A kind of water-fast modified PVA paint and manufacture craft thereof
One, affiliated technical field
The invention belongs to a kind of modified PVA paint and manufacture craft thereof.
Two, background technology
In separated packaging material, PVAC polyvinylalcohol is that a kind of polyhydroxylated polymer, its molecular formula are CH
2-CHOHn, water-absorbent is strong, can be water-soluble, because the effect of its intermolecular hydrogen bonding, the compactness height, barrier property is good, but its fusing point height and decomposition temperature is low, because these constructional features of PVA make it be difficult to thermoplasticity processing.Commercially available PVA film adopts solution casting method production mostly at present, but the shortcoming that casting method is produced is: the production cycle is long, production efficiency is low, thickness, quality instability, the cost height, the water-absorbent of film is strong, can be water-soluble, thus limited applying of PVA film, but in the prior art, adopt melamine class to do properties-correcting agent, though solved water-fast problem after the PVA coating film forming, because in the modifying process of PVA, softening agent, additions such as properties-correcting agent are excessive, make its purity drop, Air permenbility increases, and gas barrier properties is subjected to temperature, humidity effect is very big, and this coating fluid quality guaranteed period is short, must in 3-7 hour, use up, otherwise, the jelly shape will be become, can't use, so it is prepared coating fluid only voluntarily and uses voluntarily, can't satisfy the requirement of using as merchandise sales; And must adopt expensive special-purpose coating machine to produce, yield poorly, the energy consumption height, its manufacturing cost height has restricted it and has used widely, is polypropylene PP at basement membrane, and thickness is 25 μ m, and polyethylene coating thickness is 10 μ m, and its oxygen transit dose is 3cm
3/ m
224h0.1Mpa steam penetrating capacity is 4g/m
224h.Adopt aluminium foil to make barrier layer, because it is opaque, so, can't be applied to the occasion that needs transparent container, moreover its price is also higher, can't satisfy the requirement of society to high-barrier class packing.
Three, summary of the invention
Purpose of the present invention solves the above-mentioned problems in the prior art exactly, a kind of water-fast modified PVA paint and manufacture craft thereof are provided, after this coating fluid was applied to the basement membrane film forming, its water-resistant coating can be good, and the transit dose of oxygen and water vapour is very low.
For finishing a kind of purpose of the present invention, its technical solution is: a kind of water-fast modified PVA paint, it is made up of polyvinyl alcohol, conditioning agent, inorganics, coupling agent, catalyzer and water.
Each components contents of above-mentioned described water-fast modified PVA paint, each component concentration all by weight percentage, polyvinyl alcohol is 1%-20%, conditioning agent is 1%-40%, inorganics is 0.01%-5%, coupling agent is 0.5%-10%, and catalyzer is 0.1%-5%, and water is 20%-97.39%.
The preferable range of above-mentioned described water-fast each components contents of modified PVA paint is: polyvinyl alcohol is that 8%-12.2%, conditioning agent are that 15%-20%, inorganics are that 0.5%-1%, coupling agent are that 4%-7%, catalyzer are that 2%-3%, water are 56.8%-70.47%.
Conditioning agent in the above-mentioned described water-fast modified PVA paint component is a methyl alcohol; Ethanol; Methyl alcohol and alcoholic acid mixture.
Inorganics in the above-mentioned described water-fast modified PVA paint component is a nano silicon oxide; Clay; Nano-titanium oxide; The mixture of clay and nano-titanium oxide; The mixture of clay and nano silicon oxide; The mixture of nano silicon oxide and nano-titanium oxide; The mixture of clay, nano silicon oxide and nano-titanium oxide.
Coupling agent in the above-mentioned described water-fast modified PVA paint component is terpolycyantoamino-formaldehyde resin, urea-formaldehyde resin.
Catalyzer in the above-mentioned described water-fast modified PVA paint component is hydrochloric acid, phosphoric acid.
Also can contain coupling agent in the above-mentioned described water-fast modified PVA paint component, account for the 0.01%-0.3% of whole total amount, its optimum ratio scope is 0.03%-0.2%, and it is aminosilane, titanate, vinyl silanes.
Also can contain softening agent in the above-mentioned described water-fast modified PVA paint component, account for the 0.05%-20% of whole total amount, its optimum ratio scope is 5%-15%, and it is in glycerol, Diethylene Glycol, polyoxyethylene glycol, polypropylene glycol, Sorbitol Powder, thanomin, tetramethylolmethane, polyglycerol, glycol ether, propylene glycol, oxirane compound, propylene oxide compound, glyceryl ether, the Racemic glycidol one or more.
Also can contain anti UV agent in the above-mentioned described water-fast modified PVA paint component, account for the 0.01%-1% of whole total amount, its optimum ratio scope is 0.2%-0.6%, and it is 783, BP-4.
The present invention also can add oxidation inhibitor, defoamer, tinting material, spices, tensio-active agent and nano inorganic powder etc. according to actual needs therein.
For finishing another object of the present invention, technical solution of the present invention is: the manufacture craft of above-mentioned described water-fast modified PVA paint is: behind polyvinyl alcohol, conditioning agent, inorganics and water thorough mixing, heat up, stir, treat to be incubated when temperature reaches 90-95 ℃, after polyvinyl alcohol is fully dissolved, after treating that temperature is reduced to normal temperature, add coupling agent again, fully stir promptly get product of the present invention the A component; Before waiting to bring into use, add the B component of product of the present invention again: catalyzer, fully stir, promptly get the modified PVA paint that the present invention has good water resistance.
In the above-mentioned described water-fast modified polyvinyl alcohol manufacture craft: the proportioning of polyvinyl alcohol is 1%-20%, and preferable range is: 8%-12.2%; The proportioning of conditioning agent is 1%-40%, and preferable range is: 15%-20%; The proportioning of inorganics is 0.01%-5%, and preferable range is: 0.5%-1%; Catalyst proportion is 0.1%-5%, and preferable range is: 2%-3%; The coupling agent proportioning is 0.5%-10%, and preferable range is: 4%-7%; The water proportioning is 20%-97.39%, and preferable range is: 56.8%-70.47%.
In the above-mentioned described modified PVA paint manufacture craft, with polyvinyl alcohol, conditioning agent, inorganics and water thorough mixing the time, can add proportioning simultaneously is 0.01%-0.3%, and preferable range is: the coupling agent of 0.03%-0.2%.
In the above-mentioned described modified PVA paint manufacture craft, when adding coupling agent, can add proportioning simultaneously is 0.01%-1%, and preferable range is: the anti UV agent of 0.2%-0.6%.
In the above-mentioned described modified PVA paint manufacture craft, when adding coupling agent, can add proportioning simultaneously is 0.05%-20%, and preferable range is the softening agent of 5%-15%.
In the above-mentioned described modified PVA paint manufacture craft, when adding coupling agent, can add proportioning simultaneously is 0.01%-1%, and preferable range is: the anti UV agent of 0.2%-0.6%, with proportioning be 0.05%-20%, preferable range is the softening agent of 5%-15%.
In the above-mentioned described modified PVA paint manufacture craft, with polyvinyl alcohol, conditioning agent, inorganics and water thorough mixing the time, can add proportioning simultaneously is 0.01%-0.3%, and preferable range is: the coupling agent of 0.03%-0.2%; When adding coupling agent, can add proportioning simultaneously is 0.05%-20%, and preferable range is the softening agent of 5%-15%.
In the above-mentioned described modified PVA paint manufacture craft, with polyvinyl alcohol, conditioning agent, inorganics and water thorough mixing the time, can add proportioning simultaneously is 0.01%-0.3%, and preferable range is: the coupling agent of 0.03%-0.2%; When adding coupling agent, can add proportioning simultaneously is 0.01%-1%, and preferable range is: the anti UV agent of 0.2%-0.6%.
In the above-mentioned described modified PVA paint manufacture craft, with polyvinyl alcohol, conditioning agent, inorganics and water thorough mixing the time, can add proportioning simultaneously is 0.01%-0.3%, and preferable range is: the coupling agent of 0.03%-0.2%; When adding coupling agent, can add proportioning simultaneously is 0.01%-1%, and preferable range is: the anti UV agent of 0.2%-0.6% and proportioning are 0.05%-20%, and preferable range is the softening agent of 5%-15%.
Because the present invention has adopted such scheme, the unusual physicochemical characteristics such as coordination deficiency that make full use of the high surfactivity of inorganics nanoparticle, surface-area are big, surface energy is high, the surface is serious, the high and specific molecular structure characteristics of compactness in conjunction with the polyvinyl alcohol molecule can effectively prevent gas-permeable.And utilize the inorganics nanoparticle easily and the oxygen in the macromolecular material play bonding action, improve intermolecular bonding force, simultaneously be easy to be distributed in the space of macromolecular chain again, thereby increase substantially the intensity of material, toughness, ductility, compactness, elasticity, wear resistance, water tolerance, optical characteristics, mechanism such as thermostability, by inorganics is carried out surface treatment, mechanical dispersion etc., make in the space of its macromolecular chain that fully is distributed to polyvinyl alcohol, thereby effectively raise the workability of polyvinyl alcohol water solution, gas barrier after the film forming, water tolerance, reflectivity to UV-light and infrared light, wear resistance, the cementability of polyethylene coating and basement membrane.Compare with prior art, product of the present invention is applied to has good water tolerance after the film forming on the basement membrane, by in cold water, soaking more than 5 days, coating is still kept intact, dissolution phenomena does not appear, and have fabulous luminance brightness and smoothness, and the oxygen transit dose has reduced more than 10 times, and steam penetrating capacity has reduced more than 5 times.As being when being coated with this product thickness on the 18 μ m polypropylene BOPP films and being 2.5 μ m at thickness, its oxygen transit dose is 0.61cm
3/ m
224h0.1Mpa steam penetrating capacity is 0.86g/m
224h, its barrier be very near the level of aluminium foil and glass, and have very good transparency.Be the product of the present invention that coating only has 0.75 μ m on the polyester PET thin film of 12 μ m at thickness, its oxygen transit dose is 1.5cm
3/ m
224h0.1Mpa, be 23 ℃ in temperature, the oxygen transit dose when relative humidity is rh90% is 0.9cm
3/ (m
2Day).At thickness is on the kraft paper of 100 μ m during coating 1 μ m product of the present invention, and its oxygen transit dose is 1.2cm
3/ m
224h0.1Mpa.At thickness is on the polythene PE film of 95 μ m, and when being coated with the product of the present invention of 0.65 μ m, its oxygen transit dose is 3.55cm
3/ m
224h0.1Mpa.At thickness is the product of the present invention that applies 5 μ m thickness on the 65 μ m polythene PE basement membranes, and its oxygen transit dose is 0.31cm
3/ m
224h0.1Mpa steam penetrating capacity is 0.78g/m
224h.Its barrier is better than other multipolymer of the prior art far away, and manufacturing cost has very good cost/performance ratio than adopting EVOH to reduce nearly 10 times.The preservation period of coating fluid has also extended to 90 days, be very beneficial for the marketization of this product, just can satisfy the requirement of all kinds of needs barrier packagings simultaneously with compound the need double-layer structures (coating/basement membrane) of basement membrane, save a procedure, reduced the total thickness and the manufacturing cost of film, and nonpoisonous and tasteless.The penetration and promotion of this product is used, will promote the development of whole packing business, pack with this and can make present preservation period 30 days, adopt the fresh milk of UHT sterilization, extend to more than 120 days, and have outstanding fragrance protectiveness, beautiful with aluminium foil packing glass bottle packaging ratio fully, and price only for aluminium foil class packing 1/7th, great using value is arranged.Can adopt coating machine, dry compound machine, curtain coating compounding machine that coating fluid is coated on polythene PE film, polypropylene PP film, polymeric amide PA film, polyester PET thin film, sheet material and the paper, be used to pack varieties of food items, cigarette, clothes, sealing up for safekeeping of leatherware, industrial art, manuscript archive, industrial chemicals and intermediate, medicine, precision instrument, opticinstrument, eyeglass etc. are the article of deterioration by oxidation easily.
Four, embodiment
Below in conjunction with specific embodiment the present invention is further described.
Embodiment 1: present embodiment is by 8% polyvinyl alcohol, 15% methyl alcohol and alcoholic acid mixture, and 1% clay, 10% terpolycyantoamino-formaldehyde resin, 0.1% hydrochloric acid, 1% BP-4,0.05% oxirane compound and 64.85% water are formed.Behind polyvinyl alcohol, methyl alcohol and alcoholic acid mixture, clay and the water thorough mixing with said ratio, heat up, stir, treat to be incubated when temperature reaches 90-95 ℃, after polyvinyl alcohol is fully dissolved, after treating that temperature is reduced to normal temperature, add terpolycyantoamino-formaldehyde resin, BP-4 and the oxirane compound of said ratio, fully stir; Before waiting to bring into use, add hydrochloric acid again, fully stir, promptly get the modified PVA paint that the present invention has good water resistance.Be the product of the present embodiment that coating 4 μ m are thick on the polypropylene PP basement membrane of 25 μ m at thickness, behind the drying and forming-film, its oxygen transit dose is 0.31cm
3/ m
224h0.1Mpa steam penetrating capacity is 0.78g/m
224h, coating is water insoluble.
Embodiment 2: present embodiment is by 7% polyvinyl alcohol, 30% ethanol, 5% nano silicon oxide, 0.5% terpolycyantoamino-formaldehyde resin, 5% phosphoric acid, 5% the oxirane compound and the mixture of glycol ether, 0.3% titanate and 47.2% water are formed.Behind polyvinyl alcohol, ethanol, nano silicon oxide, titanate and the water thorough mixing with said ratio, heat up, stir, treat to be incubated when temperature reaches 90-95 ℃, after polyvinyl alcohol is fully dissolved, after treating that temperature is reduced to normal temperature, the mixture that adds terpolycyantoamino-formaldehyde resin, oxirane compound and the glycol ether of said ratio fully stirs; Before waiting to bring into use, add phosphoric acid again, fully stir, promptly get the water-fast modified PVA paint of the present invention.Be the product of the present embodiment that coating 2 μ m are thick on the polymeric amide PA basement membrane of 20 μ m at thickness, behind the drying and forming-film, its oxygen transit dose is 2.4cm
3/ m
224h0.1Mpa steam penetrating capacity is 1.2g/m
224h, coating is water insoluble.
Embodiment 3: present embodiment is made up of the mixture of 1% polyvinyl alcohol, 20% methyl alcohol, 0.01% clay and nano-titanium oxide, 2.9% terpolycyantoamino-formaldehyde resin, 3% phosphoric acid, 0.6% BP-4,0.01% aminosilane and 72.48% water.Behind mixture, aminosilane and the water thorough mixing with polyvinyl alcohol, methyl alcohol, clay and the nano-titanium oxide of said ratio, heat up, stir, insulation when treating that temperature reaches 90-95 ℃, polyvinyl alcohol is fully dissolved after, treat that temperature is reduced to normal temperature after, the terpolycyantoamino-formaldehyde resin and the BP-4 that add said ratio, fully stir, before waiting to bring into use, add phosphoric acid again, fully stir, promptly get the water-fast modified PVA paint of the present invention.Be the product of the present embodiment that coating 5 μ m are thick on the polythene PE basement membrane of 65 μ m at thickness, behind the drying and forming-film, its oxygen transit dose is 0.31cm
3/ m
224h0.1Mpa steam penetrating capacity is 0.78g/m
224h, coating is water insoluble.
Embodiment 4: present embodiment is made up of the mixture of 18% polyvinyl alcohol, 1% methyl alcohol, 3.02% nano-titanium oxide and nano silicon oxide, 5% urea-formaldehyde resin, 2.5% hydrochloric acid, 0.01% BP-4 and 70.47% water.Behind the mixture and water thorough mixing with polyvinyl alcohol, methyl alcohol, nano-titanium oxide and the nano silicon oxide of said ratio, heat up, stir, treat to be incubated when temperature reaches 90-95 ℃, after polyvinyl alcohol is fully dissolved, after treating that temperature is reduced to normal temperature, the urea-formaldehyde resin and the BP-4 that add said ratio fully stir; Before waiting to bring into use, add hydrochloric acid again, fully stir, promptly get the water-fast modified PVA paint of the present invention.Be the product of the present embodiment that coating 1 μ m is thick on the paper of 110 μ m at thickness, behind the drying and forming-film, its oxygen transit dose is 1.9cm
3/ m
224h0.1Mpa coating is water insoluble.
Embodiment 5: present embodiment is by 20% polyvinyl alcohol, 35% ethanol, and 0.03% nano-titanium oxide, 3.97% urea-formaldehyde resin, 1% hydrochloric acid, the mixture of 20% glycerol, polyoxyethylene glycol and glycol ether and 20% water are formed.Behind polyvinyl alcohol, ethanol, nano-titanium oxide and the water thorough mixing with said ratio, heat up, stir, treat to be incubated when temperature reaches 90-95 ℃, after polyvinyl alcohol is fully dissolved, after treating that temperature is reduced to normal temperature, the urea-formaldehyde resin that adds said ratio, the mixture of glycerol, polyoxyethylene glycol and glycol ether fully stirs; Before waiting to bring into use, add hydrochloric acid again, fully stir, promptly get the water-fast modified PVA paint of the present invention.At thickness is on the polymeric amide PA basement membrane of 20 μ m, is coated with the product of the thick present embodiment of 4 μ m, and behind the drying and forming-film, its oxygen transit dose is 0.79cm
3/ m
224h0.1Mpa steam penetrating capacity is 1.1g/m
224h, coating is water insoluble.
Embodiment 6: present embodiment is by 11% polyvinyl alcohol, 5% methyl alcohol, alcoholic acid mixture, the mixture of 1.5% clay, nano-titanium oxide and nano silicon oxide, 7% terpolycyantoamino-formaldehyde resin, 3.3% phosphoric acid, 0.2% vinyl silanes, the mixture of 15% Diethylene Glycol, Sorbitol Powder and glyceryl ether, 0.2% 783 and 56.9% water is formed.With the polyvinyl alcohol of said ratio, methyl alcohol, alcoholic acid mixture, the mixture of clay, nano-titanium oxide and nano silicon oxide, vinyl silanes, after the water mixing, heat up, stir, treat to be incubated when temperature reaches 90-95 ℃, after polyvinyl alcohol is fully dissolved, after treating that temperature is reduced to normal temperature, add the terpolycyantoamino-formaldehyde resin of said ratio, the mixture of Diethylene Glycol, Sorbitol Powder and glyceryl ether, with 783, fully stir; Before waiting to bring into use, add phosphoric acid again, fully stir, promptly get the water-fast modified PVA paint of the present invention.Be the product of the present embodiment that coating 2 μ m are thick on the polypropylene PP basement membrane of 18 μ m at thickness, behind the drying and forming-film, its oxygen transit dose is 3.55cm
3/ m
224h0.1Mpa steam penetrating capacity is 1.8g/m
224h, coating is water insoluble.
Embodiment 7: present embodiment is by 12.2% polyvinyl alcohol, 40% methyl alcohol, alcoholic acid mixture, 0.5% the clay and the mixture of nano silicon oxide, 4% terpolycyantoamino-formaldehyde resin, 2% phosphoric acid, 0.03% vinyl silanes and 41% water are formed.Polyvinyl alcohol with said ratio, methyl alcohol, alcoholic acid mixture, the mixture of clay and nano silicon oxide is after vinyl silanes and water mix, heat up, stir, insulation when treating that temperature reaches 90-95 ℃, polyvinyl alcohol is fully dissolved after, treat that temperature is reduced to normal temperature after, the terpolycyantoamino-formaldehyde resin that adds said ratio fully stirs; Before waiting to bring into use, add phosphoric acid again, fully stir, promptly get the water-fast modified PVA paint of the present invention.Be the product of the present embodiment that coating 2 μ m are thick on the polypropylene PP basement membrane of 18 μ m at thickness, behind the drying and forming-film, its oxygen transit dose is 2.5cm
3/ m
224h0.1Mpa steam penetrating capacity is 1.6g/m
224h, coating is water insoluble.
Embodiment 8: present embodiment is by 1% polyvinyl alcohol, 1% methyl alcohol, and 0.01% clay, 0.5% terpolycyantoamino-formaldehyde resin, 0.1% hydrochloric acid and 97.39% water are formed.With the polyvinyl alcohol of said ratio, methyl alcohol after clay and water mix, heats up, stirs, insulation when treating that temperature reaches 90-95 ℃, polyvinyl alcohol is fully dissolved after, treat that temperature is reduced to normal temperature after, add the terpolycyantoamino-formaldehyde resin of said ratio, fully stir; Before waiting to bring into use, add hydrochloric acid again, fully stir, promptly get the water-fast modified PVA paint of the present invention.Be the product of the present embodiment that coating 3 μ m are thick on the polypropylene PP basement membrane of 18 μ m at thickness, behind the drying and forming-film, its oxygen transit dose is 3.0cm
3/ m
224h0.1Mpa steam penetrating capacity is 1.9g/m
224h, coating is water insoluble.