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CA962357A - Method of connecting aluminum wire to electrical terminals - Google Patents

Method of connecting aluminum wire to electrical terminals

Info

Publication number
CA962357A
CA962357A CA132,705A CA132705A CA962357A CA 962357 A CA962357 A CA 962357A CA 132705 A CA132705 A CA 132705A CA 962357 A CA962357 A CA 962357A
Authority
CA
Canada
Prior art keywords
electrical terminals
aluminum wire
connecting aluminum
wire
terminals
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA132,705A
Other versions
CA132705S (en
Inventor
Richard Douglas (Jr.)
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PERFECTION ELECTRICAL PRODUCTS
Original Assignee
PERFECTION ELECTRICAL PRODUCTS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PERFECTION ELECTRICAL PRODUCTS filed Critical PERFECTION ELECTRICAL PRODUCTS
Application granted granted Critical
Publication of CA962357A publication Critical patent/CA962357A/en
Expired legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49179—Assembling terminal to elongated conductor by metal fusion bonding

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
CA132,705A 1971-02-26 1972-01-18 Method of connecting aluminum wire to electrical terminals Expired CA962357A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US11930971A 1971-02-26 1971-02-26

Publications (1)

Publication Number Publication Date
CA962357A true CA962357A (en) 1975-02-04

Family

ID=22383708

Family Applications (1)

Application Number Title Priority Date Filing Date
CA132,705A Expired CA962357A (en) 1971-02-26 1972-01-18 Method of connecting aluminum wire to electrical terminals

Country Status (2)

Country Link
US (1) US3717842A (en)
CA (1) CA962357A (en)

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DE2722552A1 (en) * 1977-05-18 1978-11-30 Daimler Benz Ag DEVICE FOR ESTABLISHING ELECTRICAL CONTACTS
DE3017364C2 (en) * 1980-05-07 1982-12-02 Niebuhr Mikroschweißtechnik GmbH, 8752 Goldbach Method and device for connecting an electrical conductor to a plug
US4341574A (en) * 1980-08-25 1982-07-27 Texas Instruments Incorporated Ultrasonic bond energy monitor
FR2501923A1 (en) * 1981-03-13 1982-09-17 Pechiney Aluminium Ultrasonic vibration assisted crimp cable connector for stranded wires - compresses lug wings onto bared wire and onto wired insulation during or before application ultrasonic waves
JPS5963737A (en) * 1982-10-04 1984-04-11 Hitachi Ltd Wiring connection method
DE3335254A1 (en) * 1983-09-29 1985-04-18 Schunk Ultraschalltechnik Gmbh, 8750 Aschaffenburg CONNECTING DEVICE COMPRESS ELECTRICAL LADDER
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US4817814A (en) * 1987-08-28 1989-04-04 American Technology, Inc. Ultrasonically welding a conductor wire to an electrical terminal
DE8712722U1 (en) * 1987-09-21 1987-11-12 Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH, 8000 München Indicator lamp for installation in circuit boards
US4913678A (en) * 1989-02-02 1990-04-03 Gte Products Corporation Electrical contact
JPH0770345B2 (en) * 1990-06-28 1995-07-31 株式会社エーユーイー研究所 Connector manufacturing method and connector
JPH06260218A (en) * 1993-03-04 1994-09-16 Sumitomo Wiring Syst Ltd Electric wire connection method
JP3048485B2 (en) * 1993-03-15 2000-06-05 矢崎総業株式会社 Beam welding method of terminal and electric wire
JP2921643B2 (en) * 1994-06-28 1999-07-19 矢崎総業株式会社 Wire rod fixture for welding
JP3311641B2 (en) * 1997-05-30 2002-08-05 矢崎総業株式会社 Terminal and connection structure between terminal and electric wire
JP3435032B2 (en) * 1997-08-29 2003-08-11 矢崎総業株式会社 Connection structure and processing method of shielded electric wire
JP3394175B2 (en) * 1998-01-13 2003-04-07 矢崎総業株式会社 Termination treatment structure and termination treatment method for shielded wires
US6056185A (en) * 1998-03-18 2000-05-02 Ga-Tek Inc. Method of connecting batteries to electronic circuits
DE19902405B4 (en) * 1999-01-22 2005-10-27 Feindrahtwerk Adolf Edelhoff Gmbh & Co Method for producing a corrosion-resistant, electrical connection
JP3668661B2 (en) * 2000-02-10 2005-07-06 三菱電機株式会社 Vehicle alternator
DE60128468T2 (en) * 2001-03-01 2008-01-17 Furukawa Electric Co., Ltd., POWER DISTRIBUTION UNIT
US6837751B2 (en) 2002-07-25 2005-01-04 Delphi Technologies, Inc. Electrical connector incorporating terminals having ultrasonically welded wires
US6588646B2 (en) * 2001-11-24 2003-07-08 Delphi Technologies, Inc. Ultrasonic welding of wires through the insulation jacket thereof
JP2005510837A (en) * 2001-11-24 2005-04-21 デルファイ・テクノロジーズ・インコーポレーテッド Improvement of wiring harness
US6641027B2 (en) 2001-12-18 2003-11-04 Ngk Spark Plug Co., Ltd. Method of connecting electric leads to battery tabs
DE10229565B4 (en) * 2002-07-01 2004-07-08 Stapla Ultraschall-Technik Gmbh Process for the electrically conductive connection of lacquered wires
EP1730813B1 (en) * 2004-03-23 2007-05-09 Gebauer & Griller Kabelwerke Gesellschaft m.b.H. Method for joining a connecting element to an electric conductor made of aluminium and electric conductor produced according to said method
JP2006172927A (en) * 2004-12-16 2006-06-29 Yazaki Corp Ultrasonic jointing method and ultrasonic jointing device for wire
US8000803B2 (en) * 2005-06-25 2011-08-16 Alfred E. Mann Foundation For Scientific Research Implantable lead attachment
DE102006021422B8 (en) * 2006-05-05 2008-06-26 Schunk Ultraschalltechnik Gmbh Method of making a passage or end node, and passage or end nodes
KR101513860B1 (en) * 2007-06-06 2015-04-21 슈운크 소노시스템스 게엠바하 Method for connecting stranded wires in an electrically conducting manner and ultrasound welding device
DE102007026707B8 (en) * 2007-06-06 2008-12-24 Schunk Ultraschalltechnik Gmbh Method for the electrically conductive connection of strands and ultrasonic welding device
DE102007053913A1 (en) 2007-11-09 2009-05-20 Schunk Sonosystems Gmbh Method for reducing aluminum alloying and ultrasonic welding device
EP2219268A1 (en) 2009-02-17 2010-08-18 Telsonic Holding AG Connection element and method and device for ultrasound welding
JP2010251287A (en) * 2009-03-23 2010-11-04 Autonetworks Technologies Ltd Manufacturing method of electric wires with terminal fittings
JP5660458B2 (en) * 2010-02-16 2015-01-28 日立金属株式会社 Electric wire with terminal and manufacturing method thereof
DE102010038465A1 (en) * 2010-07-27 2012-02-02 Robert Bosch Gmbh Electrical connection
WO2012048103A1 (en) * 2010-10-06 2012-04-12 Sonics & Materials Inc. System and method for terminating aluminum conductors
JP5820153B2 (en) * 2011-06-17 2015-11-24 矢崎総業株式会社 Inter-wire connection structure and manufacturing method thereof
JP5913851B2 (en) * 2011-07-20 2016-04-27 矢崎総業株式会社 Wire connection method
DE102011089206B4 (en) 2011-12-20 2023-10-05 Lisa Dräxlmaier GmbH Method for contacting a stranded wire with a contact
WO2013160088A1 (en) 2012-04-25 2013-10-31 Delphi International Operations Luxembourg S.A R.L. Electrical contact
DE102013104933A1 (en) * 2012-06-06 2013-12-12 Hanning Elektro-Werke Gmbh & Co. Kg Method for electrical contacting of an aluminum wire
EP2747205B1 (en) * 2012-12-18 2021-04-14 Nexans Method for the electrically conductive connection of a stranded conductor with a contact element
DE102013201167A1 (en) * 2013-01-24 2014-08-07 Elringklinger Ag A method of making an electrically conductive connection between an electrical lead and an electrically conductive member and assembly manufactured by the method
JP5505530B1 (en) * 2013-02-15 2014-05-28 三菱電機株式会社 Rotating electric machine
DE102013212331A1 (en) * 2013-04-04 2014-10-09 Telsonic Holding Ag Method of connecting a tubular cable lug to a strand made of aluminum
DE102013219150A1 (en) * 2013-09-24 2015-04-09 Elringklinger Ag Method for producing an electrically conductive connection between an electrical line and an electrically conductive component
DE102014006244A1 (en) * 2014-04-28 2015-10-29 Rosenberger Hochfrequenztechnik Gmbh & Co. Kg Crimp weld
US20170334016A1 (en) * 2016-05-20 2017-11-23 GM Global Technology Operations LLC Method and apparatus to form a workpiece employing vibration welding
DE102016123472C5 (en) * 2016-12-05 2021-07-01 Lisa Dräxlmaier GmbH METHOD AND DEVICE FOR WELDING A CONTACT PART TO A LINE
DE102017215970B3 (en) 2017-09-11 2018-07-26 Strunk Connect automated solutions GmbH & Co. KG Method for connecting an aluminum electrical line to an aluminum tube
JP2019121467A (en) 2017-12-28 2019-07-22 株式会社オートネットワーク技術研究所 Terminal-equipped wire and manufacturing method of terminal-equipped wire
EP3783756A1 (en) * 2019-08-20 2021-02-24 Aptiv Technologies Limited Connector for automotive applications and method of assembling thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2684423A (en) * 1951-05-05 1954-07-20 Gen Motors Corp Apparatus for forming terminals and attaching same to wires
US2806215A (en) * 1953-11-04 1957-09-10 Aircraft Marine Prod Inc Aluminum ferrule-copper tongue terminal and method of making
US2852755A (en) * 1954-12-22 1958-09-16 Crimpweld Corp Electric terminal
US3328875A (en) * 1965-12-20 1967-07-04 Matheus D Pennings Method of attaching conductors to terminals
US3459355A (en) * 1967-10-11 1969-08-05 Gen Motors Corp Ultrasonic welder for thin wires

Also Published As

Publication number Publication date
US3717842A (en) 1973-02-20

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