agitaion both is mixed 5min, continuation is also heated with ultrasonic wave, and controlled temperature adds the precipitation agent (NH of 1: 1 (v/v) at 75 ℃ 4) 2CO 3Up to the pH of solution is to stop to drip precipitation agent at 7.5 o'clock, obtain white pulpous state suspension liquid, carry out lyophilize 8h with directly putting into lyophilizer (power 1000W) after this suspension liquid cooling, take out solid and be presoma indium tin carbonate compound, the presoma indium tin hydroxide (is promptly used boiling reflux with fluidizing furnace, medium is an air) calcining 4h, temperature is controlled at 750 ℃, grind sodium rice In-Sn oxide powder, its purity is 99.99%; Maximum particle diameter is 80nm; Median size is 10nm; It is spherical that particle is; It is few to reunite; In 2O 3: SnO 2(weight)=90: 10; Specific surface area is 25m 2/ g.

Claims (3)

1. the preparation method of a sodium rice In-Sn oxide powder, it is characterized in that: the indium metal with 99.99% or 99.999%, tin are respectively with being 20kHz~60kHz in frequency behind the inorganic acid solution, under the ultrasonic agitation effect of power 100W, both are mixed 5~10min, continuation is under hyperacoustic agitaion and heated solution, controlled temperature adds NH at 75~100 ℃ 4The volume ratio of OH and water is 1: 1 a precipitation agent, and the pH value is transferred to 5.5~7.5, obtains white pulpous state suspension liquid, and this liquid adopts one of two kinds of methods to handle,
First method is with 4000r/min speed centrifugation 10~15min with this suspension, remove clear liquid, the throw out that obtains is used ultrasonic dispersing, washing again, with the ammonia scrubbing of 0.1~0.3mol, washs in deionized water then 1~2 time earlier, at last more once with absolute ethanol washing, the gained precipitation is indium tin hydroxide, puts it into microwave power 750W, dry 3~10min in the microwave oven of frequency 2450MHz, 105~200 ℃ of temperature obtain the presoma indium tin hydroxide; Second method is that the lyophilizer that suspension is directly put into power 1000W is carried out lyophilize 5~12h, takes out solid and is the presoma indium tin hydroxide,
The presoma of above-mentioned two kinds of methods preparation is handled with one of following two kinds of methods,
First method is with presoma microwave power 750W, the microwave oven of frequency 2450MHz calcining 20~40min, and 500~1000 ℃ of temperature are ground and are obtained sodium rice In-Sn oxide powder; Second method is that presoma is calcined 2~4h with fluidizing furnace, and temperature is controlled at 750~1000 ℃, grinds to obtain sodium rice In-Sn oxide powder.
2. the preparation method of sodium rice In-Sn oxide powder according to claim 1, it is characterized in that: after getting 99.99% indium metal, tin and using the sulfuric acid dissolution of 4M respectively, under hyperacoustic agitaion, both are mixed 5min, continuation is with ultrasonic agitation and heated solution, controlled temperature adds NH at 80 ℃ 4The volume ratio of OH and water is 1: 1 a precipitation agent, up to the pH of solution value is to stop to drip precipitation agent at 7.0 o'clock, obtain white pulpous state suspension, this suspension liquid is removed clear liquid with 4000r/min speed centrifugation 10min, the throw out that obtains is used ultrasonic dispersing again, washing, use the ammonia scrubbing of 0.1mol/L earlier, in deionized water, wash 2 times then, at last again with absolute ethanol washing once, gained is precipitated as the presoma indium tin hydroxide, and this presoma is put into the dry 5min of microwave oven, 150 ℃ of temperature, then dry precursor is calcined 40min with microwave oven, 750 ℃ of temperature, grind light green sodium rice In-Sn oxide powder.
3. the preparation method of sodium rice In-Sn oxide powder according to claim 1, it is characterized in that: 99.99% indium metal grain is added the solution that nitric acid dissolve becomes 190g/L, get 99.99% metallic tin with behind the dissolving with hydrochloric acid of 6M, under hyperacoustic agitaion, both are mixed 8min, continuation is also heated with ultrasonic agitation, controlled temperature adds NH at 70 ℃ 4The volume ratio of OH and water is 1: 1 a precipitation agent, is to stop to drip precipitation agent at 7.5 o'clock up to the pH of solution, obtains white pulpous state suspension liquid.This suspension liquid with 4000r/min speed centrifugation 8min, is removed clear liquid, the throw out that obtains, in the deionized water of ultrasonic dispersing, washing, centrifugation, 2 times repeatedly, more once with absolute ethanol washing, up to using 5%AgNO 3Solution is checked less than Cl -, then resulting white depositions presoma is put into the dry 8min of microwave oven of 150 ℃ of temperature respectively, in fluidizing furnace, calcine 3h, temperature is controlled at 800 ℃, grinds to obtain sodium rice In-Sn oxide powder.
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