CN100343715C - Optical lens for laser two-dimensional linear scanning - Google Patents
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Abstract
本发明涉及一种用于实现激光二维线性扫描的光学镜头,具体是指一种将激光束聚焦在工作平面上、适用于激光打标和标刻的f-θ镜头。该f-θ激光聚焦光学镜头由三片折射透镜构成,按光线入射方向,透镜的光焦度依次为负、正、正;前两块透镜弯向光线入射方向,第三块透镜前表面背向线入射方向;三块透镜的玻璃材料相同,其折射率n的取值范围为:1.50≤n≤1.80。它的工作面积可达到φ710mm,聚焦性能达到衍射极限,具有工作面积大、加工成本低、打标质量好、聚焦性能好、结构简单紧凑等优点,为进一步扩展激光打标的应用范围提供了可能。
The invention relates to an optical lens for realizing laser two-dimensional linear scanning, in particular to an f-theta lens which focuses a laser beam on a working plane and is suitable for laser marking and marking. The f-θ laser focusing optical lens is composed of three refracting lenses. According to the incident direction of the light, the focal power of the lens is negative, positive and positive in turn; the first two lenses are bent to the incident direction of the light, and the front surface of the third lens In the direction of the incident line; the glass materials of the three lenses are the same, and the range of the refractive index n is: 1.50≤n≤1.80. Its working area can reach φ710mm, and its focusing performance reaches the diffraction limit. It has the advantages of large working area, low processing cost, good marking quality, good focusing performance, simple and compact structure, etc., which provides the possibility to further expand the application range of laser marking. .
Description
技术领域
本发明涉及一种用于实现激光二维线性扫描的光学镜头,具体是指一种将激光束聚焦在工作平面上、适用于激光打标和标刻的f-θ镜头。The invention relates to an optical lens for realizing laser two-dimensional linear scanning, in particular to an f-theta lens which focuses a laser beam on a working plane and is suitable for laser marking and marking.
背景技术 Background technique
激光打标是激光扫描中的一种形式,它是激光在加工领域的一项重要应用,与传统的冲刻、蚀刻、机刻等打标方法相比,具有无污染、分辨率高、非接触、标记永久保持等优点,广泛用于制作激光防伪标记、刻字和表面装饰等。Laser marking is a form of laser scanning. It is an important application of laser in the field of processing. Compared with traditional marking methods such as stamping, etching, and machine engraving, it has no pollution, high resolution, and It has the advantages of permanent contact and marking, and is widely used in the production of laser anti-counterfeiting marks, lettering and surface decoration.
激光扫描技术包括高惯性扫描和低惯性扫描两大类。其中,高惯性扫描是一种机械型扫描,通过转动棱镜、平面镜或旋转多面体来偏转激光束,但它实现的是逐行扫描,扫描具有单向性,因此,高惯性扫描方式的扫描速度、精度等都要受到限制。低惯性扫描是一种非机械型扫描,包括声光扫描和振镜扫描,振镜扫描过程是激光束依次经过两块转动方向互相垂直的扫描振镜X和扫描振镜Y的反射面后,由f-θ镜头聚焦到工作面,它可以实现像素寻址扫描。Laser scanning technology includes high inertial scanning and low inertial scanning. Among them, high inertia scanning is a kind of mechanical scanning, which deflects the laser beam by rotating a prism, a plane mirror or a rotating polyhedron, but it realizes progressive scanning, and the scanning is unidirectional. Therefore, the scanning speed of the high inertia scanning method, Accuracy, etc. must be limited. Low inertia scanning is a kind of non-mechanical scanning, including acousto-optic scanning and galvanometer scanning. The galvanometer scanning process is that the laser beam passes through the reflecting surfaces of two scanning galvanometer X and scanning galvanometer Y whose rotation directions are perpendicular to each other. Focused by the f-theta lens to the working surface, it can realize pixel-addressed scanning.
图1是低惯性振镜式激光打标机的工作原理示意图,参见附图1,激光器[1]发出的激光束[2]经扩束器[3]扩束,依次经X扫描振镜[4]和Y扫描振镜[5]反射后,入射到f-θ镜头[6],将激光束聚焦在工作面[7]上。绕X扫描振镜转动轴[8]和Y扫描振镜转动轴[9]摆动X扫描振镜和Y扫描振镜,激光聚焦光斑在工件表面作二维线性扫描,标刻出所需的图形、文字、符号等。Figure 1 is a schematic diagram of the working principle of a low-inertia galvanometer laser marking machine, see Figure 1, the laser beam [2] emitted by the laser [1] is expanded by the beam expander [3], and then passed through the X scanning galvanometer [ 4] and the Y scanning galvanometer [5] after reflection, incident to the f-θ lens [6], the laser beam is focused on the working surface [7]. Swing the X-scanning galvanometer and Y-scanning galvanometer around the rotation axis of the X-scanning galvanometer [8] and the Y-scanning galvanometer [9], and the laser focus spot performs a two-dimensional linear scan on the surface of the workpiece to mark the required graphics , text, symbols, etc.
无论对于哪种激光扫描系统,f-θ镜头是系统的核心部件,打标质量的好坏取决于f-θ镜头的聚焦性能。随着工作面尺寸的增大,聚焦光斑尺寸会受到很大的影响。目前,激光打标机的工作面积一般不超过300×300mm2,所使用的f-θ镜头由不同材料的玻璃制成,且结构复杂,镜头的成本高。No matter what kind of laser scanning system, the f-theta lens is the core component of the system, and the marking quality depends on the focusing performance of the f-theta lens. As the size of the working surface increases, the focused spot size will be greatly affected. At present, the working area of the laser marking machine generally does not exceed 300×300mm 2 , and the f-θ lens used is made of glass of different materials, and the structure is complex, and the cost of the lens is high.
发明内容Contents of invention
本发明的目的在于克服现有技术存在的不足,提供一种工作面积大、聚焦性能好、结构简单、成本低的用于低惯性扫描的f-θ光学聚焦镜头。The object of the present invention is to overcome the deficiencies in the prior art, and provide a f-θ optical focusing lens for low-inertia scanning with large working area, good focusing performance, simple structure and low cost.
本发明所采用的技术方案是:提供一种用于激光二维线性扫描的光学镜头,它是一种f-θ激光聚焦光学镜头,所述的f-θ激光聚焦光学镜头由三片折射透镜构成,沿光线入射方向,三片透镜的光焦度依次为61、62、63,相对于镜头焦距归一化时的取值范围为:-3.5≤61≤-3.0、1.50≤62≤2.0和1.50≤63≤2.0;前两块透镜弯向光线入射方向,第三块透镜靠近第二块透镜的表面背向光线入射方向。The technical scheme adopted in the present invention is: provide an optical lens for laser two-dimensional linear scanning, which is a f-theta laser focusing optical lens, and the f-theta laser focusing optical lens consists of three refracting lenses Composition, along the incident direction of light, the focal powers of the three lenses are 61 , 62 , 63 in turn, and the value range when normalized relative to the focal length of the lens is: -3.5≤ 61 ≤-3.0, 1.50≤ 62 ≤ 2.0 and 1.50 ≤ 63 ≤ 2.0; the first two lenses are bent towards the light incident direction, and the surface of the third lens close to the second lens is facing away from the light incident direction.
所述的三块折射透镜均由同种玻璃材料制成,其折射率n的取值范围为:The three refracting lenses are all made of the same glass material, and the value range of the refractive index n is:
1.50≤n≤1.80。1.50≤n≤1.80.
与现有技术相比,本发明的特点在于:f-θ激光聚焦光学镜头仅由三片折射透镜构成,三透镜由同种普通玻璃材料制成,镜头结构简单、加工成本低;由于这种结构,使得工作面积可以达到φ710mm,且激光束在工作面上的聚焦性能达到衍射极限,打标质量好,为进一步扩展激光打标的应用范围提供了可能。Compared with the prior art, the present invention is characterized in that the f-θ laser focusing optical lens is only composed of three refracting lenses, the three lenses are made of the same common glass material, the lens structure is simple, and the processing cost is low; due to this The structure enables the working area to reach φ710mm, and the focusing performance of the laser beam on the working surface reaches the diffraction limit, and the marking quality is good, which provides the possibility to further expand the application range of laser marking.
附图说明Description of drawings
图1是低惯性振镜式激光打标机的工作原理示意图;Figure 1 is a schematic diagram of the working principle of a low-inertia galvanometer laser marking machine;
图2是本发明一个实施例所述的光学镜头的结构示意图;Fig. 2 is a schematic structural view of an optical lens according to an embodiment of the present invention;
图3是本发明一个实施例所述的光学镜头的光线追迹点列图;Fig. 3 is a ray tracing point diagram of an optical lens according to an embodiment of the present invention;
图4是本发明一个实施例所述的光学镜头的畸变曲线图;Fig. 4 is a distortion curve diagram of the optical lens described in one embodiment of the present invention;
图5是本发明一个实施例所述的光学镜头的场曲、像散曲线图;Fig. 5 is a field curvature and astigmatism curve diagram of the optical lens described in an embodiment of the present invention;
图6是本发明一个实施例所述的光学镜头在激光束聚焦面上的相对辐照度分布曲线图;Fig. 6 is a graph showing the relative irradiance distribution of the optical lens on the laser beam focusing plane according to an embodiment of the present invention;
图7是本发明一个实施例所述的光学镜头的能量集中度曲线图。Fig. 7 is a graph of energy concentration of the optical lens according to an embodiment of the present invention.
图1中:[1]、激光器;[2]、激光束;[3]、扩束器;[4]、X扫描振镜;[5]、Y扫描振镜;[6]、f-θ镜头;[7]、激光束聚焦工作面;[8]、X扫描振镜的转轴;[9]、Y扫描振镜的转轴;In Figure 1: [1], laser; [2], laser beam; [3], beam expander; [4], X scanning galvanometer; [5], Y scanning galvanometer; [6], f-θ Lens; [7], the laser beam focusing working surface; [8], the rotating shaft of the X scanning galvanometer; [9], the rotating shaft of the Y scanning galvanometer;
图2中:[61]、按光线入射方向的第一块透镜;[62]、按光线入射方向的第二块透镜;[63]、按光线入射方向的第三块透镜;[631]、第三块透镜的前表面。Among Fig. 2: [61], the first lens according to the incident direction of light; [62], the second lens according to the incident direction of light; [63], the third lens according to the incident direction of light; [631], The front surface of the third lens.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明的具体实施方案作进一步的阐述。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings and examples.
实施例一:Embodiment one:
本实施例的技术方案是提供一种用于低惯性振镜式激光打标机的f-θ光学镜头。激光打标机采用YAG激光器,工作波长为1.064μm,光学系统工作于此近红外单色光,孔径光栏位于光学系统外部,即图1所示的X扫描振镜[4]处。The technical solution of this embodiment is to provide an f-θ optical lens for a low-inertia vibrating mirror laser marking machine. The laser marking machine uses a YAG laser with a working wavelength of 1.064 μm. The optical system works on this near-infrared monochromatic light. The aperture diaphragm is located outside the optical system, that is, the X-scanning mirror [4] shown in Figure 1.
参见附图2,它是本实施例所述的光学镜头的结构示意图,f-θ镜头焦距f=680mm,F数F/NO=54,扫描角θ=±30°,X扫描振镜到Y扫描振镜的距离dX,Y=16mm,Y扫描振镜至按光线入射方向的第一块透镜[61]前表面的距离dY,L1=22mm,[62]为第二块透镜,[63]为第三块透镜,[631]为第三块透镜的前表面。该镜头其余的数据如下:
三块透镜材料采用同种无色光学玻璃,因此,不需要校正色差。The same colorless optical glass is used for the three lens materials, so there is no need to correct for chromatic aberration.
实施例二:Embodiment two:
在本实施例中,f-θ镜头焦距f=680mm,F数F/NO=54.5,扫描角θ=±30°,X扫描振镜到Y扫描振镜的距高dX,Y=16mm,Y扫描振镜至第一块透镜前表面的距高dY,L1=16mm,三块透镜材料采用同种无色光学玻璃,其余数据如下:
参见附图3,图3是光线通过本实施例所述的光学系统的光线追迹点列图,即激光束在工件表面的聚焦情况,图3中各视场处的圆表示Airy斑,由此可见,像面上各视场的点列图都落在Airy斑以内,表明该光学系统具有衍射理论极限的聚焦特性。Referring to accompanying drawing 3, Fig. 3 is the ray tracing spot diagram that light passes through the optical system described in the present embodiment, namely the focusing situation of laser beam on workpiece surface, the circle at each field of view place in Fig. 3 represents Airy spot, by It can be seen that the spot diagrams of each field of view on the image plane fall within the Airy spot, indicating that the optical system has the focusing characteristics of the theoretical limit of diffraction.
本实施例所述的光学镜头畸变曲线图如图4所示,图中,横坐标为相对于f-θ关系的畸变值(单位%),纵坐标表示归一化视场,由图4可见,相对畴变小于0.5%,不仅使像高与视场角满足了f-θ线性关系,而且不会影响打标质量,满足打标要求。附图5是镜头的场曲像散曲线,横坐标表示场曲像散值,纵坐标是归一化视场,图中的两条曲线S和T分别表示弧矢和子午两个面内的场曲,两曲线之间的差值即像散值在像差容限范围内。The optical lens distortion curve figure described in the present embodiment is as shown in Figure 4, among the figure, the abscissa is the distortion value (unit %) relative to f-θ relation, and the ordinate represents the normalized field of view, as seen in Figure 4 , the relative domain change is less than 0.5%, which not only makes the image height and field of view meet the f-θ linear relationship, but also does not affect the marking quality and meets the marking requirements. Accompanying
根据激光标刻机的工作原理,为保证在大范围内的打标质量,要求激光束在工件表面的辐照度分布均匀、能量集中。参见附图6,它是本实施例所述的光学镜头在激光标刻机工作面上的相对辐照度分布曲线图,图6中,横坐标是打标范围,纵坐标为工作面上的相对照度。由图6可见,整个像面的辐照度分布相当均匀,边缘虽有所下降,但仍满足使用要求。According to the working principle of the laser marking machine, in order to ensure the marking quality in a wide range, the irradiance of the laser beam on the surface of the workpiece is required to be evenly distributed and the energy concentrated. Referring to accompanying
参见附图7,它是本实施例所述的光学镜头的能量集中度曲线,由图7可见,80%以上的能量集中在Airy斑范围内点。Referring to accompanying
激光打标因其独特的优点得到了广泛的应用。经过严格的像差校正,本发明所提供的以f-θ镜头作为激光打标机的光学聚焦镜头,仅由三片透镜组成,镜筒长度约60毫米,工作面积达到φ710mm,聚焦性能达到衍射极限,具有工作面积大、加工成本低、打标质量好、聚焦性能好、结构简单紧凑等优点,为进一步扩展激光打标的应用范围提供了可能。Laser marking has been widely used because of its unique advantages. After strict aberration correction, the f-θ lens provided by the present invention as the optical focusing lens of the laser marking machine is composed of only three lenses, the length of the lens barrel is about 60mm, the working area reaches φ710mm, and the focusing performance reaches diffraction It has the advantages of large working area, low processing cost, good marking quality, good focusing performance, simple and compact structure, etc., which provides the possibility to further expand the application range of laser marking.
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CN100538438C (en) * | 2007-01-30 | 2009-09-09 | 深圳市大族激光科技股份有限公司 | Laser light field distribution shaping optical lens |
CN101414047B (en) * | 2008-04-28 | 2010-06-09 | 深圳市大族激光科技股份有限公司 | Optical lens |
CN102313968B (en) * | 2010-06-29 | 2013-08-14 | 深圳市大族激光科技股份有限公司 | Ultraviolet laser f theta lens, laser marking machine and laser carving machine |
CN104175003B (en) * | 2014-09-09 | 2016-05-25 | 大族激光科技产业集团股份有限公司 | A kind of laser-processing system and multi-path laser processing unit (plant) |
EP3468742B1 (en) * | 2016-06-14 | 2022-08-31 | Evana Technologies, UAB | A multi-segment focusing lens and the laser processing system for wafer dicing or cutting |
CN107797224B (en) * | 2016-08-30 | 2020-09-18 | 大族激光科技产业集团股份有限公司 | Optical lens, laser processing equipment and laser processing method |
CN107577044A (en) * | 2017-09-05 | 2018-01-12 | 大族激光科技产业集团股份有限公司 | Lens group, optical lens assembly and laser cleaning hand-held set |
CN111939485B (en) * | 2020-07-31 | 2022-06-07 | 西安炬光科技股份有限公司 | A laser lattice system and laser lattice therapy instrument |
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