CN100355699C - Process for making graphite powder with electromagnetic property - Google Patents
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Abstract
本发明公开了一种具有电磁特性的石墨粉末制备方法,该方法首先将石墨溶液和Fe2+/Fe3+混合溶液混合均匀,然后将混合后的溶液倒入置于恒温水浴的三口烧瓶中,接着向混合溶液中加碱液,直至反应后的溶液呈碱性,然后将反应后的溶液移至另一较高的恒温水浴中晶化一段时间,最后洗涤、烘干样品,就得到了附着磁性纳米粒子的石墨粉末。该方法制备工艺简单,生产成本低,适合于工业化生产,所制备的磁性石墨粉末具有良好的导电、导磁性能,是一种优良的电磁屏蔽材料原材料,在电子、电气、通信、航空、军事等领域有良好的应用前景。
The invention discloses a preparation method of graphite powder with electromagnetic properties. In the method, graphite solution and Fe 2+ /Fe 3+ mixed solution are uniformly mixed at first, and then the mixed solution is poured into a three-neck flask placed in a constant temperature water bath , and then add lye to the mixed solution until the reacted solution is alkaline, then move the reacted solution to another higher constant temperature water bath for crystallization for a period of time, and finally wash and dry the sample to obtain Graphite powder with attached magnetic nanoparticles. The preparation process of the method is simple, the production cost is low, and it is suitable for industrial production. The prepared magnetic graphite powder has good electrical conductivity and magnetic conductivity, and is an excellent raw material for electromagnetic shielding materials. There are good application prospects in other fields.
Description
技术领域technical field
本发明属于粉体制备技术领域,更具体地说是一种用于电磁屏蔽、具有导电导磁的石墨粉体制备方法。The invention belongs to the technical field of powder preparation, and more specifically relates to a method for preparing graphite powder used for electromagnetic shielding and having conductivity and magnetic conduction.
背景技术Background technique
随着电子工业和科学技术的发展,各种电子电气设备和电子产品的普遍使用,电磁波向外辐射的电磁能正在以每年7%-14%的速度逐渐增加,电磁环境污染日益严重,另一方面,电子产品和电子电气设备正在向数字化、高度集成化、信号电平小量化方向发展,它们对外界电磁环境的敏感性增加,容易受到外界电磁干扰而产生误动作、图像失真、干扰无线电通讯等,给人们的生产和生活带来了严重的影响。电磁屏蔽是抗电磁干扰的重要手段,传统的电磁屏蔽材料主要是表层导电型屏蔽材料和填充复合型屏蔽材料,表层导电屏蔽材料是将金属粉末、炭黑等导电填料与高分子材料混合制备而成或通过物理化学方法使绝缘材料表面获得薄薄的导电金属层而达到屏蔽的效果。填充复合屏蔽材料是由高分子基体和导电填料经注射或挤出成型加工而成的电磁屏蔽材料。这些传统的屏蔽材料虽然能达到屏蔽的效果,但屏蔽性能一般,而且屏蔽的频带范围很窄,从而限制了这些屏蔽材料的应用。根据电磁屏蔽理论,性能优良的电磁屏蔽材料应具有较高的导电率和导磁率。而且,新型屏蔽材料在强调屏蔽频带宽和高屏蔽性能的同时,开发质量轻的屏蔽材料是现在该领域研究的重点。With the development of the electronics industry and science and technology, the widespread use of various electronic and electrical equipment and electronic products, the electromagnetic energy radiated by electromagnetic waves is gradually increasing at a rate of 7%-14% per year, and the pollution of the electromagnetic environment is becoming more and more serious. Another On the one hand, electronic products and electronic and electrical equipment are developing in the direction of digitalization, high integration, and miniaturization of signal levels. They are more sensitive to the external electromagnetic environment and are prone to malfunction, image distortion, and interference with radio communications due to external electromagnetic interference. etc. have brought serious impact on people's production and life. Electromagnetic shielding is an important means of anti-electromagnetic interference. Traditional electromagnetic shielding materials are mainly surface conductive shielding materials and filled composite shielding materials. Surface conductive shielding materials are prepared by mixing conductive fillers such as metal powder and carbon black with polymer materials. Formation or through physical and chemical methods to obtain a thin conductive metal layer on the surface of the insulating material to achieve the shielding effect. Filled composite shielding material is an electromagnetic shielding material processed by injection or extrusion molding of polymer matrix and conductive filler. Although these traditional shielding materials can achieve the shielding effect, their shielding performance is average, and the shielding frequency band is very narrow, thus limiting the application of these shielding materials. According to the theory of electromagnetic shielding, electromagnetic shielding materials with excellent performance should have high electrical conductivity and magnetic permeability. Moreover, while emphasizing the shielding frequency bandwidth and high shielding performance of new shielding materials, the development of lightweight shielding materials is now the focus of research in this field.
石墨是一种优良的导电填料,特别是石墨经插层后所制得的膨胀石墨具有高的电导率和大的表面积,从而赋予了膨胀石墨良好的电磁屏蔽性能。D.D.L.Chung将膨胀石墨通过高压压制的石墨垫圈具有良好的电磁屏蔽效果,而且该材料还有优良的热稳定性、化学稳定性和低的热膨胀系数,但由此制造的屏蔽材料是反磁性的,因而,该材料的屏蔽频宽非常有限。为了改进石墨基屏蔽材料在该方面的不足,很多研究工作者考虑在石墨中添加磁性物质以改善石墨基屏蔽材料的屏蔽性能。彭俊芳等将膨胀石墨与Fe(OH)3混合,然后在高温下快速膨化,制得了含有亚铁磁性的铁氧化物的石墨基复合材料,该材料具有导电性和亚铁磁性,其屏蔽性能有所提高,尤其该材料的屏蔽频宽相对纯石墨来讲有了很大提高,但由于磁性粒子是亚铁磁性且微粒粒径较大,难以达到理想的屏蔽效果。Graphite is an excellent conductive filler, especially the expanded graphite prepared by intercalation of graphite has high electrical conductivity and large surface area, which endows expanded graphite with good electromagnetic shielding performance. DDLChung uses expanded graphite through high-pressure pressed graphite gasket to have good electromagnetic shielding effect, and the material also has excellent thermal stability, chemical stability and low thermal expansion coefficient, but the shielding material thus manufactured is diamagnetic, so , the shielding bandwidth of this material is very limited. In order to improve the deficiencies of graphite-based shielding materials in this respect, many researchers consider adding magnetic substances to graphite to improve the shielding performance of graphite-based shielding materials. Peng Junfang mixed expanded graphite with Fe(OH) 3 , and then rapidly expanded it at high temperature to prepare a graphite-based composite material containing ferrimagnetic iron oxide. The material has conductivity and ferrimagnetism, and its shielding performance is excellent. In particular, the shielding bandwidth of this material has been greatly improved compared with pure graphite, but because the magnetic particles are ferrimagnetic and the particle size is large, it is difficult to achieve the ideal shielding effect.
发明内容Contents of the invention
本发明的目的提供一种具有电磁特性的石墨粉末的制备方法,用利用本发明方法制成的石墨粉末制成的石墨基屏蔽材料具有较好的屏蔽性能和较理想的屏蔽频宽。The object of the present invention is to provide a preparation method of graphite powder with electromagnetic properties. The graphite-based shielding material made of graphite powder made by the method of the present invention has better shielding performance and ideal shielding bandwidth.
本发明的技术方案是这样的:一种具有电磁特性的石墨粉末的制备方法,通过如下步骤实现:The technical scheme of the present invention is such: a kind of preparation method of graphite powder with electromagnetic properties, realizes by following steps:
一、称取一定量的石墨分散于液体介质中,形成石墨分散液,其中,石墨与液体介质的重量比为1∶10-1000;1. Take a certain amount of graphite and disperse it in the liquid medium to form a graphite dispersion, wherein the weight ratio of graphite to the liquid medium is 1:10-1000;
二、按摩尔比2.0∶1-5.5∶1称取二价铁盐、三价铁盐,配制成浓度为0.2-0.8M的铁离子混合溶液;Two, weigh ferrous salt and ferric salt according to the molar ratio of 2.0:1-5.5:1, and prepare a mixed solution of iron ions with a concentration of 0.2-0.8M;
三、将上述石墨分散液与铁离子混合溶液以体积比为1∶1-6∶1的比例混合后,将其置于29℃-31℃恒温水浴中,并搅拌10-20min,使其混合均匀;3. After mixing the above-mentioned graphite dispersion and iron ion mixed solution at a volume ratio of 1:1-6:1, place it in a constant temperature water bath at 29°C-31°C, and stir for 10-20min to make it mix Uniform;
四、向步骤三所得的混合溶液中加入浓度为0.3-0.6M的碱液,并不停的搅拌,直至溶液呈碱性;Four, add concentration to the mixed solution of step 3 gained and be the lye of 0.3-0.6M, and keep stirring, until the solution is alkaline;
五、将步骤四所得的溶液移至35℃-50℃恒温水浴中晶化1-3小时;5. Move the solution obtained in
六、洗涤晶化后的溶液,直至洗涤液呈中性,最后采用磁分离技术分离出溶液中沉淀物,烘干、粉碎即得到了附着有磁性Fe3O4纳米微粒的石墨粉末。6. Wash the crystallized solution until the washing solution is neutral, and finally use magnetic separation technology to separate the precipitate in the solution, dry and pulverize to obtain graphite powder with magnetic Fe 3 O 4 nanoparticles attached.
上述步骤一中的液体介质是易溶解石墨的有机或无机溶液。The liquid medium in the above step 1 is an organic or inorganic solution that easily dissolves graphite.
上述步骤二中,二价铁盐和三价铁盐是不含有强氧化性酸根的铁盐。In the above step 2, the divalent iron salt and the ferric salt are iron salts that do not contain strong oxidizing acid radicals.
上述二价铁盐为FeCl2或FeSO4。The above-mentioned divalent iron salt is FeCl 2 or FeSO 4 .
上述三价铁盐为FeCl3或Fe2(SO4)3。The above ferric salt is FeCl 3 or Fe 2 (SO4) 3 .
上述步骤四中,向混合溶液中加入的碱液是中强碱液。In the
采用上述方案后,本发明制备的石墨粉末兼有导电、导磁的特性,弥补了传统石墨只具有导电性而没有磁性的不足;而且本发明制备工艺简单、易于产业化生产。用本发明制备的石墨粉末来制备电磁屏蔽材料具有密度低、重量轻、超宽频范围内屏蔽效果好等特点,可应用于电磁干扰、电磁污染、通信和信息技术领域中的宽频电磁屏蔽材料,在电子、电气、通信、航空以及军事领域有很好的应用前景。After adopting the above scheme, the graphite powder prepared by the present invention has the characteristics of electric conduction and magnetic conduction, which makes up for the deficiency that the traditional graphite has only electric conductivity but no magnetism; moreover, the preparation process of the present invention is simple and easy for industrial production. Using the graphite powder prepared by the present invention to prepare electromagnetic shielding materials has the characteristics of low density, light weight, and good shielding effect in an ultra-wide frequency range, and can be applied to broadband electromagnetic shielding materials in the fields of electromagnetic interference, electromagnetic pollution, communication and information technology. It has good application prospects in the fields of electronics, electricity, communication, aviation and military.
附图说明Description of drawings
图1为本发明方法制备出的Fe3O4/NG纳米复合粒子的扫描电镜图。Fig. 1 is a scanning electron microscope image of Fe 3 O 4 /NG nanocomposite particles prepared by the method of the present invention.
图2为本发明方法制备出的Fe3O4/NG纳米复合粒子的能谱图。Fig. 2 is an energy spectrum diagram of Fe 3 O 4 /NG nanocomposite particles prepared by the method of the present invention.
图3为本发明方法制备出的Fe3O4/NG纳米复合粒子的磁滞曲线。Fig. 3 is the hysteresis curve of Fe 3 O 4 /NG nanocomposite particles prepared by the method of the present invention.
具体实施方式Detailed ways
本发明的一种具有电磁特性的石墨粉末的制备方法,可通过如下几种实施例来实现:A kind of preparation method of graphite powder with electromagnetic properties of the present invention can be realized by following several embodiments:
实施例1:Example 1:
1)称取0.5000g2000目石墨配制成50ml的石墨酒精分散液;称取0.8341gFeSO4.6H2O、0.1622gFeCl3.7H2O配制成50ml铁盐的混合溶液。1) Weigh 0.5000g of 2000 mesh graphite to prepare 50ml of graphite alcohol dispersion; weigh 0.8341g of FeSO 4 .6H 2 O and 0.1622g of FeCl 3 .7H 2 O to prepare 50ml of iron salt mixed solution.
2)将上述两种溶液倒入敞口的三口烧瓶中、置于30℃水浴中,并用搅拌器搅拌15分钟,使其混合均匀。2) Pour the above two solutions into an open three-necked flask, place them in a water bath at 30° C., and stir with a stirrer for 15 minutes to make them evenly mixed.
3)向步骤2)所得的混合溶液中滴加浓度为0.4mol/l的NaOH溶液,滴加NaOH溶液的同时不停地搅拌溶液,直至溶液的PH=12。3) Add dropwise a NaOH solution with a concentration of 0.4 mol/l to the mixed solution obtained in step 2), and continuously stir the solution while adding the NaOH solution until the pH of the solution=12.
4)将步骤3)所得的溶液转移至50℃水浴中晶化2小时,然后将晶化后得到的沉淀物用蒸馏水洗涤多次,直至洗涤液的PH=7。4) Transfer the solution obtained in step 3) to a water bath at 50° C. for crystallization for 2 hours, and then wash the precipitate obtained after crystallization with distilled water for several times until the pH of the washing solution is 7.
5)采用磁性分离技术将沉淀物分离出来,用真空干燥箱将分离出的沉淀物烘干,粉碎就得到了附着有Fe3O4磁性纳米粒子的2000目石墨粉末。5) Using magnetic separation technology to separate the precipitate, drying the separated precipitate with a vacuum drying oven, and pulverizing to obtain 2000-mesh graphite powder with Fe 3 O 4 magnetic nanoparticles attached.
实施例2:Example 2:
1)称取0.5000g7000目石墨配制成50ml的石墨酒精分散液,称取0.8341gFeSO4.6H2O、0.1622gFeCl3.7H2O配制成50ml铁盐的混合溶液。1) Weigh 0.5000g of 7000 mesh graphite to prepare 50ml of graphite alcohol dispersion, and weigh 0.8341g of FeSO 4 .6H 2 O and 0.1622g of FeCl 3 .7H 2 O to prepare 50ml of iron salt mixed solution.
2)将上述两种溶液倒入敞口的三口烧瓶中、置于30℃水浴中,并用搅拌器搅拌15分钟,使其混合均匀。2) Pour the above two solutions into an open three-necked flask, place them in a water bath at 30° C., and stir with a stirrer for 15 minutes to make them evenly mixed.
3)向步骤2)所得的混合溶液中滴加浓度为0.5mol/l的NaOH溶液,滴加NaOH溶液的同时不停地搅拌溶液,直至溶液的PH=13。3) Add dropwise NaOH solution with a concentration of 0.5 mol/l to the mixed solution obtained in step 2), and keep stirring the solution while adding dropwise the NaOH solution until the pH of the solution=13.
4)将步骤3)所得的溶液转移至35℃水浴中晶化2小时,然后将晶化后得到的沉淀物用蒸馏水洗涤多次,直至洗涤液的PH=7。4) Transfer the solution obtained in step 3) to a water bath at 35° C. for crystallization for 2 hours, and then wash the precipitate obtained after crystallization with distilled water for several times until the pH of the washing solution is 7.
5)采用磁性分离技术将沉淀物分离出来,用真空干燥箱将分离出的沉淀物烘干,粉碎就得到了附着有Fe3O4磁性纳米粒子的7000目石墨粉末。5) Using magnetic separation technology to separate the precipitate, drying the separated precipitate with a vacuum drying oven, and pulverizing to obtain 7000-mesh graphite powder with Fe 3 O 4 magnetic nanoparticles attached.
实施例3:Example 3:
1)称取0.5000g纳米石墨配制成50ml的石墨酒精分散液,称取0.8341gFeSO4.6H2O、0.1622gFeCl3.7H2O配制成50ml铁盐的混合溶液。1) Weigh 0.5000g of nano-graphite to prepare 50ml of graphite alcohol dispersion, and weigh 0.8341g of FeSO 4 .6H 2 O and 0.1622g of FeCl 3 .7H 2 O to prepare 50ml of iron salt mixed solution.
2)将上述两种溶液倒入敞口的三口烧瓶中、置于30℃水浴中,并用搅拌器搅拌1分钟,使其混合均匀。2) Pour the above two solutions into an open three-necked flask, place them in a 30°C water bath, and stir with a stirrer for 1 minute to make them evenly mixed.
3)向步骤2)所得的混合溶液中滴加浓度为0.4mol/l的NaOH溶液,滴加NaOH溶液的同时不停地搅拌溶液,直至溶液的PH=12。3) Add dropwise a NaOH solution with a concentration of 0.4 mol/l to the mixed solution obtained in step 2), and continuously stir the solution while adding the NaOH solution until the pH of the solution=12.
4)将步骤3)所得的溶液转移至50℃水浴中晶化2小时,然后将晶化后得到的沉淀物用蒸馏水洗涤多次,直至洗涤液的PH=7。4) Transfer the solution obtained in step 3) to a water bath at 50° C. for crystallization for 2 hours, and then wash the precipitate obtained after crystallization with distilled water for several times until the pH of the washing solution is 7.
5)采用磁性分离技术将沉淀物分离出来,用真空干燥箱将分离出的沉淀物烘干,粉碎就得到了附着有Fe3O4磁性纳米粒子的纳米石墨粉末。5) Using magnetic separation technology to separate the precipitate, drying the separated precipitate with a vacuum drying oven, and pulverizing to obtain nano-graphite powder with Fe 3 O 4 magnetic nanoparticles attached.
实施例4:Example 4:
1)称取0.5000g纳米石墨配制成50ml的石墨酒精分散液,称取0.8341gFeSO4.6H2O、0.1622gFeCl3.7H2O配制成50ml铁盐的混合溶液。1) Weigh 0.5000g of nano-graphite to prepare 50ml of graphite alcohol dispersion, and weigh 0.8341g of FeSO 4 .6H 2 O and 0.1622g of FeCl 3 .7H 2 O to prepare 50ml of iron salt mixed solution.
2)将上述两种溶液倒入敞口的三口烧瓶中、置于30℃水浴中,并用搅拌器搅拌15分钟,使其混合均匀。2) Pour the above two solutions into an open three-necked flask, place them in a water bath at 30° C., and stir with a stirrer for 15 minutes to make them evenly mixed.
3)向步骤2)所得的混合溶液中滴加浓度为0.5mol/l的NH3.H2O溶液,在滴加NH3.H2O溶液的同时不停地搅拌溶液,直至溶液的PH=12。3) Add dropwise NH 3 .H 2 O solution with a concentration of 0.5 mol/l to the mixed solution obtained in step 2), and keep stirring the solution while adding dropwise NH 3 .H 2 O solution until the pH of the solution is =12.
4)将步骤3)所得的溶液转移至50℃水浴中晶化1小时,然后将晶化后得到的沉淀物用蒸馏水洗涤多次,直至洗涤液的PH=7。4) Transfer the solution obtained in step 3) to a water bath at 50° C. for crystallization for 1 hour, and then wash the precipitate obtained after crystallization with distilled water for several times until the pH of the washing solution is 7.
5)采用磁性分离技术将沉淀物分离出来,用真空干燥箱将分离出的沉淀物烘干,粉碎就得到了附着有Fe3O4磁性纳米粒子的纳米石墨粉末。5) Using magnetic separation technology to separate the precipitate, drying the separated precipitate with a vacuum drying oven, and pulverizing to obtain nano-graphite powder with Fe 3 O 4 magnetic nanoparticles attached.
本发明的一种具有电磁特性的石墨粉末的制备方法,可通过如下几种实施例来实现:其制备出的附着有Fe3O4磁性纳米粒子的石墨粉末的特性如图1、2、3所示,兼有导电、导磁的特性,用其来制备电磁屏蔽材料具有密度低、重量轻、超宽频范围内屏蔽效果好等特点。A preparation method of graphite powder with electromagnetic properties of the present invention can be realized through the following several embodiments: the characteristics of the graphite powder attached with Fe3O4 magnetic nanoparticles are as shown in Figures 1, 2 and 3 As shown, it has the characteristics of electrical conductivity and magnetic conductivity, and the use of it to prepare electromagnetic shielding materials has the characteristics of low density, light weight, and good shielding effect in the ultra-wide frequency range.
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JP5452847B2 (en) * | 2007-03-22 | 2014-03-26 | スリーエム イノベイティブ プロパティズ カンパニー | Electromagnetic shielding material and sheet |
CN102553521B (en) * | 2010-12-29 | 2015-09-09 | 合肥杰事杰新材料股份有限公司 | A kind of preparation method of magnetic graphite |
CN102352215A (en) * | 2011-07-28 | 2012-02-15 | 西北工业大学 | A kind of preparation method of electromagnetic double complex nanometer microwave absorber Fe3O4/NanoG |
US20140225039A1 (en) * | 2013-02-11 | 2014-08-14 | Industrial Technology Research Institute | Radiation shielding composite material including radiation absorbing material and method for preparing the same |
CN106583737A (en) * | 2016-11-17 | 2017-04-26 | 安徽荣玖智能装备科技有限公司 | Dense powder metallurgy magnetic ring not prone to cracking and suitable for magnetic water pump of new energy automobile and manufacturing method thereof |
CN114525028B (en) * | 2021-09-26 | 2023-02-21 | 北京理工大学 | A kind of adjustable polymer-based porous electromagnetic shielding material and its preparation method and application |
CN114390883B (en) * | 2022-01-10 | 2023-03-14 | 北京理工大学 | Throwing distributed electromagnetic damage cloud cluster and preparation method and application thereof |
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CN1212473A (en) * | 1997-09-25 | 1999-03-31 | 中国科学院长春应用化学研究所 | Preparation of lithium ion battery carbon material negative pole |
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