CN100346896C

CN100346896C - Gear spin pressure forming method and its device

Info

Publication number: CN100346896C
Application number: CNB2005100360188A
Authority: CN
Inventors: 夏琴香
Original assignee: South China University of Technology SCUT
Current assignee: South China University of Technology SCUT
Priority date: 2005-07-21
Filing date: 2005-07-21
Publication date: 2007-11-07
Anticipated expiration: 2025-07-21
Also published as: CN1718305A

Abstract

The invention provides a gear spinning forming method and its device. The method is to set a cup-shaped blank on an external tooth-shaped mandrel that rotates with the main shaft, and three rotary wheels are evenly arranged at intervals of 120° along the outer peripheral surface of the blank. And there are axial offset and radial offset. The servo motor drives the three rotary wheels through the worm, worm wheel and Archimedes screw disk to perform radial feed movement and press on the blank to make it plastically deformed into internal meshing. gear. The device includes a frame, an Archimedes spiral disk, and a rotary wheel. The worm is connected with a servo motor, and the worm wheel is fixedly connected with the Archimedes spiral disk. The bearing seat and the bearing are connected with 3 rotary wheels, and the 3 rotary wheels are uniformly arranged at an interval of 120°, and there are axial and radial staggered distances between them. The invention has the advantages of easy control, low cost, simple process, high production efficiency and high workpiece quality, long service life of processed gears, and can reduce the occurrence of accidents.

Description

A kind of gear spin pressure forming method and device thereof

Technical field

The present invention relates to mechanical plastic processing method and apparatus field, specifically be meant a kind of gear spin pressure forming method and device thereof.

Background technology

For a long time, Gear Processing always is on special equipments such as gear shapping machine, gear-hobbing machine and finishes that forging stock fibr tissue after machining is cut off, and the tooth root bending fatigue strength of gear, flank of tooth contact fatigue strength and flank of tooth wearability are all lower.In addition, the inside engaged gear that some is complicated, as cup-shaped (at the bottom of the band) thin-walled inside engaged gear in clutch, decelerator, the speed changer, because the thin-walled and the band end, when adopting traditional cutting working method, need to stay escape near the bottom, make this part become area of stress concentration, intensity is suffered great weakening, so need adopt respectively Sheet Metal Forming Technology be shaped the bottom cup-shaped and utilize cutting technology to process internal tooth after, adopt welding method to make again, not only time-consumingly take material, processing cost height, and intensity is low, overall precision is poor.

And in traditional mould pressing technology, usually adopt single spinning roller that the workpiece that rotates with the lathe main shaft is applied local pressure, make it to be configured as needed hollow revolving parts, sometimes for balance spinning force and improve spinning efficient, normal three spinning rollers evenly arranging around workpiece that adopt radially.But hydraulic-driven is generally all adopted in the motion of the radial feed of spinning roller, therefore the accuracy that reaches synchronously of spinning roller feeding often becomes a technical barrier, therefore and whole lathe also will increase hydraulic control system, thereby cause the increase of equipment control difficulty and manufacturing cost.

Summary of the invention

The objective of the invention is to overcome the shortcoming of above-mentioned prior art, provide a kind of simple in structure, control gear spin pressure forming method easily

The present invention also aims to provide the device of realizing said method.

Purpose of the present invention realizes by following proposal: this gear spin pressure forming method, it is characterized in that: cup-shaped blank is sleeved on the external tooth form core that rotates with main shaft, 3 spinning rollers are circumferentially at interval along described blank outer peripheral face that hexagonal angle evenly is provided with, and axial wrong distance, footpath disclination distance are arranged each other, servomotor drives 3 spinning rollers by worm screw, worm gear and Archimedian screw dish and carries out the radial feed motion, motion by spinning roller also stresses on the described blank, makes blank generation plastic deformation become inside engaged gear.

For realizing invention better, described cup-shaped blank processes by sheet-metal press working pull and stretch or draw spinning method, and the volume sendout of the deformable metal during owing to gear spin pressure forming is bigger, therefore must adopt the heavy wall blank to carry out gear spin pressure forming.

Adopt this gear spin pressure forming method,, can also carry out flow turning processing the cylindrical member of routine if described core outer peripheral face is the smooth face of cylinder.

Realize the gear spin pressure forming device of said method, comprise frame, the Archimedian screw dish, spinning roller, described Archimedian screw dish is installed in the middle part of frame, frame lower is equipped with intermeshing worm screw, worm gear, worm screw is connected with servomotor, worm gear is fixedlyed connected with described Archimedian screw dish, described Archimedian screw dish has been connected with a joggle 3 and has been with the tooth claws, 3 band tooth claws are separately positioned in 3 guide rails of described frame, and by the spinning roller arm, bearing block, bearing is connected with 3 described spinning rollers, 3 spinning roller interval hexagonal angles evenly are provided with, and axial wrong distance is arranged each other, footpath disclination distance, described frame rear portion also is fixedly connected with bonnet.

Described axial wrong distance is 8～10 times of footpath disclination distance.

Also be provided with axial adjustment packing ring between the end face of described spinning roller end face and bearing block, adjust the axial location of spinning roller, thereby can adjust 3 axial wrong distance amounts that spinning roller is mutual by the packing ring of changing different-thickness.

Also be provided with and radially adjust voussoir in the described band tooth claw with between the spinning roller arm outer peripheral face, radially adjust the position of voussoir, can adjust the mutual footpath disclination of 3 spinning rollers apart from amount by change.

3 described band tooth claw bottoms also are connected with pressing plate respectively, and band tooth claw is applied axial constraint, guarantee that band tooth claw is unlikely guide rail.

Operation principle of the present invention is: the present invention is not that the motion by cutter but by spinning roller adds work gear, that is: will be contained in by the cup-shaped blank that plate is produced by punching press pull and stretch or draw spinning mode on the external tooth form core that rotates with main shaft, and stress on the blank of rotation by 3 spinning rollers, make the expansion of blank generation local plastic deformation, thereby process interior engaging tooth shape at the inner surface of blank.

(1) described 3 spinning rollers have each other axially, footpath disclination distance, make the drafts of a procedure distribute to 3 spinning rollers and bear respectively, realize that stepped spinning is shaped;

(2) 3 spinning roller space hexagonal angles are evenly distributed on the circumferencial direction of workpiece, mutually balance spinning force radially;

(3) servomotor moves by the radial feed that worm screw, worm gear and Archimedian screw dish drive spinning roller, realizes the synchronism of three spinning roller radial feeds motions and the accurate control of the amount of feeding.

(4), can better adjust axially, the footpath disclination is apart from amount by described axial adjustment packing ring, radially adjust voussoir.

The present invention has following advantage and effect with respect to prior art:

When (1) traditional cutting working method was made gear, because the material internal fibr tissue is cut off after the machining, the tooth root bending fatigue strength of gear, flank of tooth contact fatigue strength and flank of tooth wearability were all lower.And some complicated inside engaged gear also will just can process by the multiple operation of punching press, cutting and welding, not only time-consumingly takes material, processing cost height, and intensity is low, overall precision is poor.And adopt this gear spin pressure forming technology, can be directly on the cup-shaped prefabricated blank that makes by the mode of plate by punching press pull and stretch or draw spinning, process internal tooth, thereby be processed into the cup-shaped thin-walled of integral seamless inside engaged gear spare, as: automobile clutch, decelerator, cup-shaped thin-walled inside engaged gear in the speed changer, fundamentally eliminated the discontinuity relevant with weld seam, intensity reduces, disadvantages such as embrittlement and stress are concentrated, the metallic fiber trend adapts with profile of tooth, kept its continuity, its gear parts does not need reprocessing, and other parts are shaped only or stay a little machine to add surplus.Therefore can significantly improve the service life of plant equipment, auto parts and components, reduce the generation of contingency.

(2) the present invention carries out the radial feed motion by servomotor by the spinning rollers that worm screw, worm gear and Archimedian screw dish drive 3 even layouts, not only can guarantee the synchronism of 3 spinning roller feedings fully, and can realize accurately control to the amount of feeding of spinning roller by servomotor, compare with traditional hydraulically powered three spinning roller structures, control difficulty and manufacturing cost all reduce greatly.

(3) among the present invention 3 spinning rollers have each other axially, footpath disclination distance, making the drafts of a procedure distribute to 3 spinning rollers bears respectively, and axially, the footpath disclination can regulate easily apart from amount, realize that preferably stepped spinning is shaped, technological parameter and the narrow disadvantage of spinning roller profile accommodation that the heavy wall blank is existed when the heavy reduction spinning have been overcome, reduce the mould pressing operation, improved production efficiency and workpiece quality.

Description of drawings

Fig. 1, the 2nd, the schematic diagram of this gear spin pressure forming method;

Fig. 3 is the overall appearance figure of this gear spin pressure forming device;

Fig. 4 is the overall construction drawing of this gear spin pressure forming device;

Fig. 5 is the pressure plate structure schematic diagram of this gear spin pressure forming device;

Fig. 6 is that the axial wrong of this gear spin pressure forming device adjusted structure chart apart from amount;

Fig. 7 is that the footpath disclination of this gear spin pressure forming device is adjusted structure chart apart from amount.

The specific embodiment

Below in conjunction with embodiment and accompanying drawing the present invention is described in further detail, but embodiments of the present invention are not limited thereto.

Embodiment

As shown in Figure 1, 2, gear spin pressure forming method of the present invention is: cup-shaped blank 1 is sleeved on the external tooth form core 2 that rotates with main shaft, 3 spinning rollers 3 are circumferentially at interval along the blank outer peripheral face that hexagonal angle evenly is provided with, and axial wrong distance, footpath disclination distance are arranged each other, servomotor drives 3 spinning rollers 3 by worm screw 14, worm gear 15 and Archimedian screw dish 6 and carries out the radial feed motion, motion by spinning roller 3 also stresses on the blank 1, and making blank 1 that plastic deformation take place becomes inside engaged gear.

Cup-shaped blank 1 processes by sheet-metal press working pull and stretch or draw spinning method, and the volume sendout of the deformable metal during owing to gear spin pressure forming is bigger, therefore must adopt the heavy wall blank carry out gear spin pressure forming.

Adopt this gear spin pressure forming method,, can also carry out flow turning processing the cylindrical member of routine if core 2 outer peripheral faces are the smooth face of cylinder.

As Fig. 3, shown in 4, this gear spin pressure forming device, comprise frame 10, Archimedian screw dish 6, spinning roller 3, Archimedian screw dish 6 is installed in the middle part of frame 10, frame 10 bottoms are equipped with intermeshing worm screw 14, worm gear 15, worm screw 14 is connected with servomotor, worm gear 15 is fixedlyed connected with Archimedian screw dish 6, Archimedian screw dish 6 has been connected with a joggle 3 and has been with

tooth claws

5,3 band tooth claws 5 are separately positioned in 3 guide rails of frame 10, and by spinning roller arm 4, bearing block 8, bearing 7 is connected with 3

spinning rollers

3,3 spinning roller 3 interval hexagonal angles evenly are provided with, and axial wrong distance is arranged each other, footpath disclination distance, axially wrong apart from 8～10 times that are footpath disclination distance, frame 10 rear portions also are fixedly connected with bonnet 11.

As shown in Figure 5,3 band tooth claw 5 bottoms also are connected with pressing plate 9 respectively, and band tooth claw 5 is applied axial constraint, guarantee that band tooth claw 5 is unlikely guide rail, can only be in illustrated moving radially (situation with tooth claw and pressing plate of only drawing among the figure).

As shown in Figure 6, also be provided with axial adjustment packing ring 12 between the end face of spinning roller 3 end faces and bearing block 8, adjust the axial location of spinning roller 3, measure thereby can adjust 3 spinning rollers, 3 mutual axial wrong distances by the packing ring 12 of changing different-thickness.

As shown in Figure 7, also be provided with and radially adjust voussoir 13 in the band tooth claw 5 with between spinning roller arm 4 outer peripheral faces, radially adjust the left and right position of voussoir 13, can adjust the mutual footpath disclination of 3 spinning rollers 3 apart from amount by change.

As mentioned above, can realize the present invention preferably.

Claims

1. A gear spinning forming method, characterized in that: the cup-shaped blank is set on the external tooth-shaped mandrel that rotates with the main shaft, and the three rotary wheels are spaced at an angle of 120° along the circumferential direction of the outer peripheral surface of the blank Evenly arranged, and there are axial and radial staggered distances between each other. The servo motor drives the 3 rotary wheels through the worm, worm wheel and Archimedes spiral disk to perform radial feed movement, and pressurizes through the movement of the rotary wheels. On the blank, the blank is plastically deformed to form an internal gear.

2. A gear spinning forming method according to claim 1, characterized in that: the cup-shaped blank is processed by sheet metal stamping and drawing or deep-drawing and spinning, and the cup-shaped blank is thick-walled blank.

3. A gear spinning forming device for realizing a gear spinning forming method according to claim 1, characterized in that it includes a frame, an Archimedes spiral, and a rotary wheel, and the Archimedes spiral Installed in the middle of the frame, the lower part of the frame is equipped with intermeshing worms and worm gears, the worms are connected to servo motors, the worm gears are fixedly connected to the Archimedes spiral disk, and the Archimedes spiral disk is meshed with 3 Three toothed claws, three toothed claws are respectively arranged in the three guide rails of the frame, and are connected to the three rollers through the roller arm, the bearing seat, and the bearing, and the interval between the three rollers is 120 The angles of ° are evenly set, and there are axial and radial staggered distances between them, and the rear part of the frame is also fixedly connected with a rear cover.

4. A gear spinning forming device according to claim 3, characterized in that the axial offset is 8-10 times of the radial offset.

5. A gear spinning forming device according to claim 3, characterized in that: an axial adjustment washer is arranged between the end surface of the spinning wheel and the end surface of the bearing seat.

6. A gear spinning forming device as claimed in claim 3, wherein a radial adjustment wedge is arranged between the inside of the toothed claw and the outer peripheral surface of the roller arm.

7. A gear spinning forming device according to claim 3, characterized in that: the lower parts of the three toothed jaws are respectively connected with pressure plates.