CA2696371A1 - Lubrication oil compositions - Google Patents
Lubrication oil compositions Download PDFInfo
- Publication number
- CA2696371A1 CA2696371A1 CA2696371A CA2696371A CA2696371A1 CA 2696371 A1 CA2696371 A1 CA 2696371A1 CA 2696371 A CA2696371 A CA 2696371A CA 2696371 A CA2696371 A CA 2696371A CA 2696371 A1 CA2696371 A1 CA 2696371A1
- Authority
- CA
- Canada
- Prior art keywords
- lubrication oil
- oil composition
- ether glycol
- acid ester
- po3g
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 91
- 238000005461 lubrication Methods 0.000 title claims abstract description 49
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract description 87
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims abstract description 70
- 150000002148 esters Chemical class 0.000 claims abstract description 60
- 239000003921 oil Substances 0.000 claims abstract description 58
- 235000019198 oils Nutrition 0.000 claims abstract description 57
- -1 polytrimethylene Polymers 0.000 claims abstract description 53
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000002253 acid Substances 0.000 claims abstract description 30
- 239000000314 lubricant Substances 0.000 claims abstract description 27
- 235000015112 vegetable and seed oil Nutrition 0.000 claims abstract description 15
- 239000008158 vegetable oil Substances 0.000 claims abstract description 15
- 150000005690 diesters Chemical class 0.000 claims abstract description 11
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 41
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims description 40
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 39
- 239000012530 fluid Substances 0.000 claims description 36
- 239000000654 additive Substances 0.000 claims description 35
- 239000010687 lubricating oil Substances 0.000 claims description 20
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 150000001875 compounds Chemical class 0.000 claims description 14
- 239000003599 detergent Substances 0.000 claims description 13
- 239000003112 inhibitor Substances 0.000 claims description 13
- 230000000996 additive effect Effects 0.000 claims description 12
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 claims description 12
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 125000001931 aliphatic group Chemical group 0.000 claims description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 9
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical group C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 claims description 8
- 125000003118 aryl group Chemical group 0.000 claims description 7
- 230000007797 corrosion Effects 0.000 claims description 7
- 238000005260 corrosion Methods 0.000 claims description 7
- 239000003607 modifier Substances 0.000 claims description 7
- 239000004034 viscosity adjusting agent Substances 0.000 claims description 7
- 239000002270 dispersing agent Substances 0.000 claims description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 5
- 239000002518 antifoaming agent Substances 0.000 claims description 4
- 239000003963 antioxidant agent Substances 0.000 claims description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 4
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 claims description 4
- 125000000962 organic group Chemical group 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 238000005191 phase separation Methods 0.000 claims description 2
- 229940035437 1,3-propanediol Drugs 0.000 claims 2
- 239000003415 peat Substances 0.000 claims 1
- 239000002585 base Substances 0.000 description 37
- 238000000034 method Methods 0.000 description 30
- 241000196324 Embryophyta Species 0.000 description 20
- 229910052799 carbon Inorganic materials 0.000 description 18
- 238000005886 esterification reaction Methods 0.000 description 17
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 16
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 15
- 239000003377 acid catalyst Substances 0.000 description 15
- 230000032050 esterification Effects 0.000 description 15
- 239000000047 product Substances 0.000 description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 13
- 239000000306 component Substances 0.000 description 12
- 229920001577 copolymer Polymers 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 229920000642 polymer Polymers 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- 229910002092 carbon dioxide Inorganic materials 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 9
- 150000002009 diols Chemical class 0.000 description 9
- 150000002763 monocarboxylic acids Chemical class 0.000 description 9
- 150000003839 salts Chemical class 0.000 description 9
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000006068 polycondensation reaction Methods 0.000 description 8
- 239000000376 reactant Substances 0.000 description 8
- 239000011572 manganese Substances 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- 239000011593 sulfur Substances 0.000 description 6
- 229910052717 sulfur Inorganic materials 0.000 description 6
- 235000001508 sulfur Nutrition 0.000 description 6
- 229960005349 sulfur Drugs 0.000 description 6
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 150000008064 anhydrides Chemical class 0.000 description 5
- 239000011575 calcium Substances 0.000 description 5
- 229910052791 calcium Inorganic materials 0.000 description 5
- 125000001183 hydrocarbyl group Chemical group 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 230000007935 neutral effect Effects 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 150000002989 phenols Chemical class 0.000 description 5
- 239000007858 starting material Substances 0.000 description 5
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 150000001721 carbon Chemical group 0.000 description 4
- 239000001569 carbon dioxide Substances 0.000 description 4
- 238000006473 carboxylation reaction Methods 0.000 description 4
- 239000004359 castor oil Substances 0.000 description 4
- 235000019438 castor oil Nutrition 0.000 description 4
- 230000000994 depressogenic effect Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 235000019441 ethanol Nutrition 0.000 description 4
- 238000006266 etherification reaction Methods 0.000 description 4
- 239000002803 fossil fuel Substances 0.000 description 4
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 4
- 150000002334 glycols Chemical class 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011707 mineral Substances 0.000 description 4
- 235000010755 mineral Nutrition 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- 230000000243 photosynthetic effect Effects 0.000 description 4
- 229920000193 polymethacrylate Polymers 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Natural products OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 229920002367 Polyisobutene Polymers 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid group Chemical group C(C1=CC=CC=C1)(=O)O WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 3
- 239000007859 condensation product Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid group Chemical group C(CCCCCCC\C=C/CCCCCCCC)(=O)O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 235000021317 phosphate Nutrition 0.000 description 3
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 3
- 229920001281 polyalkylene Polymers 0.000 description 3
- 229920005862 polyol Polymers 0.000 description 3
- 150000003077 polyols Chemical class 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 239000012925 reference material Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 150000003871 sulfonates Chemical class 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229940100888 zinc compound Drugs 0.000 description 3
- 150000003752 zinc compounds Chemical class 0.000 description 3
- OBETXYAYXDNJHR-SSDOTTSWSA-M (2r)-2-ethylhexanoate Chemical compound CCCC[C@@H](CC)C([O-])=O OBETXYAYXDNJHR-SSDOTTSWSA-M 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- 241001550224 Apha Species 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 2
- 241000588724 Escherichia coli Species 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 239000005069 Extreme pressure additive Substances 0.000 description 2
- KLDXJTOLSGUMSJ-JGWLITMVSA-N Isosorbide Chemical compound O[C@@H]1CO[C@@H]2[C@@H](O)CO[C@@H]21 KLDXJTOLSGUMSJ-JGWLITMVSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 241000209504 Poaceae Species 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 2
- 238000004760 accelerator mass spectrometry Methods 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 150000001342 alkaline earth metals Chemical class 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 239000007866 anti-wear additive Substances 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 235000014633 carbohydrates Nutrition 0.000 description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
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- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 235000005822 corn Nutrition 0.000 description 2
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 150000001991 dicarboxylic acids Chemical class 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- VJHINFRRDQUWOJ-UHFFFAOYSA-N dioctyl sebacate Chemical compound CCCCC(CC)COC(=O)CCCCCCCCC(=O)OCC(CC)CCCC VJHINFRRDQUWOJ-UHFFFAOYSA-N 0.000 description 2
- NAGJZTKCGNOGPW-UHFFFAOYSA-N dithiophosphoric acid Chemical compound OP(O)(S)=S NAGJZTKCGNOGPW-UHFFFAOYSA-N 0.000 description 2
- GHLKSLMMWAKNBM-UHFFFAOYSA-N dodecane-1,12-diol Chemical compound OCCCCCCCCCCCCO GHLKSLMMWAKNBM-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical group 0.000 description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical class [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 2
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 229960002479 isosorbide Drugs 0.000 description 2
- 230000000155 isotopic effect Effects 0.000 description 2
- 239000011133 lead Substances 0.000 description 2
- 230000037353 metabolic pathway Effects 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
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- 229920000728 polyester Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- 150000003902 salicylic acid esters Chemical class 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
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- 239000001993 wax Substances 0.000 description 2
- 238000004876 x-ray fluorescence Methods 0.000 description 2
- 150000003751 zinc Chemical class 0.000 description 2
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- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- CIRMGZKUSBCWRL-LHLOQNFPSA-N (e)-10-[2-(7-carboxyheptyl)-5,6-dihexylcyclohex-3-en-1-yl]dec-9-enoic acid Chemical compound CCCCCCC1C=CC(CCCCCCCC(O)=O)C(\C=C\CCCCCCCC(O)=O)C1CCCCCC CIRMGZKUSBCWRL-LHLOQNFPSA-N 0.000 description 1
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 1
- RLPSARLYTKXVSE-UHFFFAOYSA-N 1-(1,3-thiazol-5-yl)ethanamine Chemical compound CC(N)C1=CN=CS1 RLPSARLYTKXVSE-UHFFFAOYSA-N 0.000 description 1
- NHEKBXPLFJSSBZ-UHFFFAOYSA-N 2,2,3,3,4,4,5,5-octafluorohexane-1,6-diol Chemical compound OCC(F)(F)C(F)(F)C(F)(F)C(F)(F)CO NHEKBXPLFJSSBZ-UHFFFAOYSA-N 0.000 description 1
- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- CUCYNAXISGIFIS-UHFFFAOYSA-N 3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10-hexadecafluorododecane-1,12-diol Chemical compound OCCC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)CCO CUCYNAXISGIFIS-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
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- 125000006539 C12 alkyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical class [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
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- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 1
- XTJFFFGAUHQWII-UHFFFAOYSA-N Dibutyl adipate Chemical compound CCCCOC(=O)CCCCC(=O)OCCCC XTJFFFGAUHQWII-UHFFFAOYSA-N 0.000 description 1
- 238000005698 Diels-Alder reaction Methods 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 238000005727 Friedel-Crafts reaction Methods 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 101000889282 Homo sapiens Choline transporter-like protein 4 Proteins 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 241000588748 Klebsiella Species 0.000 description 1
- 241000186660 Lactobacillus Species 0.000 description 1
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- 239000010690 paraffinic oil Substances 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
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- 150000004707 phenolate Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
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- 239000010452 phosphate Substances 0.000 description 1
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- 239000005077 polysulfide Substances 0.000 description 1
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- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
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- XRVCFZPJAHWYTB-UHFFFAOYSA-N prenderol Chemical compound CCC(CC)(CO)CO XRVCFZPJAHWYTB-UHFFFAOYSA-N 0.000 description 1
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- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 235000013772 propylene glycol Nutrition 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
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- 229920002545 silicone oil Polymers 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- JDVPQXZIJDEHAN-UHFFFAOYSA-N succinamic acid Chemical compound NC(=O)CCC(O)=O JDVPQXZIJDEHAN-UHFFFAOYSA-N 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000002600 sunflower oil Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- VLLMWSRANPNYQX-UHFFFAOYSA-N thiadiazole Chemical compound C1=CSN=N1.C1=CSN=N1 VLLMWSRANPNYQX-UHFFFAOYSA-N 0.000 description 1
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- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
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- 239000013638 trimer Substances 0.000 description 1
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- 239000002023 wood Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
- C10M105/38—Esters of polyhydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/20—Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
- C10M107/30—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M107/32—Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
- C10M107/34—Polyoxyalkylenes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/40—Fatty vegetable or animal oils
- C10M2207/401—Fatty vegetable or animal oils used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/40—Fatty vegetable or animal oils
- C10M2207/402—Castor oils
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
- C10M2209/1045—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/105—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
- C10M2209/1055—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/64—Environmental friendly compositions
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Lubricants (AREA)
Abstract
This invention relates to lubrication oil compositions comprising (i) an acid ester (monoester and/or diester) of polytrimethylene ether glycol; and (ii) a vegetable oil lubricant.
Description
TITLE
LUBRICATION OIL COMPOSITIONS
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is related to commonly owned U.S. Application Serial No.
11/593,954, filed November 7, 2006, entitled "POLYTRIMETHYLENE ETHER GLY-COL ESTERS"; commonly owned U.S. Provisional Application Serial No.
60/957,728, filed concurrently herewith, entitled "LUBRICATION OIL COMPOSITIONS"; commonly owned U.S. Provisional Application Serial No. 60/957,725, filed concurrently herewith, entitled "LUBRICATION OIL COMPOSITIONS"; and commonly owned U.S. Provisional Application Serial No. 60/957,716, filed concurrently herewith, entitled "LUBRICATION
OIL COMPOSITIONS".
FIELD OF THE INVENTION
This invention relates compositions comprising (i) an acid ester (monoester and/or diester) of polytrimethylene ether glycol; and (ii) a vegetable oil lubricant. The invention also relates to the use of such compositions as lubrication oils.
BACKGROUND
Certain mono- and diesters of polytrimethylene ether glycol ("PO3G esters") have properties that make them useful in a variety of fields, including as lubricants, as disclosed in commonly owned U.S. Application Serial No. 11/593,954, filed November 7, 2006, entitled "POLYTRIMETHYLENE ETHER GLYCOL ESTERS".
The present invention is directed to specific lubricant compositions based on combinations of such PO3G esters with vegetable oil lubricants.
SUMMARY OF THE INVENTION
In one embodiment, the present invention relates to the use of mixtures of one or more PO3G esters and one or more vegetable oil-based lubricants, optionally along with one or more polytrimethylene ether glycols ("PO3Gs") and one or more additives, as a lubrication oils. The present invention thus provides a lubrication oil composition comprising a base fluid stock comprising: (i) a PO3G ester fluid (an ester of a poly-trimethylene ether glycol that is a fluid at ambient temperature); and (ii) a vegetable oil-based lubricant.
When the PO3G ester (and PO3G when utilized) is based on biologically pro-duced 1,3-propanediol, lubricant compositions with a very high renewable content can be provided.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In case of conflict, the present specification, including defini-tions, will control.
Except where expressly noted, trademarks are shown in upper case.
Unless stated otherwise, all percentages, parts, ratios, etc., are by weight.
When an amount, concentration, or other value or parameter is given as either a range, preferred range or a list of upper preferable values and lower preferable val-ues, this is to be understood as specifically disclosing all ranges formed from any pair of any upper range limit or preferred value and any lower range limit or preferred value, regardless of whether ranges are separately disclosed. Where a range of numerical values is recited herein, unless otherwise stated, the range is intended to include the endpoints thereof, and all integers and fractions within the range. It is not intended that the scope of the invention be limited to the specific values recited when defining a range.
When the term "about" is used in describing a value or an end-point of a range, the disclosure should be understood to include the specific value or end-point referred to.
As used herein, the terms "comprises," "comprising," "includes," "including,"
"has," "having" or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such process, method, article, or appara-tus. Further, unless expressly stated to the contrary, "or" refers to an inclusive or and not to an exclusive or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not pre-sent) and B is true (or present), and both A and B are true (or present).
Use of "a" or "an" are employed to describe elements and components of the invention. This is done merely for convenience and to give a general sense of the in-vention. This description should be read to include one or at least one and the singular also includes the plural unless it is obvious that it is meant otherwise.
The materials, methods, and examples herein are illustrative only and, except as specifically stated, are not intended to be limiting. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, suitable methods and materials are described herein.
Base Fluid Stock As indicated above, the base fluid stock for use in the lubrication oil composi-tions of the present invention comprises a PO3G ester that is a fluid at ambient tem-perature (25 C), in combination with a vegetable oil-based lubricant. The base fluid stock may also comprise PO3G that is preferably fluid at ambient temperature (25 C), and/or other synthetic fluid co-lubricants.
Vegetable oil-based lubricants suitable for use in the present invention are gen-erally derived from plants and are generally composed of triglycerides.
Normally, these are liquid at room temperature. Although many different parts of plants may yield oil, in actual practice oil is generally extracted primarily from the seeds of oilseed plants. These oils include both edible and inedible oils, and include, for example, high oleic sunflower oil, rapeseed oil, soybean oil, castor oil and the like, as well as modified oils such as disclosed in US6583302 (fatty acid esters) and I. Malchev, "Plant-Oil-Based Lubricants" (available from the Department of Plant Agriculture, Ontario Agricul-ture College, University of Guelph, 50 Stone Road W., Guelph, Ontario, Canada 2W1).
Synthetic fluid co-lubricants (other than the PO3G and PO3G esters) include lubricating oils such as hydrocarbon oils such as polybutylenes, polypropylenes, pro-pylene-isobutylene copolymers; polyoxyalkylene glycol polymers (other than PO3G) and their derivatives such as ethylene oxide and propylene oxide copolymers;
and es-ters of dicarboxylic acids with a variety of alcohols such as dibutyl adipate, di(2-ethylhexyl) sebacate , di-hexyl fumarate, dioctyl sebacate, diisoctyl azelate, diisodecyl azelate, dioctyl phthalate, didecyl phthalate, and the 2-ethylhexyl diester of linoleic acid dimer.
LUBRICATION OIL COMPOSITIONS
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is related to commonly owned U.S. Application Serial No.
11/593,954, filed November 7, 2006, entitled "POLYTRIMETHYLENE ETHER GLY-COL ESTERS"; commonly owned U.S. Provisional Application Serial No.
60/957,728, filed concurrently herewith, entitled "LUBRICATION OIL COMPOSITIONS"; commonly owned U.S. Provisional Application Serial No. 60/957,725, filed concurrently herewith, entitled "LUBRICATION OIL COMPOSITIONS"; and commonly owned U.S. Provisional Application Serial No. 60/957,716, filed concurrently herewith, entitled "LUBRICATION
OIL COMPOSITIONS".
FIELD OF THE INVENTION
This invention relates compositions comprising (i) an acid ester (monoester and/or diester) of polytrimethylene ether glycol; and (ii) a vegetable oil lubricant. The invention also relates to the use of such compositions as lubrication oils.
BACKGROUND
Certain mono- and diesters of polytrimethylene ether glycol ("PO3G esters") have properties that make them useful in a variety of fields, including as lubricants, as disclosed in commonly owned U.S. Application Serial No. 11/593,954, filed November 7, 2006, entitled "POLYTRIMETHYLENE ETHER GLYCOL ESTERS".
The present invention is directed to specific lubricant compositions based on combinations of such PO3G esters with vegetable oil lubricants.
SUMMARY OF THE INVENTION
In one embodiment, the present invention relates to the use of mixtures of one or more PO3G esters and one or more vegetable oil-based lubricants, optionally along with one or more polytrimethylene ether glycols ("PO3Gs") and one or more additives, as a lubrication oils. The present invention thus provides a lubrication oil composition comprising a base fluid stock comprising: (i) a PO3G ester fluid (an ester of a poly-trimethylene ether glycol that is a fluid at ambient temperature); and (ii) a vegetable oil-based lubricant.
When the PO3G ester (and PO3G when utilized) is based on biologically pro-duced 1,3-propanediol, lubricant compositions with a very high renewable content can be provided.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In case of conflict, the present specification, including defini-tions, will control.
Except where expressly noted, trademarks are shown in upper case.
Unless stated otherwise, all percentages, parts, ratios, etc., are by weight.
When an amount, concentration, or other value or parameter is given as either a range, preferred range or a list of upper preferable values and lower preferable val-ues, this is to be understood as specifically disclosing all ranges formed from any pair of any upper range limit or preferred value and any lower range limit or preferred value, regardless of whether ranges are separately disclosed. Where a range of numerical values is recited herein, unless otherwise stated, the range is intended to include the endpoints thereof, and all integers and fractions within the range. It is not intended that the scope of the invention be limited to the specific values recited when defining a range.
When the term "about" is used in describing a value or an end-point of a range, the disclosure should be understood to include the specific value or end-point referred to.
As used herein, the terms "comprises," "comprising," "includes," "including,"
"has," "having" or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such process, method, article, or appara-tus. Further, unless expressly stated to the contrary, "or" refers to an inclusive or and not to an exclusive or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not pre-sent) and B is true (or present), and both A and B are true (or present).
Use of "a" or "an" are employed to describe elements and components of the invention. This is done merely for convenience and to give a general sense of the in-vention. This description should be read to include one or at least one and the singular also includes the plural unless it is obvious that it is meant otherwise.
The materials, methods, and examples herein are illustrative only and, except as specifically stated, are not intended to be limiting. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, suitable methods and materials are described herein.
Base Fluid Stock As indicated above, the base fluid stock for use in the lubrication oil composi-tions of the present invention comprises a PO3G ester that is a fluid at ambient tem-perature (25 C), in combination with a vegetable oil-based lubricant. The base fluid stock may also comprise PO3G that is preferably fluid at ambient temperature (25 C), and/or other synthetic fluid co-lubricants.
Vegetable oil-based lubricants suitable for use in the present invention are gen-erally derived from plants and are generally composed of triglycerides.
Normally, these are liquid at room temperature. Although many different parts of plants may yield oil, in actual practice oil is generally extracted primarily from the seeds of oilseed plants. These oils include both edible and inedible oils, and include, for example, high oleic sunflower oil, rapeseed oil, soybean oil, castor oil and the like, as well as modified oils such as disclosed in US6583302 (fatty acid esters) and I. Malchev, "Plant-Oil-Based Lubricants" (available from the Department of Plant Agriculture, Ontario Agricul-ture College, University of Guelph, 50 Stone Road W., Guelph, Ontario, Canada 2W1).
Synthetic fluid co-lubricants (other than the PO3G and PO3G esters) include lubricating oils such as hydrocarbon oils such as polybutylenes, polypropylenes, pro-pylene-isobutylene copolymers; polyoxyalkylene glycol polymers (other than PO3G) and their derivatives such as ethylene oxide and propylene oxide copolymers;
and es-ters of dicarboxylic acids with a variety of alcohols such as dibutyl adipate, di(2-ethylhexyl) sebacate , di-hexyl fumarate, dioctyl sebacate, diisoctyl azelate, diisodecyl azelate, dioctyl phthalate, didecyl phthalate, and the 2-ethylhexyl diester of linoleic acid dimer.
In one embodiment, the base stock comprises a predominant amount PO3G
ester (or mixture with PO3G) (greater than 50 wt% based on the weight of the base stock). In some embodiments, the base stock can comprise the PO3G ester (or mix-ture) in an amount of about 66 wt% or greater, or about 75 wt% or greater, or about 90 wt% or greater, or about 95 wt% or greater, based on the total weight of the base fluid stock.
In anther embodiment, the base stock comprises a predominant amount of the vegetable oil-based lubricant (greater than 50 wt% based on the weight of the base stock). In some embodiments, the base stock can comprise the vegetable oil-based lubricant in an amount of about 66 wt% or greater, or about 75 wt% or greater, or about 90 wt% or greater, or about 95 wt% or greater, based on the total weight of the base fluid stock.
In one embodiment, the weight ratio of PO3G/PO3G ester in the base fluid stock is greater than 1:1 (the PO3G being the predominant component), or about 1.5:1 or greater, or about 2:1 or greater, or about 5:1 or greater, or about 20:1 or greater.
Also, the weight ratio is preferably about 25:1 or less, or about 20:1 or less, or about 10:1 or less.
In another embodiment, the weight ratio of PO3G ester/PO3G in the base fluid stock is greater than 1:1 (the PO3G ester being the predominant component), or about 1.5:1 or greater, or about 2:1 or greater, or about 5:1 or greater, or about 20:1 or greater. Also, the weight ratio is preferably about 25:1 or less, or about 20:1 or less, or about 10:1 or less.
In yet another embodiment, the weight ratio of PO3G/PO3G ester in the base fluid stock is about 1:1 (approximately equivalent weight amounts of the two compo-nents).
The lubrication oil composition preferably comprises the base oil stock in an amount of about 50 wt% or greater, based on the total weight of the lubrication oil composition. In various embodiments, the lubrication oil can comprise the base stock in an amount of about 75 wt% or greater, or about 90 wt% or greater, or about 95 wt%
or greater, based on the total weight of the lubrication oil composition.
Mono- and Diesters of Polytrimethylene Ether Glycol In some embodiments, the PO3G esters comprise one or more compounds of the formula (I):
R~-C-O-R2 (I) wherein Q represents the residue of a polytrimethylene ether glycol after abstraction of the hydroxyl groups, R2 is H or R3CO, and each of R, and R3 is individually a substi-tuted or unsubstituted aromatic, saturated aliphatic, unsaturated aliphatic or cyclo-aliphatic organic group, containing 4 to 40 carbon atoms, preferably at least 6 carbon atoms, more preferably at least 8 carbon atoms. In some embodiments each of R, and R3 has 20 carbon atoms or fewer, and in some embodiments 10 carbon atoms or fewer. In some preferred embodiments, each of R, and R3 has 8 carbon atoms.
PO3G esters are preferably prepared by polycondensation of hydroxyl groups-containing monomers (monomers containing 2 or more hydroxyl groups) predominantly comprising 1,3-propanediol to form a PO3G (as disclosed in further detail below), fol-lowed by esterification with a monocarboxylic acid (or equivalent), as disclosed in U.S.
Application Serial No. 11/593,954, filed November 7, 2006, entitled "POLY-TRIMETHYLENE ETHER GLYCOL ESTERS".
The PO3G ester thus prepared is a composition preferably comprising from about 50 to 100 wt%, more preferably from about 75 to 100 wt%, diester and from 0 to about 50 wt%, more preferably from 0 to about 25 wt%, monoester, based on the total weight of the esters. Preferably the mono- and diesters are esters of 2-ethylhexanoic acid.
The PO3G used for preparing the ester need not be the same as the PO3G co-component of the base fluid stock.
Polytrimethylene Ether Glycol (PO3G) PO3G for the purposes of the present invention is an oligomeric or polymeric ether glycol in which at least 50% of the repeating units are trimethylene ether units.
More preferably from about 75% to 100%, still more preferably from about 90%
to 100%, and even more preferably from about 99% to 100%, of the repeating units are trimethylene ether units.
PO3G is preferably prepared by polycondensation of monomers comprising 1,3-propanediol, preferably in the presence of an acid catalyst, thus resulting in poly-mers or copolymers containing -(CH2CH2CH2O)- linkage (e.g, trimethylene ether re-peating units). As indicated above, at least 50% of the repeating units are trimethylene ether units.
When a sulfur-based acid catalyst is utilized (such as sulfuric acid) to prepare the PO3G, the resulting product preferably contains less than about 20 ppm, more preferably less than about 10 ppm, of sulfur.
In addition to the trimethylene ether units, lesser amounts of other units, such as other polyalkylene ether repeating units, may be present. In the context of this dis-closure, the term "polytrimethylene ether glycol" encompasses PO3G made from es-sentially pure 1,3-propanediol, as well as those oligomers and polymers (including those described below) containing up to about 50% by weight of comonomers.
The 1,3-propanediol employed for preparing the PO3G may be obtained by any of the various well known chemical routes or by biochemical transformation routes.
Preferred routes are described in, for example, US5015789, US5276201, US5284979, US5334778, US5364984, US5364987, US5633362, US5686276, US5821092, US5962745, US6140543, US6232511, US6235948, US6277289, US6297408, US6331264, US6342646, US7038092, US7084311, US7098368, US7009082 and US20050069997A1.
Preferably, the 1,3-propanediol is obtained biochemically from a renewable source ("biologically-derived" 1,3-propanediol).
A particularly preferred source of 1,3-propanediol is via a fermentation process using a renewable biological source. As an illustrative example of a starting material from a renewable source, biochemical routes to 1,3-propanediol (PDO) have been de-scribed that utilize feedstocks produced from biological and renewable resources such as corn feed stock. For example, bacterial strains able to convert glycerol into 1,3-propanediol are found in the species Klebsiella, Citrobacter, Clostridium, and Lactoba-cillus. The technique is disclosed in several publications, including US5633362, US5686276 and US5821092. US5821092 discloses, inter alia, a process for the bio-logical production of 1,3-propanediol from glycerol using recombinant organisms. The process incorporates E. coli bacteria, transformed with a heterologous pdu diol dehy-dratase gene, having specificity for 1,2-propanediol. The transformed E. coli is grown in the presence of glycerol as a carbon source and 1,3-propanediol is isolated from the growth media. Since both bacteria and yeasts can convert glucose (e.g., corn sugar) or other carbohydrates to glycerol, the processes disclosed in these publications pro-vide a rapid, inexpensive and environmentally responsible source of 1,3-propanediol monomer.
The biologically-derived 1,3-propanediol, such as produced by the processes described and referenced above, contains carbon from the atmospheric carbon dioxide incorporated by plants, which compose the feedstock for the production of the 1,3-propanediol. In this way, the biologically-derived 1,3-propanediol preferred for use in the context of the present invention contains only renewable carbon, and not fossil fuel-based or petroleum-based carbon. The PO3G and esters thereon utilizing the bio-logically-derived 1,3-propanediol, therefore, have less impact on the environment as the 1,3-propanediol used in the compositions does not deplete diminishing fossil fuels and, upon degradation, releases carbon back to the atmosphere for use by plants once again. Thus, the compositions of the present invention can be characterized as more natural and having less environmental impact than similar compositions comprising petroleum based glycols.
The biologically-derived 1,3-propanediol, PO3G and PO3G esters, may be dis-tinguished from similar compounds produced from a petrochemical source or from fos-sil fuel carbon by dual carbon-isotopic finger printing. This method usefully distin-guishes chemically-identical materials, and apportions carbon in the copolymer by source (and possibly year) of growth of the biospheric (plant) component. The iso-topes, 14 C and13C, bring complementary information to this problem. The radiocarbon dating isotope (14C), with its nuclear half life of 5730 years, clearly allows one to appor-tion specimen carbon between fossil ("dead") and biospheric ("alive") feedstocks (Cur-rie, L. A. "Source Apportionment of Atmospheric Particles," Characterization of Envi-ronmental Particles, J. Buffle and H.P. van Leeuwen, Eds., 1 of Vol. I of the IUPAC
Environmental Analytical Chemistry Series (Lewis Publishers, Inc) (1992) 3-74). The basic assumption in radiocarbon dating is that the constancy of 14C
concentration in the atmosphere leads to the constancy of 14C in living organisms. When dealing with an isolated sample, the age of a sample can be deduced approximately by the rela-tionship:
t = (-5730/0.693)ln(A/Ao) wherein t = age, 5730 years is the half-life of radiocarbon, and A and Ao are the spe-cific14C activity of the sample and of the modern standard, respectively (Hsieh, Y., Soil Sci. Soc. Am J., 56, 460, (1992)). However, because of atmospheric nuclear testing since 1950 and the burning of fossil fuel since 1850, 14C has acquired a second, geo-chemical time characteristic. Its concentration in atmospheric C02, and hence in the living biosphere, approximately doubled at the peak of nuclear testing, in the mid-1960s. It has since been gradually returning to the steady-state cosmogenic (atmos-pheric) baseline isotope rate (14C/12C) of ca. 1.2 x 10-12, with an approximate relaxation "half-life" of 7-10 years. (This latter half-life must not be taken literally;
rather, one must use the detailed atmospheric nuclear input/decay function to trace the variation of at-mospheric and biospheric 14C since the onset of the nuclear age.) It is this latter bio-spheric 14C time characteristic that holds out the promise of annual dating of recent biospheric carbon. 14C can be measured by accelerator mass spectrometry (AMS), with results given in units of "fraction of modern carbon" (fM). fM is defined by National Institute of Standards and Technology (NIST) Standard Reference Materials (SRMs) 4990B and 4990C, known as oxalic acids standards HOxI and HOxII, respectively.
The fundamental definition relates to 0.95 times the 14C/12C isotope ratio HOxI (refer-enced to AD 1950). This is roughly equivalent to decay-corrected pre-Industrial Revo-lution wood. For the current living biosphere (plant material), fM =1.1.
The stable carbon isotope ratio (13C/12C) provides a complementary route to source discrimination and apportionment. The13C/12C ratio in a given biosourced ma-terial is a consequence of the13C/12C ratio in atmospheric carbon dioxide at the time the carbon dioxide is fixed and also reflects the precise metabolic pathway.
Regional variations also occur. Petroleum, C3 plants (the broadleaf), C4 plants (the grasses), and marine carbonates all show significant differences in13C/12C and the correspond-ing b13C values. Furthermore, lipid matter of C3 and C4 plants analyze differently than materials derived from the carbohydrate components of the same plants as a conse-quence of the metabolic pathway. Within the precision of measurement, 13C
shows large variations due to isotopic fractionation effects, the most significant of which for the instant invention is the photosynthetic mechanism. The major cause of differences in the carbon isotope ratio in plants is closely associated with differences in the path-way of photosynthetic carbon metabolism in the plants, particularly the reaction occur-ring during the primary carboxylation, i.e., the initial fixation of atmospheric CO2. Two large classes of vegetation are those that incorporate the "C3" (or Calvin-Benson) pho-tosynthetic cycle and those that incorporate the "C4" (or Hatch-Slack) photosynthetic cycle. C3 plants, such as hardwoods and conifers, are dominant in the temperate cli-mate zones. In C3 plants, the primary CO2 fixation or carboxylation reaction involves the enzyme ribulose-1,5-diphosphate carboxylase and the first stable product is a 3-carbon compound. C4 plants, on the other hand, include such plants as tropical grasses, corn and sugar cane. In C4 plants, an additional carboxylation reaction involv-ing another enzyme, phosphenol-pyruvate carboxylase, is the primary carboxylation reaction. The first stable carbon compound is a 4-carbon acid, which is subsequently decarboxylated. The CO2 thus released is refixed by the C3 cycle.
Both C4 and C3 plants exhibit a range of 13C/12C isotopic ratios, but typical val-ues are ca. -10 to -14 per mil (C4) and -21 to -26 per mil (C3) (Weber et al., J. Agric.
Food Chem., 45, 2942 (1997)). Coal and petroleum fall generally in this latter range.
The 13C measurement scale was originally defined by a zero set by pee dee belemnite (PDB) limestone, where values are given in parts per thousand deviations from this material. The "()13C" values are in parts per thousand (per mil), abbreviated %, and are calculated as follows:
b13C = (13C/12C)sample - (13C/12C)standard x 1000%
(13C/12C)standard Since the PDB reference material (RM) has been exhausted, a series of alternative RMs have been developed in cooperation with the IAEA, USGS, NIST, and other se-lected international isotope laboratories. Notations for the per mil deviations from PDB
is b13C. Measurements are made on CO2 by high precision stable ratio mass spec-trometry (IRMS) on molecular ions of masses 44, 45 and 46.
Biologically-derived 1,3-propanediol, and compositions comprising biologically-derived 1,3-propanediol, therefore, may be completely distinguished from their petro-chemical derived counterparts on the basis of 14C (fM) and dual carbon-isotopic finger-printing, indicating new compositions of matter. The ability to distinguish these prod-ucts is beneficial in tracking these materials in commerce. For example, products comprising both "new" and "old" carbon isotope profiles may be distinguished from products made only of "old" materials. Hence, the instant materials may be followed in commerce on the basis of their unique profile and for the purposes of defining competi-tion, for determining shelf life, and especially for assessing environmental impact.
Preferably the 1,3-propanediol used as the reactant or as a component of the reactant will have a purity of greater than about 99%, and more preferably greater than about 99.9%, by weight as determined by gas chromatographic analysis.
Particularly preferred are the purified 1,3-propanediols as disclosed in US7038092, US7098368, US7084311 and US20050069997A1, as well as PO3G made therefrom as disclosed in US20050020805A1.
The purified 1,3-propanediol preferably has the following characteristics:
(1) an ultraviolet absorption at 220 nm of less than about 0.200, and at 250 nm of less than about 0.075, and at 275 nm of less than about 0.075; and/or (2) a composition having L*a*b* "b*" color value of less than about 0.15 (ASTM
D6290), and an absorbance at 270 nm of less than about 0.075; and/or (3) a peroxide composition of less than about 10 ppm; and/or (4) a concentration of total organic impurities (organic compounds other than 1,3-propanediol) of less than about 400 ppm, more preferably less than about ppm, and still more preferably less than about 150 ppm, as measured by gas chroma-tography.
The starting material for making PO3G will depend on the desired PO3G, avail-ability of starting materials, catalysts, equipment, etc., and comprises "1,3-propanediol reactant." By "1,3-propanediol reactant" is meant 1,3-propanediol, and oligomers and prepolymers of 1,3-propanediol preferably having a degree of polymerization of 2 to 9, and mixtures thereof. In some instances, it may be desirable to use up to 10%
or more of low molecular weight oligomers where they are available. Thus, preferably the start-ing material comprises 1,3-propanediol and the dimer and trimer thereof. A
particularly preferred starting material is comprised of about 90% by weight or more 1,3-propanediol, and more preferably 99% by weight or more 1,3-propanediol, based on the weight of the 1,3-propanediol reactant.
PO3G can be made via a number of processes known in the art, such as dis-closed in US6977291 and US6720459. The preferred processes are as set forth in US7074969, US7157607, US7161045 and US7164046.
As indicated above, PO3G may contain lesser amounts of other polyalkylene ether repeating units in addition to the trimethylene ether units. The monomers for use in preparing polytrimethylene ether glycol can, therefore, contain up to 50%
by weight (preferably about 20 wt% or less, more preferably about 10 wt% or less, and still more preferably about 2 wt% or less), of comonomer polyols in addition to the 1,3-propanediol reactant. Comonomer polyols that are suitable for use in the process include aliphatic diols, for example, ethylene glycol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,12-dodecanediol, 3,3,4,4,5,5-hexafluro-1,5-pentanediol, 2,2,3,3,4,4,5,5-octafluoro-1,6-hexanediol, and 3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10-hexadecafluoro-1,12-dodecanediol;
cycloaliphatic di-ols, for example, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol and isosorbide; and polyhydroxy compounds, for example, glycerol, trimethylolpropane, and pentaerythritol.
A preferred group of comonomer diols is selected from the group consisting of ethylene glycol, 2-methyl-1,3-propanediol, 2,2-dimethyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, 2-ethyl-2-(hydroxymethyl)-1,3-propanediol, C6 - C,o diols (such as 1,6-hexanediol, 1,8-octanediol and 1,10-decanediol) and isosorbide, and mixtures thereof. A particularly preferred diol other than 1,3-propanediol is ethylene glycol, and C6 - C,o diols can be particularly useful as well.
One preferred PO3G containing comonomers is poly(trimethylene-ethylene ether) glycol such as described in US20040030095A1. Preferred poly(trimethylene-ethylene ether) glycols are prepared by acid catalyzed polycondensation of from 50 to about 99 mole% (preferably from about 60 to about 98 mole%, and more preferably from about 70 to about 98 mole%) 1,3-propanediol and up to 50 to about 1 mole%
(preferably from about 40 to about 2 mole%, and more preferably from about 30 to about 2 mole%) ethylene glycol.
Preferably, the PO3G after purification has essentially no acid catalyst end groups, but may contain very low levels of unsaturated end groups, predominately allyl end groups, in the range of from about 0.003 to about 0.03 meq/g. Such a PO3G
can be considered to comprise (consist essentially of) the compounds having the following formulae (II) and (III):
HO-((CH2)30)m-H (II) HO-((CH2)3-O)mCH2CH=CH2 (III) wherein m is in a range such that the Mn (number average molecular weight) is within the range of from about 200 to about 10000, with compounds of formula (I II) being pre-sent in an amount such that the allyl end groups (preferably all unsaturation ends or end groups) are present in the range of from about 0.003 to about 0.03 meq/g.
The preferred PO3G for use in the invention has an Mn (number average mo-lecular weight) of at least about 250, more preferably at least about 500, and still more preferably at least about 1000. The Mn is preferably less than about 10000, more pref-erably less than about 5000, and still more preferably less than about 2500.
Blends of PO3Gs can also be used. For example, the PO3G can comprise a blend of a higher and a lower molecular weight PO3G, preferably wherein the higher molecular weight PO3G has a number average molecular weight of from about 1000 to about 5000, and the lower molecular weight PO3G has a number average molecular weight of from about 200 to about 950. The Mn of the blended PO3G will preferably still be in the ranges mentioned above.
PO3G preferred for use herein is typically polydisperse having a polydispersity (i.e. Mw/Mn) of preferably from about 1.0 to about 2.2, more preferably from about 1.2 to about 2.2, and still more preferably from about 1.5 to about 2.1. The polydispersity can be adjusted by using blends of P03G.
PO3G for use in the present invention preferably has a color value of less than about 100 APHA, and more preferably less than about 50 APHA, and a viscosity which is preferably greater than the viscosity of the PO3G ester. A preferred viscosity is about 100cS or greater at 40 C.
Acid and Equivalents The esterification of the PO3G is carried out by reaction with an acid and/or equivalent, preferably a monocarboxylic acid and/or equivalent.
By "monocarboxylic acid equivalent" is meant compounds that perform sub-stantially like monocarboxylic acids in reaction with polymeric glycols and diols, as would be generally recognized by a person of ordinary skill in the relevant art. Mono-carboxylic acid equivalents for the purpose of the present invention include, for exam-ple, esters of monocarboxylic acids, and ester-forming derivatives such as acid halides (e.g., acid chlorides) and anhydrides.
Preferably, a monocarboxylic acid is used having the formula R-COOH, wherein R is a substituted or unsubstituted aromatic, aliphatic or cycloaliphatic organic moiety containing from 6 to 40 carbon atoms.
Mixtures of different monocarboxylic acids and/or equivalents are also suitable.
As indicated above, the monocarboxylic acid (or equivalent) can be aromatic, aliphatic or cycloaliphatic. In this regard, "aromatic" monocarboxylic acids are mono-carboxylic acids in which a carboxyl group is attached to a carbon atom in a benzene ring system such as those mentioned below. "Aliphatic" monocarboxylic acids are monocarboxylic acids in which a carboxyl group is attached to a fully saturated carbon atom or to a carbon atom which is part of an olefinic double bond. If the carbon atom is in a ring, the equivalent is "cycloaliphatic."
The monocarboxylic acid (or equivalent) can contain any substituent groups or combinations thereof (such as functional groups like amide, amine, carbonyl, halide, hydroxyl, etc.), so long as the substituent groups do not interfere with the esterification reaction or adversely affect the properties of the resulting ester product.
The monocarboxylic acids and equivalents can be from any source, but pref-erably are derived from natural sources or are bio-derived.
The following acids and their derivatives are specifically preferred: lauric, myris-tic, palmitic, stearic, arachidic, benzoic, caprylic, erucic, palmitoleic, pentadecanoic, heptadecanoic, nonadecanoic, linoleic, arachidonic, oleic, valeric, caproic, capric and 2-ethylhexanoic acids, and mixtures thereof. Particularly preferred acids or derivatives thereof are 2-ethylhexanoic acid, benzoic acid, stearic acid, lauric acid and oleic acid.
Esterification Process For preparation of the esters, the PO3G can be contacted, preferably in the presence of an inert gas, with the monocarboxylic acid(s) at temperatures ranging from about 100 C to about 275 C, preferably from about 125 C to about 250 C. The proc-ess can be carried out at atmospheric pressure or under vacuum. During the contact-ing water is formed is formed and can be removed in the inert gas stream or under vacuum to drive the reaction to completion.
To facilitate the reaction of PO3G with carboxylic acid an esterfication catalyst is generally used, preferably a mineral acid catalyst. Examples of mineral acid cata-lysts include but are not restricted to sulfuric acid, hydrochloric acid, phosphoric acid, hydriodic acid, and heterogeneous catalysts such as zeolites, heteropolyacid, amber-lyst, and ion exchange resin. Preferred esterification acid catalysts are selected from the group consisting of sulfuric acid, phosphoric acid, hydrochloric acid and hydroiodic acid. A particularly preferred mineral acid catalyst is sulfuric acid.
The amount of catalyst used can be from about 0.01 wt% to about 10 wt% of the reaction mixture, preferably from 0.1 wt% to about 5 wt%, and more preferably from about 0.2 wt% to about 2 wt%, of the reaction mixture.
Any ratio of carboxylic acid, or derivatives thereof, to glycol hydroxyl groups can be used. The preferred ratio of acid to hydroxyl groups is from about 3:1 to about 1:2, where the ratio can be adjusted to shift the ratio of monoester to diester in the product.
Generally to favor production of diesters slightly more than a 1:1 ratio is used. To favor production of monoesters, a 0.5:1 ratio or less of acid to hydroxyl is used.
A preferred method for esterification comprises polycondensing 1,3-propanediol reactant to polytrimethylene ether glycol using a mineral acid catalyst, then adding car-boxylic acid and carrying out the esterification without isolating and purifying the P03G. In this method, the etherification or polycondensation of 1,3-propanediol reac-tant to form polytrimethylene ether glycol is carried out using an acid catalyst as dis-closed in US6977291 and US6720459. The etherification reaction may also be carried out using a polycondensation catalyst that contains both an acid and a base as de-scribed in JP2004-182974A. The polycondensation or etherification reaction is contin-ued until desired molecular weight is reached, and then the calculated amount of monocarboxylic acid is added to the reaction mixture. The reaction is continued while the water byproduct is removed. At this stage both esterification and etherification re-actions occur simultaneously. Thus, in this preferred esterification method the acid catalyst used for polycondensation of diol is also used for esterification. If necessary additional esterification catalyst can be added at the esterification stage.
In this procedure, the viscosity (molecular weight) of the resulting product is controlled by the point at which the carboxylic acid is added.
In an alternative procedure, the esterification reaction can be carried out on pu-rified PO3G by addition of an esterification catalyst and carboxylic acid followed by heating and removal of water. In this procedure, viscosity of the resulting product is predominantly a function of the molecular weight of the PO3G utilized.
Regardless of which esterification procedure is followed, after the esterification step any by products are removed, and then the catalyst residues remaining from poly-condensation and/or esterification are removed in order to obtain an ester product that is stable, particularly at high temperatures. This may be accomplished by hydrolysis of the crude ester product by treatment with water at about 80 C to about 100 C
for a time sufficient to hydrolyze any residual acid esters derived from the catalyst without impacting significantly the carboxylic acid esters. The time required can vary from about 1 to about 8 hours. If the hydrolysis is carried out under pressure, higher tem-peratures and correspondingly shorter times are possible. At this point the product may contain diesters, monoesters, or a combination of diesters and monoesters, and small amounts of acid catalyst, unreacted carboxylic acid and diol depending on the reaction conditions. The hydrolyzed polymer is further purified to remove water, acid catalyst and unreacted carboxylic acid by the known conventional techniques such as water washings, base neutralization, filtration and/or distillation. Unreacted diol and acid catalyst can, for example, be removed by washing with deionized water.
Unre-acted carboxylic acid also can be removed, for example, by washing with deionized water or aqueous base solutions, or by vacuum stripping.
Hydrolysis is generally followed by one or more water washing steps to remove acid catalyst, and drying, preferably under vacuum, to obtain the ester product. The water washing also serves to remove unreacted diol. Any unreacted monocarboxylic acid present may also be removed in the water washing, but may also be removed by washing with aqueous base or by vacuum stripping.
If desired, the product can be fractionated further to isolate low molecular weight esters by a fractional distillation under reduced pressure.
Proton NMR and wavelength X-ray fluorescence spectroscopic methods can be used to identify and quantify any residual catalyst (such as sulfur) present in the poly-mer. The proton NMR can, for example, identify the sulfate ester groups present in the polymer chain, and wavelength x-ray fluorescence method can determine the total sul-fur (inorganic and organic sulfur) present in the polymer. The esters made from the process described above are substantially sulfur free and thus useful for high tempera-ture applications.
Preferably, the PO3G esters after purification have essentially no acid catalyst end groups, but may contain very low levels of unsaturated end groups, predominately allyl end groups, in the range of from about 0.003 to about 0.03 meq/g. Such ester can be considered to comprise or consist essentially of the compounds having the following formulae (IV) and (V):
R1-C(O)-O-((CH2)30)m R2 (IV) R,-C(O)-O-((CH2)3-O)rr,CH2CH=CH2 (V) wherein R2 is H or R3C(O); each of R, and R3 is individually a substituted or unsubsti-tuted aromatic, saturated aliphatic, unsaturated aliphatic, or cycloaliphatic organic group containing from 6 to 40 carbon atoms; m is in a range such that the Mn is within the range of from about 200 to about 3000; and with compounds of formula (III) being present in an amount such that the allyl end groups (preferably all unsaturation ends or end groups) are present in the range of from about 0.003 to about 0.03 meq/g.
Preferably, the PO3G ester has a viscosity which is less than the viscosity of PO3G (when utilized). Preferred viscosities of PO3G esters range from about 20cS to about 150 cS at 40 C, and more preferably are about lOOcS or less.
Other preferred properties of the PO3G esters can be determined based upon the preferences stated above for PO3G in and of itself. For example, preferred mo-lecular weights and polydispersities are based on the preferred molecular weights and polydispersities of the PO3G component of the ester.
Additives Synthetic lube oil compositions in accordance with the present invention com-prise a mixture of the base stock and one or more additives, where each additive is employed for the purpose of improving the performance and properties of the base stock in its intended application, e.g., as a hydraulic fluid, a gear oil, a brake fluid, a compressor lubricant, a textile and calender lubricant, a metalworking fluid, a refrigera-tion lubricant, a two-cycle engine lubricant and/or crankcase lubricant.
The additives can generally be added in amounts based on the type of additive and desired level of additive effect, which can generally be determined by those skilled in the relevant art.
Preferably the additives are miscible in either or both of the PO3G and PO3G
esters. Generally, this means that the additives used will be water miscible at least to some extent when miscible in the glycols, and will be oil miscible at least to some ex-tent when miscible in the esters.
Preferably, the lube oil additive(s) comprise at least one of ashless dispersant, metal detergent, viscosity modifier, anti-wear agent, antioxidant, friction modifier, pour point depressant, anti-foaming agent, corrosion inhibitor, demulsifier, rust inhibitor and mixtures thereof.
When the lube oil composition is used as a refrigeration lubricant, the lube oil additive(s) preferably comprise at least one of extreme pressure and antiwear additive, oxidation and thermal stability improver, corrosion inhibitor, viscosity index improver, pour point depressant, floc point depressant, detergent, anti-foaming agent, viscosity adjuster and mixtures thereof.
It is intended to be within the scope of the present invention to use any one or more of the specified additives alone or in combination with one or more of the remain-ing specified additives. It is also within the scope of the present invention to use more than one of any specified additive, e.g., one or more friction modifiers, either alone or in combination of one or more of the other specified additives, e.g., in combination with one or more corrosion inhibitors.
The individual additives may be incorporated into a base stock in any conven-ient way. Thus, each of the components can be added directly to the base stock by dispersing or dissolving it in the base stock at the desired level of concentration. Such blending may occur at ambient temperature or at an elevated temperature.
Alternatively, all or some of the additives can be blended into a concentrate or additive package that is subsequently blended into base stock to make finished lubri-cant. The concentrate will typically be formulated to contain the additive(s) in proper amounts to provide the desired concentration in the formulation when the concentrate is combined with a predetermined amount of base lubricant.
Non-limiting, illustrative examples of various additives follow.
The ashless dispersant comprises polymeric hydrocarbon backbone having functional groups that are capable of associating with particles to be dispersed. Typi-cally, the dispersants comprise amine, alcohol, amide and/or ester polar moieties at-tached to the polymer backbone often via a bridging group. The ashless dispersant may be, for example, selected from salts, esters, amino-esters, amides, imides and oxazolines of long chain hydrocarbon substituted mono- and dicarboxylic acids and/or their anhydrides, thiocarboxylate derivatives of long chain hydrocarbons, long chain aliphatic hydrocarbons having a polyamine attached directly thereto, and Mannich condensation products formed by condensing a long chain substituted phenol with formaldehyde and polyalkylene polyamine.
The viscosity modifier (VM) functions to impart high and low temperature oper-ability to a lubricating oil. The VM used may have that sole function, or may be multi-functional.
Multifunctional viscosity modifiers that also function as dispersants are also known. Illustrative viscosity modifiers are polyisobutylene, copolymers of ethylene and propylene and higher alpha-olefins, polymethacrylates, polyalkylmethacrylates, meth-acrylate copolymers, copolymers of an unsaturated dicarboxylic acid and a vinyl com-pound, inter polymers of styrene and acrylic esters, and partially hydrogenated co-polymers of styrene/isoprene, styrene/butadiene, and isoprene/butadiene, as well as the partially hydrogenated homopolymers of butadiene and isoprene and iso-prene/divinylbenzene.
Metal-containing or ash-forming detergents function both as detergents to re-duce or remove deposits and as acid neutralizers or rust inhibitors, thereby reducing wear and corrosion and extending engine life. Detergents generally comprise a polar head with long hydrophobic tail, with the polar head comprising a metal salt of an acid organic compound. The salts may contain a substantially stoichiometric amount of the metal in which they are usually described as normal or neutral salts, and would typi-cally have a total base number (TBN), as may be measured by ASTM D-2896 of from 0 to about 80. It is possible to include large amounts of a metal base by reacting an excess of a metal compound such as an oxide or hydroxide with an acid gas such as carbon dioxide. The resulting overbased detergent comprises neutralized detergent as the outer layer of a metal base (e.g., carbonate) micelle. Such overbased detergents may have a TBN of about 150 or greater, and typically from about 250 to about 450 or more.
Illustrative detergents include neutral and overbased sulfonates, phenates, sul-furized phenates, thiophosphonates, salicylates, and naphthenates and other oil-soluble carboxylates of a metal, particularly the alkali or alkaline earth metals, e.g., so-dium, potassium, lithium, calcium, and magnesium. The most commonly used metals are calcium and magnesium, which may both be present in detergents used in a lubri-cant, and mixtures of calcium and/or magnesium with sodium. Particularly convenient metal detergents are neutral and overbased calcium sulfonates having TBN of from about 20 to about 450, and neutral and overbased calcium phenates and sulfurized phenates having TBN of from about 50 to about 450.
Dihydrocarbyl dithiophosphate metal salts are frequently used as anti-wear and antioxidant agents. The metal may be an alkali or alkaline earth metal, or aluminum, lead, tin, molybdenum, manganese, nickel or copper. The zinc salts are most com-monly used in lubricating oil in amounts of from about 0.1 to about 10 wt%, preferably from about 0.2 to about 2 wt%, based upon the total weight of the lubricating oil com-position. They may be prepared in accordance with known techniques by first forming a dihydrocarbyl dithiophosphoric acid (DDPA), usually by reaction of one or more alco-hol or a phenol with P2S5 and then neutralizing the formed DDPA with a zinc com-pound. For example, a dithiophosphoric acid may be made by reacting mixtures of primary and secondary alcohols. Alternatively, multiple dithiophosphoric acids can be prepared where the hydrocarbyl groups on one are entirely secondary in character and the hydrocarbyl groups on the others are entirely primary in character. To make the zinc salt any basic or neutral zinc compound could be used but the oxides, hydroxides and carbonates are most generally employed. Commercial additives frequently contain an excess of zinc due to use of an excess of the basic zinc compound in the neutrali-zation reaction.
In one embodiment, however, the lube oil compositions are preferably substan-tially zinc free.
Oxidation inhibitors or antioxidants reduce the tendency of base stocks to dete-riorate in service which deterioration can be evidenced by the products of oxidation such as sludge and varnish-like deposits on the metal surfaces and by viscosity growth. Such oxidation inhibitors include hindered phenols, alkaline earth metal salts of alkylphenolthioesters having preferably C5 to C12 alkyl side chains, calcium nonyl-phenol sulfide, ashless oil soluble phenates and sulfurized phenates, phosphosul-furized or sulfurized hydrocarbons, phosphorous esters, metal thiocarbamates, oil-soluble copper compounds as described in US4867890, and molybdenum containing compounds.
Friction modifiers may be included to improve fuel economy. Oil-soluble alkoxy-lated mono- and di-amines are well known to improve boundary layer lubrication. The amines may be used as such or in the form of an adduct or reaction product with a bo-ron compound such as boric oxide, boron halide, metaborate, boric acid or a mono-, di-or tri-alkyl borate.
Other friction modifiers are known. Among these are esters formed by reacting carboxylic acids and anhydrides with alkanols. Other conventional friction modifiers generally consist of a polar terminal group (e.g. carboxyl or hydroxyl) covalently bonded to an oleophilic hydrocarbon chain. Esters of carboxylic acids and anhydrides with alkanols are described in US4702850. An example of another conventional fric-tion modifier is organo-metallic molybdenum.
Illustrative rust inhibitors are selected from the group of nonionic polyoxyal-kylene polyols and esters thereof, polyoxyalkylene phenols, and anionic alkyl sulfonic acids.
Copper and lead bearing corrosion inhibitors may also be used. Typically such compounds are the thiadiazole polysulfides containing from 5 to 50 carbon atoms, their derivatives and polymers thereof. Other additives are the thio- and polythio-sulfena-mides of thiadiazoles such as those described in UK1560830. Benzotriazole deriva-tives also fall within this class of additives.
An illustrative example of demulsifying component is described in EP-A-0330522. It is obtained by reacting an alkylene oxide with an adduct obtained by reacting a bis-epoxide with a polyhydric alcohol.
Pour point depressants, otherwise known as lube oil improvers, lower the minimum temperature at which the fluid will flow or can be poured. Such additives are well known. Typical of those additives which improve the low temperature fluidity of the fluid are C8 and C18 dialkyl fumarate/vinyl acetate copolymers, polyalkylmethacrylates and the like. In view of the low pour points of the lube oil compositions of the present invention, it is possible to formulate a lube oil composition which is free of pour point depressant. However, there may be applications where it is desirable to further de-press the already low pour point.
Foam control can be provided by many compounds including an antifoamant of the polysiloxane type, for example, silicone oil or polydimethyl siloxane.
Some of the above-mentioned additives can provide a multiplicity of effects;
thus, for example, a single additive may act as a dispersant-oxidation inhibitor. This approach is well known and does not require further elaboration.
Illustrative, non-limiting examples of additives specific to use in compression re-frigeration systems follow.
Illustrative extreme pressure and antiwear additives include phosphates, phos-phate esters (bicresyl phosphate), phosphites, thiophosphates (zinc diorganodithio-phosphates) chlorinated waxes, sulfurized fats and olefins, organic lead compounds, fatty acids, molybdenum complexes, halogen substituted organosilicon compounds, borates, organic esters, halogen substituted phosphorous compounds, sulfurized Diels Alder adducts, organic sulfides, compounds containing chlorine and sulfur, metal salts of organic acids.
Illustrative oxidation and thermal stability improvers include sterically hindered phenols (BHT), aromatic amines, dithiophosphates, phosphites, sulfides and metal salts of dithio acids.
Illustrative corrosion inhibitors include organic acids, organic amines, organic phosphates, organic alcohols, metal sulfonates and organic phosphites.
Viscosity index is the measure of the change in viscosity with temperature, and a high number suggests that the change in viscosity with temperature is minimal. In view of the high viscosity index of the lube oil compositions of the present invention, it is possible to formulate a lube oil composition which is free of viscosity index improver.
However, there may be applications where it is desirable to further improve viscosity index. Illustrative viscosity index improvers include polyisobutylene, polymethacrylate and polyalkylstyrenes.
Illustrative pour point and or floc point depressants include polymethacrylate ethylene - vinyl acetate copolymers, succinamic acid - olefin copolymers, ethylene -alpha olefin copolymers and Friedel-Crafts condensation products of wax with naptha-lene or phenols.
Illustrative detergents include sulfonates, long-chain alkyl substituted aromatic sulfonic acids, phosphonates, thiophosphonates, phenolates, metal salts of alkyl phe-nols, alkyl sulfides, alkylphenol - aldehyde condensation products, metal salts of sub-stituted salicylates, N-substituted oligomers or polymers from the reaction products of unsaturated anhydrides and amines and co-polymers which incorporate polyester link-ages such as vinyl acetate-maleic anhydride co-polymers.
Illustrative anti-foaming agents are silicone polymers.
Illustrative viscosity adjusters include polyisobutylene, polymethacrylates, polyalkylstyrenes, naphthenic oils, alkylbenzene oils, paraffinic oils, polyesters, polyvi-nylchloride and polyphosphates.
In the present invention, the lube oil additive(s) should be at least partially (greater than about 50% by weight) miscible in the base stock. Generally, this means that the additives used will be soluble in esters and vegetable oils at least to some ex-tent, and preferably to a substantial extent.
The lube oil composition should thus preferably be a substantially uniform mix-ture, with substantially no settling or phase separation of components.
The lubrication oil composition preferably comprises the additives in an amount of less than 50 wt%, based on the total weight of the lubrication oil composition. In various embodiments, the lubrication oil can comprise the additives in an amount of about 25 wt% or less, or about 10 wt% or less, or about 5 wt% or less, based on the total weight of the lubrication oil composition.
EXAMPLES
All parts, percentages, etc., are by weight unless otherwise indicated.
The number-average molecular weights (Mn) of polyether glycol and polyether glycol ester were determined either by analyzing end-groups using NMR
spectroscopic methods or by titration of hydroxyl groups.
ASTM method D445-83 and ASTM method D792-91 were used to determine the kinematic viscosity and density of the polymer, respectively.
The properties of various base stock fluids used to blend are shown in the fol-lowing table. The viscosity indices of polytrimethylene glycol polymers are significantly higher than the Vegetable oil base stock.
Property DBO Polytrimethyl- Poly(trimethylen Polytrimethylene Castor ene ether gly- e-ethylene ether ether glycol 2-Oil col glycol hexanoate Number average 1026 1245 1150 510 molecular weight Density @ 40 C 0.9627 1.0164 1.0315 0.9575 Viscosity @ 40 C, 245 320 211 23.2 cP
Viscosity @ 18.1 47.1 32.2 5.07 100 C, cP
Viscosity Index 87 216 204 177 The following Table indicates the properties of the blend compositions made according to Examples 1-5, illustrating embodiments of the various base stock fluids of the pre-sent invention.
Example 1 Example 2 Example 3 Example 4 Example 5 50/50 Blend 50/50 blend 50/50 blend 33/33/33 33/33/33 of Castor oil of castor oil of castor oil Blend of Blend of and PO3G and PO3G and PO3G castor castor homopoly- copolymer ester oil/PO3G oil/PO3G
mer homopoly- copoly-mer/PO3G mer/PO3G
ester ester Density @ 0.9891 0.9883 0.951 0.9714 0.9757 Viscosity @ 257 195 59 107 88.6 40 C, cP
Viscosity @ 29.7 23.6 8.4 15.7 13.3 100 C, cP
Viscosity In- 161 157 127 166 161 d ex Example 6 A lubrication composition was prepared by adding the following additives to the blend composition of Example 4.
Blend of base fluids 97.3%
IRGALUBEO TPPT 0.40%
VANLUBEO 7723 0.30%
VANLUBEO 887E 0.20%
PANA 0.40%
VANLUBEO RD 0.80%
IRGALUBEO 349 0.40%
CUVANO 826 0.10%
ester (or mixture with PO3G) (greater than 50 wt% based on the weight of the base stock). In some embodiments, the base stock can comprise the PO3G ester (or mix-ture) in an amount of about 66 wt% or greater, or about 75 wt% or greater, or about 90 wt% or greater, or about 95 wt% or greater, based on the total weight of the base fluid stock.
In anther embodiment, the base stock comprises a predominant amount of the vegetable oil-based lubricant (greater than 50 wt% based on the weight of the base stock). In some embodiments, the base stock can comprise the vegetable oil-based lubricant in an amount of about 66 wt% or greater, or about 75 wt% or greater, or about 90 wt% or greater, or about 95 wt% or greater, based on the total weight of the base fluid stock.
In one embodiment, the weight ratio of PO3G/PO3G ester in the base fluid stock is greater than 1:1 (the PO3G being the predominant component), or about 1.5:1 or greater, or about 2:1 or greater, or about 5:1 or greater, or about 20:1 or greater.
Also, the weight ratio is preferably about 25:1 or less, or about 20:1 or less, or about 10:1 or less.
In another embodiment, the weight ratio of PO3G ester/PO3G in the base fluid stock is greater than 1:1 (the PO3G ester being the predominant component), or about 1.5:1 or greater, or about 2:1 or greater, or about 5:1 or greater, or about 20:1 or greater. Also, the weight ratio is preferably about 25:1 or less, or about 20:1 or less, or about 10:1 or less.
In yet another embodiment, the weight ratio of PO3G/PO3G ester in the base fluid stock is about 1:1 (approximately equivalent weight amounts of the two compo-nents).
The lubrication oil composition preferably comprises the base oil stock in an amount of about 50 wt% or greater, based on the total weight of the lubrication oil composition. In various embodiments, the lubrication oil can comprise the base stock in an amount of about 75 wt% or greater, or about 90 wt% or greater, or about 95 wt%
or greater, based on the total weight of the lubrication oil composition.
Mono- and Diesters of Polytrimethylene Ether Glycol In some embodiments, the PO3G esters comprise one or more compounds of the formula (I):
R~-C-O-R2 (I) wherein Q represents the residue of a polytrimethylene ether glycol after abstraction of the hydroxyl groups, R2 is H or R3CO, and each of R, and R3 is individually a substi-tuted or unsubstituted aromatic, saturated aliphatic, unsaturated aliphatic or cyclo-aliphatic organic group, containing 4 to 40 carbon atoms, preferably at least 6 carbon atoms, more preferably at least 8 carbon atoms. In some embodiments each of R, and R3 has 20 carbon atoms or fewer, and in some embodiments 10 carbon atoms or fewer. In some preferred embodiments, each of R, and R3 has 8 carbon atoms.
PO3G esters are preferably prepared by polycondensation of hydroxyl groups-containing monomers (monomers containing 2 or more hydroxyl groups) predominantly comprising 1,3-propanediol to form a PO3G (as disclosed in further detail below), fol-lowed by esterification with a monocarboxylic acid (or equivalent), as disclosed in U.S.
Application Serial No. 11/593,954, filed November 7, 2006, entitled "POLY-TRIMETHYLENE ETHER GLYCOL ESTERS".
The PO3G ester thus prepared is a composition preferably comprising from about 50 to 100 wt%, more preferably from about 75 to 100 wt%, diester and from 0 to about 50 wt%, more preferably from 0 to about 25 wt%, monoester, based on the total weight of the esters. Preferably the mono- and diesters are esters of 2-ethylhexanoic acid.
The PO3G used for preparing the ester need not be the same as the PO3G co-component of the base fluid stock.
Polytrimethylene Ether Glycol (PO3G) PO3G for the purposes of the present invention is an oligomeric or polymeric ether glycol in which at least 50% of the repeating units are trimethylene ether units.
More preferably from about 75% to 100%, still more preferably from about 90%
to 100%, and even more preferably from about 99% to 100%, of the repeating units are trimethylene ether units.
PO3G is preferably prepared by polycondensation of monomers comprising 1,3-propanediol, preferably in the presence of an acid catalyst, thus resulting in poly-mers or copolymers containing -(CH2CH2CH2O)- linkage (e.g, trimethylene ether re-peating units). As indicated above, at least 50% of the repeating units are trimethylene ether units.
When a sulfur-based acid catalyst is utilized (such as sulfuric acid) to prepare the PO3G, the resulting product preferably contains less than about 20 ppm, more preferably less than about 10 ppm, of sulfur.
In addition to the trimethylene ether units, lesser amounts of other units, such as other polyalkylene ether repeating units, may be present. In the context of this dis-closure, the term "polytrimethylene ether glycol" encompasses PO3G made from es-sentially pure 1,3-propanediol, as well as those oligomers and polymers (including those described below) containing up to about 50% by weight of comonomers.
The 1,3-propanediol employed for preparing the PO3G may be obtained by any of the various well known chemical routes or by biochemical transformation routes.
Preferred routes are described in, for example, US5015789, US5276201, US5284979, US5334778, US5364984, US5364987, US5633362, US5686276, US5821092, US5962745, US6140543, US6232511, US6235948, US6277289, US6297408, US6331264, US6342646, US7038092, US7084311, US7098368, US7009082 and US20050069997A1.
Preferably, the 1,3-propanediol is obtained biochemically from a renewable source ("biologically-derived" 1,3-propanediol).
A particularly preferred source of 1,3-propanediol is via a fermentation process using a renewable biological source. As an illustrative example of a starting material from a renewable source, biochemical routes to 1,3-propanediol (PDO) have been de-scribed that utilize feedstocks produced from biological and renewable resources such as corn feed stock. For example, bacterial strains able to convert glycerol into 1,3-propanediol are found in the species Klebsiella, Citrobacter, Clostridium, and Lactoba-cillus. The technique is disclosed in several publications, including US5633362, US5686276 and US5821092. US5821092 discloses, inter alia, a process for the bio-logical production of 1,3-propanediol from glycerol using recombinant organisms. The process incorporates E. coli bacteria, transformed with a heterologous pdu diol dehy-dratase gene, having specificity for 1,2-propanediol. The transformed E. coli is grown in the presence of glycerol as a carbon source and 1,3-propanediol is isolated from the growth media. Since both bacteria and yeasts can convert glucose (e.g., corn sugar) or other carbohydrates to glycerol, the processes disclosed in these publications pro-vide a rapid, inexpensive and environmentally responsible source of 1,3-propanediol monomer.
The biologically-derived 1,3-propanediol, such as produced by the processes described and referenced above, contains carbon from the atmospheric carbon dioxide incorporated by plants, which compose the feedstock for the production of the 1,3-propanediol. In this way, the biologically-derived 1,3-propanediol preferred for use in the context of the present invention contains only renewable carbon, and not fossil fuel-based or petroleum-based carbon. The PO3G and esters thereon utilizing the bio-logically-derived 1,3-propanediol, therefore, have less impact on the environment as the 1,3-propanediol used in the compositions does not deplete diminishing fossil fuels and, upon degradation, releases carbon back to the atmosphere for use by plants once again. Thus, the compositions of the present invention can be characterized as more natural and having less environmental impact than similar compositions comprising petroleum based glycols.
The biologically-derived 1,3-propanediol, PO3G and PO3G esters, may be dis-tinguished from similar compounds produced from a petrochemical source or from fos-sil fuel carbon by dual carbon-isotopic finger printing. This method usefully distin-guishes chemically-identical materials, and apportions carbon in the copolymer by source (and possibly year) of growth of the biospheric (plant) component. The iso-topes, 14 C and13C, bring complementary information to this problem. The radiocarbon dating isotope (14C), with its nuclear half life of 5730 years, clearly allows one to appor-tion specimen carbon between fossil ("dead") and biospheric ("alive") feedstocks (Cur-rie, L. A. "Source Apportionment of Atmospheric Particles," Characterization of Envi-ronmental Particles, J. Buffle and H.P. van Leeuwen, Eds., 1 of Vol. I of the IUPAC
Environmental Analytical Chemistry Series (Lewis Publishers, Inc) (1992) 3-74). The basic assumption in radiocarbon dating is that the constancy of 14C
concentration in the atmosphere leads to the constancy of 14C in living organisms. When dealing with an isolated sample, the age of a sample can be deduced approximately by the rela-tionship:
t = (-5730/0.693)ln(A/Ao) wherein t = age, 5730 years is the half-life of radiocarbon, and A and Ao are the spe-cific14C activity of the sample and of the modern standard, respectively (Hsieh, Y., Soil Sci. Soc. Am J., 56, 460, (1992)). However, because of atmospheric nuclear testing since 1950 and the burning of fossil fuel since 1850, 14C has acquired a second, geo-chemical time characteristic. Its concentration in atmospheric C02, and hence in the living biosphere, approximately doubled at the peak of nuclear testing, in the mid-1960s. It has since been gradually returning to the steady-state cosmogenic (atmos-pheric) baseline isotope rate (14C/12C) of ca. 1.2 x 10-12, with an approximate relaxation "half-life" of 7-10 years. (This latter half-life must not be taken literally;
rather, one must use the detailed atmospheric nuclear input/decay function to trace the variation of at-mospheric and biospheric 14C since the onset of the nuclear age.) It is this latter bio-spheric 14C time characteristic that holds out the promise of annual dating of recent biospheric carbon. 14C can be measured by accelerator mass spectrometry (AMS), with results given in units of "fraction of modern carbon" (fM). fM is defined by National Institute of Standards and Technology (NIST) Standard Reference Materials (SRMs) 4990B and 4990C, known as oxalic acids standards HOxI and HOxII, respectively.
The fundamental definition relates to 0.95 times the 14C/12C isotope ratio HOxI (refer-enced to AD 1950). This is roughly equivalent to decay-corrected pre-Industrial Revo-lution wood. For the current living biosphere (plant material), fM =1.1.
The stable carbon isotope ratio (13C/12C) provides a complementary route to source discrimination and apportionment. The13C/12C ratio in a given biosourced ma-terial is a consequence of the13C/12C ratio in atmospheric carbon dioxide at the time the carbon dioxide is fixed and also reflects the precise metabolic pathway.
Regional variations also occur. Petroleum, C3 plants (the broadleaf), C4 plants (the grasses), and marine carbonates all show significant differences in13C/12C and the correspond-ing b13C values. Furthermore, lipid matter of C3 and C4 plants analyze differently than materials derived from the carbohydrate components of the same plants as a conse-quence of the metabolic pathway. Within the precision of measurement, 13C
shows large variations due to isotopic fractionation effects, the most significant of which for the instant invention is the photosynthetic mechanism. The major cause of differences in the carbon isotope ratio in plants is closely associated with differences in the path-way of photosynthetic carbon metabolism in the plants, particularly the reaction occur-ring during the primary carboxylation, i.e., the initial fixation of atmospheric CO2. Two large classes of vegetation are those that incorporate the "C3" (or Calvin-Benson) pho-tosynthetic cycle and those that incorporate the "C4" (or Hatch-Slack) photosynthetic cycle. C3 plants, such as hardwoods and conifers, are dominant in the temperate cli-mate zones. In C3 plants, the primary CO2 fixation or carboxylation reaction involves the enzyme ribulose-1,5-diphosphate carboxylase and the first stable product is a 3-carbon compound. C4 plants, on the other hand, include such plants as tropical grasses, corn and sugar cane. In C4 plants, an additional carboxylation reaction involv-ing another enzyme, phosphenol-pyruvate carboxylase, is the primary carboxylation reaction. The first stable carbon compound is a 4-carbon acid, which is subsequently decarboxylated. The CO2 thus released is refixed by the C3 cycle.
Both C4 and C3 plants exhibit a range of 13C/12C isotopic ratios, but typical val-ues are ca. -10 to -14 per mil (C4) and -21 to -26 per mil (C3) (Weber et al., J. Agric.
Food Chem., 45, 2942 (1997)). Coal and petroleum fall generally in this latter range.
The 13C measurement scale was originally defined by a zero set by pee dee belemnite (PDB) limestone, where values are given in parts per thousand deviations from this material. The "()13C" values are in parts per thousand (per mil), abbreviated %, and are calculated as follows:
b13C = (13C/12C)sample - (13C/12C)standard x 1000%
(13C/12C)standard Since the PDB reference material (RM) has been exhausted, a series of alternative RMs have been developed in cooperation with the IAEA, USGS, NIST, and other se-lected international isotope laboratories. Notations for the per mil deviations from PDB
is b13C. Measurements are made on CO2 by high precision stable ratio mass spec-trometry (IRMS) on molecular ions of masses 44, 45 and 46.
Biologically-derived 1,3-propanediol, and compositions comprising biologically-derived 1,3-propanediol, therefore, may be completely distinguished from their petro-chemical derived counterparts on the basis of 14C (fM) and dual carbon-isotopic finger-printing, indicating new compositions of matter. The ability to distinguish these prod-ucts is beneficial in tracking these materials in commerce. For example, products comprising both "new" and "old" carbon isotope profiles may be distinguished from products made only of "old" materials. Hence, the instant materials may be followed in commerce on the basis of their unique profile and for the purposes of defining competi-tion, for determining shelf life, and especially for assessing environmental impact.
Preferably the 1,3-propanediol used as the reactant or as a component of the reactant will have a purity of greater than about 99%, and more preferably greater than about 99.9%, by weight as determined by gas chromatographic analysis.
Particularly preferred are the purified 1,3-propanediols as disclosed in US7038092, US7098368, US7084311 and US20050069997A1, as well as PO3G made therefrom as disclosed in US20050020805A1.
The purified 1,3-propanediol preferably has the following characteristics:
(1) an ultraviolet absorption at 220 nm of less than about 0.200, and at 250 nm of less than about 0.075, and at 275 nm of less than about 0.075; and/or (2) a composition having L*a*b* "b*" color value of less than about 0.15 (ASTM
D6290), and an absorbance at 270 nm of less than about 0.075; and/or (3) a peroxide composition of less than about 10 ppm; and/or (4) a concentration of total organic impurities (organic compounds other than 1,3-propanediol) of less than about 400 ppm, more preferably less than about ppm, and still more preferably less than about 150 ppm, as measured by gas chroma-tography.
The starting material for making PO3G will depend on the desired PO3G, avail-ability of starting materials, catalysts, equipment, etc., and comprises "1,3-propanediol reactant." By "1,3-propanediol reactant" is meant 1,3-propanediol, and oligomers and prepolymers of 1,3-propanediol preferably having a degree of polymerization of 2 to 9, and mixtures thereof. In some instances, it may be desirable to use up to 10%
or more of low molecular weight oligomers where they are available. Thus, preferably the start-ing material comprises 1,3-propanediol and the dimer and trimer thereof. A
particularly preferred starting material is comprised of about 90% by weight or more 1,3-propanediol, and more preferably 99% by weight or more 1,3-propanediol, based on the weight of the 1,3-propanediol reactant.
PO3G can be made via a number of processes known in the art, such as dis-closed in US6977291 and US6720459. The preferred processes are as set forth in US7074969, US7157607, US7161045 and US7164046.
As indicated above, PO3G may contain lesser amounts of other polyalkylene ether repeating units in addition to the trimethylene ether units. The monomers for use in preparing polytrimethylene ether glycol can, therefore, contain up to 50%
by weight (preferably about 20 wt% or less, more preferably about 10 wt% or less, and still more preferably about 2 wt% or less), of comonomer polyols in addition to the 1,3-propanediol reactant. Comonomer polyols that are suitable for use in the process include aliphatic diols, for example, ethylene glycol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,12-dodecanediol, 3,3,4,4,5,5-hexafluro-1,5-pentanediol, 2,2,3,3,4,4,5,5-octafluoro-1,6-hexanediol, and 3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10-hexadecafluoro-1,12-dodecanediol;
cycloaliphatic di-ols, for example, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol and isosorbide; and polyhydroxy compounds, for example, glycerol, trimethylolpropane, and pentaerythritol.
A preferred group of comonomer diols is selected from the group consisting of ethylene glycol, 2-methyl-1,3-propanediol, 2,2-dimethyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, 2-ethyl-2-(hydroxymethyl)-1,3-propanediol, C6 - C,o diols (such as 1,6-hexanediol, 1,8-octanediol and 1,10-decanediol) and isosorbide, and mixtures thereof. A particularly preferred diol other than 1,3-propanediol is ethylene glycol, and C6 - C,o diols can be particularly useful as well.
One preferred PO3G containing comonomers is poly(trimethylene-ethylene ether) glycol such as described in US20040030095A1. Preferred poly(trimethylene-ethylene ether) glycols are prepared by acid catalyzed polycondensation of from 50 to about 99 mole% (preferably from about 60 to about 98 mole%, and more preferably from about 70 to about 98 mole%) 1,3-propanediol and up to 50 to about 1 mole%
(preferably from about 40 to about 2 mole%, and more preferably from about 30 to about 2 mole%) ethylene glycol.
Preferably, the PO3G after purification has essentially no acid catalyst end groups, but may contain very low levels of unsaturated end groups, predominately allyl end groups, in the range of from about 0.003 to about 0.03 meq/g. Such a PO3G
can be considered to comprise (consist essentially of) the compounds having the following formulae (II) and (III):
HO-((CH2)30)m-H (II) HO-((CH2)3-O)mCH2CH=CH2 (III) wherein m is in a range such that the Mn (number average molecular weight) is within the range of from about 200 to about 10000, with compounds of formula (I II) being pre-sent in an amount such that the allyl end groups (preferably all unsaturation ends or end groups) are present in the range of from about 0.003 to about 0.03 meq/g.
The preferred PO3G for use in the invention has an Mn (number average mo-lecular weight) of at least about 250, more preferably at least about 500, and still more preferably at least about 1000. The Mn is preferably less than about 10000, more pref-erably less than about 5000, and still more preferably less than about 2500.
Blends of PO3Gs can also be used. For example, the PO3G can comprise a blend of a higher and a lower molecular weight PO3G, preferably wherein the higher molecular weight PO3G has a number average molecular weight of from about 1000 to about 5000, and the lower molecular weight PO3G has a number average molecular weight of from about 200 to about 950. The Mn of the blended PO3G will preferably still be in the ranges mentioned above.
PO3G preferred for use herein is typically polydisperse having a polydispersity (i.e. Mw/Mn) of preferably from about 1.0 to about 2.2, more preferably from about 1.2 to about 2.2, and still more preferably from about 1.5 to about 2.1. The polydispersity can be adjusted by using blends of P03G.
PO3G for use in the present invention preferably has a color value of less than about 100 APHA, and more preferably less than about 50 APHA, and a viscosity which is preferably greater than the viscosity of the PO3G ester. A preferred viscosity is about 100cS or greater at 40 C.
Acid and Equivalents The esterification of the PO3G is carried out by reaction with an acid and/or equivalent, preferably a monocarboxylic acid and/or equivalent.
By "monocarboxylic acid equivalent" is meant compounds that perform sub-stantially like monocarboxylic acids in reaction with polymeric glycols and diols, as would be generally recognized by a person of ordinary skill in the relevant art. Mono-carboxylic acid equivalents for the purpose of the present invention include, for exam-ple, esters of monocarboxylic acids, and ester-forming derivatives such as acid halides (e.g., acid chlorides) and anhydrides.
Preferably, a monocarboxylic acid is used having the formula R-COOH, wherein R is a substituted or unsubstituted aromatic, aliphatic or cycloaliphatic organic moiety containing from 6 to 40 carbon atoms.
Mixtures of different monocarboxylic acids and/or equivalents are also suitable.
As indicated above, the monocarboxylic acid (or equivalent) can be aromatic, aliphatic or cycloaliphatic. In this regard, "aromatic" monocarboxylic acids are mono-carboxylic acids in which a carboxyl group is attached to a carbon atom in a benzene ring system such as those mentioned below. "Aliphatic" monocarboxylic acids are monocarboxylic acids in which a carboxyl group is attached to a fully saturated carbon atom or to a carbon atom which is part of an olefinic double bond. If the carbon atom is in a ring, the equivalent is "cycloaliphatic."
The monocarboxylic acid (or equivalent) can contain any substituent groups or combinations thereof (such as functional groups like amide, amine, carbonyl, halide, hydroxyl, etc.), so long as the substituent groups do not interfere with the esterification reaction or adversely affect the properties of the resulting ester product.
The monocarboxylic acids and equivalents can be from any source, but pref-erably are derived from natural sources or are bio-derived.
The following acids and their derivatives are specifically preferred: lauric, myris-tic, palmitic, stearic, arachidic, benzoic, caprylic, erucic, palmitoleic, pentadecanoic, heptadecanoic, nonadecanoic, linoleic, arachidonic, oleic, valeric, caproic, capric and 2-ethylhexanoic acids, and mixtures thereof. Particularly preferred acids or derivatives thereof are 2-ethylhexanoic acid, benzoic acid, stearic acid, lauric acid and oleic acid.
Esterification Process For preparation of the esters, the PO3G can be contacted, preferably in the presence of an inert gas, with the monocarboxylic acid(s) at temperatures ranging from about 100 C to about 275 C, preferably from about 125 C to about 250 C. The proc-ess can be carried out at atmospheric pressure or under vacuum. During the contact-ing water is formed is formed and can be removed in the inert gas stream or under vacuum to drive the reaction to completion.
To facilitate the reaction of PO3G with carboxylic acid an esterfication catalyst is generally used, preferably a mineral acid catalyst. Examples of mineral acid cata-lysts include but are not restricted to sulfuric acid, hydrochloric acid, phosphoric acid, hydriodic acid, and heterogeneous catalysts such as zeolites, heteropolyacid, amber-lyst, and ion exchange resin. Preferred esterification acid catalysts are selected from the group consisting of sulfuric acid, phosphoric acid, hydrochloric acid and hydroiodic acid. A particularly preferred mineral acid catalyst is sulfuric acid.
The amount of catalyst used can be from about 0.01 wt% to about 10 wt% of the reaction mixture, preferably from 0.1 wt% to about 5 wt%, and more preferably from about 0.2 wt% to about 2 wt%, of the reaction mixture.
Any ratio of carboxylic acid, or derivatives thereof, to glycol hydroxyl groups can be used. The preferred ratio of acid to hydroxyl groups is from about 3:1 to about 1:2, where the ratio can be adjusted to shift the ratio of monoester to diester in the product.
Generally to favor production of diesters slightly more than a 1:1 ratio is used. To favor production of monoesters, a 0.5:1 ratio or less of acid to hydroxyl is used.
A preferred method for esterification comprises polycondensing 1,3-propanediol reactant to polytrimethylene ether glycol using a mineral acid catalyst, then adding car-boxylic acid and carrying out the esterification without isolating and purifying the P03G. In this method, the etherification or polycondensation of 1,3-propanediol reac-tant to form polytrimethylene ether glycol is carried out using an acid catalyst as dis-closed in US6977291 and US6720459. The etherification reaction may also be carried out using a polycondensation catalyst that contains both an acid and a base as de-scribed in JP2004-182974A. The polycondensation or etherification reaction is contin-ued until desired molecular weight is reached, and then the calculated amount of monocarboxylic acid is added to the reaction mixture. The reaction is continued while the water byproduct is removed. At this stage both esterification and etherification re-actions occur simultaneously. Thus, in this preferred esterification method the acid catalyst used for polycondensation of diol is also used for esterification. If necessary additional esterification catalyst can be added at the esterification stage.
In this procedure, the viscosity (molecular weight) of the resulting product is controlled by the point at which the carboxylic acid is added.
In an alternative procedure, the esterification reaction can be carried out on pu-rified PO3G by addition of an esterification catalyst and carboxylic acid followed by heating and removal of water. In this procedure, viscosity of the resulting product is predominantly a function of the molecular weight of the PO3G utilized.
Regardless of which esterification procedure is followed, after the esterification step any by products are removed, and then the catalyst residues remaining from poly-condensation and/or esterification are removed in order to obtain an ester product that is stable, particularly at high temperatures. This may be accomplished by hydrolysis of the crude ester product by treatment with water at about 80 C to about 100 C
for a time sufficient to hydrolyze any residual acid esters derived from the catalyst without impacting significantly the carboxylic acid esters. The time required can vary from about 1 to about 8 hours. If the hydrolysis is carried out under pressure, higher tem-peratures and correspondingly shorter times are possible. At this point the product may contain diesters, monoesters, or a combination of diesters and monoesters, and small amounts of acid catalyst, unreacted carboxylic acid and diol depending on the reaction conditions. The hydrolyzed polymer is further purified to remove water, acid catalyst and unreacted carboxylic acid by the known conventional techniques such as water washings, base neutralization, filtration and/or distillation. Unreacted diol and acid catalyst can, for example, be removed by washing with deionized water.
Unre-acted carboxylic acid also can be removed, for example, by washing with deionized water or aqueous base solutions, or by vacuum stripping.
Hydrolysis is generally followed by one or more water washing steps to remove acid catalyst, and drying, preferably under vacuum, to obtain the ester product. The water washing also serves to remove unreacted diol. Any unreacted monocarboxylic acid present may also be removed in the water washing, but may also be removed by washing with aqueous base or by vacuum stripping.
If desired, the product can be fractionated further to isolate low molecular weight esters by a fractional distillation under reduced pressure.
Proton NMR and wavelength X-ray fluorescence spectroscopic methods can be used to identify and quantify any residual catalyst (such as sulfur) present in the poly-mer. The proton NMR can, for example, identify the sulfate ester groups present in the polymer chain, and wavelength x-ray fluorescence method can determine the total sul-fur (inorganic and organic sulfur) present in the polymer. The esters made from the process described above are substantially sulfur free and thus useful for high tempera-ture applications.
Preferably, the PO3G esters after purification have essentially no acid catalyst end groups, but may contain very low levels of unsaturated end groups, predominately allyl end groups, in the range of from about 0.003 to about 0.03 meq/g. Such ester can be considered to comprise or consist essentially of the compounds having the following formulae (IV) and (V):
R1-C(O)-O-((CH2)30)m R2 (IV) R,-C(O)-O-((CH2)3-O)rr,CH2CH=CH2 (V) wherein R2 is H or R3C(O); each of R, and R3 is individually a substituted or unsubsti-tuted aromatic, saturated aliphatic, unsaturated aliphatic, or cycloaliphatic organic group containing from 6 to 40 carbon atoms; m is in a range such that the Mn is within the range of from about 200 to about 3000; and with compounds of formula (III) being present in an amount such that the allyl end groups (preferably all unsaturation ends or end groups) are present in the range of from about 0.003 to about 0.03 meq/g.
Preferably, the PO3G ester has a viscosity which is less than the viscosity of PO3G (when utilized). Preferred viscosities of PO3G esters range from about 20cS to about 150 cS at 40 C, and more preferably are about lOOcS or less.
Other preferred properties of the PO3G esters can be determined based upon the preferences stated above for PO3G in and of itself. For example, preferred mo-lecular weights and polydispersities are based on the preferred molecular weights and polydispersities of the PO3G component of the ester.
Additives Synthetic lube oil compositions in accordance with the present invention com-prise a mixture of the base stock and one or more additives, where each additive is employed for the purpose of improving the performance and properties of the base stock in its intended application, e.g., as a hydraulic fluid, a gear oil, a brake fluid, a compressor lubricant, a textile and calender lubricant, a metalworking fluid, a refrigera-tion lubricant, a two-cycle engine lubricant and/or crankcase lubricant.
The additives can generally be added in amounts based on the type of additive and desired level of additive effect, which can generally be determined by those skilled in the relevant art.
Preferably the additives are miscible in either or both of the PO3G and PO3G
esters. Generally, this means that the additives used will be water miscible at least to some extent when miscible in the glycols, and will be oil miscible at least to some ex-tent when miscible in the esters.
Preferably, the lube oil additive(s) comprise at least one of ashless dispersant, metal detergent, viscosity modifier, anti-wear agent, antioxidant, friction modifier, pour point depressant, anti-foaming agent, corrosion inhibitor, demulsifier, rust inhibitor and mixtures thereof.
When the lube oil composition is used as a refrigeration lubricant, the lube oil additive(s) preferably comprise at least one of extreme pressure and antiwear additive, oxidation and thermal stability improver, corrosion inhibitor, viscosity index improver, pour point depressant, floc point depressant, detergent, anti-foaming agent, viscosity adjuster and mixtures thereof.
It is intended to be within the scope of the present invention to use any one or more of the specified additives alone or in combination with one or more of the remain-ing specified additives. It is also within the scope of the present invention to use more than one of any specified additive, e.g., one or more friction modifiers, either alone or in combination of one or more of the other specified additives, e.g., in combination with one or more corrosion inhibitors.
The individual additives may be incorporated into a base stock in any conven-ient way. Thus, each of the components can be added directly to the base stock by dispersing or dissolving it in the base stock at the desired level of concentration. Such blending may occur at ambient temperature or at an elevated temperature.
Alternatively, all or some of the additives can be blended into a concentrate or additive package that is subsequently blended into base stock to make finished lubri-cant. The concentrate will typically be formulated to contain the additive(s) in proper amounts to provide the desired concentration in the formulation when the concentrate is combined with a predetermined amount of base lubricant.
Non-limiting, illustrative examples of various additives follow.
The ashless dispersant comprises polymeric hydrocarbon backbone having functional groups that are capable of associating with particles to be dispersed. Typi-cally, the dispersants comprise amine, alcohol, amide and/or ester polar moieties at-tached to the polymer backbone often via a bridging group. The ashless dispersant may be, for example, selected from salts, esters, amino-esters, amides, imides and oxazolines of long chain hydrocarbon substituted mono- and dicarboxylic acids and/or their anhydrides, thiocarboxylate derivatives of long chain hydrocarbons, long chain aliphatic hydrocarbons having a polyamine attached directly thereto, and Mannich condensation products formed by condensing a long chain substituted phenol with formaldehyde and polyalkylene polyamine.
The viscosity modifier (VM) functions to impart high and low temperature oper-ability to a lubricating oil. The VM used may have that sole function, or may be multi-functional.
Multifunctional viscosity modifiers that also function as dispersants are also known. Illustrative viscosity modifiers are polyisobutylene, copolymers of ethylene and propylene and higher alpha-olefins, polymethacrylates, polyalkylmethacrylates, meth-acrylate copolymers, copolymers of an unsaturated dicarboxylic acid and a vinyl com-pound, inter polymers of styrene and acrylic esters, and partially hydrogenated co-polymers of styrene/isoprene, styrene/butadiene, and isoprene/butadiene, as well as the partially hydrogenated homopolymers of butadiene and isoprene and iso-prene/divinylbenzene.
Metal-containing or ash-forming detergents function both as detergents to re-duce or remove deposits and as acid neutralizers or rust inhibitors, thereby reducing wear and corrosion and extending engine life. Detergents generally comprise a polar head with long hydrophobic tail, with the polar head comprising a metal salt of an acid organic compound. The salts may contain a substantially stoichiometric amount of the metal in which they are usually described as normal or neutral salts, and would typi-cally have a total base number (TBN), as may be measured by ASTM D-2896 of from 0 to about 80. It is possible to include large amounts of a metal base by reacting an excess of a metal compound such as an oxide or hydroxide with an acid gas such as carbon dioxide. The resulting overbased detergent comprises neutralized detergent as the outer layer of a metal base (e.g., carbonate) micelle. Such overbased detergents may have a TBN of about 150 or greater, and typically from about 250 to about 450 or more.
Illustrative detergents include neutral and overbased sulfonates, phenates, sul-furized phenates, thiophosphonates, salicylates, and naphthenates and other oil-soluble carboxylates of a metal, particularly the alkali or alkaline earth metals, e.g., so-dium, potassium, lithium, calcium, and magnesium. The most commonly used metals are calcium and magnesium, which may both be present in detergents used in a lubri-cant, and mixtures of calcium and/or magnesium with sodium. Particularly convenient metal detergents are neutral and overbased calcium sulfonates having TBN of from about 20 to about 450, and neutral and overbased calcium phenates and sulfurized phenates having TBN of from about 50 to about 450.
Dihydrocarbyl dithiophosphate metal salts are frequently used as anti-wear and antioxidant agents. The metal may be an alkali or alkaline earth metal, or aluminum, lead, tin, molybdenum, manganese, nickel or copper. The zinc salts are most com-monly used in lubricating oil in amounts of from about 0.1 to about 10 wt%, preferably from about 0.2 to about 2 wt%, based upon the total weight of the lubricating oil com-position. They may be prepared in accordance with known techniques by first forming a dihydrocarbyl dithiophosphoric acid (DDPA), usually by reaction of one or more alco-hol or a phenol with P2S5 and then neutralizing the formed DDPA with a zinc com-pound. For example, a dithiophosphoric acid may be made by reacting mixtures of primary and secondary alcohols. Alternatively, multiple dithiophosphoric acids can be prepared where the hydrocarbyl groups on one are entirely secondary in character and the hydrocarbyl groups on the others are entirely primary in character. To make the zinc salt any basic or neutral zinc compound could be used but the oxides, hydroxides and carbonates are most generally employed. Commercial additives frequently contain an excess of zinc due to use of an excess of the basic zinc compound in the neutrali-zation reaction.
In one embodiment, however, the lube oil compositions are preferably substan-tially zinc free.
Oxidation inhibitors or antioxidants reduce the tendency of base stocks to dete-riorate in service which deterioration can be evidenced by the products of oxidation such as sludge and varnish-like deposits on the metal surfaces and by viscosity growth. Such oxidation inhibitors include hindered phenols, alkaline earth metal salts of alkylphenolthioesters having preferably C5 to C12 alkyl side chains, calcium nonyl-phenol sulfide, ashless oil soluble phenates and sulfurized phenates, phosphosul-furized or sulfurized hydrocarbons, phosphorous esters, metal thiocarbamates, oil-soluble copper compounds as described in US4867890, and molybdenum containing compounds.
Friction modifiers may be included to improve fuel economy. Oil-soluble alkoxy-lated mono- and di-amines are well known to improve boundary layer lubrication. The amines may be used as such or in the form of an adduct or reaction product with a bo-ron compound such as boric oxide, boron halide, metaborate, boric acid or a mono-, di-or tri-alkyl borate.
Other friction modifiers are known. Among these are esters formed by reacting carboxylic acids and anhydrides with alkanols. Other conventional friction modifiers generally consist of a polar terminal group (e.g. carboxyl or hydroxyl) covalently bonded to an oleophilic hydrocarbon chain. Esters of carboxylic acids and anhydrides with alkanols are described in US4702850. An example of another conventional fric-tion modifier is organo-metallic molybdenum.
Illustrative rust inhibitors are selected from the group of nonionic polyoxyal-kylene polyols and esters thereof, polyoxyalkylene phenols, and anionic alkyl sulfonic acids.
Copper and lead bearing corrosion inhibitors may also be used. Typically such compounds are the thiadiazole polysulfides containing from 5 to 50 carbon atoms, their derivatives and polymers thereof. Other additives are the thio- and polythio-sulfena-mides of thiadiazoles such as those described in UK1560830. Benzotriazole deriva-tives also fall within this class of additives.
An illustrative example of demulsifying component is described in EP-A-0330522. It is obtained by reacting an alkylene oxide with an adduct obtained by reacting a bis-epoxide with a polyhydric alcohol.
Pour point depressants, otherwise known as lube oil improvers, lower the minimum temperature at which the fluid will flow or can be poured. Such additives are well known. Typical of those additives which improve the low temperature fluidity of the fluid are C8 and C18 dialkyl fumarate/vinyl acetate copolymers, polyalkylmethacrylates and the like. In view of the low pour points of the lube oil compositions of the present invention, it is possible to formulate a lube oil composition which is free of pour point depressant. However, there may be applications where it is desirable to further de-press the already low pour point.
Foam control can be provided by many compounds including an antifoamant of the polysiloxane type, for example, silicone oil or polydimethyl siloxane.
Some of the above-mentioned additives can provide a multiplicity of effects;
thus, for example, a single additive may act as a dispersant-oxidation inhibitor. This approach is well known and does not require further elaboration.
Illustrative, non-limiting examples of additives specific to use in compression re-frigeration systems follow.
Illustrative extreme pressure and antiwear additives include phosphates, phos-phate esters (bicresyl phosphate), phosphites, thiophosphates (zinc diorganodithio-phosphates) chlorinated waxes, sulfurized fats and olefins, organic lead compounds, fatty acids, molybdenum complexes, halogen substituted organosilicon compounds, borates, organic esters, halogen substituted phosphorous compounds, sulfurized Diels Alder adducts, organic sulfides, compounds containing chlorine and sulfur, metal salts of organic acids.
Illustrative oxidation and thermal stability improvers include sterically hindered phenols (BHT), aromatic amines, dithiophosphates, phosphites, sulfides and metal salts of dithio acids.
Illustrative corrosion inhibitors include organic acids, organic amines, organic phosphates, organic alcohols, metal sulfonates and organic phosphites.
Viscosity index is the measure of the change in viscosity with temperature, and a high number suggests that the change in viscosity with temperature is minimal. In view of the high viscosity index of the lube oil compositions of the present invention, it is possible to formulate a lube oil composition which is free of viscosity index improver.
However, there may be applications where it is desirable to further improve viscosity index. Illustrative viscosity index improvers include polyisobutylene, polymethacrylate and polyalkylstyrenes.
Illustrative pour point and or floc point depressants include polymethacrylate ethylene - vinyl acetate copolymers, succinamic acid - olefin copolymers, ethylene -alpha olefin copolymers and Friedel-Crafts condensation products of wax with naptha-lene or phenols.
Illustrative detergents include sulfonates, long-chain alkyl substituted aromatic sulfonic acids, phosphonates, thiophosphonates, phenolates, metal salts of alkyl phe-nols, alkyl sulfides, alkylphenol - aldehyde condensation products, metal salts of sub-stituted salicylates, N-substituted oligomers or polymers from the reaction products of unsaturated anhydrides and amines and co-polymers which incorporate polyester link-ages such as vinyl acetate-maleic anhydride co-polymers.
Illustrative anti-foaming agents are silicone polymers.
Illustrative viscosity adjusters include polyisobutylene, polymethacrylates, polyalkylstyrenes, naphthenic oils, alkylbenzene oils, paraffinic oils, polyesters, polyvi-nylchloride and polyphosphates.
In the present invention, the lube oil additive(s) should be at least partially (greater than about 50% by weight) miscible in the base stock. Generally, this means that the additives used will be soluble in esters and vegetable oils at least to some ex-tent, and preferably to a substantial extent.
The lube oil composition should thus preferably be a substantially uniform mix-ture, with substantially no settling or phase separation of components.
The lubrication oil composition preferably comprises the additives in an amount of less than 50 wt%, based on the total weight of the lubrication oil composition. In various embodiments, the lubrication oil can comprise the additives in an amount of about 25 wt% or less, or about 10 wt% or less, or about 5 wt% or less, based on the total weight of the lubrication oil composition.
EXAMPLES
All parts, percentages, etc., are by weight unless otherwise indicated.
The number-average molecular weights (Mn) of polyether glycol and polyether glycol ester were determined either by analyzing end-groups using NMR
spectroscopic methods or by titration of hydroxyl groups.
ASTM method D445-83 and ASTM method D792-91 were used to determine the kinematic viscosity and density of the polymer, respectively.
The properties of various base stock fluids used to blend are shown in the fol-lowing table. The viscosity indices of polytrimethylene glycol polymers are significantly higher than the Vegetable oil base stock.
Property DBO Polytrimethyl- Poly(trimethylen Polytrimethylene Castor ene ether gly- e-ethylene ether ether glycol 2-Oil col glycol hexanoate Number average 1026 1245 1150 510 molecular weight Density @ 40 C 0.9627 1.0164 1.0315 0.9575 Viscosity @ 40 C, 245 320 211 23.2 cP
Viscosity @ 18.1 47.1 32.2 5.07 100 C, cP
Viscosity Index 87 216 204 177 The following Table indicates the properties of the blend compositions made according to Examples 1-5, illustrating embodiments of the various base stock fluids of the pre-sent invention.
Example 1 Example 2 Example 3 Example 4 Example 5 50/50 Blend 50/50 blend 50/50 blend 33/33/33 33/33/33 of Castor oil of castor oil of castor oil Blend of Blend of and PO3G and PO3G and PO3G castor castor homopoly- copolymer ester oil/PO3G oil/PO3G
mer homopoly- copoly-mer/PO3G mer/PO3G
ester ester Density @ 0.9891 0.9883 0.951 0.9714 0.9757 Viscosity @ 257 195 59 107 88.6 40 C, cP
Viscosity @ 29.7 23.6 8.4 15.7 13.3 100 C, cP
Viscosity In- 161 157 127 166 161 d ex Example 6 A lubrication composition was prepared by adding the following additives to the blend composition of Example 4.
Blend of base fluids 97.3%
IRGALUBEO TPPT 0.40%
VANLUBEO 7723 0.30%
VANLUBEO 887E 0.20%
PANA 0.40%
VANLUBEO RD 0.80%
IRGALUBEO 349 0.40%
CUVANO 826 0.10%
Claims (23)
1. A lubrication oil composition comprising: a base stock comprising an acid ester of a polytrimethylene ether glycol that is a fluid at ambient temperature, and a vegeta-ble oil-based lubricant.
2. The lubrication oil composition of claim 1, further comprising one or more lube oil additives, wherein the amount of the base fluid stock in the lubrication oil composi-tion is about 50 wt% or greater, based on the total weight of the lubrication oil composi-tion.
3. The lubrication oil composition of claim 2, wherein the amount of the base fluid stock in the lubrication oil composition is about 75 wt% or greater, based on the total weight of the lubrication oil composition.
4. The lubrication oil composition of claim 3, wherein the amount of base fluid stock in the lubrication oil composition is about 95 wt% or greater, based on the total weight of the lubrication oil composition.
5. The lubrication oil composition of claim 1, wherein the base fluid stock further comprises a polytrimethylene ether glycol that is fluid at ambient temperature.
6. The lubrication oil composition of claim 1, wherein the base fluid stock consists essentially of the acid ester of the polytrimethylene ether glycol and the vegetable oil-based lubricant.
7. The lubrication oil composition of claim 1, wherein the base fluid stock consists essentially of the acid ester of the polytrimethylene glycol, the polytrimethylene ether glycol and the vegetable oil-based lubricant.
8. The lubrication oil composition of claim 5, wherein the weight ratio of the poly-trimethylene ether glycol/acid ester of the polytrimethylene ether glycol in the base fluid stock is 1:1 or greater.
9. The lubrication oil composition of claim 5, wherein the weight ratio of the acid ester of the polytrimethylene ether glycol/polytrimethylene ether glycol in the base fluid stock is 1:1 or greater.
10. The lubrication oil composition of claim 1, wherein the acid ester of the poly-trimethylene ether glycol comprises from about 50 to 100 wt% diester, and from 0 to about 50 wt% monoester, based on the weight of the acid ester.
11. The lubrication oil composition of claim 1, wherein the acid ester of the poly-trimethylene ether glycol is an acid ester of a monocarboxylic acid and/or equivalent.
12. The lubrication oil composition of claim 11, wherein the monocarboxylic acid has the formula R-COOH, wherein R is a substituted or unsubstituted aromatic, ali-phatic or cycloaliphatic organic moiety containing from 6 to 40 carbon atoms.
13. The lubrication oil composition of claim 1, wherein the acid ester of the poly-trimethylene glycol comprises one or more compounds of the formula (I):
wherein Q represents the residue of a polytrimethylene ether glycol after abstraction of the hydroxyl groups, R2 is H or R3CO, and each of R1 and R3 is individually a substi-tuted or unsubstituted aromatic, saturated aliphatic, unsaturated aliphatic or cyclo-aliphatic organic group, containing from 6 to 40 carbon atoms.
wherein Q represents the residue of a polytrimethylene ether glycol after abstraction of the hydroxyl groups, R2 is H or R3CO, and each of R1 and R3 is individually a substi-tuted or unsubstituted aromatic, saturated aliphatic, unsaturated aliphatic or cyclo-aliphatic organic group, containing from 6 to 40 carbon atoms.
14. The lubrication oil composition of claim 1, wherein the acid ester has a number average molecular weight based on a polytrimethylene ether glycol having a number average molecular weight of at least about 250 to less than about 10000.
15. The lubrication oil composition of claim 1, wherein the acid ester is prepared from biologically produced 1,3-propane diol.
16. The lubrication oil of claim 5 wherein the polytrimethylene ether glycol has a number average molecular weight of at least about 250 to less than about 10000.
17. The lubrication oil of claim 1, wherein from 99% to 100% of repeating units in the polytrimethylene ether glycol are trimethylene ether units.
18. The lubrication oil of any of claim 1, wherein the polytrimethylene glycol com-prises trimethylene ether units and a lesser amount of other polyoxyalkylene ether re-peat units.
19. The lubrication oil composition of claim 1, wherein the polytrimethylene ether glycol is prepared from biologically produced 1,3-propanediol.
20. The lubrication oil composition of claim 1, further comprising a lube oil additive comprising at least one selected from: ashless dispersants, metal detergents, viscosity modifiers, anti-wear agents, antioxidants, friction modifiers, pour point depressants, anti-foaming agents, corrosion inhibitors, demulsifiers, and rust inhibitors.
21. The lubrication oil composition of claim 20, wherein the lube oil additive is at least 50% miscible in the base fluid stock.
22. The lubrication oil composition of claim 1, wherein said lube oil composition is a substantially uniform mixture, with substantially no settling or phase separation, of the components.
23. The lubrication oil composition of claim 1, wherein the base fluid stock com-prises greater than 50 wt% of the vegetable oil-based lubricant.
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US95772207P | 2007-08-24 | 2007-08-24 | |
US60/957,722 | 2007-08-24 | ||
PCT/US2008/073853 WO2009029482A1 (en) | 2007-08-24 | 2008-08-21 | Lubrication oil compositions |
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CA2696371A1 true CA2696371A1 (en) | 2009-03-05 |
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CA2696371A Abandoned CA2696371A1 (en) | 2007-08-24 | 2008-08-21 | Lubrication oil compositions |
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US (1) | US20090054284A1 (en) |
EP (1) | EP2181181A1 (en) |
JP (1) | JP2010537004A (en) |
KR (1) | KR20100043109A (en) |
CN (1) | CN101784643A (en) |
AU (1) | AU2008293758A1 (en) |
BR (1) | BRPI0815243A2 (en) |
CA (1) | CA2696371A1 (en) |
MX (1) | MX2010002153A (en) |
TW (1) | TW200914604A (en) |
WO (1) | WO2009029482A1 (en) |
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ITRM20090654A1 (en) * | 2009-12-11 | 2011-06-12 | Eon Srl | LUBRICATING OILS FOR DIESEL ENGINES WORKING WITH VEGETABLE OILS |
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US9834718B2 (en) | 2014-05-06 | 2017-12-05 | Saudi Arabian Oil Company | Ecofriendly lubricating additives for water-based wellbore drilling fluids |
US9783759B2 (en) * | 2014-09-04 | 2017-10-10 | Vanderbilt Chemicals, Llc | Liquid ashless antioxidant additive for lubricating compositions |
CN107057816A (en) * | 2017-05-12 | 2017-08-18 | 邢台禾大科技开发有限公司 | Synthetic hydraulic fluid |
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US11352545B2 (en) | 2020-08-12 | 2022-06-07 | Saudi Arabian Oil Company | Lost circulation material for reservoir section |
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-
2008
- 2008-08-21 WO PCT/US2008/073853 patent/WO2009029482A1/en active Application Filing
- 2008-08-21 KR KR1020107006368A patent/KR20100043109A/en not_active Ceased
- 2008-08-21 EP EP08828627A patent/EP2181181A1/en not_active Withdrawn
- 2008-08-21 US US12/195,710 patent/US20090054284A1/en not_active Abandoned
- 2008-08-21 CA CA2696371A patent/CA2696371A1/en not_active Abandoned
- 2008-08-21 AU AU2008293758A patent/AU2008293758A1/en not_active Abandoned
- 2008-08-21 JP JP2010522023A patent/JP2010537004A/en active Pending
- 2008-08-21 CN CN200880104211A patent/CN101784643A/en active Pending
- 2008-08-21 MX MX2010002153A patent/MX2010002153A/en unknown
- 2008-08-21 BR BRPI0815243A patent/BRPI0815243A2/en not_active IP Right Cessation
- 2008-08-22 TW TW097132304A patent/TW200914604A/en unknown
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KR20100043109A (en) | 2010-04-27 |
TW200914604A (en) | 2009-04-01 |
AU2008293758A1 (en) | 2009-03-05 |
WO2009029482A1 (en) | 2009-03-05 |
BRPI0815243A2 (en) | 2019-09-24 |
US20090054284A1 (en) | 2009-02-26 |
EP2181181A1 (en) | 2010-05-05 |
JP2010537004A (en) | 2010-12-02 |
CN101784643A (en) | 2010-07-21 |
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