CA2292514C - Detersive enzyme particles having water-soluble carboxylate barrier layer and compositions including same - Google Patents
Detersive enzyme particles having water-soluble carboxylate barrier layer and compositions including same Download PDFInfo
- Publication number
- CA2292514C CA2292514C CA002292514A CA2292514A CA2292514C CA 2292514 C CA2292514 C CA 2292514C CA 002292514 A CA002292514 A CA 002292514A CA 2292514 A CA2292514 A CA 2292514A CA 2292514 C CA2292514 C CA 2292514C
- Authority
- CA
- Canada
- Prior art keywords
- enzyme
- composite particle
- core material
- barrier layer
- particle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 188
- 102000004190 Enzymes Human genes 0.000 title claims abstract description 161
- 108090000790 Enzymes Proteins 0.000 title claims abstract description 161
- 239000002245 particle Substances 0.000 title claims abstract description 66
- 230000004888 barrier function Effects 0.000 title claims abstract description 41
- 150000007942 carboxylates Chemical class 0.000 title abstract description 16
- 239000003599 detergent Substances 0.000 claims abstract description 62
- 108091005804 Peptidases Proteins 0.000 claims abstract description 52
- 239000011246 composite particle Substances 0.000 claims abstract description 43
- 239000011162 core material Substances 0.000 claims abstract description 37
- 238000004851 dishwashing Methods 0.000 claims abstract description 33
- 238000010348 incorporation Methods 0.000 claims abstract description 9
- 102000035195 Peptidases Human genes 0.000 claims description 51
- 239000007844 bleaching agent Substances 0.000 claims description 48
- 239000000463 material Substances 0.000 claims description 47
- -1 alkali metal sulfite Chemical class 0.000 claims description 40
- 239000003054 catalyst Substances 0.000 claims description 35
- 150000003839 salts Chemical class 0.000 claims description 32
- 102000004157 Hydrolases Human genes 0.000 claims description 26
- 108090000604 Hydrolases Proteins 0.000 claims description 26
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 25
- 239000004615 ingredient Substances 0.000 claims description 23
- 230000000087 stabilizing effect Effects 0.000 claims description 22
- 125000000539 amino acid group Chemical group 0.000 claims description 18
- 239000000654 additive Substances 0.000 claims description 17
- 150000001413 amino acids Chemical class 0.000 claims description 17
- 108090000787 Subtilisin Proteins 0.000 claims description 16
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- 229910052751 metal Inorganic materials 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 14
- 239000002243 precursor Substances 0.000 claims description 14
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
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- QAOWNCQODCNURD-UHFFFAOYSA-M hydrogensulfate Chemical compound OS([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-M 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical group O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 6
- 239000003638 chemical reducing agent Substances 0.000 claims description 5
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- 150000002739 metals Chemical class 0.000 claims description 2
- 125000003275 alpha amino acid group Chemical group 0.000 claims 7
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- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 13
- 238000006467 substitution reaction Methods 0.000 description 13
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- 229910052801 chlorine Inorganic materials 0.000 description 12
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- 239000011230 binding agent Substances 0.000 description 10
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- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 9
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
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- 239000002253 acid Substances 0.000 description 9
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 9
- 235000014113 dietary fatty acids Nutrition 0.000 description 9
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- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 9
- 239000003381 stabilizer Substances 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 8
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 8
- 150000001340 alkali metals Chemical class 0.000 description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 8
- 239000012876 carrier material Substances 0.000 description 8
- 229910052748 manganese Inorganic materials 0.000 description 8
- 239000011572 manganese Substances 0.000 description 8
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- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 7
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- 241000193830 Bacillus <bacterium> Species 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- 229910019142 PO4 Inorganic materials 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 235000001014 amino acid Nutrition 0.000 description 6
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- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
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- BSVBQGMMJUBVOD-UHFFFAOYSA-N trisodium borate Chemical compound [Na+].[Na+].[Na+].[O-]B([O-])[O-] BSVBQGMMJUBVOD-UHFFFAOYSA-N 0.000 description 1
- POZPMIFKBAEGSS-UHFFFAOYSA-K trisodium;2-hydroxypropane-1,2,3-tricarboxylate;trihydrate Chemical compound O.O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O POZPMIFKBAEGSS-UHFFFAOYSA-K 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
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- C12N9/00—Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
- C12N9/98—Preparation of granular or free-flowing enzyme compositions
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/38—Products with no well-defined composition, e.g. natural products
- C11D3/386—Preparations containing enzymes, e.g. protease or amylase
- C11D3/38672—Granulated or coated enzymes
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Abstract
A particle for detersive enzymes is disclosed by way of the present invention.
The particle comprises a composite particle suitable for incorporation into a detergent composition comprising an enzyme containing core material and a water soluble carboxylate barrier layer coated on the enzyme containing core material. The preferred enzymes are protease enzymes. Automatic dishwashing compositions employing the particle are also disclosed.
The particle comprises a composite particle suitable for incorporation into a detergent composition comprising an enzyme containing core material and a water soluble carboxylate barrier layer coated on the enzyme containing core material. The preferred enzymes are protease enzymes. Automatic dishwashing compositions employing the particle are also disclosed.
Description
DETERSIVE ENZYME PARTICLES HAVING WATER-SOLUBLE
CARBOXYLATE BARRIER LAYER AND COMPOSITIONS INCLUDING SAME
TECHNICAL FIELD
The present invention relates to detersive enzyme particles having a barrier layer and compositions employing the same. More particularly, the present invention relates to a protease enzyme particle for use in automatic dishwashing compositions.
BACKGROUND OF THE INVENTION
The incorporation of detersive enzymes into automatic dishwashing detergents (ADD's) is a relatively new concept. However, it has been determined that the use of detergent protease, amylase, etc., enzymes in dishwashing compositions provides improved cleaning performance on a variety of soils.
A recognized need in ADD compositions is to have present one or more ingredients which improve the removal of tough foods and stains (e.g., tea, coffee, cocoa, etc.) from consumer articles. Strong alkalis like sodium hydroxide, bleaches such as hypochlorite, builders such as phosphates and the like can help in varying degrees. Moreover, improved ADD's make use of a source of hydrogen peroxide, optionally with a bleach activator such as TAED, as noted. In addition, enzymes such as commercial proteolytic and amylolytic enzymes can be used. The alpha-amylase component provides at least some benefit with respect to the starchy soil removal properties of the ADD. ADD's containing amylases typically can also deliver a somewhat more moderate wash pH in use, and can remove starchy soils while avoiding delivering large weight equivalents of sodium hydroxide on a per-gram-of product basis.
It has been also discovered that protease enzymes are particularly effective for use in promoting the cleaning properties of ADD's. However, the direct incorporation WO 98/55577 PCT/IB98/00847 _
CARBOXYLATE BARRIER LAYER AND COMPOSITIONS INCLUDING SAME
TECHNICAL FIELD
The present invention relates to detersive enzyme particles having a barrier layer and compositions employing the same. More particularly, the present invention relates to a protease enzyme particle for use in automatic dishwashing compositions.
BACKGROUND OF THE INVENTION
The incorporation of detersive enzymes into automatic dishwashing detergents (ADD's) is a relatively new concept. However, it has been determined that the use of detergent protease, amylase, etc., enzymes in dishwashing compositions provides improved cleaning performance on a variety of soils.
A recognized need in ADD compositions is to have present one or more ingredients which improve the removal of tough foods and stains (e.g., tea, coffee, cocoa, etc.) from consumer articles. Strong alkalis like sodium hydroxide, bleaches such as hypochlorite, builders such as phosphates and the like can help in varying degrees. Moreover, improved ADD's make use of a source of hydrogen peroxide, optionally with a bleach activator such as TAED, as noted. In addition, enzymes such as commercial proteolytic and amylolytic enzymes can be used. The alpha-amylase component provides at least some benefit with respect to the starchy soil removal properties of the ADD. ADD's containing amylases typically can also deliver a somewhat more moderate wash pH in use, and can remove starchy soils while avoiding delivering large weight equivalents of sodium hydroxide on a per-gram-of product basis.
It has been also discovered that protease enzymes are particularly effective for use in promoting the cleaning properties of ADD's. However, the direct incorporation WO 98/55577 PCT/IB98/00847 _
2 of the enzyme particles into a granular ADD composition can present problems.
As noted earlier, many granular ADD formulations employ a source of hydrogen peroxide and an activator to produce an oxygen bleach system. Unfortunately, many enzyme components undergo oxidation when in contact with the components of an oxygen bleach system. Accordingly, during prolonged storage of the granular detergent ingredients, the enzyme ingredients undergo a degradation which reduces enzyme activity and overall performance of the detergent.
From the foregoing, it will be appreciated by those skilled in the art that the formulation of modern automatic dishwashing detergents is becoming increasingly complex. The need to separately manufacture, store, ship and formulate a wide variety of ingredients adds to the cost of such products. Therefore, it would be desirable to have the flexibility of formulation by the minimization of intimate contact of detergent ingredients thereby reducing some of the costs associated with the manufacture and handling of various ingredients.
Accordingly, the need remains for a granular enzyme particle which will protect the subject enzyme from oxidative degradation.
BACKGROUND ART
U.S. Patent Nos. 4,381,247; 4,707,287; 4,965,012; 4,973,417; 5,093,021 and 5,254,287 all disclose enzyme particles for granular detergent compositions.
U.S.
Patent Nos. 4,526,698; 5,078,895; 5,332,518; 5,340,496; 5,366,655; 5,462,804 and WO/95/02670 all disclose coated bleach particles.
SUMMARY OF THE INVENTION
This need is met by the present invention wherein a stabilized detersive enzyme particle for detergent compositions is provided. The enzyme particle of the present invention provides protection from oxidative degradation of the subject enzyme. The particle of the present invention employs a barrier layer on an enzyme-containing core layer. The barrier layer acts as a protective shield to the subject enzyme. If desired, additional stabilizing agents may also be added to the enzyme particle of the present invention.
Accordingly in a first embodiment of the present invention, an enzyme particle for a detersive enzyme is provided. The particle comprises a composite particle WO 98/55577 PCT/tB98/00847
As noted earlier, many granular ADD formulations employ a source of hydrogen peroxide and an activator to produce an oxygen bleach system. Unfortunately, many enzyme components undergo oxidation when in contact with the components of an oxygen bleach system. Accordingly, during prolonged storage of the granular detergent ingredients, the enzyme ingredients undergo a degradation which reduces enzyme activity and overall performance of the detergent.
From the foregoing, it will be appreciated by those skilled in the art that the formulation of modern automatic dishwashing detergents is becoming increasingly complex. The need to separately manufacture, store, ship and formulate a wide variety of ingredients adds to the cost of such products. Therefore, it would be desirable to have the flexibility of formulation by the minimization of intimate contact of detergent ingredients thereby reducing some of the costs associated with the manufacture and handling of various ingredients.
Accordingly, the need remains for a granular enzyme particle which will protect the subject enzyme from oxidative degradation.
BACKGROUND ART
U.S. Patent Nos. 4,381,247; 4,707,287; 4,965,012; 4,973,417; 5,093,021 and 5,254,287 all disclose enzyme particles for granular detergent compositions.
U.S.
Patent Nos. 4,526,698; 5,078,895; 5,332,518; 5,340,496; 5,366,655; 5,462,804 and WO/95/02670 all disclose coated bleach particles.
SUMMARY OF THE INVENTION
This need is met by the present invention wherein a stabilized detersive enzyme particle for detergent compositions is provided. The enzyme particle of the present invention provides protection from oxidative degradation of the subject enzyme. The particle of the present invention employs a barrier layer on an enzyme-containing core layer. The barrier layer acts as a protective shield to the subject enzyme. If desired, additional stabilizing agents may also be added to the enzyme particle of the present invention.
Accordingly in a first embodiment of the present invention, an enzyme particle for a detersive enzyme is provided. The particle comprises a composite particle WO 98/55577 PCT/tB98/00847
3 suitable for incorporation in a detergent composition comprising an enzyme-containing core material and a barrier layer coated on the enzyme-containing core material.
The preferred enzyme is a protease enzyme with the protease being derived from non-naturally-occurring carbonyl hydrolase variants having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to position +76 in combination with one or more of the following residues +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, +206, +210, +216, +217, +218, +222, +260, +265, and/or +274 of a precursor carbonyl hydrolase with different amino acids, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens, being the most preferred and the naturally-occurring carbonyl hydrolase variants having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to positions 76/103/104.
The enzyme core material may comprise a mixture of at least two different protease enzymes such as when at least one protease is a chymotrypsin-like protease enzyme and at least one protease is a trypsin-like protease enzyme. When employing the aforementioned mixture, the chymotrypsin-like protease enzyme is preferably a non-naturally-occurnng carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to position +76 in combination with one or more of the following residues +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +195, +197, +204, +206, +216, +217, +218, +222, +260, +265, and/or +274 of a precursor carbonyl hydrolase with different amino acids, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens and the trypsin-like protease enzyme is a microbial alcaline proteinase.
In preferred instances, the composite particle further comprises an outer overlayer coated on the barrier layer, preferably a water-soluble polymer.
Also, the enzyme containing core material may further include a bleach catalyst material or a stabilizing additive admixed in any or all of the layers, i.e. enzyme-containing core material, barrier layer and overlayer. Preferred stabilizing additives are selected from the group consisting of alkaline salts, antioxidants, chelants, radical quenchers, reducing agents and mixtures thereof with the reducing agents alkali metal sulfite, bisulfate or thiosulfate being the most preferred.
The preferred enzyme is a protease enzyme with the protease being derived from non-naturally-occurring carbonyl hydrolase variants having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to position +76 in combination with one or more of the following residues +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, +206, +210, +216, +217, +218, +222, +260, +265, and/or +274 of a precursor carbonyl hydrolase with different amino acids, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens, being the most preferred and the naturally-occurring carbonyl hydrolase variants having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to positions 76/103/104.
The enzyme core material may comprise a mixture of at least two different protease enzymes such as when at least one protease is a chymotrypsin-like protease enzyme and at least one protease is a trypsin-like protease enzyme. When employing the aforementioned mixture, the chymotrypsin-like protease enzyme is preferably a non-naturally-occurnng carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to position +76 in combination with one or more of the following residues +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +195, +197, +204, +206, +216, +217, +218, +222, +260, +265, and/or +274 of a precursor carbonyl hydrolase with different amino acids, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens and the trypsin-like protease enzyme is a microbial alcaline proteinase.
In preferred instances, the composite particle further comprises an outer overlayer coated on the barrier layer, preferably a water-soluble polymer.
Also, the enzyme containing core material may further include a bleach catalyst material or a stabilizing additive admixed in any or all of the layers, i.e. enzyme-containing core material, barrier layer and overlayer. Preferred stabilizing additives are selected from the group consisting of alkaline salts, antioxidants, chelants, radical quenchers, reducing agents and mixtures thereof with the reducing agents alkali metal sulfite, bisulfate or thiosulfate being the most preferred.
4 According to another embodiment of the present invention, an automatic dishwashing composition comprising, as a key component, from about 0.1% to about 20% by weight of the composition of the enryme particle substantially as described above and from about 0.1°/, to about 99:9°l° by weight of the composition of adjunct automatic dishwashing deoergent ingredients. The adjunct detergent ingredients are preftrrably selected from the group consisting of a source of peraxygen bleach, bleach catalysts, bleach activators, taw-foaming nonionic stnfactarlts, builders, pEI-adjusting components, and mixtures thereof.
Accordingly, it is an object of the present invention to provide an enzyme particle which provides superior protection to the subject enzyme from oxidative degradation in a detergent composition. it is yet another abject of the present invention to provide an enzyme particle having a barrier layer. It is still further an object of the p~sent invention to provide an auwmatie dishwashing composition employing an enzyme particle having a barrier layer. These and other objects, features ~
and advantages of the present invention will be readily apparent to one of ordinary skill in the art from the fallowiz~g desettption, drawings, trnd the appended claims.
All percentages, ratios and proportions herein are by weight, unless otherwise specified. t7xygen bleaches are, where noted, reported as "AvQ", HRfEF D~CRIpTIpN OF Th'.~WIIVCrS
Fig. 1 is a cross-sectional view of the composite enzyme particle of the present invention.
Fig. 2 is a cross-sectional view of the preferred composite ptttticle of the present invention, Fig. 3 is a cross-sxtional view of an alternative composite ott2yme particle according to the present invention.
DETAILED DESCRIPTION OF TH); pREFERI~EM~ODI~I'T~
The present invention relates to composite enzyme particles for incorporation into detergent compositions, and in particular, into automatic dishwashing compositions. Turning to Fig. 1, there is seen the composite particle 10 of tltc present invezttiori. The particle 10 cpmptises an enzyme-c;ontainlng core material 2p having a barrier layer 30 coated therton_ The enzyme core material itself comprises an enzyme layer 22 coated on carrier layer 24. Turning to Fig. 2, there is seen the preferred embodiment of the present invention wherein an overlayer 40 is coated on barrier layer 30. However, other layers may be included as is known in the art. An alternative particle according to the present invention is shown in Fig. 3. Referring to Fig. 3, there is seen an enzyme particle 10 having an enzyme containing core layer 20 wherein the enzyme is amixed with a carrier material as disclosed herein, a barrier layer 30 and an outer overlayer 40. The composite particle of the present invention, through the use of the barrier layer, provides superior protection to the enzyme from oxidative degradation from the other ingredients of a base detergent granular matrix as well as discoloration and odor generation. Accordingly, the enzyme particle of the present invention provides a significant advancement over the enzyme particles as known in the prior art.
Enzyme Containing Core Material The enzyme containing core material, as the name implies, includes the enzyme or enzymes which the composite particle of the present invention is to deliver. The enzyme to be delivered by the present invention is a detersive enzyme.
"Detersive enzyme", as used herein, means any enzyme having a cleaning, stain removing or otherwise beneficial effect in an automatic dishwashing composition. Preferred detersive enzymes are hydrolases such as proteases, amylases and lipases.
Highly preferred for automatic dishwashing are amylases and/or proteases, including both current commercially available types and improved types which, though more and more bleach compatible though successive improvements, have a remaining degree of bleach deactivation susceptibility.
Enzymes are normally incorporated into detergent or detergent additive compositions at levels sufficient to provide a "cleaning-effective amount".
The term "cleaning effective amount" refers to any amount capable of producing a cleaning, stain removal, soil removal, whitening, deodorizing, or freshness improving effect on substrates such as dishware and the like. In practical terms for current commercial preparations, typical amounts are up to about 5 mg by weight, more typically 0.01 mg to 3 mg, of active enzyme per gram of the detergent composition. Stated otherwise, the compositions herein will typically comprise from about 0.001 % to about 1 S%, preferably about 0.01 % to about i 0% by weight of a commercial enzyme preparation.
Protease enzymes are usually present in such commercial preparations at levels sufficient to provide from 0.005 to 0.1 Anson units (AU) of activity per gram of composition. For certain detergents, such as in automatic dishwashing, it may be desirable to increase the active enzyme content of the commercial preparation in order to minimize the total amount of non-catalytically active materials and thereby improve spotting/filming or other end-results. Higher active levels may also be desirable in highly concentrated detergent formulations. Accordingly, the enzyme particle of the present invention is formulated to deliver the desired amount of enzyme to the wash environment.
Suitable examples of proteases within the scope of the present invention are the subtilisins which are obtained from particular strains of B. subtilis and B.
licheniformis.
One suitable protease is obtained from a strain of Bacillus, having maximum activity throughout the pH range of 8-12, developed and sold as ESPERASE~ by Novo Industries A/S of Denmark, hereinafter "Novo". The preparation of this enzyme and analogous enzymes is described in GB 1,243,784 to Novo. Other suitable proteases include ALCALASE~ from Novo and MAXATASE~ from International Bio-Synthetics, Inc., The Netherlands; as well as Protease A as disclosed in EP
130,756 A, January 9, 1985 and Protease B as disclosed in EP 303,761 A, April 28, 1987 and EP
130,756 A, January 9, 1985. See also a high pH protease from Bacillus sp.
NCIMB
40338 described in WO 9318140 A to Novo. Enzymatic detergents comprising protease, one or more other enzymes, and a reversible protease inhibitor are described in WO 9203529 A to Novo. Other preferred proteases include those of WO 9510591 A
to Procter & Gamble . When desired, a protease having decreased adsorption and increased hydrolysis is available as described in WO 9507791 to Procter &
Gamble. A
recombinant trypsin-like protease for detergents suitable herein is described in WO
9425583 to Novo.
In more detail, an especially preferred protease, referred to as "Protease D"
is a carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived from a precursor carbonyl hydrolase by substituting a different amino acid for a plurality of amino acid residues at a position in said carbonyl hydrolase equivalent to position +76, preferably also in combination with one or more amino acid residue positions equivalent to those selected from the group consisting of +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +195, +197, +204, +206, +216, +260, +265, and/or +274 according to the numbering of Bacillus amyloliquef'aciens subtilisin, with substitution, deletion or insertion of an amino acid residue in the following combination of residues: 76/99; 76/104; 76/99/104; 76/103/104; 76/104/107; 76/101/103/104;
76/99/101/103/104 and 76/101/104 of B. amyloliquefaciens subtilisin being preferred and 76I103J104 being the most preferred. Such enzymes are fully described in U.S.
PBLCntNos, 5,679,630 anct 5,677,27?, ,and inW095J10615 published April ZO_. 1995 by Gtnencar International Useful proteases are also described in PCT publicstioas:
WO 95/3x010 published November 9, 1995 by The Procter & Gamble Company; WO
95r30011 published November 9, 1995 by The Procter 8t Gamble Company; Wp 95/29979 published November 9,1995 by "fhc Procter dt Gamble Company.
Amylases suitable herein, especially far, but riot limited to automatic diqhwashirtg purposes, inclu~, for example, u,_amylases described in GB
1,296,839 to Novo; RAPIDASE~, International Bio-Synthetics, Inc. and TEItMAMYL~, Nova.
FUNGAMYL~ from Novo is e.~pecislly useful. Enginccrinb of errcytrtts for improved stability, e.g., oxidative stability, is known. ,ryee, for example f.
Biological Chcm., Vol.
260, No. 11, 3une 1985, .pp. 6518-b521. Certain preferred embodiments of the present compositions can make use of amylases having improved stability in detergents such as automatic dishwashing types, especially improvtd oxidative stability as measured ag$inst a reference-point of TERMAMYI,~ in commercial use in 1993. These preferred amylose3 herein share the characteristic of being "stability-entranced"
amylases, characterized, at a minimum, by a measurable improvement in one or mote of oxidative stability, e.g., to hydrogen peroxideltetnsacetylethyltnediami,ne in buffered solution at pH 9-1Q; thermal stability, e.g., at common wash temperatures stxh as about 60oC; or alkaline stability, e,$., at a pI~ from about 8 to about 11, measured versus the above-identified rtfcrence-point amylase. Stability can be measured using any of the art-disclosed t~echnicai tests, See, for example, references disclosed in WO
9402597.
Stability-enhanced amylases can be obtained from Novo or from Gencncor Intaraational. One class of highly Preferred amylases herein have the commonatity of being derived using site-directed mutagenesis from one or more of the Bacillus amylases, especially the Bacillus cc-amylases, regardless of whether one, two or multiple amylase strains are the immediate precursors. Oxidative stability_enhanced amylases vs, the above-~Lentitlcd reference amylase are preferred far use, especially in bleaching, more preferably oxygen bleaching, as distinct from chlorine bleaching, detergent compositions herein. Such preferred amylaacs include (a) an amylase according to the hereinbefore incorporated WO 940259?, Novo, Feb. 3, 1994, as further illustrated by a mutant in which substitution is made, using siEanine or threonine, preferably threonine, of the methianine residue located in position 197 of the B.
g lichenifornrts alpha-amylase. known as TEItMAMYL~, or the homologous position variation of a similar parent amylase, such as B amylolJquefaciens, B.
subrilis, or B.
stearothermnphilus: (b) stability-enhanced amylases as desczibed by Genencor International in a paper entitled "Oxidatively Resistant alpha-Amylases"
presented ai the 207th American Chemical Society Natiottaf Meeting, March 13-17 1994, by C.
Mitchinson. Therein it was notrd that bleaches in automatic dishwashing detergents inactivate alpha-amylases but that improved oxidative stability amylases have been made by Generator from 13. IicherrtJ'vrmts NC1B8061. Methionine (Met) was identi$ed as the most likely residue to be modif ed. Met was substituted, one at a time, in positions 8, 15, 197, 256, 304, 366 and 438 leadinf~ to specific mutants, psrcicularly important being M197L and M197T with the M197T variant being the most stable expressed variant. Stability was measured in CASCr~pE~ and SLINLIGHT~; (c) particularly preferred amylases herein include amylase variants having additional modification in the immediate parent as described in WO 95 t 0603 A and are available from the assignee, Novo, as DUR.AMyI,~, Othcz parti4ularly preferred oxidative stability enhanced amylase include those described in WO 9418314 to Genettcor Intctnational and WO 9402597 to Novo. Any other oxidative stability-enhanctd amylase can be used, for example as derived by site-directed mutagenesis from known chimeric, hybrid or simple mutant parent forms of available amylases. Other preferred enzyme modifications are accessible. See WO 9509909 A to Novo.
(hher amylase enzymes include those described in WO 95126397.
Specific amylase enzymes for use in the detergent composltiotu of the present invention include a-amylases ~'re~~ bY ha~n8 a specie activity at least 25% higher than the specilie activity of Temrtarnyl~ at s temperature range of 25°C to 55°C and at a pI~ value in the range of 8 to 10, measured by the phadebas~ a-amylvse activity assay. (Such Phadebas~ a-amylase activity assay is described at pages 9-10, WO 95126397.) Also included herein are a-amylases which are at Icast 80'/° homologous with the amino said sequences shown in the Sir( ID listings in the references- These enzymes ors preferably incorporated into laundry detergent compositions at a level from 0.000189~o to 0.060%
pure enzyme by weight of the total composition, more preferably from 0.00024%
to 0.048°~~ pure enzyme by weight of the total composition.
CelluEases usable herein include both bacterial and fungal types, preferably having a pH oprimum between $ and 9.5. U.S_ 4,435,307, Barbesgoard et al, March 6, 1984, discloses suitable fungal cellulases from Hurrricola irnsoiens or Humicola Strain 17SM1800 or a cellulase 212-producing fungus belonging to the genus Aeromorrrxs, and cellulace extracted from the hepatopancreas of a rxattrine mollusk, Dalabella r4uricula Solarder. Suitable cellulases are also disclosed in GB-A.2.075.p28; G9-A-2.095.275 and D~-OS-2.247.832. CAREZYMJ~~ and CELLUZYME~(Novo) are especially useful. See also WO 911'7243 to Novo.
Suitable lipase enrymes for detergent usage include those produced by microorganisms of the Pserrdomanax gmup, such as Pseudomartas stutxerl ATCC
19.154, as disclosed in GB 1,372,034. Set also lipases in Japanese Patent Application 53,20487, laid open Feb. 24, 1978. This lipase is avaitable from Amano Pharmaceutical Co. Ltd., Nagoya. Japan, under the trade name i.ipase P
"Amano," or "Amano-P." Q~cr suitable commercial IipasE;s include Arnano~CES, lipases ex Chromubacter viscosurn, e.g, Chrorna8acter viscosum van. Ifpolyticum NIt.RLB
from Toyo J074 Co., Tagata, Japan; Chromobacler viscosum lipases from U.S.
l3iochcmical Corp,, U.S.A. and Disoynth Co., The Netherlands, and lipases ex ,Pseudamonas gladioli. L1POLASE~ enzyme derived from Humicala lanugfnosa and commercially available from Novo, see also ~P 341,947, is a preferred lipase for use herein. Lipase and amylase variants stabilised against peroxidase ert2ymes are described in WO 9414951 A to Novo. See also WO 9205249.
In spite of the large number of publications on lipase enzymes, only the lipase derived from Humicola lanuginosa and produced in A.spergillus oryzae as host has so far found widespread application as additive for fabric washing products- It is available from Novo Nordisk under the tradename Lipolasc'r'"t, as noted above. 1n order to optimize the stain removal performanct of Lipolasc, Novo Nordisk have made a number of variants. As described in WQ 92105249, the D96L variant of the native Humicola lanuglnosa tipase improves the lard stain removal efficiency by a factor 4.4 over the wild.type lipase (enzymes compared in an amount ranging from 0.075 to 2.5 mg protein: per liter). Reseaxch Disclosure No. 35944 published on March 10, 1994, by Novo Nordisk discloses that the ijpa_se variant (D96L) may be added in an amount corresponding to 0.001-100-mg (5-500,040 LUlliter) lipase valiant per titer of wash li9uor. The present invention provides the benefit of innpmvcd whiteness maintenance on fabrics using low levels of D96L variant in detergent eomposidons containing the mid-chain branched surfactant surfactants in the ma:,ner disclosed herein, especially when the D96L is used at levels in the range of about SO LU to about 8500 LU
per liter of wash solution.
Cutinase enzymes suitable for use herein are described in WO 8809367 A to Genencor.
Peroxidase enzymes may be used in combination with oxygen sources, e.g., percarbonate, perborate, hydrogen peroxide, etc., for "solution bleaching" or prevention of transfer of dyes or pigments removed from substrates during the wash to other substrates present in the wash solution. Known peroxidases include horseradish peroxidase, ligninase, and haloperoxidases such as chloro- or bromo-peroxidase.
Peroxidase-containing detergent compositions are disclosed in WO 89099813 A, October 19, 1989 to Novo and WO 8909813 A to Novo.
A range of enzyme materials and means for their incorporation into synthetic detergent compositions is also disclosed in WO 9307263 A and WO 9307260 A to Genencor International, WO 8908694 A to Novo, and U.S. 3,553,139, January 5, to McCarty et al. Enzymes are further disclosed in U.S. 4,101,457, Place et al, July 18, 1978, and in U.S. 4,507,219, Hughes, March 26, 1985. Enzyme materials useful for liquid detergent formulations, and their incorporation into such formulations, are disclosed in U.S. 4,261,868, Hora et ai, April 14, 1981. Enzymes for use in detergents can be stabilized by various techniques. Enzyme stabilization techniques are disclosed and exemplified in U.S. 3,600,319, August 17, 1971, Gedge et al, EP 199,405 and EP
200,586, October 29, 1986, Venegas. Enzyme stabilization systems are also described, for example, in U.S. 3,519,570. A useful Bacillus, sp. AC13 giving proteases, xylanases and cellulases, is described in WO 9401532 A to Novo.
In addition, mixtures of the above described enzymes may also be employed. In such instances, it is desirable to employ mixtures of protease enzymes.
Particularly preferred are mixtures of chymotrypsin-like protease enzymes and trypsin-like protease enzymes.
The chymotrypsin-like enzymes, according to the present invention, are those which have an activity ratio, as defined below, of greater than about 1 S.
Particularly, preferred for this class of enzyme are those identified as "Protease D" above.
Other chymotrypsin-like protease enzymes suitable for use in the present invention include those obtained from a strain of Bacillus, having maximum activity throughout the pH
range of 8-12, developed and sold as ESPERASE~ by Novo Industries A/S of Denmark, hereinafter "Novo". The preparation of this enzyme and analogous enzymes is described in GB 1,243,784 to Novo. Other suitable proteases include ALCALASE~
from Novo as well as the proteases known as BPN' and Carlsberg.
The trypsin-like enzymes, according to the present invention, are those which have an activity ratio, as defined below, of less than about 10, preferably less than about 8. Particularly suitable protease enzymes meeting the above requirement are microbial alcaline proteinases such as the protease enzyme obtained from Bacillus Lentus subtilisin including those commercially available under the tradenames SAVINASE~
from Novo and PURAFECT~ from Genencor International.
Other particularly preferred trypsin-like protease enzymes according to the present invention include those which are non-naturally-occurring carbonyl hydrolase variants which are derived by replacement of a plurality of amino acid residues of a precursor carbonyl hydrolase corresponding to position +210 in combination with one or more of the following residues: +33, +62, +67, +76, +100, +101, +103, +104, +107, +128, +129, +130, +132, +135, +156, +158, +164, +166, +167, +170, +209, +215, +217, +218, and +222, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens or to equivalent amino acid residues in other carbonyl hydrolases or subtilisins, such as Bacillus lentus subtilisin with different amino acids.
The preferred variant protease enzymes useful for the present invention comprise the substitution, deletion or insertion of amino acid residues in the following combinations: 210/156; 210/166; 210/76; 210/103; 210/104; 210/217;
210/156/166;
210/156/217; 210/166/217; 210/76/156; 210/76/166; 210/76/217; 210/76/156/166;
210/76/156/217; 210/76/166/217; 210/76/103/156; 210/76/103/166;
210/76/103/217;
210/76/ 104/ 156; 210/76/ 104/ 166; 210/76/ 104/217; 210/76/ 103/ 104/ 156;
210/76/103/104/166; 210/76/103/104/217; 210/76/103/104/156/166;
210/76/ 103/ 104/ 156/217; 210/76/ 103/ 104/ 166/217 and/or 210/76/103/104/156/166/217; 210/761103/104/166/222; 210/67/76/103/104/166/222;
210/67/76/103/104/166/218/222. Most preferably the variant enzymes useful for the present invention comprise the substitution, deletion or insertion of an amino acid residue in the following combination of residues: 210/156; 210/166; 210/217;
210/156/166; 210/156/217; 210/166/217; 210/76/156/166; 210/76/103/156/166 and 210/76/103/104/156/166 of B. lentus subtilisin with 210/76/103/104/156/166 being the most preferred.
The protease enzymes useful herein encompass the substitution of any of the oinetcen natzrrahy occurritag L-amino acids at the designated amino acid residue positions. Such substitutions can be made in any precursor subtilisin (proearyotic, cucaryotic, mammalian, etc.). Thrnugltout this application reference is made to various amino acids by wsy oPcotnnzon one- and thrte-letter codts. Such codes arc identified in Dale, M.W. (1989), Molecular Genetics of aeteria, John Wiley & Sons, Ltd., Appendix $.
Preferably, the substitution to be madt at each of the identifed amino acid residut positions include but are not limited to substitutions at position +210 including I, V, G, and A, substitutions at positions +33, +62, +76. +100, +101, +103, +104, +107, +128, +129, +130, +132, +135, +156, +158, +tfi4, +166, +167, +170, +209, +?15, +217, and +218 of D or E, substitutions at position 76 including 'b, H, E, G, F, K, p and N: substitutions at position 103 including Q, T, D, E, Y, K, G, R and S; and substitutions at positjon 104 including S, Y, I, L, M, A, W, 17, T, G and V;
and substitutions at position 222 including S, C, A.
e~...,;~:.....~,. _.:..:~.,. ~. _.~ . ._ _. . _ ____..
Substrate specificity, as discussed above, is generally illustrated by the action of an enzyme on two synthetic substrates. An enzyme is placed in a solution with one of the taro synthetic substrates. The capability of the enzyme in question to hydrolyze tht synthetic substrate is then measured. For the purposes of the present invention, the synthetic substrates employed to measure the specificity of the tttsymes of the present invention arc the synthetic substrate N-Succinyl-alanyl.alanyl-prolyj_phrnylalanyI-p-Nitrosnilidc, bereixtailer sac-AAl"F-pNA, and the synthetic substrate N-Benzyl-valyl~
araganyl-lysyl-p-Nitroanilide, hereinafter bYGA-pNA, both of which are available from SIGMA Chemicals. Both of these synthetic substrates are well-known to one of ordinary skill in the art. A protease in the class of enzymes having trypsin-like specificity preferentially hydrolyze the synthetic substratt bYGR-pNA 3~ut hydrolyze ~t syn>t>etie substrate sucAAPF-pNA to a much lesser extent. Conversely, chymotrypsitrlike protease enzymes preferentially hydrolyze the synthetic substrate bVGR-pNA but hydrolyze sac-AAl'F-pNA to a much lesser extent.
The overall specificity of a protease enzyme can then be determined by measuring that enzyme's specificty against each of the synthetic substrates and then taking a ratio of that enzyme's activity on the two synthetic substrates.
Accordingly, for the purposes of the present invention, the activity specificty ratio is determined by the . formula:
[activity on suc-AAPF-pNA]/[activity on bVGR-pNA]
An enzyme having a ratio of less than about 10, more preferably less than about 8 and most preferably less than about 7 may then be considered to demonstrate trypsin-like specificty for the purposes of the present invention while an enzyme having a ratio greater than about 15, preferably greater than about 17.5 and most preferably greater than about 20 may be considered to demonstrate chymotrypsin-like Specificty for the purposes of the present invention.
For the purposes of the present invention, specificity is measured and determined against the two synthetic substrates as detailed above. The following test was employed. 5 mls of a Trisma buffer at a pH of 8.6 (prepared from a combination of 12.109 g Tris Base (O.1M), 1.471 g CaCl2~2H20 (0.01 M), 3.1622 g Na2S203 (0.02 M) pH adjusted with 1N H2S04) and a temperature of 25 °C is added to a standard 10 ml test tube. 0.5 ppm of the active enzyme to be tested in a 1 M glycine buffer is added to the test tube. Approximately, 1.25 mg of the synthetic substrate per mL of buffer solution is added to the test tube. The mixture is allowed to incubate for 15 minutes at 25 °C. Upon completion of the incubation period, an enzyme inhibitor, PMSF, is added to the mixture at a level of 0.5 mg per mL of buffer solution. The absorbency or OD
value of the mixture is determined on a Gilford Response UV spectrometer, Model #
1019 read at a visible light 410 nm wavelength. The absorbence then indicates the activity of the enzyme on the synthetic substrate. The greater the absorbence, the higher the level of activity against that substrate. Accordingly, absorbence is equal to enzyme activity for purposes of the present invention.
The mixed protease enzyme system of the present invention is employed in compositions at higher-end levels of from less than about 10%, more preferably less than about 5% and even more preferably less than about 2% and at lower-end levels of from greater than about 0.0001%, more preferably greater than about 0.1% and even more preferably greater than about 0.5% by weight of the composition. As for within the system itself, the ratio of chymotrypsin-like protease enzyme to trypsin-like protease enzyme ranges from about 0.5:1 to about 10:1 and more preferably from about 2:1 to about 5:1 and most preferably from about 1:1 to about 3:1. Also, preferably the protease enzyme is present in the compositions in an amount sufficient to provide a ratio of mg of active protease per 100 grams of composition to ppm theoretical Available 02 ("Av02") from any peroxyacid in the wash liquor, referred to herein as the Enzyme to Bleach ratio (E/B ratio), ranging from about l :l to about 20:1.
Several examples of various cleaning compositions wherein the protease enzymes may be employed are discussed in further detail below.
Core Manufacture The manufacture of the core material herein comprising the enzyme can be conducted using a variety of methods, according to the desires of the formulator and the available equipment. The following illustrate various methods of manufacture, and are included for the convenience of the formulator and not by way of limitation.
The particles herein can be formulated as "marumes". Marumes and their manufacture are disclosed in U.S. Patent 4,016,041 and British 1,361,387.
Marumes can be prepared using an apparatus known under the trademark "Marumerizer"
from Fuji Paudal, KK, and is described in U.S. 3,277,520 and German 1,294,351.
Basically, the formation of marumes involves spheronizing extrudate noodles comprising the enzyme and a carrier. The extrudate is fed into the MarumizerTM apparatus, which operates by centrifugal force on the noodles to form them into spheronized particles, referred to as "marumes".
In yet another method, the core layer herein can be manufactured in the form of "prills". Basically, in this method a slurry comprising the enzyme and a carrier melt is introduced through a spray head into a cooling chamber. The particle size of the resulting prills can be controlled by regulating the size of the spray drops of the slurry.
The size of the drops will depend on the viscosity of the slurry, the spray pressure, and the like. The manufacture of prills is more fully disclosed in U.S. 3,749,671.
In still another method, the particles herein are made by a process comprising the following basic steps:
(i) combining the particles the dried enzyme with a carrier material while the carrier material is in a softened or molten state while agitating this combination to form a substantially uniform admixture;
i5 (ii) rapidly cooling the resultant admixture in order to solidify it; and thereafter (iii) further working the resulting solidified admixture, as necessiuy, to form the desired composite particles.
In yet another method, comrn~rcially available core materials may also be employed which may then be coated with an enzyme layer as described in U.S.
Patent No.4,707,Z87.
Preferred methods for manufacturing the particles herein include: building-up of layers of carrier in a tluidized bed, Wurster-type center, drum granulation, pan waters, and like techniques for building up a granule by adding consecutive layers on top of a core material, all of which are well-known to those skilled in the art of particle manufacture. A typical process suitable for use ins the manufacture of the composite particles herein is described in detail in U.S. Patent 5,324,649_ Cart~ier. Material The composite particles herein may be manufactured using one or more ~~camct~~ materials as described above which incorporate enzyme in a matrix.
Since the enzyme is intended for use in an aqueous medium, the carrier material should dissolve or readily disperse in water under the intended ust conditions in older to release the enzyme to perform its detersive functions. The carrier material should be inert to reaction with the enzyme components of the particle under processing conditions and a(~er granulat'ron. Additionally, the carrier material should preferably be substantially free of moisture present as unbound water, as noted hereinafter.
In one tnodc, the carrier for the soluble or dispersible composite enzyme particles herein can comprise a mixture of :ut inert, war~r-dispersible or water-soluble, tYPi~ly inorganic granule material and n binder. Fhe binder serves to provide integral particles containing the enzyme and granule material. Such particles will typically comprise: from about 50% to about 95%, by weight, of the granule material;
from about 5% to about 50"/°, by weight, of the binder, and from about 0.01%
fo about IS%, by weight, of the enzyme.
Granule materials useful in such particles include inert, inorganic snits. By "inert" is meant that the salts do not deleteriously interact with the enzyme.
Nan-limiting examples include sodium sulfate, sodium carbonate, sodium silicate, and other a~oruum and alkali rr~etal sulfates, carbonates alai silicates, and the like.
Examples of suitable organic binders include the water soluble organic homo-or co-polymeric polycarboxylic acids or their salts in which the polycarboxylic acid comprises at least two carboxyl radicals separated from each other by not more than two carbon atoms. Polymers of the latter type are disclosed in GB-A-1,596,756.
Preferred examples of such compounds are the polymers which contain acrylic acid, that is to say homopolymers of acrylic acid and copolymers with any suitable other monomer units, and which have a average molecular weight of from 2,000 to 100,000.
Suitable other monomer units include modified acrylic, fumaric, malefic, itaconic, aconitic, mesaconic, citraconic and methylenemalonic acid or their salts, malefic anhydride, acrylamide, alkylene, vinylmethyl ether, styrene and any mixtures thereof.
Preferred are the copolymers of acrylic acid and malefic anhydride having a average molecular weight of from 20,000 to 100,000.
Preferred acrylic acid containing polymers have an average molecular weight of less than 15,000, and include those sold under the tradename Sokalan PA30, PA20, PA15, PA10 and Sokalan CP10 by BASF GmbH, and those sold under the tradename Acusol 445N by Rohm and Haas. Other suitable polymers include Acusol 450N and 410N.
Other preferred acrylic acid containing copolymers include those which contain as monomer units: a) from 90% to i 0%, preferably from 80% to 20% by weight acrylic acid or its salts and b) from 10% to 90%, preferably from 20% to 80% by weight of a substituted acrylic monomer or its salts having the general formula -[CR2-CR1(CO-O-R3)]- wherein at least one of the substituents R1, R2 or R3, preferably R1 or R2 is a 1 to 4 carbon alkyl or hydroxyalkyl group, R1 or R2 can be a hydrogen and R3 can be a hydrogen or alkali metal salt. Most preferred is a substituted acrylic monomer wherein R1 is methyl, R2 is hydrogen (i.e. a methacrylic acid monomer). The most preferred copolymer of this type has a average molecular weight of from 4500 to 3000 and contains 60% to 80% by weight of acrylic acid and 40% to 20% by weight of methacrylic acid. A suitable example includes Acusol 480N available from Rohm &
Haas.
The polyamino compounds are useful as organic binders herein including those derived from aspartic acid such as those disclosed in EP-A-305282, EP-A-305283 and EP-A-351629.
Terpolymers containing monomer units selected from malefic acid, acrylic acid, polyaspartic acid and vinyl alcohol, particularly those having an average molecular weight of from 5,000 to 10,000, are also suitable herein.
Other organic binders suitable herein include essentially any charged and non charged cellulose derivatives such as methylcellulose, carboxymethylcellulose, hydroxypropylmethylcellulose, hydroxyethylcellulose, and ethylhydroxyethylcellulose.
Other suitable binders include the C I 0-020 alcohol ethoxylates containing from - 100 moles of ethylene oxide per mole of alcohol and more preferably the C 15-primary alcohol ethoxylates containing from 20 - 100 moles of ethylene oxide per mole of alcohol.
Other preferred binders include polyvinyl alcohol, polyvinyl acetate, the polyvinylpyrrolidones with an average molecular weight of from 12,000 to 700,000 and the polyethylene gIycols (PEG) with an average molecular weight of from 600 to
Accordingly, it is an object of the present invention to provide an enzyme particle which provides superior protection to the subject enzyme from oxidative degradation in a detergent composition. it is yet another abject of the present invention to provide an enzyme particle having a barrier layer. It is still further an object of the p~sent invention to provide an auwmatie dishwashing composition employing an enzyme particle having a barrier layer. These and other objects, features ~
and advantages of the present invention will be readily apparent to one of ordinary skill in the art from the fallowiz~g desettption, drawings, trnd the appended claims.
All percentages, ratios and proportions herein are by weight, unless otherwise specified. t7xygen bleaches are, where noted, reported as "AvQ", HRfEF D~CRIpTIpN OF Th'.~WIIVCrS
Fig. 1 is a cross-sectional view of the composite enzyme particle of the present invention.
Fig. 2 is a cross-sectional view of the preferred composite ptttticle of the present invention, Fig. 3 is a cross-sxtional view of an alternative composite ott2yme particle according to the present invention.
DETAILED DESCRIPTION OF TH); pREFERI~EM~ODI~I'T~
The present invention relates to composite enzyme particles for incorporation into detergent compositions, and in particular, into automatic dishwashing compositions. Turning to Fig. 1, there is seen the composite particle 10 of tltc present invezttiori. The particle 10 cpmptises an enzyme-c;ontainlng core material 2p having a barrier layer 30 coated therton_ The enzyme core material itself comprises an enzyme layer 22 coated on carrier layer 24. Turning to Fig. 2, there is seen the preferred embodiment of the present invention wherein an overlayer 40 is coated on barrier layer 30. However, other layers may be included as is known in the art. An alternative particle according to the present invention is shown in Fig. 3. Referring to Fig. 3, there is seen an enzyme particle 10 having an enzyme containing core layer 20 wherein the enzyme is amixed with a carrier material as disclosed herein, a barrier layer 30 and an outer overlayer 40. The composite particle of the present invention, through the use of the barrier layer, provides superior protection to the enzyme from oxidative degradation from the other ingredients of a base detergent granular matrix as well as discoloration and odor generation. Accordingly, the enzyme particle of the present invention provides a significant advancement over the enzyme particles as known in the prior art.
Enzyme Containing Core Material The enzyme containing core material, as the name implies, includes the enzyme or enzymes which the composite particle of the present invention is to deliver. The enzyme to be delivered by the present invention is a detersive enzyme.
"Detersive enzyme", as used herein, means any enzyme having a cleaning, stain removing or otherwise beneficial effect in an automatic dishwashing composition. Preferred detersive enzymes are hydrolases such as proteases, amylases and lipases.
Highly preferred for automatic dishwashing are amylases and/or proteases, including both current commercially available types and improved types which, though more and more bleach compatible though successive improvements, have a remaining degree of bleach deactivation susceptibility.
Enzymes are normally incorporated into detergent or detergent additive compositions at levels sufficient to provide a "cleaning-effective amount".
The term "cleaning effective amount" refers to any amount capable of producing a cleaning, stain removal, soil removal, whitening, deodorizing, or freshness improving effect on substrates such as dishware and the like. In practical terms for current commercial preparations, typical amounts are up to about 5 mg by weight, more typically 0.01 mg to 3 mg, of active enzyme per gram of the detergent composition. Stated otherwise, the compositions herein will typically comprise from about 0.001 % to about 1 S%, preferably about 0.01 % to about i 0% by weight of a commercial enzyme preparation.
Protease enzymes are usually present in such commercial preparations at levels sufficient to provide from 0.005 to 0.1 Anson units (AU) of activity per gram of composition. For certain detergents, such as in automatic dishwashing, it may be desirable to increase the active enzyme content of the commercial preparation in order to minimize the total amount of non-catalytically active materials and thereby improve spotting/filming or other end-results. Higher active levels may also be desirable in highly concentrated detergent formulations. Accordingly, the enzyme particle of the present invention is formulated to deliver the desired amount of enzyme to the wash environment.
Suitable examples of proteases within the scope of the present invention are the subtilisins which are obtained from particular strains of B. subtilis and B.
licheniformis.
One suitable protease is obtained from a strain of Bacillus, having maximum activity throughout the pH range of 8-12, developed and sold as ESPERASE~ by Novo Industries A/S of Denmark, hereinafter "Novo". The preparation of this enzyme and analogous enzymes is described in GB 1,243,784 to Novo. Other suitable proteases include ALCALASE~ from Novo and MAXATASE~ from International Bio-Synthetics, Inc., The Netherlands; as well as Protease A as disclosed in EP
130,756 A, January 9, 1985 and Protease B as disclosed in EP 303,761 A, April 28, 1987 and EP
130,756 A, January 9, 1985. See also a high pH protease from Bacillus sp.
NCIMB
40338 described in WO 9318140 A to Novo. Enzymatic detergents comprising protease, one or more other enzymes, and a reversible protease inhibitor are described in WO 9203529 A to Novo. Other preferred proteases include those of WO 9510591 A
to Procter & Gamble . When desired, a protease having decreased adsorption and increased hydrolysis is available as described in WO 9507791 to Procter &
Gamble. A
recombinant trypsin-like protease for detergents suitable herein is described in WO
9425583 to Novo.
In more detail, an especially preferred protease, referred to as "Protease D"
is a carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived from a precursor carbonyl hydrolase by substituting a different amino acid for a plurality of amino acid residues at a position in said carbonyl hydrolase equivalent to position +76, preferably also in combination with one or more amino acid residue positions equivalent to those selected from the group consisting of +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +195, +197, +204, +206, +216, +260, +265, and/or +274 according to the numbering of Bacillus amyloliquef'aciens subtilisin, with substitution, deletion or insertion of an amino acid residue in the following combination of residues: 76/99; 76/104; 76/99/104; 76/103/104; 76/104/107; 76/101/103/104;
76/99/101/103/104 and 76/101/104 of B. amyloliquefaciens subtilisin being preferred and 76I103J104 being the most preferred. Such enzymes are fully described in U.S.
PBLCntNos, 5,679,630 anct 5,677,27?, ,and inW095J10615 published April ZO_. 1995 by Gtnencar International Useful proteases are also described in PCT publicstioas:
WO 95/3x010 published November 9, 1995 by The Procter & Gamble Company; WO
95r30011 published November 9, 1995 by The Procter 8t Gamble Company; Wp 95/29979 published November 9,1995 by "fhc Procter dt Gamble Company.
Amylases suitable herein, especially far, but riot limited to automatic diqhwashirtg purposes, inclu~, for example, u,_amylases described in GB
1,296,839 to Novo; RAPIDASE~, International Bio-Synthetics, Inc. and TEItMAMYL~, Nova.
FUNGAMYL~ from Novo is e.~pecislly useful. Enginccrinb of errcytrtts for improved stability, e.g., oxidative stability, is known. ,ryee, for example f.
Biological Chcm., Vol.
260, No. 11, 3une 1985, .pp. 6518-b521. Certain preferred embodiments of the present compositions can make use of amylases having improved stability in detergents such as automatic dishwashing types, especially improvtd oxidative stability as measured ag$inst a reference-point of TERMAMYI,~ in commercial use in 1993. These preferred amylose3 herein share the characteristic of being "stability-entranced"
amylases, characterized, at a minimum, by a measurable improvement in one or mote of oxidative stability, e.g., to hydrogen peroxideltetnsacetylethyltnediami,ne in buffered solution at pH 9-1Q; thermal stability, e.g., at common wash temperatures stxh as about 60oC; or alkaline stability, e,$., at a pI~ from about 8 to about 11, measured versus the above-identified rtfcrence-point amylase. Stability can be measured using any of the art-disclosed t~echnicai tests, See, for example, references disclosed in WO
9402597.
Stability-enhanced amylases can be obtained from Novo or from Gencncor Intaraational. One class of highly Preferred amylases herein have the commonatity of being derived using site-directed mutagenesis from one or more of the Bacillus amylases, especially the Bacillus cc-amylases, regardless of whether one, two or multiple amylase strains are the immediate precursors. Oxidative stability_enhanced amylases vs, the above-~Lentitlcd reference amylase are preferred far use, especially in bleaching, more preferably oxygen bleaching, as distinct from chlorine bleaching, detergent compositions herein. Such preferred amylaacs include (a) an amylase according to the hereinbefore incorporated WO 940259?, Novo, Feb. 3, 1994, as further illustrated by a mutant in which substitution is made, using siEanine or threonine, preferably threonine, of the methianine residue located in position 197 of the B.
g lichenifornrts alpha-amylase. known as TEItMAMYL~, or the homologous position variation of a similar parent amylase, such as B amylolJquefaciens, B.
subrilis, or B.
stearothermnphilus: (b) stability-enhanced amylases as desczibed by Genencor International in a paper entitled "Oxidatively Resistant alpha-Amylases"
presented ai the 207th American Chemical Society Natiottaf Meeting, March 13-17 1994, by C.
Mitchinson. Therein it was notrd that bleaches in automatic dishwashing detergents inactivate alpha-amylases but that improved oxidative stability amylases have been made by Generator from 13. IicherrtJ'vrmts NC1B8061. Methionine (Met) was identi$ed as the most likely residue to be modif ed. Met was substituted, one at a time, in positions 8, 15, 197, 256, 304, 366 and 438 leadinf~ to specific mutants, psrcicularly important being M197L and M197T with the M197T variant being the most stable expressed variant. Stability was measured in CASCr~pE~ and SLINLIGHT~; (c) particularly preferred amylases herein include amylase variants having additional modification in the immediate parent as described in WO 95 t 0603 A and are available from the assignee, Novo, as DUR.AMyI,~, Othcz parti4ularly preferred oxidative stability enhanced amylase include those described in WO 9418314 to Genettcor Intctnational and WO 9402597 to Novo. Any other oxidative stability-enhanctd amylase can be used, for example as derived by site-directed mutagenesis from known chimeric, hybrid or simple mutant parent forms of available amylases. Other preferred enzyme modifications are accessible. See WO 9509909 A to Novo.
(hher amylase enzymes include those described in WO 95126397.
Specific amylase enzymes for use in the detergent composltiotu of the present invention include a-amylases ~'re~~ bY ha~n8 a specie activity at least 25% higher than the specilie activity of Temrtarnyl~ at s temperature range of 25°C to 55°C and at a pI~ value in the range of 8 to 10, measured by the phadebas~ a-amylvse activity assay. (Such Phadebas~ a-amylase activity assay is described at pages 9-10, WO 95126397.) Also included herein are a-amylases which are at Icast 80'/° homologous with the amino said sequences shown in the Sir( ID listings in the references- These enzymes ors preferably incorporated into laundry detergent compositions at a level from 0.000189~o to 0.060%
pure enzyme by weight of the total composition, more preferably from 0.00024%
to 0.048°~~ pure enzyme by weight of the total composition.
CelluEases usable herein include both bacterial and fungal types, preferably having a pH oprimum between $ and 9.5. U.S_ 4,435,307, Barbesgoard et al, March 6, 1984, discloses suitable fungal cellulases from Hurrricola irnsoiens or Humicola Strain 17SM1800 or a cellulase 212-producing fungus belonging to the genus Aeromorrrxs, and cellulace extracted from the hepatopancreas of a rxattrine mollusk, Dalabella r4uricula Solarder. Suitable cellulases are also disclosed in GB-A.2.075.p28; G9-A-2.095.275 and D~-OS-2.247.832. CAREZYMJ~~ and CELLUZYME~(Novo) are especially useful. See also WO 911'7243 to Novo.
Suitable lipase enrymes for detergent usage include those produced by microorganisms of the Pserrdomanax gmup, such as Pseudomartas stutxerl ATCC
19.154, as disclosed in GB 1,372,034. Set also lipases in Japanese Patent Application 53,20487, laid open Feb. 24, 1978. This lipase is avaitable from Amano Pharmaceutical Co. Ltd., Nagoya. Japan, under the trade name i.ipase P
"Amano," or "Amano-P." Q~cr suitable commercial IipasE;s include Arnano~CES, lipases ex Chromubacter viscosurn, e.g, Chrorna8acter viscosum van. Ifpolyticum NIt.RLB
from Toyo J074 Co., Tagata, Japan; Chromobacler viscosum lipases from U.S.
l3iochcmical Corp,, U.S.A. and Disoynth Co., The Netherlands, and lipases ex ,Pseudamonas gladioli. L1POLASE~ enzyme derived from Humicala lanugfnosa and commercially available from Novo, see also ~P 341,947, is a preferred lipase for use herein. Lipase and amylase variants stabilised against peroxidase ert2ymes are described in WO 9414951 A to Novo. See also WO 9205249.
In spite of the large number of publications on lipase enzymes, only the lipase derived from Humicola lanuginosa and produced in A.spergillus oryzae as host has so far found widespread application as additive for fabric washing products- It is available from Novo Nordisk under the tradename Lipolasc'r'"t, as noted above. 1n order to optimize the stain removal performanct of Lipolasc, Novo Nordisk have made a number of variants. As described in WQ 92105249, the D96L variant of the native Humicola lanuglnosa tipase improves the lard stain removal efficiency by a factor 4.4 over the wild.type lipase (enzymes compared in an amount ranging from 0.075 to 2.5 mg protein: per liter). Reseaxch Disclosure No. 35944 published on March 10, 1994, by Novo Nordisk discloses that the ijpa_se variant (D96L) may be added in an amount corresponding to 0.001-100-mg (5-500,040 LUlliter) lipase valiant per titer of wash li9uor. The present invention provides the benefit of innpmvcd whiteness maintenance on fabrics using low levels of D96L variant in detergent eomposidons containing the mid-chain branched surfactant surfactants in the ma:,ner disclosed herein, especially when the D96L is used at levels in the range of about SO LU to about 8500 LU
per liter of wash solution.
Cutinase enzymes suitable for use herein are described in WO 8809367 A to Genencor.
Peroxidase enzymes may be used in combination with oxygen sources, e.g., percarbonate, perborate, hydrogen peroxide, etc., for "solution bleaching" or prevention of transfer of dyes or pigments removed from substrates during the wash to other substrates present in the wash solution. Known peroxidases include horseradish peroxidase, ligninase, and haloperoxidases such as chloro- or bromo-peroxidase.
Peroxidase-containing detergent compositions are disclosed in WO 89099813 A, October 19, 1989 to Novo and WO 8909813 A to Novo.
A range of enzyme materials and means for their incorporation into synthetic detergent compositions is also disclosed in WO 9307263 A and WO 9307260 A to Genencor International, WO 8908694 A to Novo, and U.S. 3,553,139, January 5, to McCarty et al. Enzymes are further disclosed in U.S. 4,101,457, Place et al, July 18, 1978, and in U.S. 4,507,219, Hughes, March 26, 1985. Enzyme materials useful for liquid detergent formulations, and their incorporation into such formulations, are disclosed in U.S. 4,261,868, Hora et ai, April 14, 1981. Enzymes for use in detergents can be stabilized by various techniques. Enzyme stabilization techniques are disclosed and exemplified in U.S. 3,600,319, August 17, 1971, Gedge et al, EP 199,405 and EP
200,586, October 29, 1986, Venegas. Enzyme stabilization systems are also described, for example, in U.S. 3,519,570. A useful Bacillus, sp. AC13 giving proteases, xylanases and cellulases, is described in WO 9401532 A to Novo.
In addition, mixtures of the above described enzymes may also be employed. In such instances, it is desirable to employ mixtures of protease enzymes.
Particularly preferred are mixtures of chymotrypsin-like protease enzymes and trypsin-like protease enzymes.
The chymotrypsin-like enzymes, according to the present invention, are those which have an activity ratio, as defined below, of greater than about 1 S.
Particularly, preferred for this class of enzyme are those identified as "Protease D" above.
Other chymotrypsin-like protease enzymes suitable for use in the present invention include those obtained from a strain of Bacillus, having maximum activity throughout the pH
range of 8-12, developed and sold as ESPERASE~ by Novo Industries A/S of Denmark, hereinafter "Novo". The preparation of this enzyme and analogous enzymes is described in GB 1,243,784 to Novo. Other suitable proteases include ALCALASE~
from Novo as well as the proteases known as BPN' and Carlsberg.
The trypsin-like enzymes, according to the present invention, are those which have an activity ratio, as defined below, of less than about 10, preferably less than about 8. Particularly suitable protease enzymes meeting the above requirement are microbial alcaline proteinases such as the protease enzyme obtained from Bacillus Lentus subtilisin including those commercially available under the tradenames SAVINASE~
from Novo and PURAFECT~ from Genencor International.
Other particularly preferred trypsin-like protease enzymes according to the present invention include those which are non-naturally-occurring carbonyl hydrolase variants which are derived by replacement of a plurality of amino acid residues of a precursor carbonyl hydrolase corresponding to position +210 in combination with one or more of the following residues: +33, +62, +67, +76, +100, +101, +103, +104, +107, +128, +129, +130, +132, +135, +156, +158, +164, +166, +167, +170, +209, +215, +217, +218, and +222, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens or to equivalent amino acid residues in other carbonyl hydrolases or subtilisins, such as Bacillus lentus subtilisin with different amino acids.
The preferred variant protease enzymes useful for the present invention comprise the substitution, deletion or insertion of amino acid residues in the following combinations: 210/156; 210/166; 210/76; 210/103; 210/104; 210/217;
210/156/166;
210/156/217; 210/166/217; 210/76/156; 210/76/166; 210/76/217; 210/76/156/166;
210/76/156/217; 210/76/166/217; 210/76/103/156; 210/76/103/166;
210/76/103/217;
210/76/ 104/ 156; 210/76/ 104/ 166; 210/76/ 104/217; 210/76/ 103/ 104/ 156;
210/76/103/104/166; 210/76/103/104/217; 210/76/103/104/156/166;
210/76/ 103/ 104/ 156/217; 210/76/ 103/ 104/ 166/217 and/or 210/76/103/104/156/166/217; 210/761103/104/166/222; 210/67/76/103/104/166/222;
210/67/76/103/104/166/218/222. Most preferably the variant enzymes useful for the present invention comprise the substitution, deletion or insertion of an amino acid residue in the following combination of residues: 210/156; 210/166; 210/217;
210/156/166; 210/156/217; 210/166/217; 210/76/156/166; 210/76/103/156/166 and 210/76/103/104/156/166 of B. lentus subtilisin with 210/76/103/104/156/166 being the most preferred.
The protease enzymes useful herein encompass the substitution of any of the oinetcen natzrrahy occurritag L-amino acids at the designated amino acid residue positions. Such substitutions can be made in any precursor subtilisin (proearyotic, cucaryotic, mammalian, etc.). Thrnugltout this application reference is made to various amino acids by wsy oPcotnnzon one- and thrte-letter codts. Such codes arc identified in Dale, M.W. (1989), Molecular Genetics of aeteria, John Wiley & Sons, Ltd., Appendix $.
Preferably, the substitution to be madt at each of the identifed amino acid residut positions include but are not limited to substitutions at position +210 including I, V, G, and A, substitutions at positions +33, +62, +76. +100, +101, +103, +104, +107, +128, +129, +130, +132, +135, +156, +158, +tfi4, +166, +167, +170, +209, +?15, +217, and +218 of D or E, substitutions at position 76 including 'b, H, E, G, F, K, p and N: substitutions at position 103 including Q, T, D, E, Y, K, G, R and S; and substitutions at positjon 104 including S, Y, I, L, M, A, W, 17, T, G and V;
and substitutions at position 222 including S, C, A.
e~...,;~:.....~,. _.:..:~.,. ~. _.~ . ._ _. . _ ____..
Substrate specificity, as discussed above, is generally illustrated by the action of an enzyme on two synthetic substrates. An enzyme is placed in a solution with one of the taro synthetic substrates. The capability of the enzyme in question to hydrolyze tht synthetic substrate is then measured. For the purposes of the present invention, the synthetic substrates employed to measure the specificity of the tttsymes of the present invention arc the synthetic substrate N-Succinyl-alanyl.alanyl-prolyj_phrnylalanyI-p-Nitrosnilidc, bereixtailer sac-AAl"F-pNA, and the synthetic substrate N-Benzyl-valyl~
araganyl-lysyl-p-Nitroanilide, hereinafter bYGA-pNA, both of which are available from SIGMA Chemicals. Both of these synthetic substrates are well-known to one of ordinary skill in the art. A protease in the class of enzymes having trypsin-like specificity preferentially hydrolyze the synthetic substratt bYGR-pNA 3~ut hydrolyze ~t syn>t>etie substrate sucAAPF-pNA to a much lesser extent. Conversely, chymotrypsitrlike protease enzymes preferentially hydrolyze the synthetic substrate bVGR-pNA but hydrolyze sac-AAl'F-pNA to a much lesser extent.
The overall specificity of a protease enzyme can then be determined by measuring that enzyme's specificty against each of the synthetic substrates and then taking a ratio of that enzyme's activity on the two synthetic substrates.
Accordingly, for the purposes of the present invention, the activity specificty ratio is determined by the . formula:
[activity on suc-AAPF-pNA]/[activity on bVGR-pNA]
An enzyme having a ratio of less than about 10, more preferably less than about 8 and most preferably less than about 7 may then be considered to demonstrate trypsin-like specificty for the purposes of the present invention while an enzyme having a ratio greater than about 15, preferably greater than about 17.5 and most preferably greater than about 20 may be considered to demonstrate chymotrypsin-like Specificty for the purposes of the present invention.
For the purposes of the present invention, specificity is measured and determined against the two synthetic substrates as detailed above. The following test was employed. 5 mls of a Trisma buffer at a pH of 8.6 (prepared from a combination of 12.109 g Tris Base (O.1M), 1.471 g CaCl2~2H20 (0.01 M), 3.1622 g Na2S203 (0.02 M) pH adjusted with 1N H2S04) and a temperature of 25 °C is added to a standard 10 ml test tube. 0.5 ppm of the active enzyme to be tested in a 1 M glycine buffer is added to the test tube. Approximately, 1.25 mg of the synthetic substrate per mL of buffer solution is added to the test tube. The mixture is allowed to incubate for 15 minutes at 25 °C. Upon completion of the incubation period, an enzyme inhibitor, PMSF, is added to the mixture at a level of 0.5 mg per mL of buffer solution. The absorbency or OD
value of the mixture is determined on a Gilford Response UV spectrometer, Model #
1019 read at a visible light 410 nm wavelength. The absorbence then indicates the activity of the enzyme on the synthetic substrate. The greater the absorbence, the higher the level of activity against that substrate. Accordingly, absorbence is equal to enzyme activity for purposes of the present invention.
The mixed protease enzyme system of the present invention is employed in compositions at higher-end levels of from less than about 10%, more preferably less than about 5% and even more preferably less than about 2% and at lower-end levels of from greater than about 0.0001%, more preferably greater than about 0.1% and even more preferably greater than about 0.5% by weight of the composition. As for within the system itself, the ratio of chymotrypsin-like protease enzyme to trypsin-like protease enzyme ranges from about 0.5:1 to about 10:1 and more preferably from about 2:1 to about 5:1 and most preferably from about 1:1 to about 3:1. Also, preferably the protease enzyme is present in the compositions in an amount sufficient to provide a ratio of mg of active protease per 100 grams of composition to ppm theoretical Available 02 ("Av02") from any peroxyacid in the wash liquor, referred to herein as the Enzyme to Bleach ratio (E/B ratio), ranging from about l :l to about 20:1.
Several examples of various cleaning compositions wherein the protease enzymes may be employed are discussed in further detail below.
Core Manufacture The manufacture of the core material herein comprising the enzyme can be conducted using a variety of methods, according to the desires of the formulator and the available equipment. The following illustrate various methods of manufacture, and are included for the convenience of the formulator and not by way of limitation.
The particles herein can be formulated as "marumes". Marumes and their manufacture are disclosed in U.S. Patent 4,016,041 and British 1,361,387.
Marumes can be prepared using an apparatus known under the trademark "Marumerizer"
from Fuji Paudal, KK, and is described in U.S. 3,277,520 and German 1,294,351.
Basically, the formation of marumes involves spheronizing extrudate noodles comprising the enzyme and a carrier. The extrudate is fed into the MarumizerTM apparatus, which operates by centrifugal force on the noodles to form them into spheronized particles, referred to as "marumes".
In yet another method, the core layer herein can be manufactured in the form of "prills". Basically, in this method a slurry comprising the enzyme and a carrier melt is introduced through a spray head into a cooling chamber. The particle size of the resulting prills can be controlled by regulating the size of the spray drops of the slurry.
The size of the drops will depend on the viscosity of the slurry, the spray pressure, and the like. The manufacture of prills is more fully disclosed in U.S. 3,749,671.
In still another method, the particles herein are made by a process comprising the following basic steps:
(i) combining the particles the dried enzyme with a carrier material while the carrier material is in a softened or molten state while agitating this combination to form a substantially uniform admixture;
i5 (ii) rapidly cooling the resultant admixture in order to solidify it; and thereafter (iii) further working the resulting solidified admixture, as necessiuy, to form the desired composite particles.
In yet another method, comrn~rcially available core materials may also be employed which may then be coated with an enzyme layer as described in U.S.
Patent No.4,707,Z87.
Preferred methods for manufacturing the particles herein include: building-up of layers of carrier in a tluidized bed, Wurster-type center, drum granulation, pan waters, and like techniques for building up a granule by adding consecutive layers on top of a core material, all of which are well-known to those skilled in the art of particle manufacture. A typical process suitable for use ins the manufacture of the composite particles herein is described in detail in U.S. Patent 5,324,649_ Cart~ier. Material The composite particles herein may be manufactured using one or more ~~camct~~ materials as described above which incorporate enzyme in a matrix.
Since the enzyme is intended for use in an aqueous medium, the carrier material should dissolve or readily disperse in water under the intended ust conditions in older to release the enzyme to perform its detersive functions. The carrier material should be inert to reaction with the enzyme components of the particle under processing conditions and a(~er granulat'ron. Additionally, the carrier material should preferably be substantially free of moisture present as unbound water, as noted hereinafter.
In one tnodc, the carrier for the soluble or dispersible composite enzyme particles herein can comprise a mixture of :ut inert, war~r-dispersible or water-soluble, tYPi~ly inorganic granule material and n binder. Fhe binder serves to provide integral particles containing the enzyme and granule material. Such particles will typically comprise: from about 50% to about 95%, by weight, of the granule material;
from about 5% to about 50"/°, by weight, of the binder, and from about 0.01%
fo about IS%, by weight, of the enzyme.
Granule materials useful in such particles include inert, inorganic snits. By "inert" is meant that the salts do not deleteriously interact with the enzyme.
Nan-limiting examples include sodium sulfate, sodium carbonate, sodium silicate, and other a~oruum and alkali rr~etal sulfates, carbonates alai silicates, and the like.
Examples of suitable organic binders include the water soluble organic homo-or co-polymeric polycarboxylic acids or their salts in which the polycarboxylic acid comprises at least two carboxyl radicals separated from each other by not more than two carbon atoms. Polymers of the latter type are disclosed in GB-A-1,596,756.
Preferred examples of such compounds are the polymers which contain acrylic acid, that is to say homopolymers of acrylic acid and copolymers with any suitable other monomer units, and which have a average molecular weight of from 2,000 to 100,000.
Suitable other monomer units include modified acrylic, fumaric, malefic, itaconic, aconitic, mesaconic, citraconic and methylenemalonic acid or their salts, malefic anhydride, acrylamide, alkylene, vinylmethyl ether, styrene and any mixtures thereof.
Preferred are the copolymers of acrylic acid and malefic anhydride having a average molecular weight of from 20,000 to 100,000.
Preferred acrylic acid containing polymers have an average molecular weight of less than 15,000, and include those sold under the tradename Sokalan PA30, PA20, PA15, PA10 and Sokalan CP10 by BASF GmbH, and those sold under the tradename Acusol 445N by Rohm and Haas. Other suitable polymers include Acusol 450N and 410N.
Other preferred acrylic acid containing copolymers include those which contain as monomer units: a) from 90% to i 0%, preferably from 80% to 20% by weight acrylic acid or its salts and b) from 10% to 90%, preferably from 20% to 80% by weight of a substituted acrylic monomer or its salts having the general formula -[CR2-CR1(CO-O-R3)]- wherein at least one of the substituents R1, R2 or R3, preferably R1 or R2 is a 1 to 4 carbon alkyl or hydroxyalkyl group, R1 or R2 can be a hydrogen and R3 can be a hydrogen or alkali metal salt. Most preferred is a substituted acrylic monomer wherein R1 is methyl, R2 is hydrogen (i.e. a methacrylic acid monomer). The most preferred copolymer of this type has a average molecular weight of from 4500 to 3000 and contains 60% to 80% by weight of acrylic acid and 40% to 20% by weight of methacrylic acid. A suitable example includes Acusol 480N available from Rohm &
Haas.
The polyamino compounds are useful as organic binders herein including those derived from aspartic acid such as those disclosed in EP-A-305282, EP-A-305283 and EP-A-351629.
Terpolymers containing monomer units selected from malefic acid, acrylic acid, polyaspartic acid and vinyl alcohol, particularly those having an average molecular weight of from 5,000 to 10,000, are also suitable herein.
Other organic binders suitable herein include essentially any charged and non charged cellulose derivatives such as methylcellulose, carboxymethylcellulose, hydroxypropylmethylcellulose, hydroxyethylcellulose, and ethylhydroxyethylcellulose.
Other suitable binders include the C I 0-020 alcohol ethoxylates containing from - 100 moles of ethylene oxide per mole of alcohol and more preferably the C 15-primary alcohol ethoxylates containing from 20 - 100 moles of ethylene oxide per mole of alcohol.
Other preferred binders include polyvinyl alcohol, polyvinyl acetate, the polyvinylpyrrolidones with an average molecular weight of from 12,000 to 700,000 and the polyethylene gIycols (PEG) with an average molecular weight of from 600 to
5 x I06 preferably 1000 to 400,000 most preferably 1000 to 10,000. Copolymers of malefic anhydride with ethylene, methylvinyl ether or methacrylic acid, the malefic anhydride constituting at least 20 mole percent of the polymer are further examples of polymeric materials useful as binder agents. These polymeric materials may be used as such or in combination with solvents such as water, propylene glycol and the above mentioned C 10-020 alcohol ethoxylates containing from 5 - 100 moles of ethylene oxide per mole.
Further examples of binders include the C 1 p-020 mono- and diglycerol ethers and also the C I 0-020 fatty acids.
Other carrier materials suitable for use in the manufacture of the composite particles herein include, by way of illustration and not limitation:
polyethylene glycols ("PEG") having a molecular weight typically in the range from about 1400 to about 35,000 (PEG 1400-PEG 35000) and preferably having a melting point in the range from about 38°C to about 77°C; fatty acids and/or fatty amides preferably having a melting point in the range from about 38°C to about 77°C; fatty alcohols preferably having a melting point in the range from about 38°C to about 77°C; the condensation products of ethylene oxide or mixed ethylene/propylene oxide and/or such condensation products of EO and/or PO with a linear or branched-chain alcohol and preferably having a melting point in the range from about 38°C to about 77°C; and mixtures of the foregoing.
Paraffin waxes, preferably having a melting point in the range from about 38°C to about 77°C, can also be used singly, or in combination with the foregoing Garner materials.
Also suitable as Garner materials are paraffin waxes which should melt in the range of from about 38°C (100°F) to about 43°C
(110°F), C16 - C20 fatty acids and ethoxylated C I 6-C20 alcohols. Mixtures of suitable carrier materials are also envisaged.
Various other materials may be used in the carrier, including finely divided cellulosic fibers (see U. S. 4,106,991 ) sugars, starches, and the like, according to the desires of the formulator. If used, such other materials will typically comprise from about 2% to about 50%, by weight, of the composite particles herein.
Barner Layer The barrier layer of the composite particle of the present invention comprises a water soluble carboxylate compound. While other ingredients may be included in the barrier layer, the barrier layer is predominately water-soluble carboxylate.
Typically, the barrier layer includes at least about 50% water-soluble carboxylate and more preferably comprises at least 75% water-soluble carboxylate. For the purposes of the present invention, the phrase "water soluble carboxylate compound" includes carboxylates, dicarboxylates and polycarboxylate anions. Preferably, the water soluble carboxylate is a salt of a metal or nitrogen-based cation. Preferred metals include the alkali metals such as sodium. Preferred nitrogen-based cations include ammonium compounds. Preferred carboxylate compounds include citrates, succinates and maleates with citrates being the more preferred and. sodium citrate dihydrate the most preferred.
Of course, mixtures of carboxylates may also be employed. While not wishing to be bound by theory, it is believed that the barrier compound, and in particular, the sodium citrate forms a tight crystal structure around the particle which then acts as a barrier to oxidative degradation. Accordingly, via the use of the barrier layer, a superior enzyme particle is provided. The barrier layer is employed at levels of from about 1 % to about 50% by weight of the particle, preferably from about 5% to about 40% and most preferably from about I O% to about 30%.
Outer Overlayer An outer overlayer is optionally, but preferably, applied over the barner layer.
The overlayer may provide a number of additional benefits to the enzyme particle of the present invention including, but not limited to, an additional level of protection to the enzyme containing core, reduced dusting, enhanced solubility, etc. The overlayer need not provide for stability of the enzyme in the absence of the barrier layer, but it should be suffciently non-reactive in the presence of the barner layer to active in conjunction with the barrier layer in reducing oxidative attack. The overlayer is typically present at levels of from about 0.1 % to about 60%, and more preferably from about 1 % to about 30%.
Appropriate materials include water-soluble polymers, fatty acids, waxes, surfactants/dispersants and alkaline materials, all as hereinbefore described as "carrier"
materials. Examples of water-soluble polymers include, but is not limited to, polyacrylic acids, polyethlyene glycols, polyvinyl alcohols, polyvinylpyrrolidone, starches, and most preferred, celluloses such as hydroxy propyl methyl cellulose.
Suitable surfactants include nonionic surfactants and wetting agents such as Neodol~
from Shell Oil Co. and Triton~ from Rohm and Haas. Suitable examples of alkaline materials include silicates, carbonates and bicarbonates, particularly alkali metals such as sodium silicate and sodium carbonate. In addition, the outerlayer may comprise various "free-flow" agents such as clays and zeolites.
Lastly, the outerlayer may include various additives, including, but not limited to, whiteners, pigments, fillers such as CaC03 and talc, plasticizers such as PEG and PVP or other coloring agents, such as Ti02.
Stabilizin~~ Additive The composite particles of the present invention may include a stabilizing additive to enhance the stability of the enzyme, i.e reduce oxidation, minimize odor, etc. The stabilizing additive may be added to each or all layers of the composite particle including the enzyme-containing core, barner layer and outer overlayer. The stabilizing additive according to the present invention may be present in the particle at levels of from about 0.1 % to about 60% by weight of the particle, and more preferably from about 0.1 % to about 25% by weight of the particle, and most preferably from about 0.5% to about 10% by weight of the particle.
The term "stabilizer," as used herein, includes antioxidants, chelants, radical quenchers, alkaline ingredients and reductive agents. These assure good odor and enzyme stability under long term storage conditions for the compositions.
Examples of antioxidants that can be added to the compositions of this invention include a mixture of ascorbic acid, ascorbic palmitate, propyl gallate, available from Eastman Chemical Products, Inc., under the trade names Tenox~
PG
and Tenox S-1; butylated hydroxytoluene, available from UOP Process Division under the trade name Sustane~ BHT; tertiary butylhydroquinone, Eastman Chemical Products, Inc., as Tenox TBHQ; natural tocopherols, Eastman Chemical Products, Inc., as Tenox GT-1/GT-2; and butylated hydroxyanisole, Eastman Chemical Products, Inc., as BHA. Of course, any of the ingredients in these mixtures, such as ascorbic acid, ascorbic palmitate, BHT, BHQ and BHA, may be employed individually as well Examples of reductive agents include sodium borohydride, hypophosphorous acid, sulfites, thiosulfates and bisulfites particularly the alkali metals such as sodium and mixtures thereof.
Examples of suitable radical quenchers for use in the present invention include the Tinuvin series available from Ciba-Geigy.
Alkaline materials suitable for use in the present invention include silicates, carbonates and bicarbonates, particularly the alkali metals such as sodium.
Chelating agents may be selected from the group consisting of amino carboxylates, amino phosphonates, polyfunctionally-substituted aromatic chelating agents and mixtures therein, all as hereinafter defined.
Amino carboxylates useful as optional chelating agents include ethylenediaminetetracetates, N-hydroxyethylethylenediaminetriacetates, nitrilo-triacetates, ethylenediamine tetraproprionates, triethylenetetraaminehexacetates, diethylenetriaminepentaacetates, and ethanoldiglycines, alkali metal, ammonium. and substituted ammonium salts therein and mixtures therein.
Amino phosphonates are also suitable for use as chelating agents in the particles of the invention when at least low levels of total phosphorus are permitted in detergent compositions, and include ethylenediaminetetrakis (methylenephosphonates), as DEQUEST. Preferred, these amino phosphonates to not contain alkyl or alkenyl groups with more than about 6 carbon atoms.
Polyfunctionally-substituted aromatic chelating agents are also useful in the compositions herein. See U.S. Patent 3,812,044, issued May 21, 1974, to Connor et al.
Preferred compounds of this type in acid form are dihydroxydisulfobenzenes such as I,2-dihydroxy-3,5-disulfobenzene.
A biodegradable chelator available for use herein is ethylenediamine disuccinate ("EDDS"), especially the [S,S] isomer as described in U.S. Patent 4,704,233, November 3, 1987, to Hartman and Perkins.
Particle Water Content The final composite particles should have a low free water content to favor in-product stability and minimize the stickiness of the composite particles. The composite particles should preferably have a free water content of less than about 10%, preferably less than about 6%, more preferably less than about 3%, and most preferably less than 1 %. Excess free water can be removed by standard drying processes.
Detergent Compositions The composite particles herein are useful components of detergent compositions, particularly those designed for use in dishwashing operations, but including laundry compositions as well. Such detergent compositions may additionally contain any known detergent components, particularly those selected from pH-adjusting and detergency builder components, other bleaches, bleach activators, silicates, dispersant polymers, low-foaming nonionic surfactants, anionic co-surfactants, enzyme stabilizers, suds suppressors, corrosion inhibitors, fillers, hydrotropes and perfumes.
A preferred granular or powdered detergent composition comprises by weight:
(a) from about 0.1 % to about 10% of the enzyme composite particles as hereinbefore described;
(b) a bleach component comprising from about 0.01 % to about 8% (as available oxygen "Av0") of a peroxygen bleach;
(c) from about 0.1% to about 90% of a pH adjusting component consisting of water-soluble salt, builder or salt/builder mixture selected from STPP, sodium carbonate, sodium sesquicarbonate, sodium citrate, citric acid, sodium bicarbonate, sodium hydroxide, and mixtures thereof;
(d) from about 3% to about 20% silicate (as Si02);
(e) from 0% to about 10% of a low-foaming nonionic surfactant, especially other than an amine oxide;
(f) from 0% to about 10% of a suds suppressor;
(g) from 0% to about 25% of a dispersant polymer.
Such compositions are typically formulated to provide an in-use wash solution pH from about 9.5 to about 11.5.
Enzyme Stabilizing System Enzyme-containing compositions, herein may comprise from about 0.001 % to about 10%, preferably from about 0.005% to about 8%, most preferably from about 0.01 % to about 6%, by weight of an enzyme stabilizing system. The enzyme stabilizing system can be any stabilizing system which is compatible with the detersive enzyme. Such a system may be inherently provided by other formulation actives, or be added separately, e.g., by the formulator or by a manufacturer of detergent-ready enzymes. Such stabilizing systems can, for example, comprise calcium ion, boric acid, propylene glycol, short chain carboxylic acids, boronic acids, and mixtures thereof, and are designed to address different stabilization problems depending on the type and physical form of the detergent composition.
One stabilizing approach is the use of water-soluble sources of calcium and/or magnesium ions in the finished compositions which provide such ions to the enzymes.
Calcium ions are generally more effective than magnesium ions and are preferred herein if only one type of cation is being used. Typical detergent compositions, especially liquids, will comprise from about 1 to about 30, preferably from about 2 to about 20, more preferably from about 8 to about 12 millimoles of calcium ion per liter of finished detergent composition, though variation is possible depending on factors including the multiplicity, type and levels of enzymes incorporated.
Preferably water-soluble calcium or magnesium salts are employed, including for example calcium chloride, calcium hydroxide, calcium formate, calcium malate, calcium maleate, calcium hydroxide and calcium acetate; more generally, calcium sulfate or magnesium salts corresponding to the exemplified calcium salts may be used. Further increased levels of Calcium and/or Magnesium may of course be useful, for example for promoting the grease-cutting action of certain types of surfactant.
Another stabilizing approach is by use of borate species. See Severson, U.S.
4,537,706. Borate stabilizers, when used, may be at levels of up to 10% or more of the composition though more typically, levels of up to about 3% by weight of boric acid or other borate compounds such as borax or orthoborate are suitable for liquid detergent use. Substituted boric acids such as phenylboronic acid, butaneboronic acid, p-bromophenylboronic acid or the like can be used in place of boric acid and reduced levels of total boron in detergent compositions may be possible though the use of such substituted boron derivatives.
Stabilizing systems of example automatic dishwashing compositions, may further comprise from 0 to about 10%, preferably from about 0.01 % to about 6% by weight, of chlorine bleach scavengers, added to prevent chlorine bleach species present in many water supplies from attacking and inactivating the enzymes, especially under alkaline conditions. While chlorine levels in water may be small, typically in the range from about 0.5 ppm to about 1.75 ppm, the available chlorine in the total volume of water that comes in contact with the enzyme, for example during dishwashing, can be relatively large; accordingly, enzyme stability to chlorine in-use is sometimes problematic. Since perborate or percarbonate, which have the ability to react with chlorine bleach, may present in certain of the instant compositions in amounts accounted for separately from the stabilizing system, the use of additional stabilizers against chlorine, may, most generally, not be essential, though improved results may be obtainable from their use. Suitable chlorine scavenger anions are widely known and readily available, and, if used, can be salts containing ammonium cations with sulfite, bisulfate, thiosulfite, thiosuifate, iodide, etc. Antioxidants such as carbamate, ascorbate, etc., organic amines such as ethylenediaminetetracetic acid (EDTA) or alkali metal salt thereof, monoethanolamine (MEA), and mixtures thereof can likewise be used.
Likewise, special enzyme inhibition systems can be incorporated such that different enzymes have maximum compatibility. Other conventional scavengers such as bisulfate, nitrate, chloride, sources of hydrogen peroxide such as sodium perborate tetrahydrate, sodium perborate monohydrate and sodium percarbonate, as well as phosphate, condensed phosphate, acetate, benzoate, citrate, formate, lactate, malate, tartrate, salicylate, etc., and mixtures thereof can be used if desired. In general, since the chlorine scavenger function can be performed by ingredients separately listed under better recognized functions, (e.g., hydrogen peroxide sources), there is no absolute requirement to add a separate chlorine scavenger unless a compound performing that function to the desired extent is absent from an enzyme-containing embodiment of the invention; even then, the scavenger is added only for optimum results.
Moreover, the formulator will exercise a chemist's normal skill in avoiding the use of any enzyme scavenger or stabilizer which is majorly incompatible, as formulated, with other reactive ingredients, if used. In relation to the use of ammonium salts, such salts can be simply admixed with the detergent composition but are prone to adsorb water and/or liberate ammonia during storage. Accordingly, such materials, if present, are desirably protected in a particle such as that described in US 4,652,392, Baginski et al.
Detergent Salts The present invention may include a suitable builder or detergency salt. The level of detergent salt/builder can vary widely depending upon the end use of the composition and its desired physical form. When present, the compositions will typically comprise at least about 1 % builder and more typically from about 10% to about 80%, even more typically from about 15% to about 50% by weight, of the builder. Lower or higher levels, however, are not meant to be excluded.
Inorganic or P-containing detergent salts include, but are not limited to, the alkali metal, ammonium and alkanolammonium salts of polyphosphates (exemplified by the tripolyphosphates, pyrophosphates, and glassy polymeric meta-phosphates), phosphonates, phytic acid, silicates, carbonates (including bicarbonates and sesquicarbonates), sulphates, and aluminosilicates. However, non-phosphate salts are required in some locales. Importantly, the compositions herein function surprisingly well even in the presence of the so-called "weak" builders (as compared with phosphates) such as citrate, or in the so-called "underbuilt" situation that may occur with zeolite or layered silicate builders.
' WO 98/55577 PCT/IB98/00847 Examples of silicate builders are the alkali metal silicates, particularly those having a Si02:Na20 ratio in the range I.6:1 to 3.2:1 and layered silicates, such as the layered sodium silicates described in U.S. Patent 4,664,839, issued May I2, 1987 to H.
P. Rieck. NaSKS-6 is the trademark for a crystalline layered silicate marketed by Hoechst (commonly abbreviated herein as "SKS-6"). Unlike zeolite builders, the Na SKS-6 silicate builder does not contain aluminum. NaSKS-6 has the delta-Na2Si05 morphology form of layered silicate. It can be prepared by methods such as those described in German DE-A-3,417,649 and DE-A-3,742,043. SKS-6 is a highly preferred layered silicate for use herein, but other such layered silicates, such as those having the general formula NaMSix02x+1'YH20 wherein M is sodium or hydrogen, x is a number from I.9 to 4, preferably 2, and y is a number from 0 to 20, preferably 0 can be used herein. Various other layered silicates from Hoechst include NaSKS-5, NaSKS-7 and NaSKS-11, as the alpha, beta and gamma forms. As noted above, the delta-Na2Si05 (NaSKS-6 form) is most preferred for use herein. Other silicates may also be useful such as for example magnesium silicate, which can serve as a crispening agent in granular formulations, as a stabilizing agent for oxygen bleaches, and as a component of suds control systems.
Examples of carbonate salts as builders are the alkaline earth and alkali metal carbonates as disclosed in German Patent Application No. 2,321,001 published on November 1 S, 1973.
Aluminosilicate builders may also be added to the present invention as a detergent salt. Aluminosilicate builders are of great importance in most currently marketed heavy duty granular detergent compositions. Aluminosilicate builders include those having the empirical formula:
Mz(zAI02)y]~xH20 wherein z and y are integers of at least 6, the molar ratio of z to y is in the range from 1.0 to about 0.5, and x is an integer from about 15 to about 264.
Useful aluminosilicate ion exchange materials are commercially available.
These aluminosilicates can be crystalline or amorphous in structure and can be naturally-occurring aluminosilicates or synthetically derived. A method for producing aluminosilicate ion exchange materials is disclosed in U.S. Patent 3,985,669, Krummel, et al, issued October 12, 1976. Preferred synthetic crystalline aluminosilicate ion exchange materials useful herein are available under the designations Zeolite A, Zeolite P (B), Zeolite MAP and Zeolite X. In an especially preferred embodiment, the crystalline aluminosilicate ion exchange material has the formula:
Nal2~(A102)12(Si02)12)'~20 wherein x is from about 20 to about 30, especially about 27. This material is known as Zeolite A. Dehydrated zeolites (x = 0 - 10) may also be used herein.
Preferably, the aluminosilicate has a particle size of about 0.1-10 microns in diameter.
Organic detergent builders suitable for the purposes of the present invention include, but are not restricted to, a wide variety of polycarboxylate compounds. As used herein, "polycarboxylate" refers to compounds having a plurality of carboxylate groups, preferably at least 3 carboxylates. Polycarboxylate builder can generally be added to the composition in acid form, but can also be added in the form of a neutralized salt. When utilized in salt form, alkali metals, such as sodium, potassium, and lithium, or alkanolammonium salts are preferred.
Included among the polycarboxylate builders are a variety of categories of useful materials. One important category of polycarboxylate builders encompasses the ether polycarboxylates, including oxydisuccinate, as disclosed in Berg, U.S.
Patent 3,128,287, issued April 7, 1964, and Lamberti et al, U.S. Patent 3,635,830, issued January 18, 1972. See also "TMS/TDS" builders of U.S. Patent 4,663,071, issued to Bush et al, on May 5, 1987. Suitable ether polycarboxylates also include cyclic compounds, particularly alicyclic compounds, such as those described in U.S.
Patents 3,923,679; 3,835,163; 4,158,63 S; 4,120,874 and 4,102,903.
Other useful detergency builders include the ether hydroxypolycarboxylates, copolymers of malefic anhydride with ethylene or vinyl methyl ether, 1, 3, 5-trihydroxy benzene-2, 4, 6-trisulphonic acid, and carboxymethyloxysuccinic acid, the various alkali metal, ammonium and substituted ammonium salts of polyacetic acids such as ethylenediamine tetraacetic acid and nitrilotriacetic acid, as well as polycarboxylates such as mellitic acid, succinic acid, oxydisuccinic acid, polymaleic acid, benzene 1,3,5-tricarboxylic acid, carboxymethyloxysuccinic acid, and soluble salts thereof.
Citrate builders, e.g., citric acid and soluble salts thereof (particularly sodium salt), are polycarboxylate builders of particular importance. Oxydisuccinates are also especially useful in such compositions and combinations.
Also suitable in the detergent compositions of the present invention are the 3,3-dicarboxy-4-oxa-1,6-hexanedioates and the related compounds disclosed in U.S.
Patent 4,566,984, Bush, issued January 28, 1986. Useful succinic acid builders include the CS-C20 alkyl and alkenyl succinic acids and salts thereof. A particularly preferred compound of this type is dodecenylsuccinic acid. Specific examples of succinate builders include: laurylsuccinate, myristylsuccinate, palmitylsuccinate, 2-dodecenylsuccinate (preferred), 2-pentadecenylsuccinate, and the like.
Laurylsuccinates are the preferred builders of this group, and are described in European Patent Application 86200690.5/0,200,263, published November 5, 1986.
Other suitable polycarboxylates are disclosed in U.S. Patent 4,144,226, Crutchfield et al, issued March 13, 1979 and in U.S. Patent 3,308,067, Diehl, issued March 7, 1967. See also Diehl U.S. Patent 3,723,322.
Fatty acids, e.g., C 12-C 1 g monocarboxylic acids, can also be incorporated into the compositions alone, or in combination with the aforesaid builders, especially citrate and/or the succinate builders, to provide additional builder activity. Such use of fatty acids will generally result in a diminution of sudsing, which should be taken into account by the formulator.
Surfactants Detersive surfactants included in the fully-formulated detergent compositions afforded by the present invention comprises at least 0.01 %, preferably from about 0.5%
to about 50%, by weight of detergent composition depending upon the particular surfactants used and the desired effects. In a highly preferred embodiment, the detersive surfactant comprises from about 0.5% to about 20% by weight of the composition.
The detersive surfactant can be nonionic, anionic, ampholytic, zwitterionic, or cationic. Mixtures of these surfactants can also be used. Preferred detergent compositions comprise anionic detersive surfactants or mixtures of anionic surfactants with other surfactants, especially nonionic surfactants.
Nonlimiting examples of surfactants useful herein include the conventional C1 I-C 1 g alkyl benzene sulfonates and primary, secondary and random alkyl sulfates, the C 10-C 1 g alkyl alkoxy sulfates, the C 10-C 1 g alkyl polyglycosides and their correspond-ing sulfated polyglycosides, C 12-C 1 g alpha-sulfonated fatty acid esters, C
12-C 1 g alkyl and alkyl phenol alkoxylates (especially ethoxylates and mixed ethoxy/propoxy), C 12-C 1 g betaines and sulfobetaines ("sultaines"), C 10-C 1 g amine oxides, and the like.
Other conventional useful surfactants are listed in standard texts.
Particularly preferred surfactants in the preferred automatic dishwashing compositions (ADD) of the present invention are low foaming nonionic surfactants (LFNI), LFNI may be present in amounts from 0.01°r6 to about 10% by weight, preferably from about 0.1% to about 10°/., and most preferably from about 0.25~'o to about 4%. LFNIS art most typically used in A.DDs on account of the improved watcr-sheeting action (especially from glass) which they confer to the ADD product.
They also encompass nort-silicone, nonphosphate polymeric materials farther illustrated hereinafter which are known to defoam food soils encountered in automatic dishwashing.
preferred LFNIs include nonionic alkoxylated surfactants, especially cthoxylates derived from primary alcohols, and blends thereof with more sophisticated surfaCtaats, such as the polyoxypropylenelpolyoxyethylene/polyoxypropylene (hO/EOIPO) reverse block polymers. The IaO/E0lPO polymer.typc surfactants arc well-known to have foam suppressing or defoaming notion, especially in relation to common food sail in-gredients such as egg.
Tats invention encompasses preferred embodiments wherein LFIVI is present, and wherein this component is solid at about 95oF (35oC), more preferably solid at about 7~oF (25oC)_ For ease of manufacture, a preferred LFN1 has a melting point between about 9yoF {25oC) and about 140oF (60oC), snore preferably between about 80oF
(26.6oC) and 1 lOoF (43.3oC).
In a preferred embodiment, thn LFM is an etlwxylatcd surfactant derived from the rcactlon of a monohydroxy alc~ohoi or atkylphenol containing from about 8 to about 20 carbon amms, with tiom about 6 to about 15 moles of ethylene oxide per mote of alcohol or alkyl phenol on an average basis.
A particularly preferred LFNI is derived from a straight chain fatty alcohol containing tom about 16 to about 20 carbon atoms (C16.C~0 alcohol preferably a CI g alcohol, condensed with an average of fmm about 6 to about I 5 moles, preferably from about 7 to about I2 moles, and most preferably from about 7 to about 9 moles of ethylene oxide per mole of alcohol. Preferably the ethoxylated nonionic sur~acmxtt so derived has a narrow ethoxylate distribtrtion relative to the average.
the LFM can optionally contain propylene axide in an amount up to about 15%
by weight. Other preferred L>~TIl surfactants can be prepared by the processes described in U_S. Patent 4,223,163, issued September 16, 1980, Builloty:
I~ighly preferred ADps herein wherein the LFNI is present make usC of ethoxylated monohydroxy alcohol or alkyl phenol and additionally comprise a polyoxycthylene, polyoxypropylcnc block polymeric compound; the ethoxylatad monohydroxy alcohol or alkyl phenol fraction of the LFM comprising from about 2~/a to about 100%, preferably from about 3D% to about 7D%, of the total LFNI.
Suitable black polyoxyethylene-poiyoxypropylene polymeric compounds that meet the requirements described hereinbeforc include those based on ethylene glycol, propylene glycol, glycerol, trimethylolprapatie and ethylenediamine as initiator reactive hydrogen compound. Polymeric compounds made from, a sequential ethoxylation and propoxylation of initiator compounds with a single reactive hydrogen atom, such as C12_Ig aliphatic alcohols, do not generally provide satisfactory suds control in- the instant ADI)s. Certain of the block polymer surfactant compounds designated PT L1R4NIC~ and TI;TRUNICC~ by the BASE-Wyaridottc Corp., Wyandotte, Michigan; are suitable in ADD compositions of tht invention.
A particularly preferred LFNI Contains frorn about 4p% to about 70% of a polyoxypropylenelpolyoxyethylcnelpotyoxypropylene block polymer blend comprising about 75%, by weight of the blend, of a reverse block co-polymer of polyoxyethylene and polyoxypropylene containing 17 moles of ethylene oxide and 44 moles of propylene oxide; and about z5%, by weight of the blend, of a block co-polymer of polyoxyethylene and polyoxypropyle~ne initiated wick trimeihylolpropane and containing 99 moles of propylene oxide and 24 moles of ethylene oxide per mole of trimethylolpropanc.
Suitable for use as )LFNI in the ADp compositions are those LFNI having relatively low cloud points and high hydrophilic-lipophilic balance (HLB).
Cloud points of 1% solutions in water are typically below about 32oC and preferably lower, e.g., OoC, for optimum conrtrol ofsudsing throughout a full range oFwater temperatures.
LFNIs which may also be used include those POLY-7'ERGEN'f~ 5LF-18 nonionic surfactants from Olin Corp., and any biodegradable Ll"NI having the melting point properties discussed hereinabove.
These and other nonionic surfactants are well known in the art, being described in more detail in Kirk Othmet's Encyclopedia of Chemical Ttchnology, 3rd )rd., Vol. 22, pp. 3G0-379, ,Surfactants and r7etersive Systtrns~ .
Preferred are ADD compositions comprising mixed surfactants wherein the sudsing (absent any silicone suds controlling agent) is less than 2 inches, preferably less than 1 inch, as determined by thr disclosure below.
The equipmcrn useful for those measurements are: a, Whirtp~~ Dishwasher (model 900) equip ~ed with clear plexiglass door, IBI~eomputer data collection with T abview ~d Exceoftware, proximity sensor (Newark Corp. - model 95F5203) using SCX! interface, and a plastic ruler.
The data is collected as follows. The proximity sensor is affixed to the bottom dishwasher rack on a metal bracket. The sensor faces downward toward the rotating dishwasher arm on the bottom of the machine (distance approximately 2 cm. from the rotating arm). Each pass of the rotating arm is measured by the proximity sensor and recorded. The pulses recorded by the computer are converted to rotations per minute (RPM) of the bottom arm by counting pulses over a 30 second interval. The rate of the arm rotation is directly proportional to the amount of suds in the tttathine and in the dishwasher pump (i.c., the more suds produced, the slows the arm rotation).
The plastic ruler is clipped to the bottom rack of the dishwasher and extends to the floor of the machine. At the end of the wash cycle, the height of the suds is measured using the plastic ruler (viewed through the clear door) and recorded as suds height.
The following procedure is followed for evaluating ADD compositions for suds production as well as far evaluating nonionic surfactants for utility. For separate evaluation of nonionic surfactant, a base ADD formula, such as Cascade powder, is used along with the nonionic surfactants which are added separately in glass vials to the dishwashing machine.) First, the machine is #illed with water (adjust watc~t for appropriate temperature and hardness) and proceed through a rinse cycle. The RPM is nwnitored throughout the cycle (approximately 2 min.) without any AD);7 product (or surfactants) being added (a quality control check to ensure the machine is functioning properly). As the machine begins to till for the wash cycle, the water is again adjusted for temperature and hardness, and then the ADD product is added to the bottom of the machine (in the case of separately evaluated surfactants, the ADD base formula is first added to the bottom of the machine then the surfactants are added by placing the surfa~etant-containing glass vials inverted on the top rack of the machine). The RFM is then monitored throughout the wash cycle. At the end of the wash cycle, the suds height is recorded using the plastic ruler. The machine is again #illed with water (adjust water for appropriate temperature and hat~ctness) and runs through another rinse cycle. The RPM is monitored throughout thls cycle.
An average RPM is calculated for the 1st rinse, main wash, and fiaad t~inse.
The %ItPM e~ciency is then calculated by dividing the average Rl'~M for the test surfactants into the average RPM far the control system (base ADD formulation without the nonionic surfactant). 'ftte RPM cfliciency and suds height measurements are used to dimension the overall suds profile of the surfactant.
earhi a.Agents Hydrogen peroxide souress are described in Kirk Othmer's ~ncyclopodia of Chemical Technology, 4th hd (1992, John Wiley &
Sons), Vol. 4, pp. 271-300 ~Bleaching Agents (survey)", and include the various forms of sodium perborate and sodium percarbonaee, including various copied and modified forms. An "effective amount" of a source of hydrogen peroxide is any amount capable of measurably improving slain removal (especially of tea stains) from soiled dishware corrtpared to a hydrogen peroxide source-free composition when the soiled dishware is washed by the consumer in a domestic autornntic dishwasher in the presence of alkali.
More generally a source of hydrogen peroxide heron is any convenient compound or mixture which under consumer use conditions provides an effective amount of hydrogen peroxide. Leveh mny vary widely and are usually in ihc range from about 0.1% to about 70%, more typically from about 0.5°/°
to about 30%, by weight of the ADD compositions herein.
The preferred source of hydrogen peroxide used heroin can be any convenient source, including hydrogen peroxide itself. For example, perbarate, e.g., sodium perborate (any hydrate but pr~eferabiy the mono- or tetra-hydrate), sodium carbonate peroxyhydrate or equivalent percarbonate salts, sodium pyrophosphate peroxyhydratt, urea pervxyhyd,rate, or sodium peroxide can be used herein. Also useful are sources of available oxygen such as persulfate bleach (e.g., OXON>r, manufactured by nuPont).
Sodirun perborate monohydrate and sodium perrarbonate are particularly preferred.
Mixtures of any convenient hydrogen peroxide sources can also be used.
A preferred percarbonate bleach comprises dry particles having an average particle size in the range from about S00 trticromtters to about 1,000 micrometers, not more than about 10"r'o by weight of said particles being smaller than about micrometers and not morn than about 10% by weight of said particles being larger than about 1,250 micrometers. Optionally, the percarbonate can be coated with a silicate, borate or water-soluble surfactants. Perrarbonate is rsvailablc from various commercial sources such as FMC, Solway and Tokai Denka.
White not preferred for ADD compositions of the present invention which comprise detersive enzymes, the present invention compositions may also comprise as the bleaching agent a chlorine-type bleaching material. Such agents are well known in the art, and include for example sodium diehloroisocyanurate ("NaDCC").
While effective Al)b compositions herein may comprise only the nonionic surfactant and builder, fully-,formulated ADD compositions typically will also comprise tither automatic dishwashing deterge»t adjunct materials to improve or modify performance. These .materials tae scletted as appropriate for the properties required of an automatic dishwashing composition. For example, low spotting and tLning is desired ..- preferred compositions haul spotting and filming grades of 3 or less, preferably less than 2, and most preferably less thrut 1, as rac~esured by the statldard test of The American Society for Testing and Materials ("ASTM") D355b-85 (Reapproved 1989) "Standard Test Method for Depayition on Glassware During Mechanical Dishwashing". .
(al Bleach Activators The pcroxygen bleach component is the composition may be formulated with err activator (peracid precursor), "the activator is present at levels of from about p_Oi%
to about 15%, preferably from about 0.5% to about 10%, more preferably from about 1% to about B%, by weight of the composition. Preferred activators are selected from the group consisting of tettnacetyl ethylene diaminc (TAED), benzoylcaprolsctam (HzCL), 4-nitrobenzoylcaprolactam, 3-c>tlornbenzoykaprolactam, bertzoyloxybcnzenesulphonate (BOBS), ztonaitoyloxybertunesulphonate (NABS), phenyl benzoate (Phl3z), decanoyloxybenzenesulphonate (Cl0-OAS), benzoylvalerolacta<rt (BZYL~ octsnoyloxybenzenesulphonate (Cg-QBS), Pr~Y~olY~ble esters and mixtures thetroF, most preferably benzoyleaprolactam and benzoYlvalerolactazn. Particularly preferred bleach activators in the pH range from about 8 to about 9.5 are those selected having an Q13S or VL leaving group.
Preferred bleach activators are those described iri U.S. Patent 5,134,045, Mitchell et al, and 4,412,934, Chung et al-The mole ratio of peroxygert bleaching compound (as Av0) to bleach activator in the present invention generally ranges from at least 1:1, preferably from about 20:1 to about 1:1, more preferably from about I0:1 to about 3~ 1.
Quaternary substituted bleach activators tray also be included. The present detergent compositions preferably comprise a quaternary substituted bleach activator (QSBA) or a quaternary substituted peracid (Q5P); more preferably, the former.
Preferred Q513A stntetures arc: further described in a . s , patent Nos .
5,685,015; 5,460,747; 5,589,888 and 5,578,136. -'c Peroxides ec Dia 1 Peroxid s These are extCnsively illustrated in Kirk Othmer, )~ncyciopedia of Chemical Technology, Vol. 17, John Wiley and Sons, 1982 at pages 27-9Q and especially at pages 63-72, all incorporated herein by reference. If a diacyl peroxide is used, It will preferably be one which exerts minimal adverse impact on spotting/filming.
c Metal-eontai ' each ataly~g The present invention compositions and methods utilize metal-containing bleach catalysts thtu are effective For use in ADD composlti0ns. Preferred are manganese and cobalt-containing bleach catalysts.
One type of metal-containing bleach catalyst is a catalyst system comprising a transirion metal canon of defined bleach catalytic activity, such as copper, iron, trtanium, ruthenium tungsten, molybdenum, ar manganese canons, an auxiliary metal ration having little or no bic,~sch catalytic activity, such as zinc or aluminum eations, and a sequestrate having defined stability cotsstants for the catalytic and auxiliary metal rations, particularly ethylenediaminetetrstaCetic acid, ethylenediaminctetra (methylenephosphonic acid) and water-soluble salts thereot_ Such catalysts are disclased in U.S. Pat. 4,43p,243.
Other types of bleach catalysts include the manganese-based complexcc disclosed in U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. preferred examples of theses catalysts include MnlY2{u-O)3(1,4,~-trimethyl-1,4,7-triazacyclononane~_(PF~)2 ("MnTACN"), MnIlI2{u_Q)1(u-p~Lc)2(1,4,7-tri.methyl-1,4,7-triaz.~cyclononaneyl_ (CI04)2, MnIV4(u-O)6(1,4,7~triaxacyclononane}4-{C104h, MnIlIMnIV4(u_p)1{u-UAc)2(1,4,7-trimethyl-1,4,7~triazacyclonanane)2-(C1U4)3, and mixtures thereof.
Sec also Eumpenn patent application publication no. 549,272, t.?ther ligands suitable for use herein include 1,5,9-trimethyl-1,5,9-triazacyciododecane, 2-methyl-1,4,7-triazacyclononane, 2-methyl-1,4,7-triazacyclononane, and mixtures thereof.
The bleach catalysts useful in automatic dishwashing compositions and concentrated powder detergent compositions may also be selected as appropriate for the present invention. For examples of suitable bleach catalysts see U.S. Pat.
4,246,612 and U.S. Pat. 5,227,084.
Other bleach catalysts are described, for example, in European patent application, publication no. 408,131 (cobalt complex catalysts), European patent applications, publication nos. 384,503, and 306,089 (metallo-porphyrin catalysts), U.S.
4,728,455 (manganese/multidentate ligand catalyst), U.S. 4,711,748 and European patent application, publication no. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845 (aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,373 {manganese/ligand catalyst), U.S. 4,119,557 (ferric complex catalyst), German Pat. specification 2,054,019 (cobalt chelant catalyst) Canadian 866,191 (transition :petal-containing salts), U.S. 4,430,243 (chelants with manganese cations and non-catalytic metal cations}, and U.S. 4,728,455 (manganese gluconate catalysts).
Preferred are cobalt catalysts which have the formula:
[Co~H3)n(M')mJ YY
wherein n is an integer from 3 to 5 (preferably 4 or 5; most preferably 5); M' is a labile coordinating moiety, preferably selected from the group consisting of chlorine, bromine, hydroxide, water, and (when m is greater than 1 ) combinations thereof; m is an integer from 1 to 3 (preferably 1 or 2; most preferably 1 ); m+n = 6; and Y
is an appropriately selected counteranion present in a number y, which is an integer from 1 to 3 (preferably 2 to 3; most preferably 2 when Y is a -1 charged anion), to obtain a charge-balanced salt.
The preferred cobalt catalyst of this type useful herein are cobalt pentaamine chloride salts having the formula [Co(NH3)SCIJ Yy, and especially [Co(NH3)SCIJCl2.
More preferred are the present invention compositions which utilize cobalt (III) bleach catalysts having the formula:
[Co~H3)n{M)m(B)bJ TY
wherein cobalt is in the +3 oxidation state; n is 4 or 5 (preferably 5); M is one or more ligands coordinated to the cobalt by one site; m is 0, 1 or 2 (preferably 1 );
B is a ligand coordinated to the cobalt by two sites; b is 0 or 1 (preferably 0), and when b=0, then m+n = 6, and when b=1, then m=0 and n=4; and T is one or more appropriately selected counteranions present in a number y, where y is an integer to obtain a charge-balanced salt (preferably y is 1 to 3; most preferably 2 when T is a -1 charged anion);
and wherein further said catalyst has a base hydrolysis rate constant of less than 0.23 M-1 s-1 (25°C).
Preferred T are selected from the group consisting of chloride, iodide, I3-, forrrlate, nitrate, nitrite, sulfate, sulfite, citrate, acetate, carbonate, bromide, PF6-, BF4-, B(Ph)4-, phosphate, phosphite, silicate, tosylate, methanesulfonate, and combinations thereof. Optionally, T can be protonated if more than one anionic group exists in T, e.g., HP042-, HC03-, H2P04-, etc. Further, T may be selected from the group consisting of non-traditional inorganic anions such as anionic surfactants (e.g., linear alkylbenzene sulfonates (LAS), alkyl sulfates (AS), alkylethoxysulfonates (AES), etc.) and/or anionic polymers (e.g., polyacrylates, polymethacrylates, etc.).
The M moieties include, but are not limited to, for example, F-, S04-2, NCS-, SCN-, S203-2, NH3, P043-, and carboxylates (which preferably are mono-carboxylates, but more than one carboxylate may be present in the moiety as long as the binding to the cobalt is by only one carboxylate per moiety, in which case the other carboxylate in the M moiety may be protonated or in its salt form).
Optionally, M can be protonated if more than one anionic group exists in M (e.g., HP042-, HC03-, H2P04-, HOC(O)CH2C(O)O-, etc.) Preferred M moieties are substituted and unsubstituted C1-C3p carboxylic acids having the formulas:
RC(O)O-wherein R is preferably selected from the group consisting of hydrogen and C 1-C30 {preferably C 1-C 1 g) unsubstituted and substituted alkyl, C6-C3p (preferably C6-C 1 g) unsubstituted and substituted aryl, and C3-C30 (preferably CS-C 1 g) unsubstituted and substituted heteroaryl, wherein substituents are selected from the group consisting of -NR'3, -NR'4+, -C(O)OR', -OR', -C(O)NR'2, wherein R' is selected from the group consisting of hydrogen and C1-C6 moieties. Such substituted R therefore include the moieties -(CH2)nOH and -(CH2)nNR'4+, wherein n is an integer from i to about 16, preferably from about 2 to about 10, and most preferably from about 2 to about 5.
Most preferred M are carboxylic acids having the formula above wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, straight or branched C4-C 12 alkyl, and benzyl. Most preferred R is methyl. Preferred carboxylic acid M moieties include formic, benzoic, octanoic, nonanoic, decanoic, dodecanoic, tnalonic, malefic, suc:cinic, adipic, phthalie, 2-ethylhexanoic, naphthcnoic, oleic, palmitic, tritlate, tamate, stearic, butyric, citric, acrylic, aspartic, furnaric, Laurie.
linoleic, Lactic, malic, and especially acetic sCid.
'the B moieties include carbonate, di~ and higher carboxylates (e.g., oxalate, malonate, malie, succinate, maitate), picolinic acid, and alpha and beta amino acids (e.g., glycine, alanitte, beta-alanine, phenylalanine).
Cobalt bleach catalysts useful herein are known, being described for example along with their base hydrolysis rata, in M. L. Tote, "Base Hydrolysis of Transition-Metal Complexes", , v, Inorg, Hioinor~,Mech., (1983), 2, pages 1-9A. For example, Table 1 at page 17, provides the bast hydrolysis rates (designated therein as kpW) for cobalt pentaamine catalysts complexed with oxalate (kpH= 2.5 x I 0-4 M' 1 s-1 (25°C}), TICS- (kph 5.0 x 10-4 M-l s-1 (25°C)), formate (lcpHa 5,8 x 10-4 M-1 s-1 (25°C)), and acetate (kpl..l= 9.b x 10-4 M-1 s-1 (25°C)). The most preferred cobalt catalyst useful herein are cobalt pentaaminc acetate salts having the formula [Co(NPI3)SQAc]
Ty, wherein (7Ac represents an acetate moiety, and especially cobalt pentaamine acetate chloride, [Co(NH3)SOAc]C12; as well as [Co(NH3)SOAc](OAc)2;
[C~3)S~Ac](PF~2; [Ca(NH3)SnAc](S4q)~ [Ca~3)SdAc](BF4)2i and [C~3)54A.r](N03)Z.
Thesi; Cobalt catalysts are readily prepared by known procedures, such as taught for example in the Tobe article hercinbefore ~ in U.S.
Patent 4,$10,410, to >rliakt,in et al, issued March 7, t 989, J. Chem. F.d, ( 19$9), ø~ ( 12), 1043-45; The Synthesis and Characterization of Inorganic Compounds, W.L. Jolly (prentice-Hall; 19?0), pp. 461-3; In r .~C~ , ~, 1497_1502 (1979);
lnor;g,'('them._ ~T, 28$1-2885 (1982); 1n . Cho , ~, 2023-2025 (1979); Inotg. Synthesis, 173-(1960); and ttmal teal Ch t fist Sø,, 22-25 (1952).
These caIalysts may be eoprocesscd with adjunct rrtateri3ts so as to reduce the color impact if desired for the aesthetics of the product, or to be included in enzyme-contairting particles as exemplified hereinafter, or the compositions may be manufactured to contain catalyst "speckles~.
As a practical matte, and net by way of limitation, the cleaning compositions and cleaning processes herein can be adjusted to pmvide on the order of at least one part per hundred million of the active bleach catalyst species in the aqueous washing medium, and wilt preferably provide from about 0.01 ppm to about 25 ppm, more preferably from about 0.05 ppm to about 10 ppm, and most preferably from about 0.1 ppm to WO 98/55577 PCT/iB98/00847 about S ppm, of the bleach catalyst species in the wash liquor. In order to obtain such levels in the wash liquor of an automatic dishwashing process, typical automatic dishwashing compositions herein will comprise from about O.OOOS% to about 0.2%, more preferably from about 0.004% to about 0.08%, of bleach catalyst by weight of the cleaning compositions.
pH and Buffering Variation Many detergent compositions herein will be buffered, i.e., they are relatively resistant to pH drop in the presence of acidic soils. However, other compositions herein may have exceptionally low buffering capacity, or may be substantially unbuffered.
Techniques for controlling or varying pH at recommended usage levels more generally include the use of not only buffers, but also additional alkalis, acids, pH
jump systems, dual compartment containers, etc., and are well known to those skilled in the art.
The preferred ADD compositions herein comprise a pH-adjusting component selected from water-soluble alkaline inorganic salts and water-soluble organic or inorganic builders. The pH-adjusting components are selected so that when the ADD is dissolved in water at a concentration of 1,000 - 10,000 ppm, the pH remains in the range of above about 8, preferably from about 9.S to about 11.5. The preferred nonphosphate pH-adjusting component of the invention is selected from the group consisting of:
(i) sodium carbonate or sesquicarbonate;
(ii) sodium silicate, preferably hydrous sodium silicate having Si02:Na20 ratio of from about 1:1 to about 2:1, and mixtures thereof with limited quantities of sodium metasilicate;
(iii) sodium citrate;
(iv) citric acid;
(v) sodium bicarbonate;
(vi) sodium borate, preferably borax;
(vii) sodium hydroxide; and (viii) mixtures of (i)-(vii).
Preferred embodiments contain low levels of silicate (i.e. from about 3% to about i 0% Si02).
Illustrative of highly preferred pH-adjusting component systems are binary mixtures of granular sodium citrate with anhydrous sodium carbonate, and three-component mixtures of granular sodium citrate trihydrate, citric acid monohydrate and anhydrous sodium carbonate.
The amount of the pH adjusting component in the instant ADD compositions is preferably from about 1 % to about 50%, by weight of the composition. In a preferred embodiment, the pH-adjusting component is present in the ADD composition in an amount from about 5% to about 40%, preferably from about 10% to about 30%, by weight.
For compositions herein having a pH between about 9.5 and about 11 of the initial wash solution, particularly preferred ADD embodiments comprise, by weight of ADD, from about 5% to about 40%, preferably from about 10% to about 30%, most preferably from about 15% to about 20%, of sodium citrate with from about 5%
to about 30%, preferably from about 7% to 25%, most preferably from about 8% to about 20% sodium carbonate.
Water-Soluble Silicates The present automatic dishwashing detergent compositions may further comprise water-soluble silicates. Water-soluble silicates herein are any silicates which are soluble to the extent that they do not adversely affect spotting/filming characteristics of the ADD composition.
Examples of silicates are sodium metasilicate and, more generally, the alkali metal silicates, particularly those having a Si02:Na20 ratio in the range 1.6:1 to 3.2:I;
and layered silicates, such as the layered sodium silicates described in U.S.
Patent 4,664,839, issued May 12, 1987 to H. P. Rieck. NaSKS-6~ is a crystalline layered silicate marketed by Hoechst (commonly abbreviated herein as "SKS-6"). Unlike zeoi_ite builders, Na SKS-6 and other water-soluble silicates useful herein do not contain aluminum. NaSKS-6 is the 8-Na2Si05 form of layered silicate and can be prepared by methods such as those described in German DE-A-3,417,649 and DE-A-3,742,043.
SKS-6 is a preferred layered silicate for use herein, but other such layered silicates, such as those having the general formula NaMSix02x+1'YH20 wherein M is sodium or hydrogen, x is a number from 1.9 to 4, preferably 2, and y is a number from 0 to 20, preferably 0 can be used. Various other layered silicates from Hoechst include NaSKS-5, NaSKS-7 and NaSKS-11, as the a-, Vii- and y- forms. Other silicates may also be useful, such as for example magnesium silicate, which can serve as a crispening agent in granular formulations, as a stabilizing agent for oxygen bleaches, and as a component of suds control systems.
WO 98!55577 PCT/IB98/00847 Silicates particularly useful in automatic dishwashing (ADD) applications include granular hydrous 2-ratio silicates such as BRITESIL~ H20 from PQ
Corp., and the commonly sourced BRITESIL~ H24 though liquid grades of various silicates can be used when the ADD composition has liquid form. Within safe limits, sodium metasilicate or sodium hydroxide alone or in combination with other silicates may be used in an ADD context to boost wash pH to a desired level.
Material Care Agents The preferred ADD compositions may contain one or more material care agents which are effective as corrosion inhibitors and/or anti-tarnish aids. Such materials are preferred components of machine dishwashing compositions especially in certain European countries where the use of electroplated nickel silver and sterling silver is still comparatively common in domestic flatware, or when aluminum protection is a concern and the composition is low in silicate. Generally, such material care agents include metasilicate, silicate, bismuth salts, manganese salts, paraffin, triazoles, pyrazoles, thiols, mercaptans, aluminum fatty acid salts, and mixtures thereof.
When present, such protecting materials are preferably incorporated at low levels, e.g., from about 0.01% to about 5% of the ADD composition. Suitable corrosion inhibitors include paraffin oil, typically a predominantly branched aliphatic hydrocarbon having a number of carbon atoms in the range of from about 20 to about 50; preferred paraffin oil is selected from predominantly branched C25-45 species with a ratio of cyclic to noncyclic hydrocarbons of about 32:68. A paraffin oil meeting those characteristics is sold by Wintershall, Salzbergen, Germany, under the trade name WINOG 70. Additionally, the addition of low levels of bismuth nitrate (i.e., Bi(N03)3) is also preferred.
Other corrosion inhibitor compounds include benzotriazole and comparable compounds; mercaptans or thiols including thionaphtol and thioanthranol; and finely divided Aluminum fatty acid salts, such as aluminum tristearate. The formulator will recognize that such materials will generally be used judiciously and in limited quantities so as to avoid any tendency to produce spots or films on glassware or to compromise the bleaching action of the compositions. For this reason, mercaptan anti-tamishes which are quite strongly bleach-reactive and common fatty carboxylic acids which precipitate with calcium in particular are preferably avoided.
Adjunct Materials Detersive ingredients or adjuncts optionally included in the instant compositions can include one or more materials for assisting or enhancing cleaning performance, treatment of the substrate to be cleaned, or designed to improve the aesthetics of the compositions. Adjuncts which can also be included in compositions of the present invention, at their conventional art-established levels for use (generally, adjunct materials comprise, in total, from about 30% to about 99.9%, preferably from about 70% to about 95%, by weight of the compositions), include other active ingredients such as non-phosphate builders, chelants, enzymes, suds suppressors, dispersant polymers (e.g., from BASF Corp. or Rohm & Haas), color speckles, silvercare, anti-tarnish and/or anti-corrosion agents, dyes, fillers, germicides, alkalinity sources, hydrotropes, anti-oxidants, enzyme stabilizing agents, perfumes, solubilizing agents, carriers, processing aids, pigments, and pH control agents.
Depending on whether a greater or lesser degree of compactness is required, f ller materials can also be present in the instant ADDs. These include sucrose, sucrose esters, sodium sulfate, potassium sulfate, etc., in amounts up to about 70%, preferably from 0% to about 40% of the ADD composition. Preferred filler is sodium sulfate, especially in good grades having at most low levels of trace impurities.
Sodium sulfate used herein preferably has a purity sufficient to ensure it is non-reactive with bleach; it may also be treated with low levels of sequestrants, such as phosphonates or EDDS in magnesium-salt form. Note that preferences, in terms of purity sufficient to avoid decomposing bleach, applies also to pH-adjusting component ingredients, specifically including any silicates used herein.
Hydrotrope materials such as sodium benzene sulfonate, sodium toluene sulfonate, sodium cumene sulfonate, etc., can be present, e.g., for better dispersing surfactant.
Bleach-stable perfumes (stable as to odor); and bleach-stable dyes such as those disclosed in U.S. Patent 4,714,562, Roselle et al, issued December 22, 1987 can also be added to the present compositions in appropriate amounts.
Since ADD compositions herein can contain water-sensitive ingredients or ingredients which can co-react when brought together in an aqueous environment, it is desirable to keep the free moisture content of the ADDs at a minimum, e.g., 7%
or less, preferably 5% or less of the ADD; and to provide packaging which is substantially impermeable to water and carbon dioxide. Coating measures have been described herein to illustrate a way to protect the ingredients from each other and from air and moisture. Plastic bottles, including refillable or recyclable types, as well as conventional barrier cartons or boxes are another helpful means of assuring maximum shelf storage stability. As noted, when ingredients are not highly compatible, it may further be desirable to coat at least one such ingredient with a low-foaming nonionic surfactant for protection. There are numerous waxy materials which can readily be used to form suitable coated particles of any such otherwise incompatible components;
however, the formulator prefers those materials which do not have a marked tendency to deposit or form films on dishes including those of plastic construction.
The following nonlimiting examples further illustrate the ADD compositions of the present invention.
Ineredients: Weight A _B
Sodium Tripolyphosphate (STPP) 28.0 30 Sodium carbonate 30.0 28.0 Hydrated 2.Or silicate 5 2 nonionic surfactants 1.0 2.0 Protease 1 (4% active) 0.43 0.75 Amylase ( 1.6% active) 0.46 0.46 Perborate rnonohydrate (15.5% 14.5 14.5 Active Av0)2 Water, sodium sulfate and misc. Balance Balance 1 "Protease D" according to the present invention comprising a protease D core material, a sodium citrate dihydrate barrier layer and a HPMC overlayer.
2 The Av0 level of the above formula is 2.2%. The perborate is obtained from DeGussa Corp.
The ADD's of the above dishwashing detergent composition examples are used to wash milk-soiled glasses, by loading the soiled dishes in a domestic automatic dishwashing appliance and washing using either cold fill, 60oC peak, or uniformly 45-SOoC wash cycles with a product concentration of the exemplary compositions of from about 1,000 to about 8,000 ppm, with excellent cleaning and spotting and filming results.
Further examples of binders include the C 1 p-020 mono- and diglycerol ethers and also the C I 0-020 fatty acids.
Other carrier materials suitable for use in the manufacture of the composite particles herein include, by way of illustration and not limitation:
polyethylene glycols ("PEG") having a molecular weight typically in the range from about 1400 to about 35,000 (PEG 1400-PEG 35000) and preferably having a melting point in the range from about 38°C to about 77°C; fatty acids and/or fatty amides preferably having a melting point in the range from about 38°C to about 77°C; fatty alcohols preferably having a melting point in the range from about 38°C to about 77°C; the condensation products of ethylene oxide or mixed ethylene/propylene oxide and/or such condensation products of EO and/or PO with a linear or branched-chain alcohol and preferably having a melting point in the range from about 38°C to about 77°C; and mixtures of the foregoing.
Paraffin waxes, preferably having a melting point in the range from about 38°C to about 77°C, can also be used singly, or in combination with the foregoing Garner materials.
Also suitable as Garner materials are paraffin waxes which should melt in the range of from about 38°C (100°F) to about 43°C
(110°F), C16 - C20 fatty acids and ethoxylated C I 6-C20 alcohols. Mixtures of suitable carrier materials are also envisaged.
Various other materials may be used in the carrier, including finely divided cellulosic fibers (see U. S. 4,106,991 ) sugars, starches, and the like, according to the desires of the formulator. If used, such other materials will typically comprise from about 2% to about 50%, by weight, of the composite particles herein.
Barner Layer The barrier layer of the composite particle of the present invention comprises a water soluble carboxylate compound. While other ingredients may be included in the barrier layer, the barrier layer is predominately water-soluble carboxylate.
Typically, the barrier layer includes at least about 50% water-soluble carboxylate and more preferably comprises at least 75% water-soluble carboxylate. For the purposes of the present invention, the phrase "water soluble carboxylate compound" includes carboxylates, dicarboxylates and polycarboxylate anions. Preferably, the water soluble carboxylate is a salt of a metal or nitrogen-based cation. Preferred metals include the alkali metals such as sodium. Preferred nitrogen-based cations include ammonium compounds. Preferred carboxylate compounds include citrates, succinates and maleates with citrates being the more preferred and. sodium citrate dihydrate the most preferred.
Of course, mixtures of carboxylates may also be employed. While not wishing to be bound by theory, it is believed that the barrier compound, and in particular, the sodium citrate forms a tight crystal structure around the particle which then acts as a barrier to oxidative degradation. Accordingly, via the use of the barrier layer, a superior enzyme particle is provided. The barrier layer is employed at levels of from about 1 % to about 50% by weight of the particle, preferably from about 5% to about 40% and most preferably from about I O% to about 30%.
Outer Overlayer An outer overlayer is optionally, but preferably, applied over the barner layer.
The overlayer may provide a number of additional benefits to the enzyme particle of the present invention including, but not limited to, an additional level of protection to the enzyme containing core, reduced dusting, enhanced solubility, etc. The overlayer need not provide for stability of the enzyme in the absence of the barrier layer, but it should be suffciently non-reactive in the presence of the barner layer to active in conjunction with the barrier layer in reducing oxidative attack. The overlayer is typically present at levels of from about 0.1 % to about 60%, and more preferably from about 1 % to about 30%.
Appropriate materials include water-soluble polymers, fatty acids, waxes, surfactants/dispersants and alkaline materials, all as hereinbefore described as "carrier"
materials. Examples of water-soluble polymers include, but is not limited to, polyacrylic acids, polyethlyene glycols, polyvinyl alcohols, polyvinylpyrrolidone, starches, and most preferred, celluloses such as hydroxy propyl methyl cellulose.
Suitable surfactants include nonionic surfactants and wetting agents such as Neodol~
from Shell Oil Co. and Triton~ from Rohm and Haas. Suitable examples of alkaline materials include silicates, carbonates and bicarbonates, particularly alkali metals such as sodium silicate and sodium carbonate. In addition, the outerlayer may comprise various "free-flow" agents such as clays and zeolites.
Lastly, the outerlayer may include various additives, including, but not limited to, whiteners, pigments, fillers such as CaC03 and talc, plasticizers such as PEG and PVP or other coloring agents, such as Ti02.
Stabilizin~~ Additive The composite particles of the present invention may include a stabilizing additive to enhance the stability of the enzyme, i.e reduce oxidation, minimize odor, etc. The stabilizing additive may be added to each or all layers of the composite particle including the enzyme-containing core, barner layer and outer overlayer. The stabilizing additive according to the present invention may be present in the particle at levels of from about 0.1 % to about 60% by weight of the particle, and more preferably from about 0.1 % to about 25% by weight of the particle, and most preferably from about 0.5% to about 10% by weight of the particle.
The term "stabilizer," as used herein, includes antioxidants, chelants, radical quenchers, alkaline ingredients and reductive agents. These assure good odor and enzyme stability under long term storage conditions for the compositions.
Examples of antioxidants that can be added to the compositions of this invention include a mixture of ascorbic acid, ascorbic palmitate, propyl gallate, available from Eastman Chemical Products, Inc., under the trade names Tenox~
PG
and Tenox S-1; butylated hydroxytoluene, available from UOP Process Division under the trade name Sustane~ BHT; tertiary butylhydroquinone, Eastman Chemical Products, Inc., as Tenox TBHQ; natural tocopherols, Eastman Chemical Products, Inc., as Tenox GT-1/GT-2; and butylated hydroxyanisole, Eastman Chemical Products, Inc., as BHA. Of course, any of the ingredients in these mixtures, such as ascorbic acid, ascorbic palmitate, BHT, BHQ and BHA, may be employed individually as well Examples of reductive agents include sodium borohydride, hypophosphorous acid, sulfites, thiosulfates and bisulfites particularly the alkali metals such as sodium and mixtures thereof.
Examples of suitable radical quenchers for use in the present invention include the Tinuvin series available from Ciba-Geigy.
Alkaline materials suitable for use in the present invention include silicates, carbonates and bicarbonates, particularly the alkali metals such as sodium.
Chelating agents may be selected from the group consisting of amino carboxylates, amino phosphonates, polyfunctionally-substituted aromatic chelating agents and mixtures therein, all as hereinafter defined.
Amino carboxylates useful as optional chelating agents include ethylenediaminetetracetates, N-hydroxyethylethylenediaminetriacetates, nitrilo-triacetates, ethylenediamine tetraproprionates, triethylenetetraaminehexacetates, diethylenetriaminepentaacetates, and ethanoldiglycines, alkali metal, ammonium. and substituted ammonium salts therein and mixtures therein.
Amino phosphonates are also suitable for use as chelating agents in the particles of the invention when at least low levels of total phosphorus are permitted in detergent compositions, and include ethylenediaminetetrakis (methylenephosphonates), as DEQUEST. Preferred, these amino phosphonates to not contain alkyl or alkenyl groups with more than about 6 carbon atoms.
Polyfunctionally-substituted aromatic chelating agents are also useful in the compositions herein. See U.S. Patent 3,812,044, issued May 21, 1974, to Connor et al.
Preferred compounds of this type in acid form are dihydroxydisulfobenzenes such as I,2-dihydroxy-3,5-disulfobenzene.
A biodegradable chelator available for use herein is ethylenediamine disuccinate ("EDDS"), especially the [S,S] isomer as described in U.S. Patent 4,704,233, November 3, 1987, to Hartman and Perkins.
Particle Water Content The final composite particles should have a low free water content to favor in-product stability and minimize the stickiness of the composite particles. The composite particles should preferably have a free water content of less than about 10%, preferably less than about 6%, more preferably less than about 3%, and most preferably less than 1 %. Excess free water can be removed by standard drying processes.
Detergent Compositions The composite particles herein are useful components of detergent compositions, particularly those designed for use in dishwashing operations, but including laundry compositions as well. Such detergent compositions may additionally contain any known detergent components, particularly those selected from pH-adjusting and detergency builder components, other bleaches, bleach activators, silicates, dispersant polymers, low-foaming nonionic surfactants, anionic co-surfactants, enzyme stabilizers, suds suppressors, corrosion inhibitors, fillers, hydrotropes and perfumes.
A preferred granular or powdered detergent composition comprises by weight:
(a) from about 0.1 % to about 10% of the enzyme composite particles as hereinbefore described;
(b) a bleach component comprising from about 0.01 % to about 8% (as available oxygen "Av0") of a peroxygen bleach;
(c) from about 0.1% to about 90% of a pH adjusting component consisting of water-soluble salt, builder or salt/builder mixture selected from STPP, sodium carbonate, sodium sesquicarbonate, sodium citrate, citric acid, sodium bicarbonate, sodium hydroxide, and mixtures thereof;
(d) from about 3% to about 20% silicate (as Si02);
(e) from 0% to about 10% of a low-foaming nonionic surfactant, especially other than an amine oxide;
(f) from 0% to about 10% of a suds suppressor;
(g) from 0% to about 25% of a dispersant polymer.
Such compositions are typically formulated to provide an in-use wash solution pH from about 9.5 to about 11.5.
Enzyme Stabilizing System Enzyme-containing compositions, herein may comprise from about 0.001 % to about 10%, preferably from about 0.005% to about 8%, most preferably from about 0.01 % to about 6%, by weight of an enzyme stabilizing system. The enzyme stabilizing system can be any stabilizing system which is compatible with the detersive enzyme. Such a system may be inherently provided by other formulation actives, or be added separately, e.g., by the formulator or by a manufacturer of detergent-ready enzymes. Such stabilizing systems can, for example, comprise calcium ion, boric acid, propylene glycol, short chain carboxylic acids, boronic acids, and mixtures thereof, and are designed to address different stabilization problems depending on the type and physical form of the detergent composition.
One stabilizing approach is the use of water-soluble sources of calcium and/or magnesium ions in the finished compositions which provide such ions to the enzymes.
Calcium ions are generally more effective than magnesium ions and are preferred herein if only one type of cation is being used. Typical detergent compositions, especially liquids, will comprise from about 1 to about 30, preferably from about 2 to about 20, more preferably from about 8 to about 12 millimoles of calcium ion per liter of finished detergent composition, though variation is possible depending on factors including the multiplicity, type and levels of enzymes incorporated.
Preferably water-soluble calcium or magnesium salts are employed, including for example calcium chloride, calcium hydroxide, calcium formate, calcium malate, calcium maleate, calcium hydroxide and calcium acetate; more generally, calcium sulfate or magnesium salts corresponding to the exemplified calcium salts may be used. Further increased levels of Calcium and/or Magnesium may of course be useful, for example for promoting the grease-cutting action of certain types of surfactant.
Another stabilizing approach is by use of borate species. See Severson, U.S.
4,537,706. Borate stabilizers, when used, may be at levels of up to 10% or more of the composition though more typically, levels of up to about 3% by weight of boric acid or other borate compounds such as borax or orthoborate are suitable for liquid detergent use. Substituted boric acids such as phenylboronic acid, butaneboronic acid, p-bromophenylboronic acid or the like can be used in place of boric acid and reduced levels of total boron in detergent compositions may be possible though the use of such substituted boron derivatives.
Stabilizing systems of example automatic dishwashing compositions, may further comprise from 0 to about 10%, preferably from about 0.01 % to about 6% by weight, of chlorine bleach scavengers, added to prevent chlorine bleach species present in many water supplies from attacking and inactivating the enzymes, especially under alkaline conditions. While chlorine levels in water may be small, typically in the range from about 0.5 ppm to about 1.75 ppm, the available chlorine in the total volume of water that comes in contact with the enzyme, for example during dishwashing, can be relatively large; accordingly, enzyme stability to chlorine in-use is sometimes problematic. Since perborate or percarbonate, which have the ability to react with chlorine bleach, may present in certain of the instant compositions in amounts accounted for separately from the stabilizing system, the use of additional stabilizers against chlorine, may, most generally, not be essential, though improved results may be obtainable from their use. Suitable chlorine scavenger anions are widely known and readily available, and, if used, can be salts containing ammonium cations with sulfite, bisulfate, thiosulfite, thiosuifate, iodide, etc. Antioxidants such as carbamate, ascorbate, etc., organic amines such as ethylenediaminetetracetic acid (EDTA) or alkali metal salt thereof, monoethanolamine (MEA), and mixtures thereof can likewise be used.
Likewise, special enzyme inhibition systems can be incorporated such that different enzymes have maximum compatibility. Other conventional scavengers such as bisulfate, nitrate, chloride, sources of hydrogen peroxide such as sodium perborate tetrahydrate, sodium perborate monohydrate and sodium percarbonate, as well as phosphate, condensed phosphate, acetate, benzoate, citrate, formate, lactate, malate, tartrate, salicylate, etc., and mixtures thereof can be used if desired. In general, since the chlorine scavenger function can be performed by ingredients separately listed under better recognized functions, (e.g., hydrogen peroxide sources), there is no absolute requirement to add a separate chlorine scavenger unless a compound performing that function to the desired extent is absent from an enzyme-containing embodiment of the invention; even then, the scavenger is added only for optimum results.
Moreover, the formulator will exercise a chemist's normal skill in avoiding the use of any enzyme scavenger or stabilizer which is majorly incompatible, as formulated, with other reactive ingredients, if used. In relation to the use of ammonium salts, such salts can be simply admixed with the detergent composition but are prone to adsorb water and/or liberate ammonia during storage. Accordingly, such materials, if present, are desirably protected in a particle such as that described in US 4,652,392, Baginski et al.
Detergent Salts The present invention may include a suitable builder or detergency salt. The level of detergent salt/builder can vary widely depending upon the end use of the composition and its desired physical form. When present, the compositions will typically comprise at least about 1 % builder and more typically from about 10% to about 80%, even more typically from about 15% to about 50% by weight, of the builder. Lower or higher levels, however, are not meant to be excluded.
Inorganic or P-containing detergent salts include, but are not limited to, the alkali metal, ammonium and alkanolammonium salts of polyphosphates (exemplified by the tripolyphosphates, pyrophosphates, and glassy polymeric meta-phosphates), phosphonates, phytic acid, silicates, carbonates (including bicarbonates and sesquicarbonates), sulphates, and aluminosilicates. However, non-phosphate salts are required in some locales. Importantly, the compositions herein function surprisingly well even in the presence of the so-called "weak" builders (as compared with phosphates) such as citrate, or in the so-called "underbuilt" situation that may occur with zeolite or layered silicate builders.
' WO 98/55577 PCT/IB98/00847 Examples of silicate builders are the alkali metal silicates, particularly those having a Si02:Na20 ratio in the range I.6:1 to 3.2:1 and layered silicates, such as the layered sodium silicates described in U.S. Patent 4,664,839, issued May I2, 1987 to H.
P. Rieck. NaSKS-6 is the trademark for a crystalline layered silicate marketed by Hoechst (commonly abbreviated herein as "SKS-6"). Unlike zeolite builders, the Na SKS-6 silicate builder does not contain aluminum. NaSKS-6 has the delta-Na2Si05 morphology form of layered silicate. It can be prepared by methods such as those described in German DE-A-3,417,649 and DE-A-3,742,043. SKS-6 is a highly preferred layered silicate for use herein, but other such layered silicates, such as those having the general formula NaMSix02x+1'YH20 wherein M is sodium or hydrogen, x is a number from I.9 to 4, preferably 2, and y is a number from 0 to 20, preferably 0 can be used herein. Various other layered silicates from Hoechst include NaSKS-5, NaSKS-7 and NaSKS-11, as the alpha, beta and gamma forms. As noted above, the delta-Na2Si05 (NaSKS-6 form) is most preferred for use herein. Other silicates may also be useful such as for example magnesium silicate, which can serve as a crispening agent in granular formulations, as a stabilizing agent for oxygen bleaches, and as a component of suds control systems.
Examples of carbonate salts as builders are the alkaline earth and alkali metal carbonates as disclosed in German Patent Application No. 2,321,001 published on November 1 S, 1973.
Aluminosilicate builders may also be added to the present invention as a detergent salt. Aluminosilicate builders are of great importance in most currently marketed heavy duty granular detergent compositions. Aluminosilicate builders include those having the empirical formula:
Mz(zAI02)y]~xH20 wherein z and y are integers of at least 6, the molar ratio of z to y is in the range from 1.0 to about 0.5, and x is an integer from about 15 to about 264.
Useful aluminosilicate ion exchange materials are commercially available.
These aluminosilicates can be crystalline or amorphous in structure and can be naturally-occurring aluminosilicates or synthetically derived. A method for producing aluminosilicate ion exchange materials is disclosed in U.S. Patent 3,985,669, Krummel, et al, issued October 12, 1976. Preferred synthetic crystalline aluminosilicate ion exchange materials useful herein are available under the designations Zeolite A, Zeolite P (B), Zeolite MAP and Zeolite X. In an especially preferred embodiment, the crystalline aluminosilicate ion exchange material has the formula:
Nal2~(A102)12(Si02)12)'~20 wherein x is from about 20 to about 30, especially about 27. This material is known as Zeolite A. Dehydrated zeolites (x = 0 - 10) may also be used herein.
Preferably, the aluminosilicate has a particle size of about 0.1-10 microns in diameter.
Organic detergent builders suitable for the purposes of the present invention include, but are not restricted to, a wide variety of polycarboxylate compounds. As used herein, "polycarboxylate" refers to compounds having a plurality of carboxylate groups, preferably at least 3 carboxylates. Polycarboxylate builder can generally be added to the composition in acid form, but can also be added in the form of a neutralized salt. When utilized in salt form, alkali metals, such as sodium, potassium, and lithium, or alkanolammonium salts are preferred.
Included among the polycarboxylate builders are a variety of categories of useful materials. One important category of polycarboxylate builders encompasses the ether polycarboxylates, including oxydisuccinate, as disclosed in Berg, U.S.
Patent 3,128,287, issued April 7, 1964, and Lamberti et al, U.S. Patent 3,635,830, issued January 18, 1972. See also "TMS/TDS" builders of U.S. Patent 4,663,071, issued to Bush et al, on May 5, 1987. Suitable ether polycarboxylates also include cyclic compounds, particularly alicyclic compounds, such as those described in U.S.
Patents 3,923,679; 3,835,163; 4,158,63 S; 4,120,874 and 4,102,903.
Other useful detergency builders include the ether hydroxypolycarboxylates, copolymers of malefic anhydride with ethylene or vinyl methyl ether, 1, 3, 5-trihydroxy benzene-2, 4, 6-trisulphonic acid, and carboxymethyloxysuccinic acid, the various alkali metal, ammonium and substituted ammonium salts of polyacetic acids such as ethylenediamine tetraacetic acid and nitrilotriacetic acid, as well as polycarboxylates such as mellitic acid, succinic acid, oxydisuccinic acid, polymaleic acid, benzene 1,3,5-tricarboxylic acid, carboxymethyloxysuccinic acid, and soluble salts thereof.
Citrate builders, e.g., citric acid and soluble salts thereof (particularly sodium salt), are polycarboxylate builders of particular importance. Oxydisuccinates are also especially useful in such compositions and combinations.
Also suitable in the detergent compositions of the present invention are the 3,3-dicarboxy-4-oxa-1,6-hexanedioates and the related compounds disclosed in U.S.
Patent 4,566,984, Bush, issued January 28, 1986. Useful succinic acid builders include the CS-C20 alkyl and alkenyl succinic acids and salts thereof. A particularly preferred compound of this type is dodecenylsuccinic acid. Specific examples of succinate builders include: laurylsuccinate, myristylsuccinate, palmitylsuccinate, 2-dodecenylsuccinate (preferred), 2-pentadecenylsuccinate, and the like.
Laurylsuccinates are the preferred builders of this group, and are described in European Patent Application 86200690.5/0,200,263, published November 5, 1986.
Other suitable polycarboxylates are disclosed in U.S. Patent 4,144,226, Crutchfield et al, issued March 13, 1979 and in U.S. Patent 3,308,067, Diehl, issued March 7, 1967. See also Diehl U.S. Patent 3,723,322.
Fatty acids, e.g., C 12-C 1 g monocarboxylic acids, can also be incorporated into the compositions alone, or in combination with the aforesaid builders, especially citrate and/or the succinate builders, to provide additional builder activity. Such use of fatty acids will generally result in a diminution of sudsing, which should be taken into account by the formulator.
Surfactants Detersive surfactants included in the fully-formulated detergent compositions afforded by the present invention comprises at least 0.01 %, preferably from about 0.5%
to about 50%, by weight of detergent composition depending upon the particular surfactants used and the desired effects. In a highly preferred embodiment, the detersive surfactant comprises from about 0.5% to about 20% by weight of the composition.
The detersive surfactant can be nonionic, anionic, ampholytic, zwitterionic, or cationic. Mixtures of these surfactants can also be used. Preferred detergent compositions comprise anionic detersive surfactants or mixtures of anionic surfactants with other surfactants, especially nonionic surfactants.
Nonlimiting examples of surfactants useful herein include the conventional C1 I-C 1 g alkyl benzene sulfonates and primary, secondary and random alkyl sulfates, the C 10-C 1 g alkyl alkoxy sulfates, the C 10-C 1 g alkyl polyglycosides and their correspond-ing sulfated polyglycosides, C 12-C 1 g alpha-sulfonated fatty acid esters, C
12-C 1 g alkyl and alkyl phenol alkoxylates (especially ethoxylates and mixed ethoxy/propoxy), C 12-C 1 g betaines and sulfobetaines ("sultaines"), C 10-C 1 g amine oxides, and the like.
Other conventional useful surfactants are listed in standard texts.
Particularly preferred surfactants in the preferred automatic dishwashing compositions (ADD) of the present invention are low foaming nonionic surfactants (LFNI), LFNI may be present in amounts from 0.01°r6 to about 10% by weight, preferably from about 0.1% to about 10°/., and most preferably from about 0.25~'o to about 4%. LFNIS art most typically used in A.DDs on account of the improved watcr-sheeting action (especially from glass) which they confer to the ADD product.
They also encompass nort-silicone, nonphosphate polymeric materials farther illustrated hereinafter which are known to defoam food soils encountered in automatic dishwashing.
preferred LFNIs include nonionic alkoxylated surfactants, especially cthoxylates derived from primary alcohols, and blends thereof with more sophisticated surfaCtaats, such as the polyoxypropylenelpolyoxyethylene/polyoxypropylene (hO/EOIPO) reverse block polymers. The IaO/E0lPO polymer.typc surfactants arc well-known to have foam suppressing or defoaming notion, especially in relation to common food sail in-gredients such as egg.
Tats invention encompasses preferred embodiments wherein LFIVI is present, and wherein this component is solid at about 95oF (35oC), more preferably solid at about 7~oF (25oC)_ For ease of manufacture, a preferred LFN1 has a melting point between about 9yoF {25oC) and about 140oF (60oC), snore preferably between about 80oF
(26.6oC) and 1 lOoF (43.3oC).
In a preferred embodiment, thn LFM is an etlwxylatcd surfactant derived from the rcactlon of a monohydroxy alc~ohoi or atkylphenol containing from about 8 to about 20 carbon amms, with tiom about 6 to about 15 moles of ethylene oxide per mote of alcohol or alkyl phenol on an average basis.
A particularly preferred LFNI is derived from a straight chain fatty alcohol containing tom about 16 to about 20 carbon atoms (C16.C~0 alcohol preferably a CI g alcohol, condensed with an average of fmm about 6 to about I 5 moles, preferably from about 7 to about I2 moles, and most preferably from about 7 to about 9 moles of ethylene oxide per mole of alcohol. Preferably the ethoxylated nonionic sur~acmxtt so derived has a narrow ethoxylate distribtrtion relative to the average.
the LFM can optionally contain propylene axide in an amount up to about 15%
by weight. Other preferred L>~TIl surfactants can be prepared by the processes described in U_S. Patent 4,223,163, issued September 16, 1980, Builloty:
I~ighly preferred ADps herein wherein the LFNI is present make usC of ethoxylated monohydroxy alcohol or alkyl phenol and additionally comprise a polyoxycthylene, polyoxypropylcnc block polymeric compound; the ethoxylatad monohydroxy alcohol or alkyl phenol fraction of the LFM comprising from about 2~/a to about 100%, preferably from about 3D% to about 7D%, of the total LFNI.
Suitable black polyoxyethylene-poiyoxypropylene polymeric compounds that meet the requirements described hereinbeforc include those based on ethylene glycol, propylene glycol, glycerol, trimethylolprapatie and ethylenediamine as initiator reactive hydrogen compound. Polymeric compounds made from, a sequential ethoxylation and propoxylation of initiator compounds with a single reactive hydrogen atom, such as C12_Ig aliphatic alcohols, do not generally provide satisfactory suds control in- the instant ADI)s. Certain of the block polymer surfactant compounds designated PT L1R4NIC~ and TI;TRUNICC~ by the BASE-Wyaridottc Corp., Wyandotte, Michigan; are suitable in ADD compositions of tht invention.
A particularly preferred LFNI Contains frorn about 4p% to about 70% of a polyoxypropylenelpolyoxyethylcnelpotyoxypropylene block polymer blend comprising about 75%, by weight of the blend, of a reverse block co-polymer of polyoxyethylene and polyoxypropylene containing 17 moles of ethylene oxide and 44 moles of propylene oxide; and about z5%, by weight of the blend, of a block co-polymer of polyoxyethylene and polyoxypropyle~ne initiated wick trimeihylolpropane and containing 99 moles of propylene oxide and 24 moles of ethylene oxide per mole of trimethylolpropanc.
Suitable for use as )LFNI in the ADp compositions are those LFNI having relatively low cloud points and high hydrophilic-lipophilic balance (HLB).
Cloud points of 1% solutions in water are typically below about 32oC and preferably lower, e.g., OoC, for optimum conrtrol ofsudsing throughout a full range oFwater temperatures.
LFNIs which may also be used include those POLY-7'ERGEN'f~ 5LF-18 nonionic surfactants from Olin Corp., and any biodegradable Ll"NI having the melting point properties discussed hereinabove.
These and other nonionic surfactants are well known in the art, being described in more detail in Kirk Othmet's Encyclopedia of Chemical Ttchnology, 3rd )rd., Vol. 22, pp. 3G0-379, ,Surfactants and r7etersive Systtrns~ .
Preferred are ADD compositions comprising mixed surfactants wherein the sudsing (absent any silicone suds controlling agent) is less than 2 inches, preferably less than 1 inch, as determined by thr disclosure below.
The equipmcrn useful for those measurements are: a, Whirtp~~ Dishwasher (model 900) equip ~ed with clear plexiglass door, IBI~eomputer data collection with T abview ~d Exceoftware, proximity sensor (Newark Corp. - model 95F5203) using SCX! interface, and a plastic ruler.
The data is collected as follows. The proximity sensor is affixed to the bottom dishwasher rack on a metal bracket. The sensor faces downward toward the rotating dishwasher arm on the bottom of the machine (distance approximately 2 cm. from the rotating arm). Each pass of the rotating arm is measured by the proximity sensor and recorded. The pulses recorded by the computer are converted to rotations per minute (RPM) of the bottom arm by counting pulses over a 30 second interval. The rate of the arm rotation is directly proportional to the amount of suds in the tttathine and in the dishwasher pump (i.c., the more suds produced, the slows the arm rotation).
The plastic ruler is clipped to the bottom rack of the dishwasher and extends to the floor of the machine. At the end of the wash cycle, the height of the suds is measured using the plastic ruler (viewed through the clear door) and recorded as suds height.
The following procedure is followed for evaluating ADD compositions for suds production as well as far evaluating nonionic surfactants for utility. For separate evaluation of nonionic surfactant, a base ADD formula, such as Cascade powder, is used along with the nonionic surfactants which are added separately in glass vials to the dishwashing machine.) First, the machine is #illed with water (adjust watc~t for appropriate temperature and hardness) and proceed through a rinse cycle. The RPM is nwnitored throughout the cycle (approximately 2 min.) without any AD);7 product (or surfactants) being added (a quality control check to ensure the machine is functioning properly). As the machine begins to till for the wash cycle, the water is again adjusted for temperature and hardness, and then the ADD product is added to the bottom of the machine (in the case of separately evaluated surfactants, the ADD base formula is first added to the bottom of the machine then the surfactants are added by placing the surfa~etant-containing glass vials inverted on the top rack of the machine). The RFM is then monitored throughout the wash cycle. At the end of the wash cycle, the suds height is recorded using the plastic ruler. The machine is again #illed with water (adjust water for appropriate temperature and hat~ctness) and runs through another rinse cycle. The RPM is monitored throughout thls cycle.
An average RPM is calculated for the 1st rinse, main wash, and fiaad t~inse.
The %ItPM e~ciency is then calculated by dividing the average Rl'~M for the test surfactants into the average RPM far the control system (base ADD formulation without the nonionic surfactant). 'ftte RPM cfliciency and suds height measurements are used to dimension the overall suds profile of the surfactant.
earhi a.Agents Hydrogen peroxide souress are described in Kirk Othmer's ~ncyclopodia of Chemical Technology, 4th hd (1992, John Wiley &
Sons), Vol. 4, pp. 271-300 ~Bleaching Agents (survey)", and include the various forms of sodium perborate and sodium percarbonaee, including various copied and modified forms. An "effective amount" of a source of hydrogen peroxide is any amount capable of measurably improving slain removal (especially of tea stains) from soiled dishware corrtpared to a hydrogen peroxide source-free composition when the soiled dishware is washed by the consumer in a domestic autornntic dishwasher in the presence of alkali.
More generally a source of hydrogen peroxide heron is any convenient compound or mixture which under consumer use conditions provides an effective amount of hydrogen peroxide. Leveh mny vary widely and are usually in ihc range from about 0.1% to about 70%, more typically from about 0.5°/°
to about 30%, by weight of the ADD compositions herein.
The preferred source of hydrogen peroxide used heroin can be any convenient source, including hydrogen peroxide itself. For example, perbarate, e.g., sodium perborate (any hydrate but pr~eferabiy the mono- or tetra-hydrate), sodium carbonate peroxyhydrate or equivalent percarbonate salts, sodium pyrophosphate peroxyhydratt, urea pervxyhyd,rate, or sodium peroxide can be used herein. Also useful are sources of available oxygen such as persulfate bleach (e.g., OXON>r, manufactured by nuPont).
Sodirun perborate monohydrate and sodium perrarbonate are particularly preferred.
Mixtures of any convenient hydrogen peroxide sources can also be used.
A preferred percarbonate bleach comprises dry particles having an average particle size in the range from about S00 trticromtters to about 1,000 micrometers, not more than about 10"r'o by weight of said particles being smaller than about micrometers and not morn than about 10% by weight of said particles being larger than about 1,250 micrometers. Optionally, the percarbonate can be coated with a silicate, borate or water-soluble surfactants. Perrarbonate is rsvailablc from various commercial sources such as FMC, Solway and Tokai Denka.
White not preferred for ADD compositions of the present invention which comprise detersive enzymes, the present invention compositions may also comprise as the bleaching agent a chlorine-type bleaching material. Such agents are well known in the art, and include for example sodium diehloroisocyanurate ("NaDCC").
While effective Al)b compositions herein may comprise only the nonionic surfactant and builder, fully-,formulated ADD compositions typically will also comprise tither automatic dishwashing deterge»t adjunct materials to improve or modify performance. These .materials tae scletted as appropriate for the properties required of an automatic dishwashing composition. For example, low spotting and tLning is desired ..- preferred compositions haul spotting and filming grades of 3 or less, preferably less than 2, and most preferably less thrut 1, as rac~esured by the statldard test of The American Society for Testing and Materials ("ASTM") D355b-85 (Reapproved 1989) "Standard Test Method for Depayition on Glassware During Mechanical Dishwashing". .
(al Bleach Activators The pcroxygen bleach component is the composition may be formulated with err activator (peracid precursor), "the activator is present at levels of from about p_Oi%
to about 15%, preferably from about 0.5% to about 10%, more preferably from about 1% to about B%, by weight of the composition. Preferred activators are selected from the group consisting of tettnacetyl ethylene diaminc (TAED), benzoylcaprolsctam (HzCL), 4-nitrobenzoylcaprolactam, 3-c>tlornbenzoykaprolactam, bertzoyloxybcnzenesulphonate (BOBS), ztonaitoyloxybertunesulphonate (NABS), phenyl benzoate (Phl3z), decanoyloxybenzenesulphonate (Cl0-OAS), benzoylvalerolacta<rt (BZYL~ octsnoyloxybenzenesulphonate (Cg-QBS), Pr~Y~olY~ble esters and mixtures thetroF, most preferably benzoyleaprolactam and benzoYlvalerolactazn. Particularly preferred bleach activators in the pH range from about 8 to about 9.5 are those selected having an Q13S or VL leaving group.
Preferred bleach activators are those described iri U.S. Patent 5,134,045, Mitchell et al, and 4,412,934, Chung et al-The mole ratio of peroxygert bleaching compound (as Av0) to bleach activator in the present invention generally ranges from at least 1:1, preferably from about 20:1 to about 1:1, more preferably from about I0:1 to about 3~ 1.
Quaternary substituted bleach activators tray also be included. The present detergent compositions preferably comprise a quaternary substituted bleach activator (QSBA) or a quaternary substituted peracid (Q5P); more preferably, the former.
Preferred Q513A stntetures arc: further described in a . s , patent Nos .
5,685,015; 5,460,747; 5,589,888 and 5,578,136. -'c Peroxides ec Dia 1 Peroxid s These are extCnsively illustrated in Kirk Othmer, )~ncyciopedia of Chemical Technology, Vol. 17, John Wiley and Sons, 1982 at pages 27-9Q and especially at pages 63-72, all incorporated herein by reference. If a diacyl peroxide is used, It will preferably be one which exerts minimal adverse impact on spotting/filming.
c Metal-eontai ' each ataly~g The present invention compositions and methods utilize metal-containing bleach catalysts thtu are effective For use in ADD composlti0ns. Preferred are manganese and cobalt-containing bleach catalysts.
One type of metal-containing bleach catalyst is a catalyst system comprising a transirion metal canon of defined bleach catalytic activity, such as copper, iron, trtanium, ruthenium tungsten, molybdenum, ar manganese canons, an auxiliary metal ration having little or no bic,~sch catalytic activity, such as zinc or aluminum eations, and a sequestrate having defined stability cotsstants for the catalytic and auxiliary metal rations, particularly ethylenediaminetetrstaCetic acid, ethylenediaminctetra (methylenephosphonic acid) and water-soluble salts thereot_ Such catalysts are disclased in U.S. Pat. 4,43p,243.
Other types of bleach catalysts include the manganese-based complexcc disclosed in U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. preferred examples of theses catalysts include MnlY2{u-O)3(1,4,~-trimethyl-1,4,7-triazacyclononane~_(PF~)2 ("MnTACN"), MnIlI2{u_Q)1(u-p~Lc)2(1,4,7-tri.methyl-1,4,7-triaz.~cyclononaneyl_ (CI04)2, MnIV4(u-O)6(1,4,7~triaxacyclononane}4-{C104h, MnIlIMnIV4(u_p)1{u-UAc)2(1,4,7-trimethyl-1,4,7~triazacyclonanane)2-(C1U4)3, and mixtures thereof.
Sec also Eumpenn patent application publication no. 549,272, t.?ther ligands suitable for use herein include 1,5,9-trimethyl-1,5,9-triazacyciododecane, 2-methyl-1,4,7-triazacyclononane, 2-methyl-1,4,7-triazacyclononane, and mixtures thereof.
The bleach catalysts useful in automatic dishwashing compositions and concentrated powder detergent compositions may also be selected as appropriate for the present invention. For examples of suitable bleach catalysts see U.S. Pat.
4,246,612 and U.S. Pat. 5,227,084.
Other bleach catalysts are described, for example, in European patent application, publication no. 408,131 (cobalt complex catalysts), European patent applications, publication nos. 384,503, and 306,089 (metallo-porphyrin catalysts), U.S.
4,728,455 (manganese/multidentate ligand catalyst), U.S. 4,711,748 and European patent application, publication no. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845 (aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,373 {manganese/ligand catalyst), U.S. 4,119,557 (ferric complex catalyst), German Pat. specification 2,054,019 (cobalt chelant catalyst) Canadian 866,191 (transition :petal-containing salts), U.S. 4,430,243 (chelants with manganese cations and non-catalytic metal cations}, and U.S. 4,728,455 (manganese gluconate catalysts).
Preferred are cobalt catalysts which have the formula:
[Co~H3)n(M')mJ YY
wherein n is an integer from 3 to 5 (preferably 4 or 5; most preferably 5); M' is a labile coordinating moiety, preferably selected from the group consisting of chlorine, bromine, hydroxide, water, and (when m is greater than 1 ) combinations thereof; m is an integer from 1 to 3 (preferably 1 or 2; most preferably 1 ); m+n = 6; and Y
is an appropriately selected counteranion present in a number y, which is an integer from 1 to 3 (preferably 2 to 3; most preferably 2 when Y is a -1 charged anion), to obtain a charge-balanced salt.
The preferred cobalt catalyst of this type useful herein are cobalt pentaamine chloride salts having the formula [Co(NH3)SCIJ Yy, and especially [Co(NH3)SCIJCl2.
More preferred are the present invention compositions which utilize cobalt (III) bleach catalysts having the formula:
[Co~H3)n{M)m(B)bJ TY
wherein cobalt is in the +3 oxidation state; n is 4 or 5 (preferably 5); M is one or more ligands coordinated to the cobalt by one site; m is 0, 1 or 2 (preferably 1 );
B is a ligand coordinated to the cobalt by two sites; b is 0 or 1 (preferably 0), and when b=0, then m+n = 6, and when b=1, then m=0 and n=4; and T is one or more appropriately selected counteranions present in a number y, where y is an integer to obtain a charge-balanced salt (preferably y is 1 to 3; most preferably 2 when T is a -1 charged anion);
and wherein further said catalyst has a base hydrolysis rate constant of less than 0.23 M-1 s-1 (25°C).
Preferred T are selected from the group consisting of chloride, iodide, I3-, forrrlate, nitrate, nitrite, sulfate, sulfite, citrate, acetate, carbonate, bromide, PF6-, BF4-, B(Ph)4-, phosphate, phosphite, silicate, tosylate, methanesulfonate, and combinations thereof. Optionally, T can be protonated if more than one anionic group exists in T, e.g., HP042-, HC03-, H2P04-, etc. Further, T may be selected from the group consisting of non-traditional inorganic anions such as anionic surfactants (e.g., linear alkylbenzene sulfonates (LAS), alkyl sulfates (AS), alkylethoxysulfonates (AES), etc.) and/or anionic polymers (e.g., polyacrylates, polymethacrylates, etc.).
The M moieties include, but are not limited to, for example, F-, S04-2, NCS-, SCN-, S203-2, NH3, P043-, and carboxylates (which preferably are mono-carboxylates, but more than one carboxylate may be present in the moiety as long as the binding to the cobalt is by only one carboxylate per moiety, in which case the other carboxylate in the M moiety may be protonated or in its salt form).
Optionally, M can be protonated if more than one anionic group exists in M (e.g., HP042-, HC03-, H2P04-, HOC(O)CH2C(O)O-, etc.) Preferred M moieties are substituted and unsubstituted C1-C3p carboxylic acids having the formulas:
RC(O)O-wherein R is preferably selected from the group consisting of hydrogen and C 1-C30 {preferably C 1-C 1 g) unsubstituted and substituted alkyl, C6-C3p (preferably C6-C 1 g) unsubstituted and substituted aryl, and C3-C30 (preferably CS-C 1 g) unsubstituted and substituted heteroaryl, wherein substituents are selected from the group consisting of -NR'3, -NR'4+, -C(O)OR', -OR', -C(O)NR'2, wherein R' is selected from the group consisting of hydrogen and C1-C6 moieties. Such substituted R therefore include the moieties -(CH2)nOH and -(CH2)nNR'4+, wherein n is an integer from i to about 16, preferably from about 2 to about 10, and most preferably from about 2 to about 5.
Most preferred M are carboxylic acids having the formula above wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, straight or branched C4-C 12 alkyl, and benzyl. Most preferred R is methyl. Preferred carboxylic acid M moieties include formic, benzoic, octanoic, nonanoic, decanoic, dodecanoic, tnalonic, malefic, suc:cinic, adipic, phthalie, 2-ethylhexanoic, naphthcnoic, oleic, palmitic, tritlate, tamate, stearic, butyric, citric, acrylic, aspartic, furnaric, Laurie.
linoleic, Lactic, malic, and especially acetic sCid.
'the B moieties include carbonate, di~ and higher carboxylates (e.g., oxalate, malonate, malie, succinate, maitate), picolinic acid, and alpha and beta amino acids (e.g., glycine, alanitte, beta-alanine, phenylalanine).
Cobalt bleach catalysts useful herein are known, being described for example along with their base hydrolysis rata, in M. L. Tote, "Base Hydrolysis of Transition-Metal Complexes", , v, Inorg, Hioinor~,Mech., (1983), 2, pages 1-9A. For example, Table 1 at page 17, provides the bast hydrolysis rates (designated therein as kpW) for cobalt pentaamine catalysts complexed with oxalate (kpH= 2.5 x I 0-4 M' 1 s-1 (25°C}), TICS- (kph 5.0 x 10-4 M-l s-1 (25°C)), formate (lcpHa 5,8 x 10-4 M-1 s-1 (25°C)), and acetate (kpl..l= 9.b x 10-4 M-1 s-1 (25°C)). The most preferred cobalt catalyst useful herein are cobalt pentaaminc acetate salts having the formula [Co(NPI3)SQAc]
Ty, wherein (7Ac represents an acetate moiety, and especially cobalt pentaamine acetate chloride, [Co(NH3)SOAc]C12; as well as [Co(NH3)SOAc](OAc)2;
[C~3)S~Ac](PF~2; [Ca(NH3)SnAc](S4q)~ [Ca~3)SdAc](BF4)2i and [C~3)54A.r](N03)Z.
Thesi; Cobalt catalysts are readily prepared by known procedures, such as taught for example in the Tobe article hercinbefore ~ in U.S.
Patent 4,$10,410, to >rliakt,in et al, issued March 7, t 989, J. Chem. F.d, ( 19$9), ø~ ( 12), 1043-45; The Synthesis and Characterization of Inorganic Compounds, W.L. Jolly (prentice-Hall; 19?0), pp. 461-3; In r .~C~ , ~, 1497_1502 (1979);
lnor;g,'('them._ ~T, 28$1-2885 (1982); 1n . Cho , ~, 2023-2025 (1979); Inotg. Synthesis, 173-(1960); and ttmal teal Ch t fist Sø,, 22-25 (1952).
These caIalysts may be eoprocesscd with adjunct rrtateri3ts so as to reduce the color impact if desired for the aesthetics of the product, or to be included in enzyme-contairting particles as exemplified hereinafter, or the compositions may be manufactured to contain catalyst "speckles~.
As a practical matte, and net by way of limitation, the cleaning compositions and cleaning processes herein can be adjusted to pmvide on the order of at least one part per hundred million of the active bleach catalyst species in the aqueous washing medium, and wilt preferably provide from about 0.01 ppm to about 25 ppm, more preferably from about 0.05 ppm to about 10 ppm, and most preferably from about 0.1 ppm to WO 98/55577 PCT/iB98/00847 about S ppm, of the bleach catalyst species in the wash liquor. In order to obtain such levels in the wash liquor of an automatic dishwashing process, typical automatic dishwashing compositions herein will comprise from about O.OOOS% to about 0.2%, more preferably from about 0.004% to about 0.08%, of bleach catalyst by weight of the cleaning compositions.
pH and Buffering Variation Many detergent compositions herein will be buffered, i.e., they are relatively resistant to pH drop in the presence of acidic soils. However, other compositions herein may have exceptionally low buffering capacity, or may be substantially unbuffered.
Techniques for controlling or varying pH at recommended usage levels more generally include the use of not only buffers, but also additional alkalis, acids, pH
jump systems, dual compartment containers, etc., and are well known to those skilled in the art.
The preferred ADD compositions herein comprise a pH-adjusting component selected from water-soluble alkaline inorganic salts and water-soluble organic or inorganic builders. The pH-adjusting components are selected so that when the ADD is dissolved in water at a concentration of 1,000 - 10,000 ppm, the pH remains in the range of above about 8, preferably from about 9.S to about 11.5. The preferred nonphosphate pH-adjusting component of the invention is selected from the group consisting of:
(i) sodium carbonate or sesquicarbonate;
(ii) sodium silicate, preferably hydrous sodium silicate having Si02:Na20 ratio of from about 1:1 to about 2:1, and mixtures thereof with limited quantities of sodium metasilicate;
(iii) sodium citrate;
(iv) citric acid;
(v) sodium bicarbonate;
(vi) sodium borate, preferably borax;
(vii) sodium hydroxide; and (viii) mixtures of (i)-(vii).
Preferred embodiments contain low levels of silicate (i.e. from about 3% to about i 0% Si02).
Illustrative of highly preferred pH-adjusting component systems are binary mixtures of granular sodium citrate with anhydrous sodium carbonate, and three-component mixtures of granular sodium citrate trihydrate, citric acid monohydrate and anhydrous sodium carbonate.
The amount of the pH adjusting component in the instant ADD compositions is preferably from about 1 % to about 50%, by weight of the composition. In a preferred embodiment, the pH-adjusting component is present in the ADD composition in an amount from about 5% to about 40%, preferably from about 10% to about 30%, by weight.
For compositions herein having a pH between about 9.5 and about 11 of the initial wash solution, particularly preferred ADD embodiments comprise, by weight of ADD, from about 5% to about 40%, preferably from about 10% to about 30%, most preferably from about 15% to about 20%, of sodium citrate with from about 5%
to about 30%, preferably from about 7% to 25%, most preferably from about 8% to about 20% sodium carbonate.
Water-Soluble Silicates The present automatic dishwashing detergent compositions may further comprise water-soluble silicates. Water-soluble silicates herein are any silicates which are soluble to the extent that they do not adversely affect spotting/filming characteristics of the ADD composition.
Examples of silicates are sodium metasilicate and, more generally, the alkali metal silicates, particularly those having a Si02:Na20 ratio in the range 1.6:1 to 3.2:I;
and layered silicates, such as the layered sodium silicates described in U.S.
Patent 4,664,839, issued May 12, 1987 to H. P. Rieck. NaSKS-6~ is a crystalline layered silicate marketed by Hoechst (commonly abbreviated herein as "SKS-6"). Unlike zeoi_ite builders, Na SKS-6 and other water-soluble silicates useful herein do not contain aluminum. NaSKS-6 is the 8-Na2Si05 form of layered silicate and can be prepared by methods such as those described in German DE-A-3,417,649 and DE-A-3,742,043.
SKS-6 is a preferred layered silicate for use herein, but other such layered silicates, such as those having the general formula NaMSix02x+1'YH20 wherein M is sodium or hydrogen, x is a number from 1.9 to 4, preferably 2, and y is a number from 0 to 20, preferably 0 can be used. Various other layered silicates from Hoechst include NaSKS-5, NaSKS-7 and NaSKS-11, as the a-, Vii- and y- forms. Other silicates may also be useful, such as for example magnesium silicate, which can serve as a crispening agent in granular formulations, as a stabilizing agent for oxygen bleaches, and as a component of suds control systems.
WO 98!55577 PCT/IB98/00847 Silicates particularly useful in automatic dishwashing (ADD) applications include granular hydrous 2-ratio silicates such as BRITESIL~ H20 from PQ
Corp., and the commonly sourced BRITESIL~ H24 though liquid grades of various silicates can be used when the ADD composition has liquid form. Within safe limits, sodium metasilicate or sodium hydroxide alone or in combination with other silicates may be used in an ADD context to boost wash pH to a desired level.
Material Care Agents The preferred ADD compositions may contain one or more material care agents which are effective as corrosion inhibitors and/or anti-tarnish aids. Such materials are preferred components of machine dishwashing compositions especially in certain European countries where the use of electroplated nickel silver and sterling silver is still comparatively common in domestic flatware, or when aluminum protection is a concern and the composition is low in silicate. Generally, such material care agents include metasilicate, silicate, bismuth salts, manganese salts, paraffin, triazoles, pyrazoles, thiols, mercaptans, aluminum fatty acid salts, and mixtures thereof.
When present, such protecting materials are preferably incorporated at low levels, e.g., from about 0.01% to about 5% of the ADD composition. Suitable corrosion inhibitors include paraffin oil, typically a predominantly branched aliphatic hydrocarbon having a number of carbon atoms in the range of from about 20 to about 50; preferred paraffin oil is selected from predominantly branched C25-45 species with a ratio of cyclic to noncyclic hydrocarbons of about 32:68. A paraffin oil meeting those characteristics is sold by Wintershall, Salzbergen, Germany, under the trade name WINOG 70. Additionally, the addition of low levels of bismuth nitrate (i.e., Bi(N03)3) is also preferred.
Other corrosion inhibitor compounds include benzotriazole and comparable compounds; mercaptans or thiols including thionaphtol and thioanthranol; and finely divided Aluminum fatty acid salts, such as aluminum tristearate. The formulator will recognize that such materials will generally be used judiciously and in limited quantities so as to avoid any tendency to produce spots or films on glassware or to compromise the bleaching action of the compositions. For this reason, mercaptan anti-tamishes which are quite strongly bleach-reactive and common fatty carboxylic acids which precipitate with calcium in particular are preferably avoided.
Adjunct Materials Detersive ingredients or adjuncts optionally included in the instant compositions can include one or more materials for assisting or enhancing cleaning performance, treatment of the substrate to be cleaned, or designed to improve the aesthetics of the compositions. Adjuncts which can also be included in compositions of the present invention, at their conventional art-established levels for use (generally, adjunct materials comprise, in total, from about 30% to about 99.9%, preferably from about 70% to about 95%, by weight of the compositions), include other active ingredients such as non-phosphate builders, chelants, enzymes, suds suppressors, dispersant polymers (e.g., from BASF Corp. or Rohm & Haas), color speckles, silvercare, anti-tarnish and/or anti-corrosion agents, dyes, fillers, germicides, alkalinity sources, hydrotropes, anti-oxidants, enzyme stabilizing agents, perfumes, solubilizing agents, carriers, processing aids, pigments, and pH control agents.
Depending on whether a greater or lesser degree of compactness is required, f ller materials can also be present in the instant ADDs. These include sucrose, sucrose esters, sodium sulfate, potassium sulfate, etc., in amounts up to about 70%, preferably from 0% to about 40% of the ADD composition. Preferred filler is sodium sulfate, especially in good grades having at most low levels of trace impurities.
Sodium sulfate used herein preferably has a purity sufficient to ensure it is non-reactive with bleach; it may also be treated with low levels of sequestrants, such as phosphonates or EDDS in magnesium-salt form. Note that preferences, in terms of purity sufficient to avoid decomposing bleach, applies also to pH-adjusting component ingredients, specifically including any silicates used herein.
Hydrotrope materials such as sodium benzene sulfonate, sodium toluene sulfonate, sodium cumene sulfonate, etc., can be present, e.g., for better dispersing surfactant.
Bleach-stable perfumes (stable as to odor); and bleach-stable dyes such as those disclosed in U.S. Patent 4,714,562, Roselle et al, issued December 22, 1987 can also be added to the present compositions in appropriate amounts.
Since ADD compositions herein can contain water-sensitive ingredients or ingredients which can co-react when brought together in an aqueous environment, it is desirable to keep the free moisture content of the ADDs at a minimum, e.g., 7%
or less, preferably 5% or less of the ADD; and to provide packaging which is substantially impermeable to water and carbon dioxide. Coating measures have been described herein to illustrate a way to protect the ingredients from each other and from air and moisture. Plastic bottles, including refillable or recyclable types, as well as conventional barrier cartons or boxes are another helpful means of assuring maximum shelf storage stability. As noted, when ingredients are not highly compatible, it may further be desirable to coat at least one such ingredient with a low-foaming nonionic surfactant for protection. There are numerous waxy materials which can readily be used to form suitable coated particles of any such otherwise incompatible components;
however, the formulator prefers those materials which do not have a marked tendency to deposit or form films on dishes including those of plastic construction.
The following nonlimiting examples further illustrate the ADD compositions of the present invention.
Ineredients: Weight A _B
Sodium Tripolyphosphate (STPP) 28.0 30 Sodium carbonate 30.0 28.0 Hydrated 2.Or silicate 5 2 nonionic surfactants 1.0 2.0 Protease 1 (4% active) 0.43 0.75 Amylase ( 1.6% active) 0.46 0.46 Perborate rnonohydrate (15.5% 14.5 14.5 Active Av0)2 Water, sodium sulfate and misc. Balance Balance 1 "Protease D" according to the present invention comprising a protease D core material, a sodium citrate dihydrate barrier layer and a HPMC overlayer.
2 The Av0 level of the above formula is 2.2%. The perborate is obtained from DeGussa Corp.
The ADD's of the above dishwashing detergent composition examples are used to wash milk-soiled glasses, by loading the soiled dishes in a domestic automatic dishwashing appliance and washing using either cold fill, 60oC peak, or uniformly 45-SOoC wash cycles with a product concentration of the exemplary compositions of from about 1,000 to about 8,000 ppm, with excellent cleaning and spotting and filming results.
Claims (31)
1. A detersive enzyme composite particle suitable for incorporation in a detergent composition comprising:
(a) an enzyme containing core material;
(b) a barrier layer coated on said enzyme containing core material, said barrier layer including nitrogen-based cation or a water-soluble salt of a metal selected from the group consisting of citrates, succinates and maleates, where said barrier layer is employed at levels 10% to about 30% by weight of the total weight of the enzyme composite particle.
(a) an enzyme containing core material;
(b) a barrier layer coated on said enzyme containing core material, said barrier layer including nitrogen-based cation or a water-soluble salt of a metal selected from the group consisting of citrates, succinates and maleates, where said barrier layer is employed at levels 10% to about 30% by weight of the total weight of the enzyme composite particle.
2. The composite particle as claimed in Claim 1 wherein said enzyme containing core material comprises a protease enzyme.
3. The composite particle as claimed in Claim 2 wherein said protease enzyme comprises a non-naturally-occurring carbonyl hydrolase variants having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to position +76 in combination with one or more of the following residues +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, +206, +210, +216, +217, +218, +222, +260, +265, and/or +274 of a precursor carbonyl hydrolase with different amino acids, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens.
4. The composite particle as claimed in Claim 3 wherein said protease enzyme is a non-naturally-occurring carbonyl hydrolase variants having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to positions 76/103/104 of a precursor carbonyl hydrolase with different amino acids, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens.
5. The composite particle as claimed in Claim 2 wherein said enzyme core material comprises a mixture of at least two different protease enzymes.
6. The composite particle as claimed in claim 5 wherein said mixture of at least two protease enzymes comprise at least one chymotrypsin-like protease enzyme and at least one trypsin-like protease enzyme.
7. The composite particle as claimed in Claim 6 wherein said chymotrypsin-like protease enzyme is a non-naturally-occurring carbonyl hydrolase variants having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to position +76 in combination with one or more of the following residues +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, +206, +210, +216, +217, +218, +222, +260, +265, and/or +274 of a precursor carbonyl hydrolase with different amino acids, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens and said trypsin-like protease enzyme is a microbial alcaline protinase.
8. The composite particle as claimed in claim 1 wherein said composite particle further comprises an outer overlayer coated on said barrier layer.
9. The composite particle as claimed in Claim 8 wherein said overlayer coated on said barrier layer is a water-soluble polymer.
10. The composite particle as claimed in Claim 1 wherein said enzyme containing core material further includes a metal containing bleach catalyst material.
11. The composite particle as claimed in Claim 1 wherein said composite particle further comprises a stabilizing additive admixed in any or all of said enzyme containing core material, said burner layer and an overlayer.
12. The composite particle as claimed in Claim 11 wherein said stabilizing additive is selected from the group consisting of alkaline salts, antioxidants, radical quenchers, reducing agents, chelants and mixtures thereof.
13. The composite particle as claimed in Claim 12 wherein said stabilizing additive is an alkali metal sulfite, bisulfate or thiosulfate.
14. The composite particle as claimed in Claim 1 wherein said water-soluble salt is sodium citrate dehydrate.
15. A detersive enzyme composite particle suitable for incorporation in a detergent composition comprising:
(a) an enzyme containing core material, said enzyme in said core material being a non-naturally-occurring carbonyl hydrolase variants having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to position +76 in combination with one or more of the following residues +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, +206, +210, +216, +217, +218, +222, +260, +265, and/or +274 of a precursor carbonyl hydrolase with different amino acids, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens;
(b) a barrier layer coated on said enzyme containing core material, said barrier layer including nitrogen-based cation or a water-soluble salt of a metals selected from the group consisting of citrates, succinates and maleates, where said barrier layer is employed at levels 10% to about 30% by weight of the total weight of the enzyme composite particle; and (c) an outer overlayer coated on said barrier layer.
(a) an enzyme containing core material, said enzyme in said core material being a non-naturally-occurring carbonyl hydrolase variants having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to position +76 in combination with one or more of the following residues +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, +206, +210, +216, +217, +218, +222, +260, +265, and/or +274 of a precursor carbonyl hydrolase with different amino acids, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens;
(b) a barrier layer coated on said enzyme containing core material, said barrier layer including nitrogen-based cation or a water-soluble salt of a metals selected from the group consisting of citrates, succinates and maleates, where said barrier layer is employed at levels 10% to about 30% by weight of the total weight of the enzyme composite particle; and (c) an outer overlayer coated on said barrier layer.
16. The particle as claimed in Claim 15 wherein said enzyme in said core material is a non-naturally-occurring carbonyl hydrolase variants having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to positions 76/103/104 of a precursor carbonyl hydrolase with different amino acids, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens.
17. The particle as claimed in Claim 15 further comprising an additional protease enzyme admixed in said enzyme containing core material, said additional protease enzyme being a microbial alcaline proteinase.
18. The particle as claimed in Claim 15 wherein said overlayer comprises a water-soluble polymer.
19. The particle as claimed in Claim 15 wherein said composite particle further comprises a stabilizing additive selected from the group consisting of alkaline salts, antioxidants, radical quenchers, reducing agents, chelants and mixtures thereof admixed in any or all of said enzyme containing core material, said barrier layer and said overlayer.
20. The composite particle as claimed in Claim 19 wherein said stabilizing additive is an alkali metal sulfite, bisulfate or thiosulfate.
21. The composite particle as claimed in Claim 15 wherein said water-soluble salt is sodium citrate dihydrate.
22. An automatic dishwashing composition comprising:
(a) from about 0.1 % to about 10% by weight of the composition of a composite detersive enzyme particle, said enzyme particle having an enzyme containing core material and a barrier layer coated on said enzyme containing core material, said barrier layer including a non-polymeric, water-soluble salt of a metal or nitrogen-based cation, wherein said water-soluble salt is selected from the group consisting citrates, succinates and maleates and mixtures thereof, and, (b) from about 0.1% to about 99.9% by weight of the composition of adjunct automatic dishwashing detergent ingredients.
(a) from about 0.1 % to about 10% by weight of the composition of a composite detersive enzyme particle, said enzyme particle having an enzyme containing core material and a barrier layer coated on said enzyme containing core material, said barrier layer including a non-polymeric, water-soluble salt of a metal or nitrogen-based cation, wherein said water-soluble salt is selected from the group consisting citrates, succinates and maleates and mixtures thereof, and, (b) from about 0.1% to about 99.9% by weight of the composition of adjunct automatic dishwashing detergent ingredients.
23. The composition as claimed in Claim 22 wherein said adjunct detergent ingredients are selected from the group consisting of a source of peroxygen bleach, bleach catalysts, bleach activators, low-foaming nonionic surfactants, builders, pH adjusting components, and mixtures thereof.
24. The composition as claimed in Claim 22 wherein the enzyme in said enzyme containing core material is a protease enzyme being a non-naturally-occurring carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to position +76 in combination with one or more of the following residues +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, +206, +210, +216, +217, +218, +222, +260, +265, and/or +274 of a precursor carbonyl hydrolase with different amino acids, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens.
25. The composition as claimed in Claim 22 wherein the enzyme in said enzyme containing core material is a protease enzyme being a non-naturally-occurring carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues corresponding to positions 76/103/104 of a precursor carbonyl hydrolase with different amino acids, where the numbered position corresponds to naturally-occurring subtilisin from Bacillus amyloliquefaciens.
26. The composition as claimed in Claim 25 further comprising an additional protease enzyme admixed in said enzyme containing core material, said additional protease enzyme being a microbial alcaline proteinase.
27. The composition as claimed in Claim 22 wherein said composite particle further comprises an outer overlayer coated on said barrier layer.
28. The composition as claimed in Claim 22 wherein said enzyme containing core material further includes a metal containing bleach catalyst material.
29. The composition as claimed in Claim 22 wherein said composite particle further comprises a stabilizing additive admixed in any or all of said enzyme containing core material, said barrier layer and an overlayer.
30. The composition as claimed in Claim 29 wherein said stabilizing additive is selected from the group consisting of alkaline salts, antioxidants, radical quenchers, reducing agents, chelants and mixtures thereof.
31. The composition as claimed in Claim 30 wherein said stabilizing additive is an alkali metal sulfite, bisulfate or thiosulfate.
Applications Claiming Priority (3)
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US4858197P | 1997-06-04 | 1997-06-04 | |
US60/048,581 | 1997-06-04 | ||
PCT/IB1998/000847 WO1998055577A1 (en) | 1997-06-04 | 1998-06-02 | Detersive enzyme particles having water-soluble carboxylate barrier layer and compositions including same |
Publications (2)
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CA2292514A1 CA2292514A1 (en) | 1998-12-10 |
CA2292514C true CA2292514C (en) | 2005-11-15 |
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CA002292514A Expired - Lifetime CA2292514C (en) | 1997-06-04 | 1998-06-02 | Detersive enzyme particles having water-soluble carboxylate barrier layer and compositions including same |
Country Status (12)
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US (1) | US6432902B1 (en) |
EP (1) | EP0988366B1 (en) |
JP (1) | JP4663825B2 (en) |
CN (1) | CN1267326A (en) |
AR (1) | AR015704A1 (en) |
AT (1) | ATE254657T1 (en) |
BR (1) | BR9810083A (en) |
CA (1) | CA2292514C (en) |
DE (1) | DE69819892T2 (en) |
DK (1) | DK0988366T3 (en) |
ES (1) | ES2210751T3 (en) |
WO (1) | WO1998055577A1 (en) |
Families Citing this family (16)
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WO1999032612A1 (en) * | 1997-12-20 | 1999-07-01 | Genencor International, Inc. | Fluidized bed matrix granule |
US6602841B1 (en) * | 1997-12-20 | 2003-08-05 | Genencor International, Inc. | Granule with hydrated barrier material |
EP1092007B1 (en) * | 1998-06-30 | 2003-11-26 | Novozymes A/S | A new improved enzyme containing granule |
WO2000063335A1 (en) * | 1999-04-19 | 2000-10-26 | The Procter & Gamble Company | Bleach-free automatic dishwashing detergent composition having enzyme particles with acid barrier coating |
CA2368610C (en) * | 1999-04-19 | 2008-08-05 | The Procter & Gamble Company | Enzyme composite particles having an acidic barrier and a physical barrier coating |
JP2006506516A (en) * | 2002-11-14 | 2006-02-23 | ザ プロクター アンド ギャンブル カンパニー | Rinsing aid containing encapsulated glass care active salt |
AU2003300449A1 (en) * | 2002-12-24 | 2004-07-22 | Genencor International, Inc. | Mechanically robust plasticized granules |
JP4663426B2 (en) * | 2005-07-01 | 2011-04-06 | 花王株式会社 | Powder cleaning composition |
WO2007010603A1 (en) * | 2005-07-20 | 2007-01-25 | Nissin Dental Products Inc. | Multilayered model tooth for dental training |
DE102006018780A1 (en) * | 2006-04-20 | 2007-10-25 | Henkel Kgaa | Granules of a sensitive detergent or cleaning agent ingredient |
US20090032063A1 (en) * | 2007-07-30 | 2009-02-05 | Haas Geoffrey R | Solid cleaning composition and method of use |
EP3998328A1 (en) * | 2009-02-09 | 2022-05-18 | The Procter & Gamble Company | Detergent composition |
DE102013207933A1 (en) * | 2013-04-30 | 2014-10-30 | Henkel Ag & Co. Kgaa | Detergent containing proteases |
EP2966161B1 (en) | 2014-07-08 | 2018-10-31 | Dalli-Werke GmbH & Co. KG | Enzyme-bleach catalyst cogranulate suitable for detergent compositions |
WO2016177439A1 (en) | 2015-05-07 | 2016-11-10 | Novozymes A/S | Manganese bleach catalyst / enzyme granules for use in dishwash detergents |
PL3190168T3 (en) | 2016-01-06 | 2019-10-31 | Dalli Werke Gmbh & Co Kg | Coated bleach catalyst |
Family Cites Families (19)
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DK132038A (en) * | 1969-03-21 | |||
JPS5950280B2 (en) | 1980-10-24 | 1984-12-07 | 花王株式会社 | Enzyme bleach composition |
JPS58217599A (en) | 1982-06-10 | 1983-12-17 | 花王株式会社 | Bleaching detergent composition |
US4707287A (en) | 1985-06-28 | 1987-11-17 | The Procter & Gamble Company | Dry bleach stable enzyme composition |
US5254287A (en) | 1985-08-21 | 1993-10-19 | The Clorox Company | Encapsulated enzyme in dry bleach composition |
US5167854A (en) * | 1985-08-21 | 1992-12-01 | The Clorox Company | Encapsulated enzyme in dry bleach composition |
US5093021A (en) | 1985-08-21 | 1992-03-03 | The Clorox Company | Encapsulated enzyme in dry bleach composition |
JPS63503390A (en) * | 1986-05-21 | 1988-12-08 | ノボ インダストリ アクテイ−ゼルスカブ | coated detergent enzyme products |
DK564086A (en) * | 1986-11-25 | 1988-06-17 | Novo Industri As | ENZYMATIC DETERGENT ADDITIVE |
US4965012A (en) | 1987-04-17 | 1990-10-23 | Olson Keith E | Water insoluble encapsulated enzymes protected against deactivation by halogen bleaches |
DE3812556A1 (en) | 1988-04-15 | 1989-10-26 | Hoechst Ag | DETERGENT WITH STORAGE-STABILIZED BLEACHING SYSTEM |
JP2841211B2 (en) | 1989-07-06 | 1998-12-24 | 東海電化工業株式会社 | How to stabilize sodium percarbonate |
US5133892A (en) * | 1990-10-17 | 1992-07-28 | Lever Brothers Company, Division Of Conopco, Inc. | Machine dishwashing detergent tablets |
JP2636496B2 (en) | 1990-11-21 | 1997-07-30 | 花王 株式会社 | Stable sodium percarbonate particles and method for producing the same |
US5332518A (en) | 1992-04-23 | 1994-07-26 | Kao Corporation | Stable slurry-coated sodium percarbonate, process for producing the same and bleach detergent composition containing the same |
KR100289001B1 (en) | 1993-05-06 | 2001-05-02 | 오오히라 아키라 | Stabilized Sodium Percarbonate Particles |
US5792738A (en) | 1993-07-14 | 1998-08-11 | The Procter & Gamble Company | Granular laundry detergent compositions containing stabilised percarbonate bleach particles |
MA23346A1 (en) * | 1993-10-14 | 1995-04-01 | Genencor Int | VARIANTS OF THE SUB-USE |
ATE245185T1 (en) * | 1993-10-14 | 2003-08-15 | Procter & Gamble | BLEACHING AGENT COMPOSITIONS CONTAINING PROTEASES |
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1998
- 1998-06-02 CA CA002292514A patent/CA2292514C/en not_active Expired - Lifetime
- 1998-06-02 CN CN98807576A patent/CN1267326A/en active Pending
- 1998-06-02 JP JP50194199A patent/JP4663825B2/en not_active Expired - Lifetime
- 1998-06-02 AT AT98920700T patent/ATE254657T1/en not_active IP Right Cessation
- 1998-06-02 DE DE69819892T patent/DE69819892T2/en not_active Expired - Lifetime
- 1998-06-02 WO PCT/IB1998/000847 patent/WO1998055577A1/en active IP Right Grant
- 1998-06-02 EP EP98920700A patent/EP0988366B1/en not_active Expired - Lifetime
- 1998-06-02 DK DK98920700T patent/DK0988366T3/en active
- 1998-06-02 BR BR9810083-1A patent/BR9810083A/en not_active IP Right Cessation
- 1998-06-02 US US09/445,294 patent/US6432902B1/en not_active Expired - Lifetime
- 1998-06-02 ES ES98920700T patent/ES2210751T3/en not_active Expired - Lifetime
- 1998-06-03 AR ARP980102605A patent/AR015704A1/en unknown
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US6432902B1 (en) | 2002-08-13 |
CN1267326A (en) | 2000-09-20 |
JP4663825B2 (en) | 2011-04-06 |
JP2002502461A (en) | 2002-01-22 |
WO1998055577A1 (en) | 1998-12-10 |
ES2210751T3 (en) | 2004-07-01 |
DE69819892D1 (en) | 2003-12-24 |
ATE254657T1 (en) | 2003-12-15 |
EP0988366B1 (en) | 2003-11-19 |
EP0988366A1 (en) | 2000-03-29 |
BR9810083A (en) | 2000-08-08 |
DE69819892T2 (en) | 2004-08-26 |
AR015704A1 (en) | 2001-05-16 |
CA2292514A1 (en) | 1998-12-10 |
DK0988366T3 (en) | 2004-03-29 |
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