CN100358130C - Radiator and production thereof - Google Patents
Radiator and production thereof Download PDFInfo
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- CN100358130C CN100358130C CNB2004100268191A CN200410026819A CN100358130C CN 100358130 C CN100358130 C CN 100358130C CN B2004100268191 A CNB2004100268191 A CN B2004100268191A CN 200410026819 A CN200410026819 A CN 200410026819A CN 100358130 C CN100358130 C CN 100358130C
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Abstract
本发明提供的散热装置包括散热基座,形成于该散热基座上的氮化铝钛层,形成于该氮化铝钛层上的金属触媒层,形成于该金属触媒层上的碳纳米管。另外,本发明还提供上述散热装置的制备方法,其包括步骤:提供一散热基座;于该散热基座上形成一氮化铝钛层;于该氮化铝钛层上形成一金属触媒层;于该金属触媒层上长出碳纳米管。本发明是以氮化铝钛层作为扩散阻挡层,该阻挡层不仅可有效防止铜原子扩散到金属触媒层,与触媒粒子反应而影响碳纳米管的生长,且可确保散热装置的高散热效率。另外,利用本发明提供的制备方法,可制备高散热效率的散热装置。
The heat dissipation device provided by the present invention comprises a heat dissipation base, an aluminum titanium nitride layer formed on the heat dissipation base, a metal catalyst layer formed on the aluminum titanium nitride layer, and a carbon nanotube formed on the metal catalyst layer . In addition, the present invention also provides a method for preparing the above heat dissipation device, which includes the steps of: providing a heat dissipation base; forming an aluminum titanium nitride layer on the heat dissipation base; forming a metal catalyst layer on the aluminum titanium nitride layer ; Growing carbon nanotubes on the metal catalyst layer. The invention uses the aluminum titanium nitride layer as the diffusion barrier layer, which can not only effectively prevent the copper atoms from diffusing into the metal catalyst layer and react with the catalyst particles to affect the growth of carbon nanotubes, but also ensure the high heat dissipation efficiency of the heat sink . In addition, by using the preparation method provided by the present invention, a heat dissipation device with high heat dissipation efficiency can be prepared.
Description
【技术领域】【Technical field】
本发明是涉及一种散热装置及其制备方法,尤其是涉及一种高散热效率的散热装置及其制备方法。The invention relates to a heat dissipation device and a preparation method thereof, in particular to a heat dissipation device with high heat dissipation efficiency and a preparation method thereof.
【背景技术】【Background technique】
近年来,随着信息产业的迅速发展,电子装置内部所设的发热元件(如中央处理器及显卡发热元件)的处理数据能力亦愈来愈强。然而,伴随发热元件运算速度的提升,其产生的热量亦大幅度增加。为将所述热量迅速排出,使发热元件能在正常工作温度下运行,以确保数据处理、储存及传输的质量,通常在该发热元件的表面设置一散热装置进行散热。In recent years, with the rapid development of the information industry, the data processing capability of the heating elements (such as the central processing unit and the graphics card heating elements) installed in the electronic device is also getting stronger. However, as the computing speed of the heating element increases, the heat generated by it also increases significantly. In order to quickly discharge the heat so that the heating element can operate at a normal operating temperature to ensure the quality of data processing, storage and transmission, a heat sink is usually installed on the surface of the heating element to dissipate heat.
散热装置一般包括用以散发热量的散热器,以及介于发热元件与散热器间的热界面材料。The heat dissipation device generally includes a heat sink for dissipating heat, and a thermal interface material between the heating element and the heat sink.
近年来,因碳纳米管导热系数极高,故而成为热界面材料的研究热点。碳纳米管是碳原子形成的石墨层卷曲而成的无缝、中空管状物,具有优异的轴向导热性,其导热系数可达20000W/mK(大约为铜材料的50倍),可大大提高发热元件与散热器之间的导热性能,从而提高该散热装置的散热性能。In recent years, carbon nanotubes have become a research hotspot of thermal interface materials because of their extremely high thermal conductivity. Carbon nanotubes are seamless, hollow tubes formed by curling graphite layers formed by carbon atoms. They have excellent axial thermal conductivity, and their thermal conductivity can reach 20,000W/mK (about 50 times that of copper materials), which can greatly improve The heat conduction performance between the heating element and the heat sink improves the heat dissipation performance of the heat dissipation device.
但是,现有散热器的基座大多采用铜材料制成(铜导热系数可达402W/mK),要将碳纳米管作为热界面材料应用散热器,则如何在铜基底表面形成有序排列的碳纳米管成为关键。However, most of the bases of existing heat sinks are made of copper material (copper thermal conductivity can reach 402W/mK). Carbon nanotubes are the key.
现有技术中,为获得形成于散热器基底上有序排列的碳纳米管,通常是在铜板上沉积镍、铁、钴等触媒粒子后,再通过化学气相沉积法生长碳纳米管。然而,如果直接于铜板上沉积镍、铁、钴等触媒粒子,由于铜原子扩散性非常好,所以极易扩散到触媒层,从而与触媒粒子发生反应,导致无法顺利长出可应用于散热装置的碳纳米管。In the prior art, in order to obtain carbon nanotubes arranged in an orderly manner on the radiator substrate, catalyst particles such as nickel, iron, and cobalt are usually deposited on a copper plate, and then carbon nanotubes are grown by chemical vapor deposition. However, if catalyst particles such as nickel, iron, and cobalt are deposited directly on the copper plate, copper atoms are very easy to diffuse into the catalyst layer due to their very good diffusivity, thereby reacting with the catalyst particles, resulting in failure to grow smoothly. of carbon nanotubes.
为解决铜原子扩散而影响碳纳米管生长的问题,需要在铜板上预先蒸镀或溅镀一层阻挡层以阻止铜扩散现象的发生,目前提出的阻挡层多使用半导体制程中常用的氮化钛(TiN)材料。如中国专利申请第03114708.9号公开一种化学气相法沉积氮化钛和铜金属层大马士革工艺,该方法是在一台多腔体真空设备中,依次连续沉积TiN阻挡层、Cu金属薄膜,并在H2-N2气氛中进行快速热退火,从而得到晶粒大小及电阻分布都很均匀的阻挡层及Cu金属薄膜。In order to solve the problem that the diffusion of copper atoms affects the growth of carbon nanotubes, it is necessary to pre-evaporate or sputter a layer of barrier layer on the copper plate to prevent the phenomenon of copper diffusion. Titanium (TiN) material. For example, Chinese patent application No. 03114708.9 discloses a process of chemical vapor deposition of titanium nitride and copper metal layer damascene. The method is to successively deposit TiN barrier layer and Cu metal film in a multi-cavity vacuum equipment, and Rapid thermal annealing is carried out in the H 2 -N 2 atmosphere, so that the barrier layer and the Cu metal film with uniform grain size and resistance distribution are obtained.
但是,上述方法提供的TiN阻挡层,由于TiN的导热系数很小,仅为30W/mK,相对铜(铜导热系数可达402W/mK)及碳纳米管(导热系数可达20000W/mK)而言,传热速度非常慢,因而从整体上限制了散热装置的散热效率。But, the TiN barrier layer that above-mentioned method provides, because the thermal conductivity of TiN is only 30W/mK, relatively copper (copper thermal conductivity can reach 402W/mK) and carbon nanotube (thermal conductivity can reach 20000W/mK) In other words, the heat transfer rate is very slow, thus limiting the heat dissipation efficiency of the heat sink as a whole.
【发明内容】【Content of invention】
为解决先前技术的散热装置的散热效率低的问题,本发明的目的是提供一种高散热效率的散热装置。In order to solve the problem of low heat dissipation efficiency of heat dissipation devices in the prior art, the object of the present invention is to provide a heat dissipation device with high heat dissipation efficiency.
本发明的另一目的是提供上述散热装置的制备方法。Another object of the present invention is to provide a method for preparing the above-mentioned heat sink.
为实现本发明的目的,本发明提供一种散热装置,其包括:散热基座,形成于该散热基座上的氮化铝钛层,形成于该氮化铝钛层上的金属触媒层,形成于该金属触媒层上的碳纳米管。To achieve the purpose of the present invention, the present invention provides a heat dissipation device, which includes: a heat dissipation base, an aluminum titanium nitride layer formed on the heat dissipation base, a metal catalyst layer formed on the aluminum titanium nitride layer, Carbon nanotubes formed on the metal catalyst layer.
为实现本发明的另一目的,本发明提供一种散热装置的制备方法,其包括下述步骤:提供一散热基座;于该散热基座上形成一氮化铝钛层;于该氮化铝钛层上形成一金属触媒层;于该金属触媒层上长出碳纳米管。In order to achieve another object of the present invention, the present invention provides a method for preparing a heat dissipation device, which includes the following steps: providing a heat dissipation base; forming an aluminum titanium nitride layer on the heat dissipation base; A metal catalyst layer is formed on the aluminum-titanium layer; carbon nanotubes are grown on the metal catalyst layer.
相对于现有技术,本发明是以氮化铝钛层作为扩散阻挡层,该阻挡层不仅可有效防止铜原子扩散到金属触媒层与触媒粒子反应而影响碳纳米管的生长,而且氮化铝钛导热系数较高,亦可确保散热装置的高散热效率。Compared with the prior art, the present invention uses an aluminum nitride layer as a diffusion barrier layer, which can not only effectively prevent copper atoms from diffusing to the metal catalyst layer and react with catalyst particles to affect the growth of carbon nanotubes, but also aluminum nitride Titanium has a high thermal conductivity, which can also ensure high heat dissipation efficiency of the heat sink.
【附图说明】【Description of drawings】
图1是本发明实施例中散热装置的结构示意图。FIG. 1 is a schematic structural diagram of a heat dissipation device in an embodiment of the present invention.
图2是本发明实施例中散热装置的制备方法流程图。Fig. 2 is a flow chart of a method for preparing a heat sink in an embodiment of the present invention.
图3是本发明实施例中氮化铝钛层的形成方法示意图。Fig. 3 is a schematic diagram of a method for forming an aluminum titanium nitride layer in an embodiment of the present invention.
图4是本发明的散热装置的使用示意图。Fig. 4 is a schematic view of the use of the heat dissipation device of the present invention.
【具体实施方式】【Detailed ways】
请先参阅图1,是本发明较佳实施例的散热装置5的结构示意图,其包括基座1,形成于基座1上的氮化铝钛层2,形成于氮化铝钛层2上的触媒层3,形成于触媒层3上的碳纳米管4。Please refer to FIG. 1 first, which is a schematic structural diagram of a heat sink 5 according to a preferred embodiment of the present invention, which includes a base 1, an aluminum
请一起参阅图2及图3,对本发明较佳实施例所提供的散热装置5的制备方法进行详细说明。Please refer to FIG. 2 and FIG. 3 together for a detailed description of the manufacturing method of the heat sink 5 provided by the preferred embodiment of the present invention.
本发明较佳实施例的散热装置5的制备方法包括以下步骤:步骤11,提供一基座1;步骤12,于基座1上形成一氮化铝钛层2;步骤13,于氮化铝钛层2上形成一触媒层3;步骤14,于触媒层3上长出碳纳米管4。The preparation method of the heat sink 5 of the preferred embodiment of the present invention comprises the following steps:
下面结合实施例对各步骤进行详细说明。Each step will be described in detail below in conjunction with the embodiments.
步骤11,提供一基座1。本实施例中选用铜板作为基座1。
步骤12,于基座1上形成一氮化铝钛层2。如图3所示,氮化铝钛(TiAlN)可以通过蒸镀或溅镀法形成。蒸镀法是于高真空条件下,将欲沉积材料(即Ti及Al金属)加热至高温,使其蒸发,并于氮气环境中沉积于基底表面,从而形成TiAlN蒸镀层。溅镀法是利用电浆产生的离子轰击靶材(即Ti及Al金属),使靶材的原子受激,逸出并沉积于基底表面,同时通入氮气,即可形成TiAlN溅镀层。
步骤13,于氮化铝钛层2上形成一触媒层3。首先,将触媒金属利用电子束蒸发沉积法、热沉积法或溅射法等方法形成于基座1上的氮化铝钛层2表面;然后,将沉积有触媒金属的基座1放置于空气中,于300~400℃热处理约10小时,使触媒金属氧化成触媒氧化物颗粒;最后,将该触媒氧化物颗粒用还原性气体还原成纳米级触媒粒子,从而在氮化铝钛层2表面形成一由纳米级触媒粒子组成的触媒层3。其中,触媒金属包括镍、铁、钴及其合金中一种或几种,本实施例中选用铁;所述触媒金属的沉积厚度为几纳米到几百纳米,以5纳米为较佳;还原性气体可为氢气或氨气等。
步骤14,于触媒层3上长出碳纳米管4。首先,将带有氮化铝钛层2及触媒层3的基座1放入反应室(图未示)中,向反应室内通入保护气体并加热至一预定温度。其中,该保护气体可为氩气、氦气等惰性气体或氮气,本实施例中选用氩气;该预定温度因触媒材料的不同而不同,当选用金属铁为触媒金属时,则一般加热到500~700℃,以650℃为较佳。然后,向反应室内通入碳源气进行反应,碳纳米管4从触媒层3上长出。其中,碳源气为碳氢化合物,包括乙炔、乙烯等,本实施例中选用乙炔。
金属本身为结晶结构,存在有晶界,而晶界对于铜原子而言是一种极好的扩散途径,再加上铜本身是一种高扩散系数的金属,因此很容易在低温下溶入触媒金属层中。本发明是以氮化铝钛层2作为铜原子的扩散阻挡层,其是在金属铝及钛中通过等离子处理法加入氮原子,氮原子破坏金属铝及钛金属的结晶构造,从而消除晶界,有效阻挡铜原子的扩散。而且,氮化铝钛具有高熔点,即使在高温下亦不与铜互溶,导热系数较高,可确保散热装置5的高散热效率。另外,氮化铝钛在1000℃下抗氧化而保持其固有性能,即使在触媒层3的形成过程中,于氮化铝钛层2上生成氧化铝薄层,氧化铝在高温下亦属于稳定相,且为一能有效阻隔原子移动的阻碍层,故能减少铜原子扩散到触煤层3而与其中的触媒粒子反应,同时亦可防止触媒层3中的触媒粒子扩散出来与铜原子结合而被反应掉;氧化铝的导热性能亦较佳,其导热系数在30W/mK以上。从而,本实施例的散热装置5的氮化铝钛层2不仅可有效防止铜原子扩散,且可确保散热装置5的高散热效率。The metal itself has a crystalline structure with grain boundaries, and the grain boundaries are an excellent diffusion path for copper atoms. In addition, copper itself is a metal with a high diffusion coefficient, so it is easy to dissolve into in the catalytic metal layer. The present invention uses aluminum
另,本发明的散热装置亦可包括由铜、铝等金属制成的散热鳍片,其断面可为U字形、L字形等形状,该散热鳍片可利用冲压方式形成于基座1的另一面。In addition, the heat dissipation device of the present invention may also include heat dissipation fins made of metals such as copper and aluminum, and its cross section may be U-shaped or L-shaped. one side.
请参阅图4,为本发明的散热装置9的使用示意图。发热元件8所产生的热量经碳纳米管4、触媒层3及氮化铝钛层2传递到基座1,再由基座1传递到散热鳍片7上,最终由基座1及散热鳍片7将热量散发到周围流动的空气中,从而完成散热装置9的散热效能。而且,由于碳纳米管4、触媒层3及氮化铝钛层2均具有优良的导热性能,可确保发热元件8所产生的热量及时被排出,使发热元件8能在正常工作温度下运行,以确保数据处理、储存及传输的质量。Please refer to FIG. 4 , which is a schematic diagram of the use of the heat dissipation device 9 of the present invention. The heat generated by the heating element 8 is transferred to the base 1 through the
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| CN105002475A (en) * | 2009-02-10 | 2015-10-28 | 日本瑞翁株式会社 | Base for producing oriented carbon nanotube aggregate, and method for producing oriented carbon nanotube aggregate |
| CN104567047B (en) * | 2013-11-28 | 2017-10-31 | 康雪慧 | Using the heat collecting element resistant to hydrogen barrier layer and preparation method of TiAlN material |
| CN106463483A (en) * | 2014-05-30 | 2017-02-22 | 华为技术有限公司 | Heat dissipation structure and synthesizing method thereof |
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| WO2003011755A1 (en) * | 2001-07-27 | 2003-02-13 | University Of Surrey | Production of carbon nanotubes |
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| US5990618A (en) * | 1996-01-12 | 1999-11-23 | Matsushita Electric Industrial Co., Ltd. | Plasma display panel and heat sink |
| US5990550A (en) * | 1997-03-28 | 1999-11-23 | Nec Corporation | Integrated circuit device cooling structure |
| US6407922B1 (en) * | 2000-09-29 | 2002-06-18 | Intel Corporation | Heat spreader, electronic package including the heat spreader, and methods of manufacturing the heat spreader |
| WO2003011755A1 (en) * | 2001-07-27 | 2003-02-13 | University Of Surrey | Production of carbon nanotubes |
| CN2543119Y (en) * | 2001-12-27 | 2003-04-02 | 富准精密工业(深圳)有限公司 | Combination of cooling device |
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