CA2403004A1 - Application device - Google Patents
Application device Download PDFInfo
- Publication number
- CA2403004A1 CA2403004A1 CA002403004A CA2403004A CA2403004A1 CA 2403004 A1 CA2403004 A1 CA 2403004A1 CA 002403004 A CA002403004 A CA 002403004A CA 2403004 A CA2403004 A CA 2403004A CA 2403004 A1 CA2403004 A1 CA 2403004A1
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- CA
- Canada
- Prior art keywords
- application
- substrate
- application device
- applicator unit
- application medium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/46—Pouring or allowing the fluid to flow in a continuous stream on to the surface, the entire stream being carried away by the paper
- D21H23/48—Curtain coaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/005—Curtain coaters
Landscapes
- Coating Apparatus (AREA)
- Paper (AREA)
- Electrostatic Spraying Apparatus (AREA)
- Seal Device For Vehicle (AREA)
- Preparation Of Compounds By Using Micro-Organisms (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The invention relates to a device (10) for directly or indirectly applying liquid or pasty application medium (16) to one or both sides of a material web (20) made of, in particular, paper or paperboard. The device comprises an application mechanism (12) which delivers the application medium (16) in the form of a free application medium stream (18) onto the material web (20). To this end, a device (30) for generating an electric field is provided in the vicinity of the application mechanism (12). Said electric field exerts a force onto the application medium stream (18), which is moving from the application mechanism (12) to the material web (20), while assisting the movement of said application stream (18). In addition or alternatively, edge guiding elements can be provided which guide the lateral edges of the application medium curtain (18) at least along a portion of the gravity-related movement thereof.
Description
Application device Description The invention relates to a device for applying liquid or pasty application medium to one or both sides of a moving substrate, comprising an applicator unit which is arranged at a distance from the substrate and discharges the application medium onto the substrate in the form of a free application medium jet, the substrate, in the case of direct application, being the surface of a material web, in particular of paper or board and, in the case of indirect application, being the surface of a transfer element, preferably a transfer roll, which then transfers the application medium to the surface of the material web.
Although the invention can also advantageously be used in other application devices which operate "without contact", for example application devices having a free jet nozzle applicator unit, which discharges the application medium onto the substrate as an application medium jet which moves from the applicator unit to the substrate substantially on account of the expulsion momentum imparted to it by the applicator unit, the invention will be explained in more detail below using the example of a curtain application device, that is to say an application device in which the applicator unit discharges the application medium onto the substrate as a curtain or veil which moves substantially under the force of gravity.
In the coating of material webs by using a curtain applicator unit (also known as "curtain coating" in the specialist world), the application medium is discharged onto the substrate in the form of an application medium curtain; which moves from the applicator unit to the substrate substantially under the force of gravity. The fact that in this case the curtain applicator unit is located at a predetermined distance from the substrate has, inter alia, the advantage that it is exposed to a low risk of damage, for example in the event of a web break. Curtain applicator units differ fundamentally from other "non-contact" applicator units, for example free jet nozzle applicator units, in which the movement of the application medium from the applicator unit to the substrate is brought about primarily by the expulsion momentum from the. discharge nozzle of the applicator unit, since the shape of the curtain emerging from the discharge nozzle is exposed only to the interplay between the surface tension of the application medium and the force of gravity. In this case, surface tension attempts to contract the curtain which, in relation to its volume or its cross-sectional area, has a very large surface or circumferential length, in order in this way to reduce its surface.
This effect is opposed only by the force of gravity, which attempts to stretch the curtain. It can therefore easily be seen that it is all the more difficult to obtain an application medium curtain which is uniformly thick over the entire working width, the greater this working width is.
The coating of material webs by means of a curtain applicator unit, which supplies the material web with the application medium as an application medium curtain or veil that moves substantially under the force of gravity, has been known for a long time from the coating of photographic films, audio tapes and the like. However, the material webs in these areas of application have a considerably lower width than is the case in modern installations for the production of paper and paperboard webs, in which material web widths of more than 10 m are required. To be able to form an application medium curtain which is uniformly thick over this width and to keep it stable is a task in which it is anything but obvious to expect suggestions for a working solution from the comparatively simply controlled, known narrow application medium curtains.
Furthermore, in modern installations for the production of paper. and paperboard webs, the material webs move at speeds of up to 3 000 m/min, which is many times the speed at which the known narrow material webs move and, furthermore, constitutes a further high loading on the stability of the application medium curtain.
DE 199 03 559 A1 presents a whole series of principles of action which are intended to permit the air boundary layer carried along by the material web to be attenuated immediately upstream of a curtain applicator unit. However, this document does not discuss the possible ways of improving the efficiency of these principles of action, WO 97/03009 tackles the problem of the drying of material webs following the application of media, specifically printing inks, in particular in gravure, web-fed offset and flexographic printing. It proposes to ionize the gas molecules on the surface of the material web by means of a corona discharge and to accelerate them toward an electrode, in order to increase the drying efficiency by the gas exchange at the material web surface which is associated with this "ion wind".
For completeness, reference should further be made to DE 198 03 240 A1 and DE 198 29 449 A1 in relation to the further prior art.
By contrast, it is an object of the present invention to further improve application devices which operate "without contact" for use in installations for the production and/or finishing of wide and fast-moving material webs, preferably of paper or board, in particular in relation to the stabilization of the application medium jet or curtain.
According to the invention, this object is achieved by a device for applying l.i_qu.id or pasty application medium to one or both sides of a moving substrate, comprising an applicator unit which is arranged at a distance from the substrate and which discharges the application medium onto the substrate in the form of a free application medium jet, the substrate, in the case of. direct application, being the surface of a material web, in particular of paper or board, and, in the case of indirect application, being the surface of a transfer element, preferably a transfer roll, which then transfers the application medium to the surface of the material web, and in the region of the applicator unit there being provided a device for producing an electric field, which exerts on the application medium jet moving from the applicator unit to the substrate a force which assists its movement.
As distinct from the above-described conventional "contactless" application devices, in particular curtain application devices, in the case of the application device according to the invention the application medium jet does not move from the discharge nozzle to the substrate solely under the influence of the force of gravity or solely under the influence of the expulsion momentum. Instead, this movement is assisted by an additional force which is exerted on the application medium jet by the field production device and attempts to stretch the jet on its path from the discharge nozzle to the substrate (pre-stretching).
Therefore, in particular in "curtain coating applicator units", either the stability of the jet can be increased with the same distance between discharge nozzle and substrate or the distance between discharge nozzle and substrate can be chosen to be greater with a WO 01/68982 ~ PCT/EP01/02828 predefined desired jet stability.
The latter is advantageous in particular if it is considered that the total stretching of the application 5 medium from a jet thickness determined by the width of the discharge nozzle down to the thickness of the layer of application medium ultimately applied to the substrate is composed of the product of the above-described pre-stretching of the jet on the path from the discharge nozzle to the substrate and the contact stretching, which is brought about by the difference between the speed of the jet immediately before it strikes the substrate and the speed of movement of the substrate at the point of contact between the application medium and the substrate. To achieve the most uniform application layer possible, it is specifically advantageous if the total stretch is composed as uniformly as possible of the pre-stretch and contact stretch. Since the application medium jet is all the mare susceptible to external influences, for example to the influence of the air boundary layer carried along by the substrate, the longer the path of the application medium from the discharge nozzle to the substrate, in practice there is always the desire for the most intense pre-stretch possible.
Furthermore, the electric field also exerts on the application medium jet a force which has a component extending orthogonally to its direction of movement, that is to say the electrode arrangement attracts the application medium jet. This force component also helps to stabilize the application medium jet with respect to the influence of the air boundary layer carried along on the surface of the substrate.
The electric field that assists the force of gravity in accelerating the application medium jet can be produced in a straightforward manner by the applicator unit being kept at a first predetermined electric potential, while the substrate can be kept at a second predetermined electric potential, for example ground or earth potential. In this case, no additional electrodes need to be provided; instead it is sufficient to provide the existing devices with electrical connections.
Additionally or alternatively, however, an electrode arrangement can be provided on the upstream side of the applicator unit and in its vicinity, which is kept at a third predetermined electric potential. In this case, "additionally" means that both the applicator unit and the electrode arrangement are kept at a predetermined potential different from ground potential. On the other hand, "alternatively" means that only the electrode arrangement are kept at a predetermined potential different from ground potential, while the applicator unit is either grounded or floats with regard to its electric potential ("floating potential").
The electrode arrangement can comprise at least one flat electrode. In this case, the flat electrode can have a plurality of projections or needle points on its side pointing toward the substrate. Alternatively, however, it is also possible for the electrode arrangement to comprise a plurality of individual electrodes, preferably needle electrodes, arranged adjacent to one another in the transverse direction of the substrate. The use of needle points or needle electrodes means that the electrode arrangement is influenced not only by the electric field formed with respect to the ground potential but that, in addition, it is also possible for discharge processes to occur, during which the surrounding air is at least partly ionized, and the charge carriers formed in this way lead to the application medium jet, for example, being charged up. Following charging of this kind, the movement of the application medium jet can be influenced still more effectively by the electric field.
In a de«PJ_opment of the invention, i.t is proposed that a device for producing an electric field be provided downstream of the point at which the application medium strikes the substrate. This electric field exerts on the application medium applied to the substrate a force which is directed. toward the substrate and which, at locations at which too much application medium has been applied, leads to the excess application medium being displaced. In this way, firstly application medium is supplied to locations on the substrate which have hitherto not been covered, which improves the covering of the substrate with application medium. Secondly, the thickness of the application layer can be evened out in this way.
The further field producing device preferably has a further electrode arrangement which is adj acent to the substrate and which is preferably kept at a fourth predetermined electric potential.
However, such a force attracting the application medium applied to the substrate toward the substrate can in principle also result from residual charging of the application medium applied to the substrate, as a result of discharges induced by the first electrode arrangement.
The predetermined electric potential or potentials that is/are different from ground potential can, for example, have a value of between 5 kV and about 60 kV, preferably about 30 kV.
As already mentioned above, the substrate is preferably kept at ground potential. This can be implemented, for _ g _ example, by a backing element, preferably a backing roll, which, in the case of direct application, supports the material web in the region of the applicator unit, or, in the case of indirect application, on the surface of which the applicator unit applies the application medium, being in contact with an electrode in order to keep said roll at the second predetermined electric potential. Additionally or alternatively, however, provision can also be made for the surface of the backing element, which is metallic or rubber-covered, for example, to be in wiping contact with the electrode. Finally, it is also further possible for the electrode to be in electrically conductive contact with a bearing shaft of the backing roll. In the case of direct application, a further alternative is added to this in that the material web is kept at the second predetermined electric potential, that is to say preferably ground potential, by means of an electrode formed, for example, as a web guide element.
In addition to the use of electric fields for influencing the application medium jet, other types of force fields are of course considered, for example magnetic fields, if the application medium in any case contains as a constituent part particles which respond to a magnetic field, or these particles can be added to the application medium for this purpose.
In order to be able to keep low the influence on the application medium jet of the air boundary layer carried along on the surface of the substrate, it is proposed that, in the direction of movement of the substrate, a device for attenuating the air boundary layer carried along by the substrate be arranged upstream of the electrode arrangement. In this case, the air boundary layer attenuation device can comprise a suction device, with the aid of which the air boundary layer can be removed actively from the moving substrate.
For example, a trailing scraper in wiping contact with the substrate can be provided at the downstream end of the suction device. This trailing scraper seals off the suction device with respect to the surroundings and prevents the onward movement of the air boundary layer toward the applicator unit. In this way, the air carried along in the air boundary layer is backed up, which at least partly destroys the laminar character of the flow of the air boundary layer. This makes it easier to extract and increases the suction efficiency of the suction device. Thus, the air boundary layer can be attenuated particularly effectively, if not even completely removed from the substrate, by the suction device designed in accordance with the invention.
The trailing scraper can be constructed as a flexible foil, preferably made of plastic, metal sheet or a composite material. The flexible foil nestles against the substrate under the suction action of the suction device, which firstly improves the sealing and secondly prevents the formation of a new air boundary layer. If the trailing scraper is fabricated from metal sheet, then use is preferably made of stainless steel sheet with a thickness of at most 0.1 mm. However; trailing scrapers made of composite material with a surface coating of Teflon have also proven to be advantageous.
In this case, the composite material ensures the necessary temperature resistance and flexibility, while the Teflon surface coating ensures low friction between the trailing scraper and the moving substrate.
Furthermore, the trailing scraper can be curved in the direction of movement, which facilitates its resilient compliance and further reduces the friction with the substrate.
In a development of the invention, it is proposed that in the region of the suction device, preferably between the downstream end of the suction device and the trailing scraper a further electrode arrangement be 5 provided. W~.th the ai.d of this further electrode arrangement, the air boundary layer carried along by the substrate can also be influenced and, in particular, attenuated. Above all, if the further electrode arrangement comprises a plurality of 10 individual electrodes, preferably needle electrodes, arranged adjacent to one another ~in the transverse direction of the substrate, or if the further electrode arrangement comprises at least one flat electrode which has a plurality of projections or needle points on its side pointing toward the substrate, it is likewise possible for discharge processes to occur between the points of the further electrode arrangement and the substrate. These discharges disrupt the laminar disruption of the air boundary layer and convert the latter at least partly into a turbulent flow, which makes it easier to extract the air boundary layer and therefore further improves the effectiveness of the suction device. In order to assist the production of these discharges, it is proposed that the further electrode arrangement have a distance of between about 2 mm and about 30 mm from the substrate.
In principle, the further electrode arrangement can be connected to an external voltage supply. However, it is likewise possible, and even simpler to implement in constructional terms, if the electric potential of the further electrode arrangement is kept floating ("floating potential"). In this case, the further electrode arrangement is charged up as a zesult of the discharges originating from the first electrode arrangement, and is therefore likewise brought to a potential different from ground potential. In order to reduce the capacitance of the further electrode arrangement, and also for reasons of safety, it is proposed that the further electrode arrangement be arranged on the suction device electrically insulated from the latter.
According to a further point of view, the object of the invention is achieved by a device for applying liquid or pasty application medium to one or both sides of a moving substrate, comprising a curtain applicator unit which discharges the application medium onto the substrate as a curtain or veil moving substantially under the force of gravity, the substrate, in the case of direct application, being the surface of a material web, in particular of paper or board, and, in the case of indirect application, being the surface of a transfer element, preferably of a transfer roll, which then transfers the application medium to the surface of the material web, edge guiding elements being provided, which guide the lateral edges of the application medium curtain at least on part of its movement under the force of gravity between the curtain applicator unit and the substrate.
As already mentioned above, the surface tension of the application medium attempts to reduce the surface of the application medium jet, which has an effect in particular in the region of the side edges of the application medium jet and leads to jet contraction.
This jet contraction can be prevented by the provision of edge guiding elements since, in this case, adhesion forces additionally act between the application medium and the surface of the edge guiding elements and oppose the tendency to contraction originating from the surface tension of the application medium. The adhesion between the edge guiding elements and the application medium can be improved by the surface characteristics of at least one edge guiding element being chosen such that the wetting or edge angle which depends on the characteristics of the application medium and the surface of the edge guiding elements is less than 90°.
Furthermore, it is advantageous for the wetting of the edge guiding elements if the latter have a structured snrf_ac.e. For this purr~ose, th.e surface of. at Least one edge guiding element can be roughened and/or have a toothed surface, for example in the form of an external thread or else an internal thread.
l0 The edge guiding elements can be fabricated from glass or metal, for example, since these materials have a sufficiently high surface tension. In the case of metals, however, it must be noted that some metals have the tendency to adsorb water vapor from the atmosphere surrounding them, as a result of which their surface tension decreases to the value of the adsorbed water layer.
In order to be able to adapt the application device to the width of the material web to be coated, it is proposed that at least one edge guiding element be arranged such that it can be displaced in the transverse direction of the substrate, and/or that the angle which an edge guiding element forms with the vertical be adjustable. Furthermore, the ability to adjust the angle can include pivoting the free ends of the edge guiding elements in the transverse direction and/or in the longitudinal direction.
Finally, the action of the edge guiding elements can also be improved by providing an electric field, for example an electrode being provided in the vicinity of at least one of the edge guiding elements, preferably extending substantially parallel to the latter, and being kept at a predetermined electric potential.
The invention will be explained in more detail below using an exemplary embodiment and the appended drawing, in which:
Fig 1. shows a rough schematic side view to explain the construction and function of an application device acco_rdi.ng to the invention;
Fig. 2 shows a schematic view to explain the construction and function of the edge guiding elements; and Fig. 3 shows an illustration to explain the term "wetting angle" or "edge angle".
An application device according to the invention is designated generally by 10 in fig. 1. It comprises a curtain applicator unit 12 having a discharge nozzle 14, from which the application medium 16 is discharged in the form of a curtain 18 onto a substrate U moving in the direction of movement L. In the exemplary embodiment illustrated, the substrate U is the surface 20a of a material web 20 which, in the region of the applicator unit 12, wraps partly around the circumferential surfaces of a supporting roll 22.
On its path from the discharge nozzle 14 to the substrate U, the application medium 16 is accelerated.
This leads to a reduction in the thickness of the curtain 18 from the value D in the region of the discharge nozzle 14 to the value d immediately upstream of the position P at which it strikes the substrate U
(pre-stretch). Because of the difference between the speed of the application medium curtain 18 immediately before the striking position P and the speed of movement of the substrate U, the application medium 16 is again stretched when it strikes the substrate U, so that the application layer 24 applied to the substrate U ultimately has the thickness s (contact stretch). The total stretch of the application medium 16 is given by the product of the stretch factors of pre-stretch and contact stretch.
In practice, the application medium 16 is generally stretched to a greater extent when it strikes the substrate U than on the path from the discharge nozzle 14 to the substrate U, since the falling distance between discharge nozzle 14 and substrate U cannot be selected to be arbitrarily large, with a view to the most stable curtain 18 possible. However, an excessively high contact stretch has a detrimental effect on the uniformity of the application layer 24 applied to the substrate U.
The application device 10 according to the invention now provides a possible way with the aid of which either with the same falling height between discharge nozzle 14 and substrate U the pre-stretch of the curtain 18 can be intensified or, given the same pre-stretch, the falling height between discharge nozzle 14 and substrate U can be reduced and therefore the curtain I8 can be stabilized. To be specific, according to the invention, the application medium curtain 18 is not left solely to the force of gravity on its path from the discharge nozzle 14 to the substrate U, but instead electrostatic forces are additionally exerted on it. This intensification of the forces stretching the curtain 18 results in higher stability of the application medium curtain 18, since the surface tension of the application medium 16, which attempts to contract the curtain 18 with the effect of reducing its surface, remains constant.
In principle, the electrostatic forces could be provided by a first specific electric voltage V1 being applied to the housing of the applicator unit 12 and the supporting roll 22 being kept at earth or ground potential VE or V2. In the exemplary embodiment according to fig. 1, however, another route is followed, which is to be explained in more detail below:
According to fiq. 1, an electrode arrangement 30 is provided immediately upstream of the applicator unit 12 in the direction of movement L and, for example, can comprise a flat electrode extending in the transverse direction Q and having a plurality of needle points, or can be formed by a plurality of needle electrodes 32 arranged adjacent to one another in the transverse direction Q. A predetermined electric voltage V3 is applied to the electrode arrangement 30, while the parts of the application device 10 which surround it, namely the applicator unit 12, the supporting roll 22 and a suction box 34 provided upstream of the electrode 30 with respect to the direction of movement L in order to attenuate an air boundary layer carried along by the material web 20, are kept at ground or earth potential VE.
Between the electrode arrangement 30 and its surroundings, kept at ground potential, not only does an electric field build up but discharges occur between the needle points or needle electrodes 32 and the surroundings, which are indicated in fig. 1 by the dashed lines E. Because of these discharges E, the application medium 16 of the curtain 18 is charged up electrically, so that, in the electric field between the electrode arrangement 30 and the supporting roll 22, it is accelerated toward the supporting roll 22, which assists the pre-stretching.
Furthermore, however, because of the discharges E, a force is also exerted on the curtain 18 which has a component extending orthogonally to the falling movement direction of said curtain. This force component also helps to stabilize the application medium curtain I8 against the influence of the air boundary layer G carried along on the surface of the material web 20.
_5 As a~..re~dy men.tToned above, the suction box 34 is used to attenuate the air boundary layer G. In order to increase the suction efficiency, a trailing scraper 36 is provided on the outlet side of this suction box 34, which is in sliding contact with the surface 20a of the material web 20 and seals off the suction area of the suction box 34 on the outlet side. The trailing scraper 36 can be fabricated, for example, from a composite material coated with Teflon. Because of the use of a composite material, the trailing scraper 36 has adequate temperature resistance and flexibility and, because of the surface coating with Teflon, has an adequately low friction.
According to the invention, a further electrode arrangement 40 is now provided between this trailing scraper 36 and the suction box 34, and is fitted to the suction box 34 via an electrical insulator 42. The further electrode arrangement 40 can again be formed either by a flat electrode having a plurality of needle points or a plurality of needle electrodes arranged adj acent to one another in the transverse direction Q.
In principle, the electrode arrangement 40 can be connected to an external voltage supply. However, in the exemplary embodiment illustrated, . it is in a floating state with regard to its electric potential ("floating potential"), but, because of the discharges E originating from the electrode arrangement 30, it is charged up and therefore likewise brought to a potential different from ground potential.
Because of the short distance of the points of the electrode, arrangement 40 from the substrate U, the charging up of the electrode arrangement 40 is sufficient to permit discharges a likewise to occur between the points of the electrode arrangement 40 and the substrate U. These discharges a disrupt the laminar flow of the air boundary layer G and convert said flow, at least part)_y, into a turbulent flow. This makes it easier to suck the air boundary layer G away from the surface 20a of the material web and therefore improves the effectiveness of the suction box 34.
Finally, electrical forces can also further contribute to improving the equalization and fixing of the application layer 24 on the material web 20. For this purpose, for example, a further electrode arrangement in the form of a plate electrode 46 can be provided, which is kept at a predetermined electric potential V9.
Between this plate electrode 46 and the supporting roll 22 kept at ground potential there forms a relatively homogeneous electric field, which exerts on the application medium a force directed toward the substrate U. At locations on the material web surface 20a to which too much application medium 16 has been applied, this force ensures the displacement of the excess application medium and therefore evening of the application layer 24. In the extreme case, it is even possible for regions of the material web surface 20a that have hitherto not been covered to be covered with application medium 16 for the first time as a result of this force. Furthermore, the force mentioned above also improves the bond which incorporates the application medium 16 with the surface 20a of the material web 20.
It should further be noted that the charging which the application medium 16 experiences in the region of the curtain 18 as a result of the discharges E, in interaction with the supporting roll 22 kept at ground potential, leads to such a force directed toward the substrate,U. This is indicated by the arrows F in the enlarged illustration of the detail D.
The supporting roll 22 can be kept at the ground potential VE in different ways. For example, the roll shaft A can be connected to a wiping contact, as described in DE 197 33 333 Al, for example.
Additionally or alternatively, however, a wiping contact 50 connected to the surface 22a of the roll 22 can also be provided. Finally, the material web 20 can also be kept at ground potential VE via contacts formed, for example, by web guide elements 48.
Fig. 2 illustrates a view of the application device 10 taken with the direction of view in the direction of movement L. Using this illustration, an explanation will be given of a possible way in which the application medium curtain 18 can also be stabilized in the region of its side edges 18a. This is because the surface tension of the application medium 16 which attempts to contract the curtain 18 acts primarily in the edge regions 18 of the curtain 18. There, it leads to lateral contraction of the curtain I8 and thickening of the latter. In order to counteract this effect, in the embodiment illustrated in fig. 2, guide strips 54 are provided which are fitted to the applicator unit 12 in such a way that they catch the curtain 18 emerging from the discharge nozzle 14 and guide it on its falling path until immediately before the surface 20a of the material web 20.
The action of the edge strips 54 is based on the adhesion forces between the application medium 16 and the surface of the edge strips 54. With regard to the best possible adhesion, the edge angle or wetting angle a of a droplet T of application medium I6 on the surface 54a of the edge strips 54 should have the lowest possible value. This can be achieved, for example, by the surface of the edge strips 54 being produced from a material with a high surface tension.
Furthermore, the wetting between application medium I6 WO 01/68982 PCT/EPOl/02828 and edge strips 54 can be improved by a roughened, for example toothed, surface structure of the edge strips 54. This can be achieved, for example, by threaded rods being used as edge strips 54.
One further possible way of being able to improve the adhesion of the application medium 16 at the edge strips 54 is for electrode strips 56 to be provided substantially parallel to the edge strips 54, to which strips a predetermined electric voltage VS is applied.
As a result, in a way similar to that described above for the arrangement according to fig. 1, an attractive force is exerted on the application medium.
In order to be able to adapt the edge strips 54 to the respectively desired working width, that is to say the respectively present width of the material web 20, said edge strips 54 are arranged on the applicator unit 12 such that they can be displaced in the transverse direction Q, which is indicated by the arrows q in fig.
2. Furthermore, the edge strips 54 can also be arranged on the applicator unit I2 such they can be pivoted, specifically about axes running substantially parallel to the longitudinal direction L and/or to the transverse direction Q, the arrows 1 in fig. 2 merely indicating the ability to pivot in the transverse direction Q, that is to say about an axis running substantially parallel to the longitudinal direction L.
Although the invention can also advantageously be used in other application devices which operate "without contact", for example application devices having a free jet nozzle applicator unit, which discharges the application medium onto the substrate as an application medium jet which moves from the applicator unit to the substrate substantially on account of the expulsion momentum imparted to it by the applicator unit, the invention will be explained in more detail below using the example of a curtain application device, that is to say an application device in which the applicator unit discharges the application medium onto the substrate as a curtain or veil which moves substantially under the force of gravity.
In the coating of material webs by using a curtain applicator unit (also known as "curtain coating" in the specialist world), the application medium is discharged onto the substrate in the form of an application medium curtain; which moves from the applicator unit to the substrate substantially under the force of gravity. The fact that in this case the curtain applicator unit is located at a predetermined distance from the substrate has, inter alia, the advantage that it is exposed to a low risk of damage, for example in the event of a web break. Curtain applicator units differ fundamentally from other "non-contact" applicator units, for example free jet nozzle applicator units, in which the movement of the application medium from the applicator unit to the substrate is brought about primarily by the expulsion momentum from the. discharge nozzle of the applicator unit, since the shape of the curtain emerging from the discharge nozzle is exposed only to the interplay between the surface tension of the application medium and the force of gravity. In this case, surface tension attempts to contract the curtain which, in relation to its volume or its cross-sectional area, has a very large surface or circumferential length, in order in this way to reduce its surface.
This effect is opposed only by the force of gravity, which attempts to stretch the curtain. It can therefore easily be seen that it is all the more difficult to obtain an application medium curtain which is uniformly thick over the entire working width, the greater this working width is.
The coating of material webs by means of a curtain applicator unit, which supplies the material web with the application medium as an application medium curtain or veil that moves substantially under the force of gravity, has been known for a long time from the coating of photographic films, audio tapes and the like. However, the material webs in these areas of application have a considerably lower width than is the case in modern installations for the production of paper and paperboard webs, in which material web widths of more than 10 m are required. To be able to form an application medium curtain which is uniformly thick over this width and to keep it stable is a task in which it is anything but obvious to expect suggestions for a working solution from the comparatively simply controlled, known narrow application medium curtains.
Furthermore, in modern installations for the production of paper. and paperboard webs, the material webs move at speeds of up to 3 000 m/min, which is many times the speed at which the known narrow material webs move and, furthermore, constitutes a further high loading on the stability of the application medium curtain.
DE 199 03 559 A1 presents a whole series of principles of action which are intended to permit the air boundary layer carried along by the material web to be attenuated immediately upstream of a curtain applicator unit. However, this document does not discuss the possible ways of improving the efficiency of these principles of action, WO 97/03009 tackles the problem of the drying of material webs following the application of media, specifically printing inks, in particular in gravure, web-fed offset and flexographic printing. It proposes to ionize the gas molecules on the surface of the material web by means of a corona discharge and to accelerate them toward an electrode, in order to increase the drying efficiency by the gas exchange at the material web surface which is associated with this "ion wind".
For completeness, reference should further be made to DE 198 03 240 A1 and DE 198 29 449 A1 in relation to the further prior art.
By contrast, it is an object of the present invention to further improve application devices which operate "without contact" for use in installations for the production and/or finishing of wide and fast-moving material webs, preferably of paper or board, in particular in relation to the stabilization of the application medium jet or curtain.
According to the invention, this object is achieved by a device for applying l.i_qu.id or pasty application medium to one or both sides of a moving substrate, comprising an applicator unit which is arranged at a distance from the substrate and which discharges the application medium onto the substrate in the form of a free application medium jet, the substrate, in the case of. direct application, being the surface of a material web, in particular of paper or board, and, in the case of indirect application, being the surface of a transfer element, preferably a transfer roll, which then transfers the application medium to the surface of the material web, and in the region of the applicator unit there being provided a device for producing an electric field, which exerts on the application medium jet moving from the applicator unit to the substrate a force which assists its movement.
As distinct from the above-described conventional "contactless" application devices, in particular curtain application devices, in the case of the application device according to the invention the application medium jet does not move from the discharge nozzle to the substrate solely under the influence of the force of gravity or solely under the influence of the expulsion momentum. Instead, this movement is assisted by an additional force which is exerted on the application medium jet by the field production device and attempts to stretch the jet on its path from the discharge nozzle to the substrate (pre-stretching).
Therefore, in particular in "curtain coating applicator units", either the stability of the jet can be increased with the same distance between discharge nozzle and substrate or the distance between discharge nozzle and substrate can be chosen to be greater with a WO 01/68982 ~ PCT/EP01/02828 predefined desired jet stability.
The latter is advantageous in particular if it is considered that the total stretching of the application 5 medium from a jet thickness determined by the width of the discharge nozzle down to the thickness of the layer of application medium ultimately applied to the substrate is composed of the product of the above-described pre-stretching of the jet on the path from the discharge nozzle to the substrate and the contact stretching, which is brought about by the difference between the speed of the jet immediately before it strikes the substrate and the speed of movement of the substrate at the point of contact between the application medium and the substrate. To achieve the most uniform application layer possible, it is specifically advantageous if the total stretch is composed as uniformly as possible of the pre-stretch and contact stretch. Since the application medium jet is all the mare susceptible to external influences, for example to the influence of the air boundary layer carried along by the substrate, the longer the path of the application medium from the discharge nozzle to the substrate, in practice there is always the desire for the most intense pre-stretch possible.
Furthermore, the electric field also exerts on the application medium jet a force which has a component extending orthogonally to its direction of movement, that is to say the electrode arrangement attracts the application medium jet. This force component also helps to stabilize the application medium jet with respect to the influence of the air boundary layer carried along on the surface of the substrate.
The electric field that assists the force of gravity in accelerating the application medium jet can be produced in a straightforward manner by the applicator unit being kept at a first predetermined electric potential, while the substrate can be kept at a second predetermined electric potential, for example ground or earth potential. In this case, no additional electrodes need to be provided; instead it is sufficient to provide the existing devices with electrical connections.
Additionally or alternatively, however, an electrode arrangement can be provided on the upstream side of the applicator unit and in its vicinity, which is kept at a third predetermined electric potential. In this case, "additionally" means that both the applicator unit and the electrode arrangement are kept at a predetermined potential different from ground potential. On the other hand, "alternatively" means that only the electrode arrangement are kept at a predetermined potential different from ground potential, while the applicator unit is either grounded or floats with regard to its electric potential ("floating potential").
The electrode arrangement can comprise at least one flat electrode. In this case, the flat electrode can have a plurality of projections or needle points on its side pointing toward the substrate. Alternatively, however, it is also possible for the electrode arrangement to comprise a plurality of individual electrodes, preferably needle electrodes, arranged adjacent to one another in the transverse direction of the substrate. The use of needle points or needle electrodes means that the electrode arrangement is influenced not only by the electric field formed with respect to the ground potential but that, in addition, it is also possible for discharge processes to occur, during which the surrounding air is at least partly ionized, and the charge carriers formed in this way lead to the application medium jet, for example, being charged up. Following charging of this kind, the movement of the application medium jet can be influenced still more effectively by the electric field.
In a de«PJ_opment of the invention, i.t is proposed that a device for producing an electric field be provided downstream of the point at which the application medium strikes the substrate. This electric field exerts on the application medium applied to the substrate a force which is directed. toward the substrate and which, at locations at which too much application medium has been applied, leads to the excess application medium being displaced. In this way, firstly application medium is supplied to locations on the substrate which have hitherto not been covered, which improves the covering of the substrate with application medium. Secondly, the thickness of the application layer can be evened out in this way.
The further field producing device preferably has a further electrode arrangement which is adj acent to the substrate and which is preferably kept at a fourth predetermined electric potential.
However, such a force attracting the application medium applied to the substrate toward the substrate can in principle also result from residual charging of the application medium applied to the substrate, as a result of discharges induced by the first electrode arrangement.
The predetermined electric potential or potentials that is/are different from ground potential can, for example, have a value of between 5 kV and about 60 kV, preferably about 30 kV.
As already mentioned above, the substrate is preferably kept at ground potential. This can be implemented, for _ g _ example, by a backing element, preferably a backing roll, which, in the case of direct application, supports the material web in the region of the applicator unit, or, in the case of indirect application, on the surface of which the applicator unit applies the application medium, being in contact with an electrode in order to keep said roll at the second predetermined electric potential. Additionally or alternatively, however, provision can also be made for the surface of the backing element, which is metallic or rubber-covered, for example, to be in wiping contact with the electrode. Finally, it is also further possible for the electrode to be in electrically conductive contact with a bearing shaft of the backing roll. In the case of direct application, a further alternative is added to this in that the material web is kept at the second predetermined electric potential, that is to say preferably ground potential, by means of an electrode formed, for example, as a web guide element.
In addition to the use of electric fields for influencing the application medium jet, other types of force fields are of course considered, for example magnetic fields, if the application medium in any case contains as a constituent part particles which respond to a magnetic field, or these particles can be added to the application medium for this purpose.
In order to be able to keep low the influence on the application medium jet of the air boundary layer carried along on the surface of the substrate, it is proposed that, in the direction of movement of the substrate, a device for attenuating the air boundary layer carried along by the substrate be arranged upstream of the electrode arrangement. In this case, the air boundary layer attenuation device can comprise a suction device, with the aid of which the air boundary layer can be removed actively from the moving substrate.
For example, a trailing scraper in wiping contact with the substrate can be provided at the downstream end of the suction device. This trailing scraper seals off the suction device with respect to the surroundings and prevents the onward movement of the air boundary layer toward the applicator unit. In this way, the air carried along in the air boundary layer is backed up, which at least partly destroys the laminar character of the flow of the air boundary layer. This makes it easier to extract and increases the suction efficiency of the suction device. Thus, the air boundary layer can be attenuated particularly effectively, if not even completely removed from the substrate, by the suction device designed in accordance with the invention.
The trailing scraper can be constructed as a flexible foil, preferably made of plastic, metal sheet or a composite material. The flexible foil nestles against the substrate under the suction action of the suction device, which firstly improves the sealing and secondly prevents the formation of a new air boundary layer. If the trailing scraper is fabricated from metal sheet, then use is preferably made of stainless steel sheet with a thickness of at most 0.1 mm. However; trailing scrapers made of composite material with a surface coating of Teflon have also proven to be advantageous.
In this case, the composite material ensures the necessary temperature resistance and flexibility, while the Teflon surface coating ensures low friction between the trailing scraper and the moving substrate.
Furthermore, the trailing scraper can be curved in the direction of movement, which facilitates its resilient compliance and further reduces the friction with the substrate.
In a development of the invention, it is proposed that in the region of the suction device, preferably between the downstream end of the suction device and the trailing scraper a further electrode arrangement be 5 provided. W~.th the ai.d of this further electrode arrangement, the air boundary layer carried along by the substrate can also be influenced and, in particular, attenuated. Above all, if the further electrode arrangement comprises a plurality of 10 individual electrodes, preferably needle electrodes, arranged adjacent to one another ~in the transverse direction of the substrate, or if the further electrode arrangement comprises at least one flat electrode which has a plurality of projections or needle points on its side pointing toward the substrate, it is likewise possible for discharge processes to occur between the points of the further electrode arrangement and the substrate. These discharges disrupt the laminar disruption of the air boundary layer and convert the latter at least partly into a turbulent flow, which makes it easier to extract the air boundary layer and therefore further improves the effectiveness of the suction device. In order to assist the production of these discharges, it is proposed that the further electrode arrangement have a distance of between about 2 mm and about 30 mm from the substrate.
In principle, the further electrode arrangement can be connected to an external voltage supply. However, it is likewise possible, and even simpler to implement in constructional terms, if the electric potential of the further electrode arrangement is kept floating ("floating potential"). In this case, the further electrode arrangement is charged up as a zesult of the discharges originating from the first electrode arrangement, and is therefore likewise brought to a potential different from ground potential. In order to reduce the capacitance of the further electrode arrangement, and also for reasons of safety, it is proposed that the further electrode arrangement be arranged on the suction device electrically insulated from the latter.
According to a further point of view, the object of the invention is achieved by a device for applying liquid or pasty application medium to one or both sides of a moving substrate, comprising a curtain applicator unit which discharges the application medium onto the substrate as a curtain or veil moving substantially under the force of gravity, the substrate, in the case of direct application, being the surface of a material web, in particular of paper or board, and, in the case of indirect application, being the surface of a transfer element, preferably of a transfer roll, which then transfers the application medium to the surface of the material web, edge guiding elements being provided, which guide the lateral edges of the application medium curtain at least on part of its movement under the force of gravity between the curtain applicator unit and the substrate.
As already mentioned above, the surface tension of the application medium attempts to reduce the surface of the application medium jet, which has an effect in particular in the region of the side edges of the application medium jet and leads to jet contraction.
This jet contraction can be prevented by the provision of edge guiding elements since, in this case, adhesion forces additionally act between the application medium and the surface of the edge guiding elements and oppose the tendency to contraction originating from the surface tension of the application medium. The adhesion between the edge guiding elements and the application medium can be improved by the surface characteristics of at least one edge guiding element being chosen such that the wetting or edge angle which depends on the characteristics of the application medium and the surface of the edge guiding elements is less than 90°.
Furthermore, it is advantageous for the wetting of the edge guiding elements if the latter have a structured snrf_ac.e. For this purr~ose, th.e surface of. at Least one edge guiding element can be roughened and/or have a toothed surface, for example in the form of an external thread or else an internal thread.
l0 The edge guiding elements can be fabricated from glass or metal, for example, since these materials have a sufficiently high surface tension. In the case of metals, however, it must be noted that some metals have the tendency to adsorb water vapor from the atmosphere surrounding them, as a result of which their surface tension decreases to the value of the adsorbed water layer.
In order to be able to adapt the application device to the width of the material web to be coated, it is proposed that at least one edge guiding element be arranged such that it can be displaced in the transverse direction of the substrate, and/or that the angle which an edge guiding element forms with the vertical be adjustable. Furthermore, the ability to adjust the angle can include pivoting the free ends of the edge guiding elements in the transverse direction and/or in the longitudinal direction.
Finally, the action of the edge guiding elements can also be improved by providing an electric field, for example an electrode being provided in the vicinity of at least one of the edge guiding elements, preferably extending substantially parallel to the latter, and being kept at a predetermined electric potential.
The invention will be explained in more detail below using an exemplary embodiment and the appended drawing, in which:
Fig 1. shows a rough schematic side view to explain the construction and function of an application device acco_rdi.ng to the invention;
Fig. 2 shows a schematic view to explain the construction and function of the edge guiding elements; and Fig. 3 shows an illustration to explain the term "wetting angle" or "edge angle".
An application device according to the invention is designated generally by 10 in fig. 1. It comprises a curtain applicator unit 12 having a discharge nozzle 14, from which the application medium 16 is discharged in the form of a curtain 18 onto a substrate U moving in the direction of movement L. In the exemplary embodiment illustrated, the substrate U is the surface 20a of a material web 20 which, in the region of the applicator unit 12, wraps partly around the circumferential surfaces of a supporting roll 22.
On its path from the discharge nozzle 14 to the substrate U, the application medium 16 is accelerated.
This leads to a reduction in the thickness of the curtain 18 from the value D in the region of the discharge nozzle 14 to the value d immediately upstream of the position P at which it strikes the substrate U
(pre-stretch). Because of the difference between the speed of the application medium curtain 18 immediately before the striking position P and the speed of movement of the substrate U, the application medium 16 is again stretched when it strikes the substrate U, so that the application layer 24 applied to the substrate U ultimately has the thickness s (contact stretch). The total stretch of the application medium 16 is given by the product of the stretch factors of pre-stretch and contact stretch.
In practice, the application medium 16 is generally stretched to a greater extent when it strikes the substrate U than on the path from the discharge nozzle 14 to the substrate U, since the falling distance between discharge nozzle 14 and substrate U cannot be selected to be arbitrarily large, with a view to the most stable curtain 18 possible. However, an excessively high contact stretch has a detrimental effect on the uniformity of the application layer 24 applied to the substrate U.
The application device 10 according to the invention now provides a possible way with the aid of which either with the same falling height between discharge nozzle 14 and substrate U the pre-stretch of the curtain 18 can be intensified or, given the same pre-stretch, the falling height between discharge nozzle 14 and substrate U can be reduced and therefore the curtain I8 can be stabilized. To be specific, according to the invention, the application medium curtain 18 is not left solely to the force of gravity on its path from the discharge nozzle 14 to the substrate U, but instead electrostatic forces are additionally exerted on it. This intensification of the forces stretching the curtain 18 results in higher stability of the application medium curtain 18, since the surface tension of the application medium 16, which attempts to contract the curtain 18 with the effect of reducing its surface, remains constant.
In principle, the electrostatic forces could be provided by a first specific electric voltage V1 being applied to the housing of the applicator unit 12 and the supporting roll 22 being kept at earth or ground potential VE or V2. In the exemplary embodiment according to fig. 1, however, another route is followed, which is to be explained in more detail below:
According to fiq. 1, an electrode arrangement 30 is provided immediately upstream of the applicator unit 12 in the direction of movement L and, for example, can comprise a flat electrode extending in the transverse direction Q and having a plurality of needle points, or can be formed by a plurality of needle electrodes 32 arranged adjacent to one another in the transverse direction Q. A predetermined electric voltage V3 is applied to the electrode arrangement 30, while the parts of the application device 10 which surround it, namely the applicator unit 12, the supporting roll 22 and a suction box 34 provided upstream of the electrode 30 with respect to the direction of movement L in order to attenuate an air boundary layer carried along by the material web 20, are kept at ground or earth potential VE.
Between the electrode arrangement 30 and its surroundings, kept at ground potential, not only does an electric field build up but discharges occur between the needle points or needle electrodes 32 and the surroundings, which are indicated in fig. 1 by the dashed lines E. Because of these discharges E, the application medium 16 of the curtain 18 is charged up electrically, so that, in the electric field between the electrode arrangement 30 and the supporting roll 22, it is accelerated toward the supporting roll 22, which assists the pre-stretching.
Furthermore, however, because of the discharges E, a force is also exerted on the curtain 18 which has a component extending orthogonally to the falling movement direction of said curtain. This force component also helps to stabilize the application medium curtain I8 against the influence of the air boundary layer G carried along on the surface of the material web 20.
_5 As a~..re~dy men.tToned above, the suction box 34 is used to attenuate the air boundary layer G. In order to increase the suction efficiency, a trailing scraper 36 is provided on the outlet side of this suction box 34, which is in sliding contact with the surface 20a of the material web 20 and seals off the suction area of the suction box 34 on the outlet side. The trailing scraper 36 can be fabricated, for example, from a composite material coated with Teflon. Because of the use of a composite material, the trailing scraper 36 has adequate temperature resistance and flexibility and, because of the surface coating with Teflon, has an adequately low friction.
According to the invention, a further electrode arrangement 40 is now provided between this trailing scraper 36 and the suction box 34, and is fitted to the suction box 34 via an electrical insulator 42. The further electrode arrangement 40 can again be formed either by a flat electrode having a plurality of needle points or a plurality of needle electrodes arranged adj acent to one another in the transverse direction Q.
In principle, the electrode arrangement 40 can be connected to an external voltage supply. However, in the exemplary embodiment illustrated, . it is in a floating state with regard to its electric potential ("floating potential"), but, because of the discharges E originating from the electrode arrangement 30, it is charged up and therefore likewise brought to a potential different from ground potential.
Because of the short distance of the points of the electrode, arrangement 40 from the substrate U, the charging up of the electrode arrangement 40 is sufficient to permit discharges a likewise to occur between the points of the electrode arrangement 40 and the substrate U. These discharges a disrupt the laminar flow of the air boundary layer G and convert said flow, at least part)_y, into a turbulent flow. This makes it easier to suck the air boundary layer G away from the surface 20a of the material web and therefore improves the effectiveness of the suction box 34.
Finally, electrical forces can also further contribute to improving the equalization and fixing of the application layer 24 on the material web 20. For this purpose, for example, a further electrode arrangement in the form of a plate electrode 46 can be provided, which is kept at a predetermined electric potential V9.
Between this plate electrode 46 and the supporting roll 22 kept at ground potential there forms a relatively homogeneous electric field, which exerts on the application medium a force directed toward the substrate U. At locations on the material web surface 20a to which too much application medium 16 has been applied, this force ensures the displacement of the excess application medium and therefore evening of the application layer 24. In the extreme case, it is even possible for regions of the material web surface 20a that have hitherto not been covered to be covered with application medium 16 for the first time as a result of this force. Furthermore, the force mentioned above also improves the bond which incorporates the application medium 16 with the surface 20a of the material web 20.
It should further be noted that the charging which the application medium 16 experiences in the region of the curtain 18 as a result of the discharges E, in interaction with the supporting roll 22 kept at ground potential, leads to such a force directed toward the substrate,U. This is indicated by the arrows F in the enlarged illustration of the detail D.
The supporting roll 22 can be kept at the ground potential VE in different ways. For example, the roll shaft A can be connected to a wiping contact, as described in DE 197 33 333 Al, for example.
Additionally or alternatively, however, a wiping contact 50 connected to the surface 22a of the roll 22 can also be provided. Finally, the material web 20 can also be kept at ground potential VE via contacts formed, for example, by web guide elements 48.
Fig. 2 illustrates a view of the application device 10 taken with the direction of view in the direction of movement L. Using this illustration, an explanation will be given of a possible way in which the application medium curtain 18 can also be stabilized in the region of its side edges 18a. This is because the surface tension of the application medium 16 which attempts to contract the curtain 18 acts primarily in the edge regions 18 of the curtain 18. There, it leads to lateral contraction of the curtain I8 and thickening of the latter. In order to counteract this effect, in the embodiment illustrated in fig. 2, guide strips 54 are provided which are fitted to the applicator unit 12 in such a way that they catch the curtain 18 emerging from the discharge nozzle 14 and guide it on its falling path until immediately before the surface 20a of the material web 20.
The action of the edge strips 54 is based on the adhesion forces between the application medium 16 and the surface of the edge strips 54. With regard to the best possible adhesion, the edge angle or wetting angle a of a droplet T of application medium I6 on the surface 54a of the edge strips 54 should have the lowest possible value. This can be achieved, for example, by the surface of the edge strips 54 being produced from a material with a high surface tension.
Furthermore, the wetting between application medium I6 WO 01/68982 PCT/EPOl/02828 and edge strips 54 can be improved by a roughened, for example toothed, surface structure of the edge strips 54. This can be achieved, for example, by threaded rods being used as edge strips 54.
One further possible way of being able to improve the adhesion of the application medium 16 at the edge strips 54 is for electrode strips 56 to be provided substantially parallel to the edge strips 54, to which strips a predetermined electric voltage VS is applied.
As a result, in a way similar to that described above for the arrangement according to fig. 1, an attractive force is exerted on the application medium.
In order to be able to adapt the edge strips 54 to the respectively desired working width, that is to say the respectively present width of the material web 20, said edge strips 54 are arranged on the applicator unit 12 such that they can be displaced in the transverse direction Q, which is indicated by the arrows q in fig.
2. Furthermore, the edge strips 54 can also be arranged on the applicator unit I2 such they can be pivoted, specifically about axes running substantially parallel to the longitudinal direction L and/or to the transverse direction Q, the arrows 1 in fig. 2 merely indicating the ability to pivot in the transverse direction Q, that is to say about an axis running substantially parallel to the longitudinal direction L.
Claims (36)
1. A device (10) for applying liquid or pasty application medium (16) to one or both sides of a moving substrate (LJ), comprising an applicator unit (12) which is arranged at a distance from the substrate (U) and discharges the application medium (16) onto the substrate (U) in the form of a free application medium jet (18), the substrate (U), in the case of direct application, being the surface (20a) of a material web (20), in particular of paper or board, and, in the case of indirect application, being the surface of a transfer element, preferably of a transfer roll, which then transfers the application medium to the surface of the material web, characterized in that in the region of the applicator unit (12) there is provided a device (30) for producing an electric field, which exerts on the application medium jet (18) moving from the applicator unit (12) to the substrate (U) a force which assists its movement.
2. The application device as claimed in claim 1, characterized in that the applicator unit is a curtain applicator unit (12) which discharges the application medium onto the substrate (U) as an application medium curtain (18) which moves from the applicator unit (12) to the substrate (U) substantially under the force of gravity.
3. The application device as claimed in claim 1, characterized in that the applicator unit is a free jet nozzle applicator unit, which discharges the application medium onto the substrate as an application medium jet which moves from the applicator unit to the substrate substantially on account of the expulsion momentum imparted to it by the applicator unit.
1. A device (10) for applying liquid or pasty application medium (16) to one or both sides of a moving substrate (U), comprising an applicator unit (12) which is arranged at a distance from the substrate (U) and discharges the application medium (16) onto the substrate (U) in the form of a free application medium jet (18), the substrate (U), in the case of direct application, being the surface (20a) of a material web (20), in particular of paper or board, and, in the ease of indirect application, being the surface of a transfer element, preferably of a transfer roll, which then transfers the application medium to the surface of the material web, characterized in that in the region of the applicator unit (12) there is provided a device (30) for producing an electric field, which exerts on the application medium jet (18) moving from the applicator unit (12) to the substrate (U), over the operating width of the device, a force which assists the movement of said jet.
1. A device (10) for applying liquid or pasty application medium (16) to one or both sides of a moving substrate (U), comprising an applicator unit (12) which is arranged at a distance from the substrate (U) and discharges the application medium (16) onto the substrate (U) in the form of a free application medium jet (18), the substrate (U), in the case of direct application, being the surface (20a) of a material web (20), in particular of paper or board, and, in the ease of indirect application, being the surface of a transfer element, preferably of a transfer roll, which then transfers the application medium to the surface of the material web, characterized in that in the region of the applicator unit (12) there is provided a device (30) for producing an electric field, which exerts on the application medium jet (18) moving from the applicator unit (12) to the substrate (U), over the operating width of the device, a force which assists the movement of said jet.
4. The application device as claimed in one of the preceding claims, characterized in that the applicator unit (12) is kept at a first predetermined electric potential (V1).
5. The application device as claimed in one of the preceding claims, characterized in that, at least in the vicinity of the applicator unit 12, the substrate (U) is kept at a second predetermined electric potential (VE or V2) .
6. The application device as claimed in one of the preceding claims, characterized in that an electrode arrangement (30) is provided on the upstream side of the applicator unit (12) and in its vicinity, preferably at a distance from the substrate (U), which is kept at a third predetermined electric potential (V3).
7. The application device as claimed in claim 6, characterized in that the electrode arrangement comprises at least one flat electrode, the flat electrode preferably having a plurality of projections or needle points on its side pointing toward the substrate.
8. The application device as claimed in claim 6, characterized in that the electrode arrangement (30) comprises a plurality of individual electrodes, preferably needle electrodes (32), arranged adjacent to one another in the transverse direction of the substrate (U).
9. The application device as claimed in one of the preceding claims, characterized in that downstream of the position (P) at which the application medium (16) strikes the substrate there is provided a further device (46) for producing an electric field, which exerts on the application medium (16) applied to the substrate (U) a force which is directed toward the substrate (U).
10. The application device as claimed in claim 9, characterized in that the further field production device has a further electrode arrangement (46) which is adjacent to the substrate (U) and which is preferably kept at a fourth predetermined electric potential (V4).
11. The application device as claimed in one of claims 4 to 10, characterized in that the first and/or the third and/or the fourth predetermined electric potential (V1, V3, VQ) have a value of between about 5 kV
and about 60 kV, preferably about 30 kV.
and about 60 kV, preferably about 30 kV.
12. The application device as claimed in one of claims to 11, characterized in that the second predetermined electric potential (V2) is the ground potential (VE).
13. The application device as claimed in claim 12, characterized in that a backing element, preferably a backing roll (22) which, in the case of direct application, support s the material web (20) in the region of the applicator unit (12) or, in the case of indirect application, on the surface of which the applicator unit applies the application medium, is in contact with an electrode in order to keep said roll at the second predetermined electric potential (V2).
14. The application device as claimed in claim 13, characterized in that the surface (22a) of the backing element (22) is in wiping contact with the electrode (50) .
15. The application device as claimed in claim 13 or 14, characterized in that the electrode is in contact with a bearing shaft (A) of the backing roll (22).
16. The application device as claimed in one of claims 12 to 15, characterized in that, in the case of direct application, the material web (20) is kept at the second predetermined electric potential (V2) by an electrode (48) formed, for example, as a web guide element.
17. The application device as claimed in one of the preceding claims, characterized in that, in addition to or instead of the electrode arrangement (30) and/or the further electrode arrangement (46), a magnetic field device is provided for influencing the movement of the application medium (16).
18. The application device as claimed in one of the preceding claims, characterized in that, in the direction of movement (L) of the substrate (U), a device (34) for attenuating the air boundary layer (G) carried along by the substrate (U) is arranged upstream of the electrode arrangement (30).
19. The application device as claimed in claim 18, characterized in that the air boundary layer attenuation device comprises a suction device (34).
20. The application device as claimed in claim 19, characterized in that a trailing scraper (36) in wiping contact with the substrate (U) is provided at the downstream end of the suction device (34).
21. The application device as claimed in one of claims 18 to 20, characterized in that a further electrode arrangement (40) is provided in the region of the air boundary layer attenuation device (34), preferably between the downstream end of the suction device (34) and the trailing scraper (36).
22. The application device as claimed in claim 21, characterized in that the further electrode arrangement (40) comprises a plurality of individual electrodes, preferably needle electrodes, arranged adjacent to one another in the transverse direction of the substrate.
23. The application device as claimed in claim 21, characterized in that the further electrode arrangement (40) comprises at least one flat electrode which has a plurality of projections or needle points on its side pointing toward the substrate.
24. The application device as claimed in one of claims 21 to 23, characterized in that the further electrode arrangement (40) has a distance from the substrate of between about 2 mm and about 30 mm.
25. The application device as claimed in one of claims 21 to 24, characterized in that the electric potential of the further electrode arrangement (40) is kept floating.
26. The application device as claimed in one of claims 21 to 25, characterized in that the further electrode arrangement (40) is arranged on the air boundary layer attenuation device (34) electrically insulated (42) from the latter.
27. The application device as claimed in one of the preceding claims, characterized in that the applicator unit (12) and/or the air boundary layer attenuation device (34) is kept at a predetermined electric potential (V E), preferably ground potential.
28. A device (10) for applying liquid or pasty application medium (16) to one or both sides of a
28. A device (10) for applying liquid or pasty application medium (16) to one or both sides of a
28. A device (10) for applying liquid or pasty application medium (16) to one or both sides of a moving substrate (U), comprising a curtain applicator unit (12) which discharges the application medium (16) onto the substrate (U) as a curtain (18) or veil moving substantially under the force of gravity, the substrate (U), in the case of direct application, being the surface (20a) of a material web (20), in particular of paper or board, and, in the case of indirect application, being the surface of a transfer element, preferably of a transfer roll, which then transfers the application medium to the surface of the material web;
edge guiding elements (54) being provided, which guide the lateral edges (18a) of the application medium curtain (18) at least on part of its movement under the force of gravity between the curtain applicator unit (12) and the substrate (U), characterized in that the at least one edge guiding element (54) has a structured surface.
moving substrate (U), comprising a curtain applicator unit (12) which discharges the application medium (16) onto the substrate (U) as a curtain (18) or veil moving substantially under the force of gravity, the substrate (U), in the case of direct application, being the surface (20a) of a material web (20), in particular of paper or board, and, in the case of indirect application, being the surface of a transfer element, preferably of a transfer roll, which then transfers the application medium to the surface of the material web, characterized in that edge guiding elements (54) are provided, which guide the lateral edges (18a) of the application medium curtain (18) at least on part of its movement under the force of gravity between the curtain applicator unit (12) and the substrate (U).
29. The application device as claimed in claim 28, characterized in that the surface characteristics of at least one edge guiding element (54) are chosen in such a way that the wetting angle (a), which depends on the characteristics of the application medium (16) and the surface (54a) of the edge guiding elements (54), is less than 90°.
30. The application device as claimed in claim 28 or 29, characterized in that at least one edge guiding element (54) has a structured surface.
31. The application device as claimed in claim 30, characterized in that the surface (54a) of at least one edge guiding element (54) is roughened.
32. The application device as claimed in claim 30, characterized in that at least one edge guiding element (54) has a toothed surface (54a).
33. The application device as claimed in claim 32, characterized in that at least one edge guiding element
edge guiding elements (54) being provided, which guide the lateral edges (18a) of the application medium curtain (18) at least on part of its movement under the force of gravity between the curtain applicator unit (12) and the substrate (U), characterized in that the at least one edge guiding element (54) has a structured surface.
moving substrate (U), comprising a curtain applicator unit (12) which discharges the application medium (16) onto the substrate (U) as a curtain (18) or veil moving substantially under the force of gravity, the substrate (U), in the case of direct application, being the surface (20a) of a material web (20), in particular of paper or board, and, in the case of indirect application, being the surface of a transfer element, preferably of a transfer roll, which then transfers the application medium to the surface of the material web, characterized in that edge guiding elements (54) are provided, which guide the lateral edges (18a) of the application medium curtain (18) at least on part of its movement under the force of gravity between the curtain applicator unit (12) and the substrate (U).
29. The application device as claimed in claim 28, characterized in that the surface characteristics of at least one edge guiding element (54) are chosen in such a way that the wetting angle (a), which depends on the characteristics of the application medium (16) and the surface (54a) of the edge guiding elements (54), is less than 90°.
30. The application device as claimed in claim 28 or 29, characterized in that at least one edge guiding element (54) has a structured surface.
31. The application device as claimed in claim 30, characterized in that the surface (54a) of at least one edge guiding element (54) is roughened.
32. The application device as claimed in claim 30, characterized in that at least one edge guiding element (54) has a toothed surface (54a).
33. The application device as claimed in claim 32, characterized in that at least one edge guiding element
29. The application device as claimed in claim 28, characterized in that the surface characteristics of the least one edge guiding element (54) are chosen in such a way that the wetting angle (.alpha.), which depends on the characteristics of the application medium (16) and the surface (54a) of the edge guiding elements (54), is less than 90°.
30. The application device as claimed in claim 28 or 29, characterized in that the surface (54a) of the at least one edge guiding element (54) is roughened.
31. The application device as claimed in claim 28 or 29, characterized in that the at least one edge guiding element (54) has a toothed surface (54a).
32. The application device as claimed in claim 31, characterized in that the at least one edge guiding element (54) has an external thread.
33. The application device as claimed in one of claims 28 to 32, characterized in that the at leash one edge guiding element (54) is fabricated from glass or metal.
34. The application device as claimed in one of claims 28 to 33, characterized in that the at least one edge guiding element (54) is arranged such that it can be displaced in the transverse direction (Q) of the substrate (U).
35. The application device as claimed in one of claims 28 to 34, characterized in that the angle which an edge guiding element (54) forms with the vertical is adjustable.
(54) has an external thread.
34. The application device as claimed in one of claims 28 to 33, characterized in that the at least one edge guiding element (54) is arranged such that it can be displaced in the transverse direction (Q) of the substrate (U).
35. The application device as claimed in one of claims 28 to 34, characterized in that the angle which an edge guiding element (54) forms with the vertical is adjustable.
(54) has an external thread.
34. The application device as claimed in one of claims 28 to 33, characterized in that at least one edge guiding element (54) is fabricated from glass or metal.
35. The application device as claimed in one of claims 28 to 34, characterized in that at least one edge guiding element (54) is arranged such that it can be displaced in the transverse direction (Q) of the substrate (U).
36. The application device as claimed in one of claims 28 to 35, characterized in that the angle which an edge guiding element (54) forms with the vertical is adjustable.
37. The application device as claimed in one of claims 28 to 36, characterized in that an electrode (56) is provided in the vicinity of at least one of the edge guiding elements (54), preferably extending substantially parallel to the latter, and is kept at a predetermined electric potential (V5).
36. The application device as claimed in one of claims 28 to 35, characterized in that the angle which an edge guiding element (54) forms with the vertical is adjustable.
37. The application device as claimed in one of claims 28 to 36, characterized in that an electrode (56) is provided in the vicinity of at least one of the edge guiding elements (54), preferably extending substantially parallel to the latter, and is kept at a predetermined electric potential (V5).
36. The application device as claimed in one of claims 28 to 35, characterized in that an electrode (56) is provided in the vicinity of at least one of the edge guiding elements (54), preferably extending substantially parallel to the latter, and is kept at a predetermined electric potential (V5).
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10012256.6 | 2000-03-14 | ||
| DE2000112347 DE10012347A1 (en) | 2000-03-14 | 2000-03-14 | Curtain coating applicator for a moving paper/cardboard web has electrodes at given electrical potentials to generate magnetic fields to affect the coating medium flow between the applicator and web surface in direct or indirect coating |
| DE2000112256 DE10012256A1 (en) | 2000-03-14 | 2000-03-14 | Curtain coating applicator for a moving paper/cardboard web has electrodes at given electrical potentials to generate magnetic fields to affect the coating medium flow between the applicator and web surface in direct or indirect coating |
| DE10012347.3 | 2000-03-14 | ||
| PCT/EP2001/002828 WO2001068982A1 (en) | 2000-03-14 | 2001-03-13 | Application device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2403004A1 true CA2403004A1 (en) | 2001-09-20 |
Family
ID=26004823
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002403004A Abandoned CA2403004A1 (en) | 2000-03-14 | 2001-03-13 | Application device |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP1266093B2 (en) |
| JP (1) | JP2003527237A (en) |
| AT (1) | ATE267293T1 (en) |
| CA (1) | CA2403004A1 (en) |
| DE (1) | DE50102327D1 (en) |
| WO (1) | WO2001068982A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7540940B2 (en) | 2002-06-24 | 2009-06-02 | Voith Paper Patent Gmbh | Machine for making/treating a sheet of material |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10236908A1 (en) * | 2002-08-12 | 2004-02-26 | Voith Paper Patent Gmbh | Device for applying an application medium to a moving surface |
| DE10245075A1 (en) * | 2002-09-27 | 2004-04-01 | Voith Paper Patent Gmbh | commissioned |
| DE10359677A1 (en) * | 2003-12-18 | 2005-07-14 | Voith Paper Patent Gmbh | Method for one-sided or double-sided curtain or veiling application to the surface of a moving material web, in particular of paper or cardboard |
| FI116738B (en) * | 2004-07-20 | 2006-02-15 | Metso Paper Inc | Curtain Coating Unit and Curtain Coating Method |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3369522A (en) * | 1965-01-18 | 1968-02-20 | Continental Oil Co | Curtain coating apparatus |
| DE3780472T2 (en) * | 1987-12-03 | 1993-03-11 | Eastman Kodak Co | METHOD AND DEVICE FOR QUICK COATING BY THE CURRENT PROCEDURE. |
| JP2747837B2 (en) * | 1989-03-10 | 1998-05-06 | 富士写真フイルム株式会社 | Support charging method |
| EP0440279A1 (en) * | 1990-01-29 | 1991-08-07 | Agfa-Gevaert N.V. | Curtain coater for photographic elements |
| GB9024548D0 (en) * | 1990-11-12 | 1991-01-02 | Ici Plc | Apparatus and process for producing sheets of material |
| GB9503849D0 (en) * | 1995-02-25 | 1995-04-19 | Kodak Ltd | Improvements in or relating to curtain coating |
| DE19631888A1 (en) * | 1996-08-07 | 1998-02-12 | Voith Sulzer Papiermasch Gmbh | Applicator for direct or indirect application of a liquid or pasty coating medium to a running material web, in particular made of paper or cardboard |
| DE19716466A1 (en) * | 1997-04-21 | 1998-10-22 | Bachofen & Meier Ag | Method and device for applying dispersions to a material web |
| DE19735588A1 (en) * | 1997-04-21 | 1999-02-18 | Jagenberg Papiertech Gmbh | Coating a moving web |
| DE19755625A1 (en) * | 1997-12-15 | 1999-07-01 | Jagenberg Papiertech Gmbh | Slot nozzle for coating material webs, in particular paper or cardboard webs with pigment coating ink |
| DE19803240A1 (en) * | 1998-01-28 | 1999-07-29 | Voith Sulzer Papiertech Patent | Paint curtain applicator |
| DE19903559B4 (en) * | 1998-01-30 | 2004-02-26 | Mitsubishi Paper Mills Limited | Process and apparatus for curtain coating |
| DE19807000A1 (en) * | 1998-02-19 | 1999-08-26 | Voith Sulzer Papiertech Patent | Device and method for applying a liquid or pasty application medium to an application area of a running substrate |
-
2001
- 2001-03-13 AT AT01913875T patent/ATE267293T1/en not_active IP Right Cessation
- 2001-03-13 WO PCT/EP2001/002828 patent/WO2001068982A1/en active IP Right Grant
- 2001-03-13 DE DE50102327T patent/DE50102327D1/en not_active Expired - Fee Related
- 2001-03-13 CA CA002403004A patent/CA2403004A1/en not_active Abandoned
- 2001-03-13 EP EP01913875A patent/EP1266093B2/en not_active Expired - Lifetime
- 2001-03-13 JP JP2001567851A patent/JP2003527237A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7540940B2 (en) | 2002-06-24 | 2009-06-02 | Voith Paper Patent Gmbh | Machine for making/treating a sheet of material |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1266093A1 (en) | 2002-12-18 |
| ATE267293T1 (en) | 2004-06-15 |
| EP1266093B2 (en) | 2007-02-07 |
| DE50102327D1 (en) | 2004-06-24 |
| EP1266093B1 (en) | 2004-05-19 |
| WO2001068982A1 (en) | 2001-09-20 |
| JP2003527237A (en) | 2003-09-16 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FZDE | Discontinued |