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CA2637862C - A battery assembly - Google Patents

A battery assembly Download PDF

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Publication number
CA2637862C
CA2637862C CA2637862A CA2637862A CA2637862C CA 2637862 C CA2637862 C CA 2637862C CA 2637862 A CA2637862 A CA 2637862A CA 2637862 A CA2637862 A CA 2637862A CA 2637862 C CA2637862 C CA 2637862C
Authority
CA
Canada
Prior art keywords
guiding
strips
assembly
battery
rack assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CA2637862A
Other languages
French (fr)
Other versions
CA2637862A1 (en
Inventor
Donald P.H. Wu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pihsiang Energy Technology Co Ltd
Original Assignee
Energy Control Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Energy Control Ltd filed Critical Energy Control Ltd
Publication of CA2637862A1 publication Critical patent/CA2637862A1/en
Application granted granted Critical
Publication of CA2637862C publication Critical patent/CA2637862C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Landscapes

  • Battery Mounting, Suspending (AREA)
  • Secondary Cells (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

A battery assembly comprises a rack assembly, a plurality of guiding strips, two polar heads, a plurality of lithium batteries and safety units. The guiding strips are connected to the polar heads and are disposed on the rack assembly, respectively. The rack assembly has a containing space for accommodating the lithium batteries, and each lithium battery is connected to the guiding strip by a guiding piece via one safety unit, such that the lithium batteries are connected in parallel, thus providing enough power with a small size. In addition, each safety unit can cut off the broken lithium battery separately, so as to avoid the immediate shut-off of the electric power.

Description

A BATTERY ASSEMBLY
BACKGROUND OF THE INVENTION
Field of the Invention The present invention relates to a battery assembly and, more particularly, to a battery assembly which utilizes a rack assembly and a plurality of guiding strips to enable a plurality of lithium batteries to be connected in parallel, and utilizes a plurality of safety units to cut off any broken lithium batteries to avoid the immediate shut-off of the electrical power.

Description of the Prior Art A battery assembly provides power to a mechanism, and the battery assembly must have a high voltage and a large current, such that the battery assembly can effectively drive the mechanism. And as the only energy to drive the mechanism, the use of a battery assembly is very important to the mechanism.

A plurality of batteries of a conventional battery assembly is installed in a box after the batteries are connected in parallel, and both ends of the circuit are connected to two polar heads by the parallel circuit. The polar heads provide a high voltage and a large current to the mechanism, and produce enough power. A
conventional battery assembly is usually used for equipment such as an electric vehicle, a mobile machine, and a remote control machine. However, the conventional battery assembly still has the following disadvantages:

Firstly, since the plurality of batteries in parallel connection is installed in one box, the parallel circuit is complex and, with the increase in the number of batteries, the number of the parallel circuits will be multiplied. As a result, the wires will occupy too much space, and this is the main reason why the electric power of the conventional battery assembly is difficult to improve.

Secondly, if any of the batteries is broken, this will not only produce excessive current to destroy the circuit equipment of the mechanism, but also will produce high heat to cause serious dangers.

To improve the above-mentioned problems, another battery assembly has been developed, this includes a fuse which is fixed to an end of the parallel circuit.
When a large current occurs, the fuse will cut off the electric power of the whole battery box immediately, so as to avoid producing high heat or high current, thus improving the security. However, such a battery assembly will cause other problems.
Since the fuse will cut off the electrical power of the whole battery box immediately when a large current is produced, the power will disappear immediately.
As a result, an electric vehicle may stop at the center of the road, a mobile machine may stop at a hazardous area, and a remote control machine may lose the return power. The only solution to the above-mentioned problem is to provide a spare battery system, but such a spare battery system will increase the cost and occupy too much space.

Therefore, an improved battery assembly is required to reduce the failures and save the installing space.

The present invention has arisen to mitigate and/or obviate the afore-described disadvantages.

The primary object of the present invention is to provide a battery assembly which solves the conventional problem of security caused by the breaking of a single
2 SUMMARY OF THE INVENTION

In accordance with the present invention there is provided a battery assembly, comprising:

a rack assembly;

six guiding strips made of metal of high conductivity and fixed to the rack assembly, a containing space being formed between the guiding strips and the rack assembly;

two polar heads fixed to one end of the rack assembly and connected to the guiding strips by connecting wires;

a plurality of lithium batteries orderly arranged in the containing space between the guiding strips and the rack assembly, a positive pole and a negative pole of each lithium battery being located correspondingly to at least one guiding strip;

a plurality of guiding pieces, one end of each guiding piece being connected to each lithium battery, the other end of each guiding piece being fixed to the associated guiding strip, such that the lithium batteries are electrically connected to the guiding strips; and a plurality of safety units installed on the guiding pieces and corresponding in number to the number of lithium batteries and providing for cutting off the guiding pieces when a large current is produced;

the rack assembly being I-shaped and including a separating plate and two side racks, each side rack being formed with three threaded holes;
3 three guiding strips being disposed on each side of the rack assembly, that is, a mid guiding strip and two outer guiding strips, the ends of the guiding strips being attached to the two side racks of the rack assembly by screws, and each guiding strip being formed with a plurality of threaded holes;

the two poles of each lithium battery facing towards the mid guiding strip and the adjacent outer guiding strips; and one end of each guiding piece being connected to a pole of the associated lithium battery, the other end of each guiding piece being locked in position by a screw in the threaded hole of each guiding strip, such that the lithium batteries are connected in parallel.

The cooperation of the rack assembly with the guiding strips enables the lithium batteries to be connected in parallel. In addition, the lithium batteries are arranged in the containing space tightly, thus providing enough power with a small volume.

In addition, when the guiding strips are arranged in order, such as such as positive pole, negative pole and so on, an insulator can be disposed between the positive guiding strip and the negative guiding strip for separating the guiding strips. The insulator can be made of an insulating material and can be sheet-shaped, plate-shaped, or cover-shaped. And the guiding strips and the polar heads can be made of conductive metal material such as copper, silver, nickel, and cadmium.

The guiding pieces can be made of copper, or nickel, or gold, or 3a silver.

The above-mentioned rack assembly, guiding strips, lithium batteries, insulator and safety units can be fixed by the methods of locking, welding, or covering.

The present invention will become more obvious from the following description when taken in connection with the accompanying drawings, which show, for purpose of illustration only, the preferred embodiments in accordance with the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG 1 is a front view of a battery assembly in accordance with the present 3b invention;

Fig. 2 is a perspective view of the battery assembly in accordance with the present invention;

Fig. 3 is a side view of the battery assembly in accordance with the present invention;

Fig. 4 is a circuit diagram of the battery assembly in accordance with the present invention;

Fig. 5 is an illustrative view showing how the battery assembly cooperates with a box; and Fig. 6 is another circuit diagram of the battery assembly in accordance with the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to Figs. 1-3, a battery assembly in accordance with the present invention comprises a rack assembly 10, six guiding strips 20, two polar heads and 31, a plurality of lithium batteries 40, a plurality of guiding pieces 50, a plurality of safety units 60, and a plurality of insulators 70.

The rack assembly 10 is I-shaped and is integrally formed by a separating plate 11 and two side racks 12, and each side rack 12 is formed with three threaded holes.

Each guiding strip 20 is made of metal with high conductivity, and both ends of each guiding strip 20 are fastened to the side racks 12 at both ends of the rack assembly 10 by screws. Both sides of the rack assembly 10 are provided with three guiding strips 20, respectively, that is, a mid guiding strip 20 and two outer
4 guiding strips 20. A containing space 21 is formed between the three guiding strips 20 and the rack assembly 10 and is located at each side of the rack assembly 10, and each guiding strip 20 is formed with a plurality of threaded holes 22.

The polar heads 30 and 31 are installed on the side rack 12 at one end of the rack assembly 10 thereof and are connected to the guiding strips 20 by connecting wires 301 and 311, respectively.

The lithium batteries 40 are orderly arranged in the containing spaces 21 between the guiding strips 20 and the rack assembly 10, respectively. The positive pole of each lithium battery 40 faces towards the mid guiding strip 20, and the negative pole of each lithium battery 40 faces towards the adjacent outer guiding strip 20.

One end of each guiding piece 50 is connected to a pole of the associated lithium battery 40, and the other end of each guiding piece 50 is locked in position by a screw 51 in the threaded hole 22 of the associated guiding strip 20.

Each safety unit 60 is disposed on the adjacent guiding strip 50 and is located correspondingly to each lithium battery 40, and the safety unit 60 will cut off the guiding piece 50 immediately when a large current is produced.

The insulators 70 are transparent sheets and are fixed between the guiding strips 20 connected to the positive poles of the lithium batteries 40 and the guiding strips 20 connected to the negative poles of the lithium batteries 40, so as to avoid the interference of the electric power when the positive poles are located too close to the negative poles.

The abovementioned is the structure and the location of each subassembly,
5 and the following is an illustration of the operation of the present invention.
Referring to Fig. 4, both sides of the rack assembly 10 are installed with three guiding strips 20, respectively, and the containing space 21 is formed between the three guiding strips 20 and the rack assembly 10 and is located at each side of the rack assembly 10. The lithium batteries 40 are orderly arranged in the containing spaces 21 between the guiding strips 20 and the rack assembly 10, respectively. The positive pole of each lithium battery 40 faces towards the mid guiding strip 20, and the negative pole of each lithium battery 40 faces towards the outer guiding strips 20.
Moreover, the lithium batteries 40 are connected to the guiding strips 20 by the guiding pieces 50. By such arrangements, the cooperation of the rack assembly with the guiding strips 20 enables the lithium batteries 40 to be connected in parallel.
In addition, the lithium batteries 40 are arranged in the small containing spaces 21, thus providing enough power from a small volume.

Hence, the independent separating type power battery assembly of the present invention is suited to applications requiring a high power source, and since its size is small, the present invention is particularly suited to equipment such as an electric vehicle, a motorcycle and an electric bicycle.

The key point is that one end of each guiding piece 50 is connected to the positive and negative poles of each lithium battery 40, and the other end of each guiding piece 50 is fixed in position by the associated screw 51 in the threaded hole 22 of each guiding strip 20. Each safety unit 60 is disposed on the associated guiding piece 50 and is located correspondingly to each lithium battery 40, and the safety unit 60 will cut off the guiding piece 50 immediately when a large current is
6 produced.

Thereby, each lithium battery 40 in parallel connection has its own safety unit 60. When any lithium battery 40 is broken or produces an abnormal current, the safety unit 60 will cut off the guiding piece 50 near the lithium battery 40 immediately, that is, the safety unit 60 will cut off the circuit of the lithium battery 40 effectively. At the same time, the other lithium batteries 40 in parallel connection will not be influenced, and the whole parallel electric energy can still produce enough power. Hence, the present invention can prevent the dangers produced by the immediate shut-off of the electric power or termination of the power.

Referring to Fig. 5, it is to be noted that a box 80 can be used to accommodate the whole rack assembly 10, with the polar heads 30 and 31 exposed out of the box 80. Such an arrangement not only facilitates the assembly of the present invention, but also can protect the lithium batteries 40 and the safety units 60 (such as water proof, dust proof, and crash proof). In addition, the provision of the screws 51 for locking the components facilitates the assembly and maintenance of the assembly of the present invention.

Referring to Fig. 6, the lithium batteries 40 can be connected in pairs in series and then parallelly connected to the guiding strips 20. Since the serially connected lithium batteries 40 can be connected by the guiding pieces 50, the batteries 40 can be connected in pairs in series and then parallelly connected. By such arrangements, each two serially connected 40 can share one safety unit 60, so as to reduce the number of the safety units 60.
7

Claims (6)

WHAT IS CLAIMED IS:
1. A battery assembly, comprising:

a rack assembly;

six guiding strips made of metal of high conductivity and fixed to the rack assembly, a containing space being formed between the guiding strips and the rack assembly;

two polar heads fixed to one end of the rack assembly and connected to the guiding strips by connecting wires;

a plurality of lithium batteries orderly arranged in the containing space between the guiding strips and the rack assembly, a positive pole and a negative pole of each lithium battery being located correspondingly to at least one guiding strip;

a plurality of guiding pieces, one end of each guiding piece being connected to each lithium battery, the other end of each guiding piece being fixed to the associated guiding strip, such that the lithium batteries are electrically connected to the guiding strips; and a plurality of safety units installed on the guiding pieces and corresponding in number to the number of lithium batteries and providing for cutting off the guiding pieces when a large current is produced;

the rack assembly being I-shaped and including a separating plate and two side racks, each side rack being formed with three threaded holes;

three guiding strips being disposed on each side of the rack assembly, that is, a mid guiding strip and two outer guiding strips, the ends of the guiding strips being attached to the two side racks of the rack assembly by screws, and each guiding strip being formed with a plurality of threaded holes;

the two poles of each lithium battery facing towards the mid guiding strip and the adjacent outer guiding strips; and one end of each guiding piece being connected to a pole of the associated lithium battery, the other end of each guiding piece being locked in position by a screw in the threaded hole of each guiding strip, such that the lithium batteries are connected in parallel.
2. The battery assembly as claimed in claim 1 further comprising a plurality of insulators, wherein the insulators are sheet-shaped and are fixed between the guiding strips connected to the positive poles of the lithium batteries and the guiding strips connected to the negative poles of the lithium batteries.
3. The battery assembly as claimed in claim 1 further including a box, wherein the box is provided for accommodating the rack assembly, and the polar heads are disposed outside of the box.
4. The battery assembly as claimed in claim 1, wherein the lithium batteries are connected in pairs in series and then parallelly connected to the guiding strips.
5. The battery assembly as claimed in claim 4, wherein the serially connected lithium batteries are connected by the guiding pieces.
6. The battery assembly as claimed in claim 1, wherein the guiding pieces are made of copper, or nickel, or gold, or silver.
CA2637862A 2007-07-20 2008-07-15 A battery assembly Active CA2637862C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW096126670A TWI348257B (en) 2007-07-20 2007-07-20 Independent separating type power battery assembly
TW096126670 2007-07-20

Publications (2)

Publication Number Publication Date
CA2637862A1 CA2637862A1 (en) 2009-01-20
CA2637862C true CA2637862C (en) 2011-04-05

Family

ID=40278627

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2637862A Active CA2637862C (en) 2007-07-20 2008-07-15 A battery assembly

Country Status (4)

Country Link
AU (1) AU2008202903B2 (en)
CA (1) CA2637862C (en)
IT (1) ITTO20080511A1 (en)
TW (1) TWI348257B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8709628B2 (en) * 2010-09-02 2014-04-29 Bathium Canada Inc. Battery pack with connecting device

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5993993A (en) * 1997-10-22 1999-11-30 Space Systems/Loral, Inc. Unregulated spacecraft electrical bus
JP4400234B2 (en) * 2004-02-03 2010-01-20 新神戸電機株式会社 Assembled battery
EP1689009A1 (en) * 2005-02-04 2006-08-09 Yao, Li-ho Battery pack

Also Published As

Publication number Publication date
AU2008202903A1 (en) 2009-02-05
TWI348257B (en) 2011-09-01
CA2637862A1 (en) 2009-01-20
ITTO20080511A1 (en) 2009-01-21
TW200906020A (en) 2009-02-01
AU2008202903B2 (en) 2010-01-28

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