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CA2207081C - Absorbent material - Google Patents

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CA2207081C
CA2207081C CA002207081A CA2207081A CA2207081C CA 2207081 C CA2207081 C CA 2207081C CA 002207081 A CA002207081 A CA 002207081A CA 2207081 A CA2207081 A CA 2207081A CA 2207081 C CA2207081 C CA 2207081C
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superabsorbent
superabsorbent material
groups
cationic
polymer
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CA2207081A1 (en
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Gianfranco Palumbo
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Procter and Gamble Co
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A61L15/42Use of materials characterised by their function or physical properties
    • A61L15/60Liquid-swellable gel-forming materials, e.g. super-absorbents

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  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

The present invention provides a superabsorbent material which comprises a combination of: (1) an anionic superabsorbent in which from 20 to 100 % of the functional groups are in free acid form, and (2) a cationic superabsorbent in which from 20 to 100 % of the functional groups in basic form, the cationic superabsorbent being based on a polysaccharide or a polymer of units of a monomer of formula (I) wherein R1 and R2 which may be the same or different, are each organic radicals which do not adversely affect the properties of the polymer and X is a suitable anion. The combination is particularly effective as a superabsorbent in the case of electrolyte containing solutions such as menses and urine.

Description

WO 96/1?681 PGTIUS95I15139 AHSORHENT MATERIAL
The .present invention relates to an absorbent material, more particularly a material of the type commonly referred to as a "superabsorbent".
The substances currently termed "superabsorbents" are typically slightly cross-linked hydrophilic polymers. The polymers may differ in their chemical nature but they share the property of being capable of absorbing and retaining even under moderate pressure amounts of aqueous fluids equivalent to many times their own weight. For example superabsorbents can typically absorb up to 100 times their own weight or even more of distilled water.
Superabsorbents have been suggested for use in many different industrial applications where advantage can be taken of their water absorbing and/or retaining properties and examples include agriculture, the building industry, the production of alkaline batteries and filters, However the primary field of application for superabsorbents is in the production of hygienic and/or sanitary products such as disposable sanitary napkins and disposable diapers either for children or for incontinent adults. In such hygienic and/or sanitary products, superabsorbents are used, generally in combination with cellulose fibres, to absorb body fluids such as menses or urine. However, the absorbent capacity of superabsorbents for body fluids is dramatically lower than for deionised water. It is generally believed that this f effect results from the electrolyte content of body fluids and the effect is often referred to as "salt poisoning"
The water absorption and water retention characteristics of superabsorbents are due to the presence in the polymer str~,:cture of ionisable functional groups. These groups are WO 96117681 PGT/U;~95/15139 usually carboxyl groups, a high proportion of which are in the salt form when the polymer is dry but which undergo dissociation and solvation upon contact with water. In the dissociated state, the polymer chain will have a sE=ries of functional groups attached to it which groups have the same electric charge and thus repel one another. This leads to expansion of the polymer structure which, in turn, permits further absorption of water molecules although this eacpansion is subject to the constraints provided by the cross-:Links in the polymer structure which must be sufficient to prevent dissolution of the polymer. It is assumed that the F>resence of a significant concentration of electrolytes in the water interferes with dissociation of the functional groups and leads to the "salt poisoning" effect. Althouc_Th most commercial superabsorbents are anionic, it is equally possible to make cationic superabsorbents with the functional groups being, for example, quaternary ammonium groups;. Such materials also need to be in salt form to act as superabsorbents and their performance is also affected by the salt-poisoning effect.
Attempts have been made to counteract the salt poisoning effect and improve the performance of superabsorbe:nts in absorbing electrolyte containing liquids such as menaes and urine. Thus Japanese Patent Application OPI No. 57~-45,057 discloses an absorbent which comprises a mixture of a superabsorbent such as a cross-linked polyacrylate with an ion exchange resin in powder or granular form. EP-A-0210756 relates to an absorbent structure comprising a superabsorbent and an anion exchanger, optionally together with a cation exchanger, wherein both ion exchangers are in fibrou:a form.
Combining a superabsorbent with an ion exchanger atternpts to alleviate the salt poisoning effect by using the ion exchanger to reduce the salt content of the liquid. 7:'he ion ' exchanger has no direct effect on the performance of the superabsorbent and it may not be possible to reduce the salt content sufficiently to have the desired effect on the overall absorption capacity of the combination. In addition, besides being expensive, the ion exchanger has no absorbing effect itself and thus acts as a diluent to the superabsorbent.
EP-A=0487975 relates to a cross-linked ampholytic copolymer said to be highly absorbent to aqueous electrolyte solutions and formed from an ampholytic ion pair monomer, a co-monomer and a cross-linking agent. It is assumed that when the ampholytic ion pair monomer is incorporated into the polymer backbone the ion pairs act as ionic cross-links which remain intact in deionised water but are broken in salt solution. Accordingly the copolymer is sensitive to the ionic strength of the solution in the sense that the effective degree of cross-linking is reduced as the ionic strength increases. Whilst this produces an absorbent whose absorption capacity in deionised water and in salt solution more closely approximate to one another, it does not necessarily improve absorption in the presenee of salt as the polymer is not able to desalt the ionic solution and thus increase the absorption power.
EP-A-0161762 relates to a water swellable, water insoluble polymer produced by inverse suspension polymerisation of a diallylic ammonium salt monomer, an acrylic monomer and a cross-linking agent . The product is an acrylic acid polymer containing both cationic and anionic groups in the chain which is intended for use as a superabsorbent in salt form. It is claimed that the material can absorb the same quantity of water irrespective of the salt content of the water but absorption is at a low level and the material does not show any significant improvement in its water absorption in the presence of salt as compared to ' conventional superabsorbents. EP-A-0161763 relates to a similar superabsorbent made by polymerising a diallyl ammonium compound and a cross-linking agent by suspension polymerisation.

wo 9sn~sst rcnosmsi39 WO 9:2/20735 relates to a superabsorbent which is said to be sub~stant:Lally tolerant to salt solutions and which comprises a swellable hydrophobic polymer and an ionizable surfactant:. The specification also discloses (but does not claim) an. alternative embodiment which uses a cationic ' supezabso:-beat which exchanges C1' with OH' and an anionic superabsorbent which exchanges Na' with H'. No working examples of such a system are given and the superabsorbent gels disclosed are generally aczylamide derivatives.
Aczylamidee derivatives include the amide bond which is subject to hydrolysis at low alkaline pH !about pH e) with release o:E toxi.c hydrolysis products. Hydrolysis problems will be e:~cacerbated if the polymer is prepared and used in base form. An ~~lkaline pH of about a may well arise in baby urine if f;ermen~~ation of urea to ammonia takes place so that tissue hyclrolys;is products would be liable to be formed from acrylamides derivatives in contact with urine at this pH.
ZO An object ~~f an aspect of the present invention is to provide a superabsorbent with improved performance in the presence of electroly~:e, for example in the case of menses or urine.
The ~~resen~t invention provides a superabsorbenc material ZS which com)~r~.saa a combination of !I) an anioaic superabsorbent in which from 20 to 100 of the fu~action.al groups are in free acid form: and 30 (2) a cationic superabsorbent in which from 20 to 100~c of the ftinctio;nal groups are in basic form, the cationic superabso;rbent being based on a polysaccharide or a polymer of units ~of a monomer of formula ( I ) 3 5 ~Z=y Rl CFA=CHZ o .
H~;~ ~ N ~~Z XB I I ) Rz wo ~ms8i pcrms~isi39 wherein R1 -and Rz, which may be the same or different, are each organic 'radicals which do not adversely affect the properties of 'the polymer and X is an anion.
5 The anionic superabsorbent preferably has to and more pre:cerably has substantially 100 of the functional groups in free acid fona. The cationic superabsorbent preferably has 50 to 100 and more preferably has substantially ;LOO~C the functional groups in basic form.
of As alreacly noted above, both anionic and cationic superabsorbents have to have functional groups in salt form before trey acr_ as superabsorbents. Coitanercially available superabsc~rbent:3 are usually available in salt form. It has 15 now surF~risin~~ly been found according to the present inventions chat a combination of an anionic superabsorbent in free acid form with a cationic superabsorbeat as defined above ix~ basic form is particularly effective as a superabsc~rbeat in the case of electrolyte containing solutions., for example menses and urine.
Whilst not: wishing to, be bound by any particular theory, it is believed that there is a two fold effect when the supera~bsc~rbent material according to the invention is 25 contactedl with an electrolyte containing solution as follows (1) the anionic and the cationic superabsorbent are both converted from a non-absorbing form into the salt forms in which they act as superabsorbents; and (2) conversion of the anionic and the cationic 30 superabsorbent into the salt forms has a de-ionising effect on the solution .
In general the anionic superabsorbent does not behave as an ion exchanger in the sense that contacting the material 35 alone in acid form with an electrolyte containing solution does not result in conversion to the salt form. The functional groups in anionic superabsorbents are typically carboxyl groups which act as a weak acid which does not dissociate when placed, for example, in a sodium chloride solution. However, presence of the cationic superabsorbent has the effect of attaching chloride ions from sodium chloride solution, thereby displacing the equilibrium in , favour of~conversion of the anionic superabsorbent into the salt form.
This conversion of both the anionic and the cationic superabsorbent into the salt form on contact with an electrolyte containing solution has a significant desalting effect on the solution thereby improving the perfortr~ance of the superabsorbent by alleviating the salt-poisoning effect.
In contrast with the use of an ion-exchange resin to desalt the solution (see Japanese Patent Application CPI No.
57-45057 and EP-A-0210756 referred to above) the material having the de-salting effect is the superabsorbent itself.
This allows a much greater de-salting effect to be achieved and the material which brings about the de-salting effect does not act as a diluent for the superabsorbent.
The anionic superabsorbent can be any material having superabsorbent properties in which the functional groups are anionic, namely sulphonic groups, sulphate groups, phosphate groups or carboxyl groups. Preferably the functional groups are carboxyl groups. Generally the functional groups are attached to a slightly cross-linked acrylic base polymer.
For example, the base polymer may be a polyacryl.amide, polyvinyl alcohol, ethylene malefic anhydride copolymer, polyvinylether, polyvinyl sulphonic acid, polyacrylic: acid, polyvinylpyrrolidone and polyvinylmorpholine. Copolymers of these monomers can also be used. Starch and cellulose: based polymers can also be used including hydroxypropyl cellulose, carboxymethyl cellulose and acrylic grafted starches.
Particular base polymers include cross-linked polyacrylates, hydrolysed acrylonitrile grafted starch, starch polyacrylates, and isobutylene malefic anhydride copolymers.

PCT/iJS95I15139 Particularly preferred base polymers are starch poiyacrylaces and cros:~-linked polyacrylates.
The functional groups will generally be carboxyl groups .
S
Man3r anionic superabsorbents are available commercially, ' for examF>le Dow*2090 (Dow), Favor X22 (Stockhausen), Sanwet IM 1500 (Sanyo), Aqualon* ASV D3236 (Aqualon Company).
Commercially available anionic superabsorbents are generally sold in a~alt form and need to be converted to the free acid form for use according to the invention, for example, Favor 922 may be swelled in water, acidified with HC1 (O.olm), washed with water to remove excess HCl and dried in an air ventilated oven to obtain Favor 922 in acid form (FAVOR H) as follows:
Pre~arati.o. f Favor H
10g of Favor 922 were placed in a 1 litre beaker, and swelled with 500 »nl of distilled water under continuous stirring with a magnetic stirrer. 250 ml of HC1Ø01 M were thereafter added under continuous stirring, and after 30 minutes the gel was file-eyed with a nonwoven fabric filter. The acidifica~tioa and filtration steps were repeated until there were no longer any sodium ions present in the wishing waters ( the sodium ion content may be determined by a potentiometric method using a selective sodium sensitive electrode).
Fiaslly the gel was washed with distilled water to remove the excess acid and the gel was dried in an air ventilated oven at 60°C for 10 hours. The dried polymer obtained was called Favor H.
Alteernatively the anionic superabsorbent may be directly synthesised in acid form by the radical polymerization o: the acrylic acid monomer with a crosslinking agent, namely in the same manner as commercially available superabsorbents are synthes i::ed .
* Trade-dark The cationic superabsorbent can also be a material formed from a polysaccharide based polymer as described above for the anionic superabsorbent but with cationic functional groups. Alternatively the cationic superabsorbent may be based on a polymer of units of a monomer of formula (I):
CHz=CH Rl iH=CH2 H2C N CH2 ~ (I) wherein R1 and R2 which may be the same or differs:nt, are each organic radicals which do not adversely affect the properties of the polymer and X is a suitable anion., Preferably R1 and R2 are each independently an optionally substituted saturated hydrocarbon group or aryl group. For example the saturated hydrocarbon group may be an alkyl group which may be straight or branched chain or cyclic. The aryl group also includes arylalkyl groups.
Preferably the groups R1 and R2 have from 1 to 20 carbon atoms, more preferably from 1 to 6 carbon atoms. The saturated hydrocarbon groups or the aryl groups may be substituted by one or more suitable substituents ~~elected from carboxyl, ester, hydroxyl, ether, sulphate, sulphonate, primary, secondary or tertiary amines or quaternary ammonium groups. In this case of ester (-C02R) and ether (-G-R) the R group is a hydrocarbon radical having from 1 to 20, preferably from 1 to 6 carbon atoms, more preferably the R
group is methyl. In the case of aryl groups, suitable substituents include saturated hydrocarbon groups as defined above . The preferred groups for R1 and Rz are methyl groups .
X may be any suitable anion which may be inorganic or organic. Suitable inorganic anions include hal:Lde (in particular fluoride, chloride, bromide and iodide), nitrate, phosphate, nitrite, carbonate, bicarbonate, borate, ~;ulphate and hydroxide. Suitable organic anions include carboxylate such as acetate, citrate, salicilate and propionate.
Preferably the anion is a chloride or hydroxide ion.
a Preferred monomers are diallyl dimethyl ammonium chloride and dimethyl diallyl ammonium hydroxide.
The cationic superabsorbents used according to the present inventions are resistant to hydrolysis at, low alkaline pH and thus are not subject to the problems with release of toxic hydrolysis products referred to above in the context of the acrylamide derivatives suggested by WO
92/20735. Examples of suitable cationic functional groups include primary, secondary or tertiary amine groups or quaternary ammonium groups which should be present in base form. Preferably quaternary ammonium .groups are used.
Preferred base polymers include polysaccharides and polymers based on dimethyldiallyl ammonium chloride.
According to one embodiment, the cationic superabsorbent can be a polysaccharide superabsorbent obtained by reacting a fibrous polysaccharide such as cellulose with an excess of a quaternary ammonium compound containing at least one group capable of reacting with polysaccharide hydroxyl groups and having a degree of substitution of 0.5 to 1.1. The quaternary ammonium compound may have the general formula:
Ri +
~CHZ- CH - (CHR?n N R2 Z-or R1 +
CHZ - CH ( CHR ) n N R2 Z-\ o i ~3 wo ~m68i pcrios9snsi39 io where n is an integer from 1 to 15; X is halogen; Z is an anion such as halide or hydroxyl; and R, R~, RZ and R3, which may be the same or different, are each hydrogen, alkyl, hydroxyalky~i, alkenyl or aryl and RZ may additionally represent a~ residue of formula Ru I
CHZ ) p--- rT -- ( CHR ) n CF~F-~ CHZ Z
Rv OH X
or R~~
CHZ ) ~- ~ ..- ( CFgt ) -- CH -~ Chi= Z
R-s ~0~
IS
where p is an integer froea 2 to 10 and n, R, Rl, R3, X and Z
have the meanings already defined. Cationic polysaccharide superabsorf~ents of this type are described in more~detail in W092/19652., According to another embodimeat the cationic superabsor~~ent may be a crags-linked cellulose based superabsor~~ent . :i.n particular a cationic polysaccharide , f or example a fibrous polysaccharide, having superabsorbent characteri:aics. the polysaccharide being substituted by quaternary am~aonium groups and having a ds of at least 0.5 and the polysaccharide being cross-linked to a sufficient extent that: it remains insoluble in water.
According to a further embodiment the cationic superabsorhent may be a water-swellable, water-insoluble polymer cot~rorising units derived from a diallylic quaternary ammonium salt monomer, cross-linked by a suitable polyfuncti~~nal vinyl compound, characterised in that the wo x~i~6ei Pcrms~isi39 polymer r~as-been produced by cationic polymerisation ~n an aqueous phase using a free radical, catalyst .
Preferably the functional groups on anionic superabsorbent are such that the superabsorbent is a weak acid and those on the cationic superabsorbeat 'are such that the superabsorbent is a strong bane.
In general the ratio of anionic to cationic superabso:rbent is in the range 3:1 to 1:5 based on monomer units, more preferably 2:1 to 1:2, each monomer unit having one func~ional group therein. Most preferably the anionic 15 and cationic superabsorbents are used such that they have equal exchange power so that pF~ extremes in the bodily fluids absorbed are not reached and the aptimum desalting effect is achieved. Cationic and anionic exchange power of the superabso~:bent may be experimentally determined by, for 20 example, titration, or in the case of synthetic polymers by a therotic:al calculation.
The absorbent material according to the'invention is particularly suitable for use in applications where it is 25 desired tc~ absarb electrolyte containing aqueous liquids.
Examples ~cf such liquids include in particular menses and urine and the absorbent material can be used as the filling in catatae:nials and diapers generally in admixture with a f ibzous ak~sorbent such as cellulose f luf f . For this purpose 30 the absorbent according to the invention can be present as granules or fibres.
The absorbent materials according to the invention show particularly good absorption of electrolyte containing 35 aqueous liquids as is demonstrated below in the following examples ~~y testy carried out using saline solution ( 1~ NaCl ) and synthca is urine.
and the polysaccharide being cross-wo 96,»ssi pcriosms~39 m Preo,-aratic~ - - Cationic Superabsorbent based on Dimethyldiallylammonium chloride SATI~?OLYMER IN' ACID FORM
S 219 grams of a 60~ aqueous solution of dimethyldiallyammonium chloride (DMAC) available from Fluka were weighed into a 500m1 fla~~k. 0.4597 g of bisacrylamide (crosslinker agent) were weighed separately into a 5 ml test tube and was dissolved using 2 ml distilled water. 0.12 g of ammonium ~persulfate: lrad:ical initiator) were dissolved separately in a 5 ml test tube in 2 ml distilled water. The air was removed from the monomer solution by means of a vacuum pump.
Under continuous stirring, using a magnetic stirrer, the crosslinke:r solution and the radical initiator solution were added~to~t:he monomer solution, the temperature was adjusted to 60°C by placing the flask in a thermostatic bath for four hours. -2o The solid. product formed was cut using a spatula and transferred in a 5 litre beaker containing 4 litres of distilled water, after two hours the swelled gel which had formed wasp filtered by a nonwoven r_issue fabric filter. The gel was dried in a ventilated oven at 60°C for 12 hours.
ZS l0og of a dried polymer called Fai.*9 C1' were collected.
Cationic t~~lvmer in basic form 20 g Fai !~ C1 polymer were placed in a l0 litre beaker and 30 swelled ur.~der continuous stirring by adding 4 L of distilled water. Alter the polymer had swelled 500 ml of 0.01 M NaOK
solution mere added and after 30 minutes the gel was ~=ltered using a r.onwoven fabric tissue filter. These operations (alkalini::ation and filtering) were repeated until there were 35 no chloride ions in the washing waters (chloride ions may be checked b5r AgNO~ reaction).
* Trade-mark At this point the gel was washed with distilled water until no further evidence of the basic reaction was found in the washing waters. The geI was dried in an air ventilated oven at 60°C for 12 hours, 12 g of polymer were collected and it was called Fai 9 OH.
Examples Preparation - Anionic polvmer in acid form 10 g of superabsorbent polymer Favor 922 (available from Stockhausen) were placed in a 2 litre beaker, and swelled with 500 ml of distilled water under continuous stirring (magnetic stirrer) for 1 hour.
500 ml of 0.01 M HC1 was added and stirred continuously for 1 hour.
The gel was filtered in a nonwoven fabric tissue filter, the step of acidification and filtering of the gel containing solution was repeated until the disappearance of sodium ions from the washing waters (sodium ion content of the solution can be measured by potentiometric method using a sodium sensitive electrode).
Finally the gel was washed with distilled water until the washing waters were neutral; the gel was dried in a ventilated oven for 10 hours at 70°C to give 5.5 g of a dried product which was called Favor H*.
2. Comparative Tests of Liquid Absorption S
The test is to demonstrate that the use of both an anionic AGM in acid form and a cationic AGM in base form, when in contact with an aqueous saline solution, act as anionic and cationic ion exchange resins and cause deionization of the solution. The AGMs are converted in the salt form with improved absorbency due to the reduced salt content of the solution.
0.2 g of Favor H (0.2 x 1000/72 = 2.78 mmoles) and 0.4 g of Fai 9 OH (0.4 x 1000/143 - 2.80 mmoles) are weighed into a_ 250 ml beaker. Under continuous stirring NaCl 1% solution is dropped irito the beaker, the addition is stopped when the gel formed is unable to absorb further solution. A minimum time of two hours is allowed to elapse.
The gel is transferred in a tea-bag type envelope and is suspended for 10 min to remove unabsorbed water aftE:r which the envelope is weighed. Absorbency is measured as follows:
A = (Wwet - Wdry) / (G1 + G2 ) where:
A - absorbency in g/g Wwet - weight of the envelope containing the wet AGMs in g Wdry = weight of the envelope containing the dry AGMs in g G1 - weight of the dry anionic AGM in g G2 - weight of the dry cationic AGM in g Absorbency after centrifugation ("retention") is measured by placing the tea-bag envelope in a centrifuge for 10 m~.n at 60 x g after which the envelope is weighed.
Retention is measured as follows:
R = ( W' wet - Wdry ) / ( G1 + G2 ) where:
R - absorbency after centrifugation at 60 x g in g/g W'wet= weight of the envelope containing the wet AGM

after centrifugation in g Wdry. G1 and G2 are as defined above.
Each of samples A to D were put into a saline solution (1%) S or solution of synthetic urine and into deionized water.
Sample E was tested only in saline/synthetic urine.
Results are as follows:
water Retention g/g Deionised Water 1% NaCl Solution A- FAVOR ( H'" ) 3 0 3 B-FAVOR (Na*) 400 40 C-Fai 9 (OH) 300 45 D-Fai 9 (Cl-) 290 44 E-1/3 FAVOR (H+) + - 56 2/3 Fai (OH-) 1) 1 ) 1 part by weight Favor H+ is mixed with . two parts by weight Fai 9 OH- in order to obtain an equimolar mixture of the two polymers.
The above results show that the anionic superabsorbents in acid form (FAVOR H+) shows very little absorption by itself in 1% NaCl solution. However in combination with the cationic superabsorbent in base form lFai 9 OH) , the material shows significantly increased absorption over either FAVOR
Na+ or Fai 9 C1-.
r It should be noted that the theoretical retention to be expected of 1/3 FAVOR H+ + 2/3 Fai 9 OH is about 31 g/g whereas the theoretical retention of 1/3 FAVOR Na+ + 2/3 Fai 9 Cl' is about 43 g/g. The actual measured amount of 56 g/g for 1/3 FAVOR H+ + 2/3 Fai 9 OH is equivalent to the result WO 96/17681 PCT/US~95/15139 to be expected of 1/3 FAVOR Na'' + 2/3 Fai 9 C1- in 0.4% NaCl and 0.4% NaCl corresponds to the desalting effect that would be obtained by treating 1% NaCl with the mixture of FAVOR H'' + Fai 9 OH.
It should also be noted that 1% NaCl represents a stringent test of the superabsorbent. Studies in the literature show that the salt content of urine varies depending on a number of factors but 1% by weight re~~resents the maximum likely to the encountered in practice.
r

Claims (29)

17
1. A superabsorbent material which comprises a combination of (1) an anionic superabsorbent in which from 20 to 100% of the functional groups are in free acid form; and (2) a cationic superabsorbent in which from 20 to 100% of the functional groups are in basic form, the cationic superabsorbent being based on a polysaccharide or a polymer of a monomer of formula (I):
wherein R1 and R2, which may be the same or different, are each organic radicals which do not adversely affect the properties of the polymer and X is an anion.
2. A superabsorbent material as claimed in claim 1 wherein the anionic superabsorbent has from 50 to 100% of the functional groups in free acid form and wherein the cationic superabsorbent has from 50 to 100% of the functional groups in basic form.
3. A superabsorbent material as claimed in claim 1 or 2 wherein the functional groups of the anionic superabsorbent are sulphonic, sulphate, phosphate or carboxyl groups.
4. A superabsorbent material as claimed in claim 3 wherein the functional groups of the anionic superabsorbent are carboxyl groups.
5. A superabsorbent material as claimed in claim 4 wherein the functional groups are attached to a polyacrylamide, polyvinyl alcohol, ethylene maleic anhydride copolymer, polyvinylether, polyvinyl sulphonic acid, polyacrylic acid, polyvinylpyrrolidone, polyvinylmorpholone or copolymers thereof or a starch or cellulose based polymer as base polymer.
6. A superabsorbent material as claimed in claim 5 wherein the starch or cellulose based polymer is hydroxypropyl cellulose, carboxymethyl cellulose or an acrylic grafted starch.
7. A superabsorbent material as claimed in claim 5 or 6 wherein the base polymer is a cross-linked polyacrylate, hydrolysed acrylonitrile grafted starch, a starch polyacrylate or an isobutylene maleic anhydride copolymer.
8. A superabsorbent material as claimed in claim 7 wherein the base polymer is a starch polyacrylate or a cross-linked polyacrylate.
9. A superabsorbent material as claimed in any one of claims 1 to 8 wherein the functional groups of the cationic superabsorbent are primary, secondary or tertiary amine groups or quaternary ammonium groups.
10. A superabsorbent material as claimed in claim 9 wherein the functional groups of the cationic superabsorbent are quaternary ammonium groups.
11. A superabsorbent material as claimed in claim 10 wherein the functional groups are attached to a polysaccharide base polymer.
12. A superabsorbent material as claimed in claim 10 wherein the functional groups are attached to a polymer of units of formula (I) wherein R1 and R2 are each independently an optionally substituted saturated hydrocarbon group or aryl group.
13. A superabsorbent material as claimed in claim 12 wherein the saturated hydrocarbon group or the aryl group may be substituted by one or more substituents selected from carboxyl, ester (-CO2R), hydroxyl, ether (-O-R), sulphate, sulphonate, primary, secondary or tertiary amines or quaternary ammonium groups.
14. A superabsorbent material as claimed in claim 12 or 13 wherein the groups R1 and R2 and the R groups in the ester and ether substituents have from 1 to 20 carbon atoms.
15. A superabsorbent material as claimed in claim 14 wherein the groups R1 and R2, and the R groups and the ester and ether substituents have from 1 to 6 carbon atoms.
16. A superabsorbent material as claimed in claim 14 wherein the R1, R2 and R groups are each methyl.
17. A superabsorbent material as claimed in any of claims 12 to 16 wherein X is a halide, nitrate, phosphate, nitrite, carbonate, bicarbonate, borate, sulphate or a carboxylate anion.
18. A superabsorbent material as claimed in claim 17 wherein X is a chloride or hydroxide anion.
19. A superabsorbent material as claimed in any one of claims 12 to 18 wherein the cationic superabsorbent is a polymer of units of dimethyl diallyl ammonium chloride or dimethyl diallyl ammonium hydroxide.
20. A superabsorbent material as claimed in claim 19 wherein the monomer is dimethyl diallyl ammonium chloride.
21. A superabsorbent material as claimed in any one of claims 2, 9 or 11 wherein the cationic superabsorbent is a polysaccharide superabsorbent obtained by reacting a fibrous polysaccharide with an excess of a quaternary ammonium compound containing at least one group capable of reacting with polysaccharide hydroxyl groups and having a degree of substitution of 0.5 to 1.1.
22. A superabsorbent material as claimed in claim 21 wherein the ammonium compound has the general formula wherein n is an integer from 1 to 16; X is halogen; Z is an anion such as halide or hydroxyl; and R, R1, R2 and R3, which may be the same or different, are each hydrogen, alkyl, hydroxyalkyl, alkenyl or aryl and R2 may additionally represent a residue of formula where p is an integer from 2 to 10 and n, R, R1, R3, X and Z have the meanings already defined.
23. A superabsorbent material as claimed in any one of claims 1, 2, 9 or 11 wherein the cationic superabsorbent is a cationic polysaccaride having superabsorbent characteristics, the polysaccharide being substituted by quaternary ammonium groups and having as ads of at least 0.5 and the polysaccharide being cross-linked to a sufficient extent that it remains insoluble in water.
24. A superabsorbent material as claimed in any of claims 1, 2, 9 or 11 wherein the cationic superabsorbent is a water-swellable, water-insoluble polymer comprising units derived from a diallylic quaternary ammonium salt monomer, cross-linked by a suitable polyfunctional vinyl compound, characterised in that the polymer has been produced by cationic polymerisation in an aqueous phase using a free radical catalyst.
25. A superabsorbent material as claimed in any of claims 1 to 24 wherein the ratio of anionic and cationic superabsorbents is in the range 3:1 to 1:5 based on monomer units.
26. A superabsorbent material as claimed in claimed 25 wherein the ratio of anionic and cationic superabsorbents is in the range 2:1 to 1:2 based on monomer units.
27. Use of the superabsorbent as claimed in any of claims 1 to 25 for the absorption of electrolyte containing aqueous liquids.
28. Use as claimed in claim 27 wherein the electrolyte containing aqueous liquid is menses or urine.
29. Use as claimed in claims 27 or 28 wherein the superabsorbent is contained in catamenials or diapers.
CA002207081A 1994-12-06 1995-11-21 Absorbent material Expired - Fee Related CA2207081C (en)

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IT94TO000991A IT1267184B1 (en) 1994-12-06 1994-12-06 ABSORBENT MATERIAL, FOR EXAMPLE OF THE SUPER ABSORBENT TYPE, AND RELATIVE USE.
PCT/US1995/015139 WO1996017681A1 (en) 1994-12-06 1995-11-21 Absorbent material

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ITTO940991A0 (en) 1994-12-06
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FI972385L (en) 1997-06-05
CZ169997A3 (en) 1997-10-15
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ITTO940991A1 (en) 1996-06-06
CA2207081A1 (en) 1996-06-13
IT1267184B1 (en) 1997-01-28
FI972385A0 (en) 1997-06-05
JPH10509915A (en) 1998-09-29
CN1173146A (en) 1998-02-11
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WO1996017681A1 (en) 1996-06-13
EP0796144A1 (en) 1997-09-24
NO972549L (en) 1997-08-06
BR9509864A (en) 1997-11-25

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